aca c&m august 2014

O f f i c i a l P u b l i c a t i o n o f T h e A u s t r a l a s i a n C o r r o s i o n A s s o c i a t i o n I n c w w w . c o r r o s i o n . c o m . a u

Vol 39 No 4, August 2014ISSN 1326 -1932

& M A T E R I A L S

Inside this Issue:Corrosion & Prevention 2014: Final Program

Corrosion & Prevention 2014: Sponsors & Exhibitors

Project Profile: Use of Non-intrusive Inspection in Onshore Gas Facilities: A Pilot Study

University Profile: The University of Auckland, New Zealand

Technical Note: Non-Intrusive Inspection (NII) An effective NII Process

Professional Practice Paper: Inorganic Zinc Silicate Coatings: Fallacies and Facts

C&P 20I4 ISSUE

ISSN 1326 -1932Published by The Australasian Corrosion Association Inc. ABN: 66 214 557 257

EditorIan MacLeod Western Australian Museum [email protected]

Associate EditorsResearch: Bruce Hinton Monash University [email protected]

Professional Practice: Willie Mandeno Opus International Consultants [email protected]

News: Tracey Winn The Australasian Corrosion Association Inc, [email protected]

ReviewersAndy Atrens University of Queensland Nick Birbilis Monash University Frederic Blin AECOM Lex Edmond Harvey Flitt Queensland University of Technology Maria Forsyth Deakin University Rob Francis Warren Green Vinsi Partners Graeme Kelly Corrotec Services Grant McAdam Defence Science & Technology Organisation David Nicholas Nicholas Corrosion Graham Sussex Sussex Material Solutions Tony Trueman Defence Science & Technology Organisation Geoffrey Will Queensland University of Technology David Young University of New South Wales

Advertising SalesTracey Winn The Australasian Corrosion Association Inc, [email protected] Ph: 61 3 9890 4833, Fax: 61 3 9890 7866

SubscriptionsPrint Version: ISSN 1326-1932 Subscription rates: Within Australia: AU$72.60, incl GST Outside Australia: AU$77, excl GST posted airmail

The views expressed in Corrosion & Materials are those of the individual authors and are not necessarily those of the ACA. Publication of advertisements does not imply endorsement by the ACA. Copyright of all published materials is retained by the ACA but it may be quoted with due reference.

The Australasian Corrosion Association IncPO Box 112, Kerrimuir, Victoria 3129, Australia Ph: 61 3 9890 4833, Fax: 61 3 9890 7866 E-mail: [email protected] | Internet: www.corrosion.com.au

ACA Operations BoardPresident: Andrew Hargrave

Executive Officer: Wesley Fawaz

Operations Chairman: Paul Vince

Senior Vice President: Mohammad Ali

Junior Vice President: John Duncan

Immediate Past President: Allan Sterling

Directors:Kingsley BrownGraham CarlisleMatthew DafterPeter DoveJohn DuncanFred SalomeDean Wall

ACA Branches & DivisionsAuckland Division: Grant Chamberlain 64 21 245 9038

Newcastle: Nathan Spencer 61 439 511 836

New South Wales: Jim Galanos 61 2 9763 5611

Queensland: Cathy Sterling 61 7 3821 0202

South Australia: Dennis Richards 61 0 419 860 514

Tasmania: Grant Weatherburn 61 0 418 120 550

Taranaki Division: Ron Berry 64 27 671 2278

Victoria: John Tanti 61 3 9885 5305

Wellington Division: Monika Ko 64 4 978 6630

Western Australia: Phil Schmidli 61 4 5148 0090

ACA Technical GroupsCathodic Protection: Bruce Ackland 61 3 9890 3096

Coatings: Matthew O'Keeffe 61 437 935 969

Concrete Structures & Buildings: Frdric Blin 61 3 9653 8406

Mining Industry: Ted Riding 61 3 9314 0722

Petroleum & Chemical Processing Industry: Fikry Barouky 61 402 684 165

Research: TBA

Water & Water Teatment: Matthew Dafter 61 419 816 783

Young Corrosion Group: Dean Ferguson 61 0 425 784 932

* all the above information is accurate at the time of this issue going to press.

Front Cover Photo: Dulux Protective Coatings chosen to protect Regis Resources Garden Well CIL tanks in WA. Photo courtesy Dulux Protective Coatings.

The Australasian Corrosion Association IncThe Australasian Corrosion Association Inc (ACA) is a non-profit membership based organisation akin to a learned society. The ACA was established in 1955 to service the needs of Australian and New Zealand companies, organisations and individuals involved in the fight against corrosion. It is dedicated to ensuring all aspects of corrosion are responsibly managed, protecting the environment and ensuring public safety. ACA members are drawn from a wide cross section of industries united by their common interest to reduce the impact of corrosion in Australasia.

Vision StatementLeaders throughout Australasia in disseminating knowledge to enable best practice in corrosion management, thereby ensuring the environment is protected, public safety enhanced and economies improved. The ACA is a founder member of the

World Corrosion Organization

Corrosion & MaterialsCorrosion & Materials is the official publication of The Australasian Corrosion Association Inc (ACA). Published bi-monthly, Corrosion & Materials has a distribution of 2,500 to ACA members and other interested parties. Each issue features a range of news, information, articles, profiles and peer reviewed technical papers. Corrosion & Materials publishes original, previously unpublished papers under the categories Research and Professional Practice. All papers are peer reviewed by at least two anonymous referees prior to publication and qualify for inclusion in the list which an author and his or her institution can submit for the ARC Excellence in Research Australia list of recognised research publications. Please refer to the Author Guidelines at www.corrosion.com.au before you submit a paper to Brendan Pejkovic at [email protected] with a copy to [email protected]

ACA also welcomes short articles (technical notes, practical pieces, project profiles, etc.) between 500 1,500 words with high resolution photos for editorial review. Please refer to the Article Guidelines at www.corrosion.com.au before you submit a short article to Brendan Pejkovic at [email protected]

CONTENTS

& M A T E R I A L S

4 | Presidents Message

5 | ACA Events and Training

6 | Executive Officers Message

7 | Constitution Reform FAQ's

9 | News

18 | New Product Showcase

19 | ACA Standards Update

22 | Branch & YCG News

24 | Technical Event Review Concrete Performance for Coastal Assets

26 | Technical Event Review Corrosion in the Mining Industry

29 | Corrosion & Prevention 2014 Final Program

34 | Corrosion & Prevention 2014 Sponsors & Exhibitors

54 | Project Profile: Use of Non-intrusive Inspection in Onshore Gas Facilities: A Pilot Study

56 | Coatings Group Member Profile

57 | University Profile: The University of Auckland, New Zealand

58 | Technical Note: Non-Intrusive Inspection (NII) An effective NII Process

60 | Professional Practice Paper: Inorganic Zinc Silicate Coatings: Fallacies and Facts

66 | Suppliers and Consultants

CONTENTS & M A T E R I A L S

Vol 39 No 4, August 2014

55

56

10

Welcome to all ACA members including our national and international partners to this edition of Corrosion & Materials.

Sadly this will be my final President's message for 2014 as the Darwin conference is drawing closer

(September) and I will be handing over the presidency to Mohammad Ali.

My term as President is cut short slightly as the 2014 ACA conference is brought forward due to the approaching wet season in Darwin. The conference is usually held during November each year.

During my term I have seen many positive changes that have improved the way The ACA goes about its operations. To name just a few they are;

1. 2012 and 2013 audited accounts which have lead to real transparency of our finances

2. Governance Review Committee completing a review of the governance operations of the Association which has lead to a revision of our Constitution and Bylaws for member voting in September

I would like to welcome Mohammad Ali in becoming the 2015 ACA President. He will be stepping into a more effective Association with a clearer and positive path for the future.

The President's role has been a privilege because it is a role that

represents well over 2,000 members (Australia & New Zealand) and is the figurehead of The ACA for many partners across the corrosion world of industry.

Since my last message I have attended The ACA Seminar Series in New Zealand, Hobart, Darwin and Perth. The road shows were well managed from our Melbourne team and I received good queries and feedback from members with regards to the ACA. Also they provided me with more opportunities to meet members. I also attended the Hobart road show and that was a real success and boost for my local Branch.

The next few months are looking busy as the lead up to the Darwin conference is approaching. All exhibition spaces are booked, there are over 90 technical papers and with Darwin offering a relaxed and warm environment, I encourage as many members as possible to register and attend the conference.

Thank you.

Andrew HargraveACA President 2014

PRESIDENTS MESSAGE

Andrew HargravePresident

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August 2014 www.corrosion.com.au p.5

Corrosion Technology Certificate

Mbr Status Fee GST Total Fee

AU Mbr $2018.18 $201.82 $2220.00

AU Non Mbr $2363.64 $236.36 $2600.00

NZ Mbr* $2020.00 NZ Non Mbr $2370.00

Brisbane November 10th - 14th

Introduction to Protective Coatings


AU Mbr $550.00 $55.00 $605.00

AU Non Mbr $672.73 $67.27 $740.00

Darwin September 11th

Protective Coatings Quality Control


AU Mbr $1350.00 $135.00 $1485.00

AU Non Mbr $1645.45 $164.55 $1810.00

NZ Mbr* $1350.00 NZ Non Mbr $1650.00

Perth December 8th - 10th

Coatings Selection and Specifications


AU Mbr $1350.00 $135.00 $1485.00

AU Non Mbr $1645.45 $164.55 $1810.00

NZ Mbr* $1350.00 NZ Non Mbr $1650.00

New Zealand October 13th - 15th

Coatings Inspection Refresher


AU Mbr $550.00 $55.00 $605.00

AU Non Mbr $672.73 $67.27 $740.00

NZ Mbr* $500.00 NZ Non Mbr $680.00

Darwin September 20th

New Zealand November 28th

Cathodic Protection Monitoring


AU Mbr $1704.55 $170.45 $1875.00

AU Non Mbr $1868.18 $186.82 $2055.00

NZ Mbr* $1685.00 NZ Non Mbr $1865.00

Sydney October 28th - 30th

Cathodic Protection Advanced


AU Mbr $2018.18 $201.82 $2220.00

AU Non Mbr

$2363.64 $236.36 $2600.00

NZ Mbr* $2020.00 NZ Non Mbr $2370.00

Sydney October 13th - 17th

ACA/ACRA Corrosion & Protection of Concrete Structures


AU Mbr $963.64 $96.36 $1060.00

AU Non Mbr

$1209.09 $120.91 $1330.00

NZ Mbr* $965.00 NZ Non Mbr $1210.00

Brisbane November 27th - 28th

NACE - Coatings Inspection Program CIP Level 1


AU Mbr $3400.00 $340.00 $3740.00

AU Non Mbr $3886.36 $388.64 $4275.00

NZ Mbr* $3395.00 NZ Non Mbr $3900.00

Melbourne October 20th - 25th

Sydney November 10th - 15th

Perth November 24th - 29th

NACE - Coatings Inspection Program CIP Level 2


AU Mbr $3400.00 $340.00 $3740.00

AU Non Mbr $3886.36 $388.64 $4275.00

NZ Mbr* $3395.00 NZ Non Mbr $3900.00

Brisbane September 15th - 20th

Melbourne October/November Oct. 27th - Nov. 1st

Perth December 1st - 6th

NACE Peer Review CIP Level 3


AU Mbr $1336.36 $133.64 $1470.00

AU Non Mbr $1568.18 $156.82 $1725.00

NZ Mbr* $1335.00 NZ Non Mbr $1568.00

Darwin September 19th - 21st

Resits NACE Coating Inspector Program Level 1 & 2


AU Mbr $909.09 $90.91 $1000.00

AU Non Mbr $1145.45 $114.55 $1260.00

NZ Mbr* $910.00 NZ Non Mbr $1165.00

Examination Tests will be conducted to coincide with scheduled programs contact ACA for details

Part of the role of the ACA is to organise events that bring together industry experts to present on new technologies, updates to standards, and share knowledge and experiences via case studies on a variety of projects. 2014 will be no different, with the events listed below scheduled in our Calendar of Events.

ACA members will receive further details on each event as appropriate throughout the year, but for now, please include these in your 2014 diary. For further information on these events for 2014 please dont hesitate to contact Brendan Pejkovic ([email protected]) in the ACA office on +61 (0)3 9890 4833.

Please refer to www.corrosion.com.au for up to date details on all ACA activities.

Remaining ACA Events for 2014

ACA EVENTS & TRAINING

Event 2014 Date Location

Corrosion & Prevention 2014 Conference 21-24 September Darwin

Protective Coatings Preventing Corrosion 20 November Brisbane

ACA 2014 Training Calendar

All registration fees are payable in Australian Dollars.

All registrations are subject to ACAs published terms, conditions and policies.

* All NZ courses are GST free

For up-to-date course scheduling, please refer to www.corrosion.com.au

p.6 CORROSION & MATERIALS

EXECUTIVE OFFICERS MESSAGE

ACA Constitution Reform Make your vote count

Members will probably be aware that The Australasian Corrosion Association Inc (ACA) has been reviewing its governance structures and processes.

We have been served well by our Constitution over the years. However, the review that we commissioned from a governance consultant identified that there was a need for a modernisation of ACAs Constitution to better reflect best practice in good governance.

It is important that the Association positions itself for the future and has a structure that best serves its members for the next decade and beyond.

Throughout this year, consultation has been undertaken with our

members which led to a set of specific recommendations for changes that will underpin a modern governance structure of the Association.

A revised Constitution and Bylaws to take the Association forward have been drafted and members are encouraged to vote on the new Constitution and Bylaws at the forthcoming General Meeting of the Members to be held in Darwin on Tuesday 23rd September 2014.

A vote of Yes to the proposed Constitution and Bylaws will ensure that ACA continues to evolve as an Association that has best practice governance, which will underpin how we serve the interests of our members and the corrosion mitigation industry.

Members have been provided the proposed Constitution and Bylaws which are available to read and consider on the ACA website homepage. A cover note from the ACA President along with the revised Constitution and Bylaws, the full list of Frequently Asked Questions and Proxy Form to vote on the Constitutional change can be found at www.corrosion.com.au. These documents are also supported by

a Frequently Asked Questions document (selection of FAQs on the next page).

Members have also been provided a Proxy Form (also on the ACA website homepage) to ensure they exercise their vote, even if they are not able to attend the Meeting in Darwin.

In completing and returning the proxy form by no later than 48 hours before commencement of the Meeting in Darwin (that is by 12pm AEST on Sunday 21st September 2014), you can nominate the Chair of the Meeting or alternatively a specific person who you know will be attending the Meeting in Darwin.

The proxy form allows you to direct your proxy vote in a specific way for the motion to adopt the new Constitution and Bylaws or against. I urge you all to vote in favour of the resolution.

Under the current Constitution, a 75% majority of those voting is required to pass the resolution.

Wesley FawazExecutive [email protected].

Wesley FawazExecutive Officer

Corrosion Monitoring Systems


Q: Why do we have to have a new Constitution and Bylaws?

A: The present Constitution has been developed piecemeal over a number of years, and its provisions are not in fact being followed in ACAs current operations, nor does it comply in every respect with the South Australian Associations Incorporation Act 1985 under which ACA is registered.

Q: What are the principal changes?

A: Because there have been so few for so long, there are many changes. The 3 biggest changes are:

Currently the Council is the ultimate governing body, with representatives from each Branch and additional persons as defined in the Constitution so that its size exceeds 20 people, which meets only once per year. It is intended that a smaller Board whose members will all be required to act in the interests of all members will be elected as the ultimate governing body. This Board will meet at least 4 times per year. The present Constitution means that if something goes wrong, every Council member is potentially liable. The new Constitution will reduce this liability spread to the Board members.

To ensure that the Board can contain all the necessary skills, the elected Board members will be empowered to appoint up to two non-members as further Board members.

To comply with the Act, the AGM of the Association will not be able to be held in conjunction with the Annual Conference, unless the Annual Conference is moved to April-May or the balance date is moved from 31 December. (The Association has contravened this requirement for many years.) It is not proposed to change the balance date, so robust clauses are proposed in the Constitution about notice of meeting to be given to all members, and the capacity for proxy voting.

But many things remain unchanged. There is no change to the purposes and objects of the Association, nor to membership structure.

Q: What are the consequences for the Branch structure?

A: Very little. Anachronisms such as Branches being required to keep registers of their members, and requiring all payments to be made by cheque and receipted, have been excised. The scope for Branch Committees to operate as they see fit has been enhanced by moving many of the provisions from the Constitution (which in law must be obeyed by all Branches) to the Bylaws (which can be changed as required by the Board to suit circumstances). The Branches will still make nominations in the same way as before to the Council, which will then elect the Board. The Branches are the key platform by which ACA activities are promoted month by month across Australasia, and the changes should be designed to assist this, not restrain it.

Q: How will the Board be elected?

A: The Council will elect the Board. We want the best people we can get on the Board, and the Council will be required to take heed of a skills matrix of necessary capabilities to be shared between Board members.

All members will be able to nominate/second nominations for the Board.

The Council in turn will be made up of nominees from each Branch, so that the membership has an indirect hand in the election process. There are limits on how many Board members can come from any Branch. In this way, we avoid the ability for big Branches to arrange bloc voting to take over small Branches.

Q: Why do we need this new Board structure?

Advice provided by experts in governance suggests that best practice in this area, is for a skills-based board who are elected

on merit, rather than geographical location, with the very best possible skill mix to drive a strategic board. Some of the recognised risks associated with the current structure which are minimised or removed in the new structure include:

Branches being unable to find a suitable person to serve on the Board.

Suggestions that Board members should represent the interests of their state or territory at Board level rather than the interests of all members (as they are required to do under Corporate Law).

Q: Hasnt the role of President been downgraded?

A: The role description has certainly been changed, most notably in that the President will not be a member of the Board. But the President will still lead and chair the Council, which will have power to elect the Board members, and to advise the Board on matters of importance to the membership. The President will also play a key figurehead role at the Annual Conference dinner.

Q: Are there any changes that affect rights and responsibilities of current members?

A: No, though some rights which (in contravention of the Act) were not spelt out in the current Constitution, such as the ability for a group of members to require a General Meeting to be called and a method for disputes resolution, are now spelt out.

Q: Who should I contact if there is no longer a Board Member living in my Branch?

A: The Board represents all members and as such you may contact any Board member or you may contact staff in the ACA Office. They will ensure that your query is directed to the right place.

Constitution Reform Frequently Asked Questions

CONSTITUTION REFORM FAQ'S

A cover note from the ACA President along with the revised Constitution and Bylaws, the full list of Frequently Asked Questions and Proxy Form to vote on the Constitutional change can be found at www.corrosion.com.au


NEWS

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Exhibiting this year at the ACA Corrosion and Prevention Conference at the Darwin Convention Centre on the 21-24 September 2014 at Booth 29.

For more information please contact; Toll Free Number: 1300 721 029 E-Mail: [email protected]

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Australia's leading protective coating solutions experts have doubled the size of their head office and facilities with a new location and fully refurbished 1 hectare self-enclosed site to keep up with their exponential expansion and growth beyond 2014 .

Operations Manager Gianni Mattioli explained, "We have recognised in the last few years space has got tighter

and tighter, as the company's rate of growth has expanded, we decided it was time to pack up and bring our assets and services together under one roof so we can be smarter in how we deliver our integrated first class service to our customers."

The new site now allows Mattioli's to go above and beyond in providing protective coating solutions to their

diverse range of customers across the country. The new facilities now come with double the capacity and new service, allowing their customers to bring their materials onto Mattioli's new shop floor prior to site installation! The future's bright for this family business, one to watch over the coming months.

NEWS

The new Australian Centre for Infrastructure Durability (ACID) will provide Australian industry with a national platform to connect with researchers in corrosion engineering and materials durability. Although the exact composition of the centre is yet to be announced, it will involve a number of leading universities and industrial partners.

The centre, which will be officially launched in September 2014, will conduct research to address short and long-term corrosion problems confronting many industries in Australia. It will connect leading researchers with industry partners to explore new solutions and develop technology to benefit, support and grow local industry.

As a national centre encompassing several universities and organisations, ACID aims to deliver nationwide benefits by conducting research in five key strategic industries:

Oil, gas and offshore

Mining

Transport, structures and buildings

Defence and aerospace

Water, wastewater and desalination

Many problems associated with corrosion control in these industries are considerable and multidimensional, requiring a multipronged approach. ACID will capitalise on the research and

learning strengths of its constituent universities to address these issues.

ACID offers a number of new and exciting opportunities for infrastructure management and research and will also provide access to the unique laboratory testing facilities available at universities for use by industry.

For more information contact Dr Timothy Khoo at Deakin University: [email protected]

New Centre to capture emerging research area

Mattioli Bros. thinking big!


NEWS

A new training facility offers courses and certifications to meet demand in Middle East

NACE International, The Corrosion Society, has announced the opening of its new NACE International Training Centre Dubai. Located in the Dubai International Academic City (DIAC), the facility will serve more than 1,000 students and professionals annually by providing training for individuals entering or advancing their career in the fast-growing field of corrosion control.

NACE Internationals Dubai facility will serve as the hub for the organizations education programs in the Middle East and surrounding regions. We decided

to open a new training center in Dubai because there is tremendous demand for corrosion control professionals in the Middle East, said NACE Chief Operating Officer, Matt Miller. Traveling to the U.S. and other parts of the world for NACE training was inconvenient for many people in the region, so we came to them.

New infrastructure development and aging infrastructure worldwide has increased the demand for qualified, trained corrosion professionals. Corrosion costs most nations 3-7% of GDP annually and it is estimated that as much as one-third of that cost is preventable with the application of existing corrosion control technologies.

NACE International offers the worlds most specified technical training, education, and certifications to build the workforce needed to fight the pervasive global threat of corrosion.

More than 15,000 students receive corrosion control education and training annually from NACE International. The Dubai training facility is modeled after NACE Internationals successful training center in Houston, Texas. Located 25 kilometers from the Dubai International Airport, the DIAC campus is conveniently accessible to those coming to the region from Asia, Africa and Europe.

NACE International Training Centre Dubai

C O N S U L T A N T S

Expressions of interest sought coating inspectorsSince its establishment in 1985, Corrotek has developed a reputation as a competent and ethical specialist protective coating consultancy.Recently, weve added a comprehensive analytical capability through our involvement with Maatek Pty Ltd.To serve existing clients, we intend to increase our coating inspection and corrosion survey capability across Australia and wish to speak to experienced and certified ACA, NACE, FROSIO or SSPC coating inspectors and ACA certified Corrosion Technicians or Technologists about potential collaboration opportunities.Interested individuals or organisations are invited to contact, in strict confidence, Corroteks principal, Mr Ian Glover by e-mail or mobile as per below.

www.corrotek.com.au | Telephone 0415 872 994 | Email [email protected]


NEWS

Justin Rigby of CIPS is a NACE CIP instructor who was successful during the recent round of instructor interviews held at the 2013 Brisbane Corrosion Conference.

Following on from this Justin completed his NACE CIP Instructor traineeship during the first ever course held at the new NACE training centre in Dubai UAE on 15 June 2014.

The first day of the course included the grand opening of the Centre with a ribbon cutting ceremony attended by NACE Area Director for West Asia & Africa, Abdallah Al-Ghamdi and NACE Chief Operating Officer Matthew Miller & Pam Nicoletti Director of Education. Now an apprentice instructor, Justin is scheduled to complete his

apprenticeship by instructing 4 CIP courses at NACE Training Centre Houston in August.

We look forward to his return where upon he will be a valuable addition to the CIP education programs.

Pictured here posing with the cut ribbon is Justin Rigby with Instructor Don Vickers of Vickers Inspection and Consulting, LLC.

Australian NACE instructor at the official opening of the new NACE Dubai Training Centre


NEWS

Andrew Caddy from Absafe was the lucky prize winner of the Early Bird Competition for the 2014 Corrosion & Prevention Conference & Exhibition in Darwin. By simply registering for the Early Bird rate he won prizes to the value of $3000 (AUS), consisting of:

2 return domestic economy flights,

4 nights accommodation at the Vibe Hotel Waterside Darwin and

1 Cage of Death Experience at Crocosaurus Cove Darwin, Northern Territory, Australia.

Congratulations to Andrew we look forward to seeing you at C&P 2014.

Cathodic Anodes Australasia is proud to announce the commissioning of their new Solar Power System at their Anode Manufacturing Plant at Kunda Park in Queensland.

CAA General Manager Ross Gorfine comments, This is great news for us, we have been working towards this for the last few years. Reducing our reliance on fossil fuels, reducing our carbon footprint and decreasing our overall impact on the environment were key factors in our decision to go solar. In terms of cost, we did the maths and the economic benefits quickly became evident.

Some people say it is a progressive move, we saw it as an opportunity to do the right thing and it also makes good economic sense.

As far as we know, we are the only Anode Manufacturing foundry in the southern hemisphere utilising

clean solar energy. It is good to know that a large proportion of our anodes will be manufactured using the power of the sun.

In terms of monitoring, the technology is quite amazing, it links straight into our online energy efficiency monitoring system, so we can review our energy inputs and outputs in real time. We would really like to thank Australian

Enviro Projects, who designed, supplied and installed the system. They did a great job.

Energy consumption has been a major hurdle for us, we have spent a lot of time and money improving the efficiency of our key equipment. To have a state-of-the-art solar system as well is going to be an enormous benefit.

Early bird competition winner

Harnessing the power of the sun to make anodes

Mechanical pipe joining systems specialist Victaulic has introduced a new sprinkler coating formulated to deliver excellent resistance to corrosion.

Victaulics VC-250 is an alternative coating that ensures the continued performance of Victaulic FireLock sprinklers in a wide range of corrosive environments.

The corrosion-resistant coating protects FireLock sprinklers from physical changes when exposed to extreme weather or areas that may be specified

as chemical environments. The coating covers the sprinkler frame in a uniform thickness, reducing the equipments vulnerability to corrosion, while maintaining full functionality.

Sprinklers with the optional VC-250 coating are recommended for use in water treatment, food manufacturing, ethanol production, and pickling stainless steel lines amongst various industrial applications.

The VC-250 is both UL and FM approved as a corrosion resistant coating.

New coating for sprinklers


NEWS

Enrico Piccioli 19482014The hugely admired and charismatic innovator, engineering process pioneer, and respected business leader left us at the age of 65.

His impact in the fields of reinforced plastic composites and corrosion protection has been profound, and his reputation has become legendary. Starting from the year 1973, when as a young 25 year old Doctor of Civil Engineering, he arrived from Italy, sponsored by the late, great Carlo Salteri AC to work for Transfield and to develop that company as the industry leader in reinforced composites and corrosion protection.

The introduction of these materials and processes required both qualification and acceptance, and Enrico was instrumental in developing Australian Standard 2634 for FRP process equipment and was a working member of the Standards Association

of Australia (SAA) for the next 10 years to 1984, during which time he wore the epithet, Father of the Reinforced Plastics Industry, with great honour, pride and distinction.

In 1997 he resigned from Transfield after a stellar career which took him all over the world establishing that company's successful brand.

It was at this time that he founded his own company, EPTEC, and by selecting and attracting to it, outstanding and gifted personnel, and always, with the vision for the future a priority, he had, by example, entrepreneurship and diligence, inspired his succession to establish all of the necessary discipline and character to ensure its future.

EPTEC is now a leading company in the engineering sector in Australia. It is synonomous with signature corrosion protection and waterproofing projects such as the ANZAC Frigates, the NZDF Project PROTECTOR, on-going maintenance projects for the Australian Navy, contractor of choice for visiting United States Navy

ships, critical waterproofing services provider to the Burnley and Domain tunnels on the Melbourne CityLink, specialist waterproofing services on the Taiwan Republic of China High Speed Rail Project, and many other significant Defence, Civil and Marine infrastructure projects for Federal and State instrumentalities in Australia.

All of Enrico's life was writ large, an immense canvas, which had at its heart, his beloved family, his business and the industries he serviced.

His presence was massive, and for what he accomplished, and for what he has left, we are in awe.

Enrico Evaristo Vito Maria Piccioli passed away on the 9 May 2014 in his 65th year and is survived by his adored wife Terri and their beloved daughters, Cristina and Barbara.

Charles Murray(Longtime friend, one time work colleague, and sometime collaborator in his anonymous interventions in the cause of social justice and disadvantaged humanity)

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Free Phone AU 1800 309 734 Free Phone NZ 0800 646 372

Conforms to ISO 11126-10 Mil-Spec Approved Low Chlorides (below 25 ppm) Quality Certificates (available for every tonne) High Purity, Low Dust, High Recyclability High Profiles, High Performance Superior Cleaning & Cost Effective Washed (Low TSS)

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After the great success of the First Time Conference Attenders and Post Graduate Conference Attenders Scholarships awarded last month; the ACA Foundation Ltd is delighted to release the following two (2) scholarships;

1 x Brian Cherry International Travel Scholarship, valued at $8,500

1 x International Conference Scholarship, valued at $3,500

Applications for these scholarships close on Wednesday 13 August and will be announced at the ACA Annual Dinner and Awards, in Darwin on Tuesday 23 September, 2014.

2nd Foundation Scholarship Release for 2014

2nd Round Scholarship Applications Close Wednesday 13 August

For more information go to the ACA Foundation Scholarship link on the ACA website or contact Jacquie Martin on +61 (0)3 9890 4833.

NEWS

To find out more about this role and for details about applying, please visit our vacancies section on our website:www.altexcoatings.co.nz/vacancies

Altex Coatings Ltd l PO Box 142, Tauranga, 3140 l Phone +64 7 541 1221 l Fax +64 7 541 1310 l [email protected]

ALTEX COATINGS LTD

Altex Coatings Limited, NZs largest manufacturer of industrial and marine coatings under the Carboline and Altex Yacht and Boat Paint brands, has a vacancy for a self motivated person to work in our Tauranga New Zealandbased Technical Services Department.

coating inspections, product testing, development and evaluation, investigative analysis, constructing protective coatings systems for industrial, commercial and pleasure marine service areas, assisting with training seminars and trade shows. Applications close 29th August 2014.

Key duties include providing technical advice to customers via various media, conducting field trials and field


NEWS

ACA Welcomes New Members

1800-RentDH (736 834) Melbourne Sydney Adelaide Perth Brisbanewww.rentdh.com [email protected] 24 hours a day / 7 days a week on-call service

Battling with Excessive Humidity?We have the solution.Dehumidification Technologies offers rental & sales of desiccant and refrigerant dehumidifiers. We have a wide range of dehumidification, cooling and heating equipment available to create any environment for our customer. Our innovative techniques, a wealth of knowledge and experience, and dependable service help customers achieve a successful project on time and under budget.

Corporate Gold

Goldfields Protective Coatingswww.goldfieldspc.com.au

GPC are a highly regarded and experienced specialist corrosion control and asset protection contractor. In addition to the application of traditional epoxy and high performance urethane coatings, they provide abrasive blasting, UHP water jetting and vacuum loading. This comprehensive and complete corrosion control service provides real cost and schedule savings to their clients without compromising safety and quality.

Altitude Resurfacing Limitedwww.altituderesurfacing.co.nz

Altitude Resurfacing Limited is a specialist contractor providing tower painting and associated services on electricity transmission lines. Their people have a wealth of experience in delivering safe, high quality solutions in preparation techniques and surface coatings on steel structures. Their innovative approach and technical knowledge ensures that the best solution is attained for our customers.

Epic Energywww.epicenergy.com.au

Epic Energy is one of the largest high pressure gas transmission companies in Australia. It is the owner and operator of

the 1,185km long Moomba to Adelaide Pipeline System (MAPS) and the 70km long South East Pipeline (SEPS) near Mt Gambier in SA.

Corporate Bronze

Adflexwww.adflexcoatings.com.au

Adflex Protective Coatings has more than 25 years experience and is one of South Australias most successful small businesses in the protective coatings industry. Adflex specializes in concrete coatings, protection & restoration. Our services also extend to the coating and protection of steel structures. Adflex can provide a tailored service for your needs within any commercial, industrial, mining & residential setting. They pride ourselves on competitive pricing, quality products and a personalised service.

BGI Groupwww.bgigroup.com.au

Over 15 years servicing the Oil & Gas Industry

Coating Inspections

Audit Reports

Specification Reviews

Contact: [email protected]

TOD Consultingwww.todconsulting.com

They are friendly, professional civil & structural engineers and project managers.

30 years serving the people of Queensland

They proudly work in all regions, focusing on the Sunshine Coast, Noosa, Mackay, Gympie, South Burnett and Moreton Bay districts

They provide thoughtful solutions for:

infrastructure

buildings

subdivisions

mining & industry

public spaces & placemaking

Specialties:

Concrete bridge inspections & remedial design

Timber bridge inspections & repair design

Solutions for difficult maintenance, repair and construction problems


NEWS

New Individual & Student Members

Type Name Surname Company Branch

Individual Zaw Aung QLD

Individual Richard Aylward Global Manufactoring Group QLD

Individual Richard Barrett WA

Individual Clive Blanchard DPTI SA

Individual Antonio Carnovale Savcor ART NSW

Individual Sumeet Chande Protec/Randstad SA

Student Wayne Cheung Monash University VIC

Individual Shane Connolly WA

Individual Guy Curtis VIC

Student Omar Dennaoui Monash University VIC

Individual Jonathan Dyson BCRC NSW

Individual Gary Evans Direct Cathodic Protection WA

Student Gaius Eyu Queensland University of Technology QLD

Individual David Flanery Deepwater Australasia WA

Individual Jeffrey Fowler QLD

Individual Jenni Gregg Pressure Equipment Integrity NZ

Individual Keith Hargrave QLD

Individual Victor Hult WA

Individual Tyler Ingersoll Cape PLC NCL

Individual Gareth Jones Abriox NSW

Individual Lee Lacour L and L Pipewelding VIC

Individual Justin Lee New World Engineering Construction NSW

Individual Charles Mann Central Coast Inspection Services QLD

Individual Jason Matthews Refining NZ - Civil Projects NZ

Individual Rath May WA

Individual Andreas Mouton Pyromet Consulting WA

Individual Sugan Naidoo VIC

Individual James Ragg Polytechnic West WA

Individual Nicholas Riley Exxon Mobil VIC

Individual Marco Riveros Arrow Energy QLD

Individual Saad Rushdy Ghazal VIC

Individual Robert Samuels Santo - GLNG Project QLD

Individual Peter Scott Veoila WA

Individual David Smales WA

Individual Clinton Smith WA

Individual Julie Starr-Thomas Queensland Rail QLD

Individual Frank Strini Strini Industries VIC

Individual Aditya Tembe Dymark Aust QLD

Individual Blake Thomson RTP Coatings NSW

Individual Lachlan Thomson QLD

Individual Richard Tomkins Alfabs Engineering Group NSW

Individual Rajko Vukcevic Infoware Consulting VIC

Individual Richard Wales Jotun NSW

Individual Jessica Wallis WA

Individual Rod White Omniflex Australia NSW


NEW PRODUCT SHOWCASE

SHOWCASERussell Fraser Sales (RFS) is thrilled to announce the next generation of portable three-dimensional (3D) handheld scanners from Creaform. The HandySCAN 700 is now 25 times faster than its former generation, is 40 per cent more accurate and has a volumetric accuracy of 60 micrometers per meter. It features a range of 3D scanning possibilities, regardless of the part size, complexity or material and with its quick set-up; the scanner will be operating in less than two minutes.

When used with the HandySCAN 3D scanner, Creaforms new

software Pipecheck 2.2 enables NDT service companies and pipeline operators to quickly and accurately perform evaluations of pipeline degradation and remaining service life. Complementing this exciting technology is Creaforms new VXmodel scan-to-computer-aided design (CAD) and scan to print software which integrates directly into the in-built 3D software platform, VXelements.

For more information, please call 02 9545 4433, e-mail us on [email protected] or visit our website at www.rfsales.com.au

The ability to inspect internal surfaces and other features of a product without causing damage is one of the key benefits offered by industrial videoscopes. Remote Visual Inspection (RVI) of materials, components and structures allow technicians to detect cracks, bubbles, and other flaws that might lead to failure or other problems with equipment in the future.

A videoscope allows an engineer or technician to view the components of a machine in situ or see inside confined spaces. Maintenance staff can also use videoscopes to inspect the insides of pipework and valves to ensure that there are no contaminant deposits or that the weld of a joint has gone all the way through the steel of the joints in the tubes of support frameworks of drill heads.

It consists of a small camera mounted on a length of cable that

can be controlled by the operator. As the camera moves, it provides a real-time image of the environment until it reaches the target area. The technician operating the videoscope can adjust the focus and move the camera as needed to examine different features of interest.

For further information, please contact:

Australiawww.olympus-ims.comDorthe Svarrer, Sales & Marketing CoordinatorIndustrial Business DivisionTelephone: +61 (03) 9265 5467E-Mail: [email protected]

New Zealandwww.olympus.co.nz Faizal Sahib Sales SpecialistPh (+64) 9 836 9993 E-Mail: [email protected]

3D handheld scanners from Creaform

Olympus takes a closer look on the inside


ACA STANDARDS UPDATE

ACA Standards UpdateIn this Standards Update, Focus 1 & 2 will, summarise all relevant standards to the technical group in question.

Focus 1As previously the focus will be a global standards and publication focus, searching through SAI Global Publications at https://infostore.saiglobal.com/store, for all current publications and standards relating to the ACA technical Groups, with this editions group focuses being the Cathodic Protection technical group.

SummaryThrough SAIGLOBAL Publications at https://infostore.saiglobal.com/store there were:

477 Titles, up 115 (32%), 10 from AS/ASNZS (5 referenced in Australian

Legislation), 1 from Legislation Victoria; as shown below.

Focus 2A SAI Global search, as previously, at http://www.saiglobal.com/online/ for new standards, amendments or drafts for AS, AS/NZS, EN, ANSI, ASTM, BSI, DIN, ETSI, JSA, NSAI and standards and amendments for ISO & IEC published from 15 May 2014 to 15 July 2014, using the key words and key word groups:

durability. corrosion or corrosivity or corrosive; but not anodizing or anodize(d). 'paint or coating; but not anodizing or anodize(d). 'galvanize' or galvanized or galvanizing.

'electrochemical' or electrolysis or electroplated. cathode or 'cathodic'. anode or anodic. 'corrosion' and 'concrete' or concrete and coatings.

These results are shown in the Focus 2 report below.

SummaryAcross SAIGLOBAL online Standards Publications there was a total of 24 listings of new standards, Drafts and Amendments, found issued from to 15 May 2014 to 15 July 2014; with zero from AS/ASNZS; as shown in Table 2 below.

Focus 1 Report The Focus 1 Report on SAIGLOBAL Publications at https://infostore.saiglobal.com/store, for all current publications and standards relating to Cathodic Protection for the Cathodic Protection Technical Group

Note: A Polish Standard on Competence Levels and Certification of Cathodic Protection Personnel is also listed as is an IS EN standard on the likelihood of AC corrosion on CP pipelines.

Welcome to the 4th corrosion related Standards Update for 2014. This Standards report focuses on corrosion issues related to the Cathodic Protection Technical Group.

Table 1 For Titles search Cathodic; result 477 Titles, up 115 (32%), 10 from AS/ASNZS (5 referenced in Australian Legislation), 1 from Legislation Victoria, as listed below

Results by publisher

Italian Standards 31

Association Francaise de Normalisation 26

National Association of Corrosion Engineers 26

British Standards Institution 24

German Institute for Standardisation 24

Polish Committee for Standardization 24

Nederlands Normalisatie Instituut 23

Osterreichisches Normungsinstitut 23

Danish Standards 22

Comite Europeen de Normalisation 21

National Standards Authority of Ireland 21

Belgian Standards 20

Norwegian Standards 20

Asociacion Espanola de Normalizacion 19

Standardiserings-Kommissionen I Sverige 19

Swiss Standards 19

Ford Motor Company 15

US Military Specs/Standards/Handbooks 14

International Organization for Standardization 12



Standards of interest from my search results

AS 2239-2003 Galvanic (sacrificial) anodes for cathodic protection AS 2832.2-2003 Cathodic protection of metals - Compact buried structures This Standard is referenced in Legislation - AS 2832.3-2005 Cathodic protection of metals - Fixed immersed structures This Standard is referenced in Legislation - AS 2832.4-2006 Cathodic protection of metals - Internal surfaces This Standard is referenced in Legislation - AS 2832.5-2008 Cathodic protection of metals - Steel in concrete structures

This Standard is referenced in Legislation - AS 4352-2005 Tests for coating resistance to cathodic disbonding AS 4832-2007 Cathodic protection - Installation of galvanic sacrificial anodes in soil , AS 2832.1-2004 Cathodic protection of metals - Pipes and cables This Standard is referenced in Legislation - DR AS 2832.1; Cathodic protection of metals - Part 2: Pipes and cables RUL ML.1-2008 Rulings to metal Standards - Cathodic protection interference levels (Ruling to AS 2832.1-2004) PN EN 15257:2008 Cathodic Protection - Competence Levels and

Certification of Cathodic Protection Personnel Polish Committee for Standardization NACE SP0286:1997(R2007) Electrical Isolation of Cathodically Protected Pipelines National Association of Corrosion Engineers I.S. EN 15280:2013 Evaluation of A.C. Corrosion Likelihood of Buried Pipelines Applicable to Cathodically Protected Pipelines

To access these publications, go to https://infostore.saiglobal.com/store and type coatings and corrosion into the search box and examine the search results.

Standardization Administration of China 10

Standards Australia 10

American Society for Testing and Materials 7

Brazilian Standards 7

Bundesamt F. Wehrtechnik unk Beschaffung 7

Bureau of Indian Standards 5

Korean Standards Association 5

Wirtschafts und Verlagsgesellschaft Gas und Wasser 4

Det Norsk Veritas 3

South African Bureau of Standards 3

American Petroleum Institute 2

American Water Works Association 2

Norsk Sokkels Konkuranseposisjon 2

American Association of State Highway and Transportation Officials 1

Anstat Legislation 1

Energy Networks Association (UK) 1

International Telecommunications Union 1

Japanese Standards Association 1

UK Defence Standardization 1

Underwriters Laboratories 1

Focus 2 Report Corrosion related standards for AS, AS/NZS, EN, ANSI, ASTM, BSI, DIN, ETSI, JSA, NSAI and standards and amendments for ISO & IEC published from 15 May 2014 to 15 July 2014 for:

New standards, amendments or drafts for AS, AS/NZS, EN, ANSI, ASTM, BSI, DIN, ETSI, JSA, NSAI and Standards or Amendments for ISO & IEC PUBLISHED between 15 May 2014 to 15 July 2014

Key word search on durability.- Zero citations found related to corrosion

Key word search on corrosion or corrosivity or corrosive; but not anodizing or anodize(d)- 2 citations in all 0 from AS/NZS

DIN 65023 (2014-08) (Draft)

Aerospace - Anchor nuts with MJ-thread, deep counterbore, self-locking, floating, two lug, corrosion-resisting steel, classification: 1100 MPa/315 C/425 C

DIN 65024 (2014-08) (Draft)

Aerospace - Anchor nuts with MJ thread, deep counterbore, self-locking, floating, single lug, corrosion-resisting steel, classification: 1100 MPa/315 C/425 C

Key word search on 'paint and or coating; but not anodizing or anodize(d) or corrosion 19 Publications found; 0 from AS/NZS corrosion related;



ISO 3233-2:2014 Paints and varnishes - Determination of the percentage volume of non-volatile matter - Part 2: Method using the determination of non-volatile-matter content in accordance with ISO 3251 and determination of dry film density on coated test panels by the Archimedes principle

ISO/DIS 4628-1 Paints and varnishes - Evaluation of degradation of coatings - Designation of quantity and size of defects, and of intensity of uniform changes in appearance - Part 1: General introduction and designation system

ISO/DIS 4628-10 Paints and varnishes - Evaluation of degradation of coatings - Designation of quantity and size of defects, and of intensity of uniform changes in appearance - Part 10: Assessment of degree of filiform corrosion

ISO/DIS 4628-2 Paints and varnishes - Evaluation of degradation of coatings - Designation of quantity and size of defects, and of intensity of uniform changes in appearance - Part 2: Assessment of degree of blistering

ISO/DIS 4628-3 Paints and varnishes - Evaluation of degradation of coatings - Designation of quantity and size of defects, and of intensity of uniform changes in appearance - Part 3: Assessment of degree of rusting

ISO/DIS 4628-4 Paints and varnishes - Evaluation of degradation of coatings - Designation of quantity and size of defects, and of intensity of uniform changes in appearance - Part 4: Assessment of degree of cracking

ISO/DIS 4628-5 Paints and varnishes - Evaluation of degradation of coatings - Designation of quantity and size of defects, and of intensity of uniform changes in appearance - Part 5: Assessment of degree of flaking

ISO/DIS 4628-7 Paints and varnishes - Evaluation of degradation of coatings - Designation of quantity and size of defects, and of intensity of uniform changes in appearance - Part 7: Assessment of degree of chalking by velvet method

ISO/DIS 7784-1 Paints and varnishes - Determination of resistance to abrasion - Part 1: Method with abrasive-paper covered wheels and rotating test panel

ISO/DIS 7784-2 Paints and varnishes - Determination of resistance to abrasion - Part 2: Method with abrasive rubber wheels and rotating test panel

DIN EN ISO 16927 (2014-06)

Paints and varnishes - Determination of the overcoatability and recoatability of a coating (ISO 16927:2014)

BS EN 16566:2014

Paints And Varnishes - Fillers For Internal And/Or External Works - Adaptation Of Fillers To European Standards

QPL 64159 Revision May 2014

Qualified Product List Of Products Qualified Under Performance Specification - Mil-Dtl-64159 - Camouflage Coating, Water Dispersible Aliphatic Polyurethane, Chemical Agent Resistant - Revision May 2014

ISO 10683:2014 Fasteners - Non-electrolytically applied zinc flake coatings

ISO 13179-1:2014

Implants for surgery - Plasma-sprayed unalloyed titanium coatings on metallic surgical implants - Part 1: General requirements

ISO/DIS 21809-3 Petroleum and natural gas industries - External coatings for buried or submerged pipelines used in pipeline transportation systems - Part 3: Field joint coatings

DIN EN 16602-70-13 (2014-07) (Draft) BS ISO 13179-1:2014

Space product assurance - Measurements of the peel and pull-off strength of coatings and finishes using pressure-sensitive tapes; English version FprEN 16602-70-13:2014 Implants For Surgery - Plasma-Sprayed Unalloyed Titanium Coatings On Metallic Surgical Implants - Part 1: General Requirements

14/30300605 DC Bs En Iso 21809-3

Petroleum And Natural Gas Industries - External Coatings For Buried Or Submerged Pipelines Used In Pipeline Transportation Systems - Part 3: Field Joint Coatings

Key word search on 'galvanize' or galvanized or galvanizing 0 Standard Publications found

Key word search on 'corrosion' with examination for concrete related standards - 0 Standard Publications found

Key word search on cathode or 'cathodic' -2 corrosion related Standard Publications found; none from As AS/NZS

I.S. EN ISO 15589-2:2014

Petroleum, Petrochemical and Natural gas Industries - Cathodic Protection of Pipeline Transportation Systems - Part 2: Offshore Pipelines (iso 15589-2:2012)

BS EN ISO 15589-2:2014

Petroleum, Petrochemical And Natural Gas Industries - Cathodic Protection Of Pipeline Transportation Systems - Part 2: Offshore Pipelines

Key word search on 'anode' or anodes or anodic 0 Standard Publications found

Keyword Search on 'electrochemical' or electrolysis or electroplated -

ISO 17081:2014 Method of measurement of hydrogen permeation and determination of hydrogen uptake and transport in metals by an electrochemical technique

Keyword Search on 'anodize' or anodized - 0 Publications found

Arthur Austin ACA Standards Officer


Korvest Galvanisers Site Visit27 April 2014

The first ACA YCG SA Branch event of the year met with great success.

Proudly supported by Korvest Galvanisers and the Galvanizing Association of Australia (GAA).

Ann Sheehan from the GAA kicked off with a presentation about the history and the ins and outs of hot dip galvanizing. GAA is an industry Association established in 1963 to represent galvanizing companies and to provide technical consulting services on a not-for-profit basis.

Peter Freeth of Korvest then led us into the workshop. Korvest operate two kettles in South Australia: A state-of-the-art ceramic kettle for high temperature spin galvanizing of small products, and a large hot dip galvanizing bath allowing single dipping of structural members to 13.5m in length. During the visit several items were treated demonstrating how fast the process can take place.

The evening ended with a light supper kindly organised by Korvest.

University of NSWTuesday 17 June

The first ACA NSW YCG event was a presentation on Cathodic Protection (CP) at the University of New South Wales UNSW and the attendance was strong! Kevin Woodland spoke first, discussing CP within concrete, along

with a quick overview of CP theory and a few case studies. Brian Martin of Brian Martin & Associates spoke of CP in pipelines, particularly speaking of the various residual current effects that can be found in large scale infrastructure such as the effects of rail and traction tracks. Phil Bird of MCM and Mathew Cole of Original Welding then spoke

briefly about employment opportunities within the corrosion industry to the many students from UNSW who were in attendance at the event.

Thanks to UNSW and the NSW ACA Branch President Jianqiang Zhang offered vital support with the venue and light snacks for the event.

BRANCH & YCG EVENTS

ACA YCG SA Branch

Cathodic Protection in Steel & Concrete Structures


EXHIBITORS: FREE ENTRY

CORROSIONTRADE EXPO

PRESENTED BY:

Exhibition times 47pm Registration essential via www.trybooking.com/85971 Enquiries via Solange Brave, (03) 9890-4833 or [email protected] Drinks and finger food included

2 nights accommodation at Stamford Plaza and 2 x AFL tickets.

Adelaide Thursday, 26 June, 2014Stamford Plaza, 150 North Terrace, Adelaide

Adelaide Trade ShowThe South Australia Branch kicked off this years series of Corrosion Trade Shows on 26 June setting a high standard.

The demand from both businesses and visitors was high with 25 traders and over 130 visitors. Businesses represented included a cross section of asset owners, protective coating specialists, blasters, applicators, equipment specialists and more.

Great food, beverages and a door prize for a weekend getaway, plus footy tickets made this a great casual business networking opportunity and lots of fun.The evening ended with a light supper kindly organised by Korvest.

Hobart Trade ShowThe Tasmania Branch hosted its first Trade Show on 2 July in Hobart.

Demand for trade tables was high with all spaces filled in less than 2 weeks! An additional trader was accommodated making for a packed outfit.

Visitors to the show came from both Hobart and Launceston with a huge number of unexpected but very welcome guests arriving as a result of the mysterious country telegraph that works so well in the Tasmanian business community.

As a result, numbers surged from 55 to a peak of 85 within an hour! Good food and plenty of beer contributed to a relaxed atmosphere in which traders strengthened existing relationships, made new ones and gained exposure for their brands.

Melbourne Trade ShowThe Victoria Branch capped off the hat-trick of Corrosion Trade Shows in what has proved to be a winning format.

This 3rd and final show for 2014 was a monster event with over 165 registrations! Melbournes cold and wet welcome did not seem to deter the demand.

Traders informed their clients of the show generating a fresh inflow of

potential clients and customers well beyond the ACAs database of contacts.

In what is now a Trade Show tradition there was a lucky winner for the door prize and for the brightest shirt.

The combination of corrosion and conversation in a relaxed atmosphere made the night a productive one for business and friendships.

EXHIBITORS:

CORROSIONTRADE EXPO

FREE ENTRY

PRESENTED BY:


Hobart Wednesday, 2 July, 2014Salamanca Inn 10 Gladstone Street, Hobart

ACA Trade Shows

BRANCH & YCG EVENTS

EXHIBITORS: FREE ENTRY

CORROSIONTRADE EXPO

PRESENTED BY:


Melbourne Thursday, 10 July, 2014Oaks on Collins 480 Collins Street Melbourne


Concrete Performance for Coastal Assets

PROUDLY PRESENTED BY:

SPONSORED BY:

TECHNICAL EVENT REVIEW

This full day technical event had over 85 delegates from a broad cross section of the industry from around Australia in attendance. This event focused on real life case studies, exploring both successes and failures. The presenters shared their experience and the lessons they have learnt. Presenters from each of the following industry groups presented case studies on new and existing projects; Asset Owners, Researchers, Consultants, Contractors & Suppliers.

At the conclusion of the event an open floor forum was held and chaired by Warren Green, which provided much discussion on the issues within the industry.

The ACA would like to thank all speakers, sponsors and delegates who attended this event and for making the day a huge success!

Below is an overview and summary of the presentations:

Whole of Life Asset Management for Concrete Structures in the Local Ports of Port Phillip and Western Port Ledene Ellis, Parks Victoria Maritime infrastructure managed by Parks Victoria includes 12 sites that have components of the structure constructed in concrete. These concrete structures have a design life on average of 50 years. A number of these assets are now approaching the end of their useful design life, as of a similar age

and previously constructed by the Port of Melbourne Authority adopting varying designs.

With maritime structures exposed to extreme environmental conditions, weathering, storms and damage from vessel impact, Parks Victoria monitor this infrastructure technically via a number of methods in order to determine; the current structural condition, the estimated residual design life, the current vehicular and berthing load capacity rating (as to be adopted, based on structural condition) and the minor and major works required (both short and long-term). This information assists Parks Victoria in managing risk proactively, seeking investment for the infrastructure and programming recurrent and capital works to ensure asset serviceability and public safety.

Corrosion Risk at Cracks in Marine Concrete StructuresDr Chris Weale, GHDChris reviewed the cause of early age cracking in concrete and provide examples of the occurrence of such cracks in marine projects, the significance of the cracks and if remedial works were required or not.

Ageing Coastal Assets: Balancing Durability Performance with the needs of Strength, Functionality, Sustainability, and EconomyFrank Collins, Monash UniversityCoastal assets vary significantly in type and form; however they have one common trait: vulnerability to

deterioration due to exposure to the marine environment. Reinforcement corrosion in the marine environment can be exacerbated by significant dynamic and static loadings, including wave actions, tides, berthing loads, scour, and heavy vehicle/craneage loadings. Design life requirements vary significantly when comparing design codes and also the specifications for the construction of major coastal assets: under-design leading to potential deterioration where the strength and/or functionality are compromised during the design life; whereas over-design necessitating modifications and reconstruction of an otherwise durable asset due to changes in trade, port operation, changing technologies of shipping and materials handling. Balancing durability with over-design (versus under-design) have major implications on the sustainability and economy of a coastal asset over the life cycle and these aspects were discussed.

Cathodic Protection - The Versatile Treatment for Corrosion in Marine Concrete StructuresAlan Bird, Marine & Civil Maintenance Cathodic Protection (CP) has become standard practice in Australia over the last 25 years and is well established as a means of controlling corrosion in reinforced concrete in a marine environment. A wide range of CP systems and products have been developed for a variety of situations and conditions, and the technology is now used for all types of coastal structure, including wharves, jetties,

The Concrete Structures & Buildings Technical Group of the ACA held a technical

event on Thursday 12 June at the Marriott Hotel in Melbourne.



bridges, seawalls and buildings. The presentation gives practical examples of these applications and indicates how different anode types are used in different environments or parts of the structure, often in combination with each other.

A Review on the Performance of Protective Coatings and Treatments for Coastal AssetsAndrew Dickinson, ParchemAndrew provided a review of various case studies of coastal assets and reviewed the performance of the protective coatings and other corrosion preventative measures on them.

Performance of Epoxy Coating on Columns Exposed to Aggressive Tidal Marine Conditions & Use of Corrosion Sensors for Monitoring Performance Fred Andrews-Phaedonous, VicRoadsThis presentation reviewed and discussed the replacement bridge over the Mordialloc Creek on the Nepean Highway, at Mordialloc in the south east of Melbourne. It was constructed in 2008 as part of a multi-level protection approach incorporating high quality concrete and various other durability provisions. This presentation will discuss the effectiveness and performance of epoxy coating to enhance durability in an aggressive marine environment and also discuss the use of corrosion sensors for monitoring performance.

Case Studies of Concrete Performance of WharvesFrederic Blin, AECOM

This presentation aimed to be the ground for an exchange of views and experiences in relation to the performance of wharves over time. Through case studies the factors linked to the ability of these assets to provide their required levels of service up to and beyond their design life were discussed. These factors were related to key maritime codes and guidelines and their importance in the design of new assets.

The Challenges of Maintaining Structural Durability for Concrete in Marine EnvironmentsMike Rutherford, FreyssinetThe presentation covered the challenges imposed in maintaining good structural durability for concrete infrastructure located in marine environments where common deterioration mechanisms are present. Marine environments are the ultimate test of concrete durability. From wharves and jetties to breakwaters and off-shore structures, concrete is the most common material for construction in the marine environment because of its versatility, strength and affordability. However, facility owners spend hundreds of millions of dollars every year to repair deteriorating concrete infrastructure.

Case histories were presented relating to concrete remediation and protection projects within the marine environment engineered to meet The Challenges of Maintaining Structural Durability for Concrete in Marine Environments.

Efficiency of Hydrophobic Impregnation and Migrating Corrosion InhibitorsPedram Mojarrad, SikaThis presentation reviewed Hydrophobic Impregnation and Migrating Corrosion Inhibitors systems. These systems have been studied as modern technologies in corrosion prevention of structures. The durability and efficiency of these systems have been investigated through an International research project, of which some invaluable outcomes have been recently released. This talk will share some of these outcomes. In addition to that, Low Cover Concrete were addressed as a regular issue on jobsites and an engineering solution were shared, using these systems.

For further information on the ACA Technical Groups or to provide suggestions & or comments for future events please contact Brendan Pejkovic in the ACA office on [email protected]


Corrosion in the Mining Industry

PROUDLY PRESENTED BY:

SPONSORED BY:

This full day technical event had 40 delegates from a broad cross section of the industry from around Australia in attendance. The purpose of this event was to further investigate the effects of corrosion throughout the entire mining industry by bringing together a variety of stakeholders to share and talk about their experiences.

The ACA would like to thank all the speakers, sponsors and delegates who attended this event and for making the day a success.

Below is an overview and summary of the presentations:

Corrosion Never Sleeps: Asset Management in the Gold Mining SectorStephen Foley, Newmont Mining Corporation This presentation touched on the multifaceted challenges with asset management of various types of infrastructure across the gold mining sector and how corrosion influences

the approach taken. Although individual operations can all too easily take on silo mentalities, there are typically common issues where collaboration and knowledge sharing can realise substantial benefits. This is applicable to many aspects of operating a gold mine, and is especially relevant to corrosion related matters. The presentation covered typical examples of corrosion related problems across gold mines within the Asia Pacific region, within process plant, underground operations and relating it to Asset Management (ISO55000), human factors and safety/production risks. Of key note, positives and suggested improvements that service providers/suppliers could provide were briefly discussed.

Protection Against Chemical Exposure In Mining Process AreasMatthew Brown, International Paint

This presentation looked at the widespread use of strong acids in mineral processing provides some

specific problems for corrosion control on steel and concrete structures. Both the selection of coating material and the control of surface preparation and application are critical to ensure long term protection for the asset. A range of coatings and linings are available that can provide protection against sulphuric acid and other mineral acids the choice depends on an understanding of the exposure environment (concentration and temperature), the material of construction, and the life expectancy of the asset. This presentation explored the benefits and limitations of potential coating solutions, and outlined the considerations that lead to the selection of an appropriate protective coating system.

Management of Microbial Corrosion in Mining Industry: Lies, Stereotypes and FactsDr. Reza Javaherdashti, ParsCorrosion

This presentation discussed a material approach towards the MIC problem in mining industry. It defined what is

The Mining Industry Technical Group of the ACA held a technical event on Thursday 3 July at the Mercure Hotel in Perth.



meant by MIC (emphasizing that it is a corrosion phenomenon and not a new type of corrosion process) and the source of wrong assumptions in both defining and recognition of a corrosion case as MIC. The presentation also mentioned the possible ways of treating MIC and introduced the concept of Natural biocides which are more environmental friendly and much less toxic than what is currently being prescribed in industry.

Corrosion Mitigation of Support Structures in the Mining Industry Prof Rolf Gubner, Curtain University

This presentation discussed the corrosion environment in open pit and underground mining. ISO 9223:1992 Corrosion of metals & alloys - Corrosivity of atmospheres classification, has five levels: from very low to very high. When using published data on temperature, relative humidity, salt concentrations, etc., it becomes quickly clear that many mines have corrosion environments that are more severe than described in the ISO classification. Carbon steel and galvanized steel do not perform well under those condition with respect to corrosion durability, but are the most common materials used. This lecture also discussed how corrosion could be minimised by cost-effective means.

Corrosion Engineering Incorporating Composites:- An Unconventional Solution to Conventional ProblemsDr Laurie Walker, Inovas

His presentation examined the use of fibre composite based solutions in the manufacture, repair and protection of structural assets within the resources sector. The presentation looked at some current examples before delving into the benefits, challenges, risks and engineering considerations associated with the use of composite materials in corrosive environments.

Corrosion Management and Compliance with Health & Safety LegislationOliver Gassior, Extrin Consultants

This presentation discussed why we manage corrosion and why we need to comply with Health and Safety legislation. It discussed that, as with many management systems that are implemented, there are both direct and indirect costs which need to be borne by the organisation in question. However, organisations must also recognise that the implementation of a Corrosion and Integrity Management system, that results in the reduction of corrosion related failures, will not only achieve Health and Safety compliance but will also have a direct effect on the assets overall economic performance

which in turn will essentially pay back the organisation in the future.

Reinforced Concrete: Waterproofing & Durability for the Mining IndustryAnton Aldred, Cementaid

This presentation reviewed and identified the Primary Water Transport mechanisms in concrete, as well as readily tested Standard properties for assessing penetrability performance. It also reviewed independent laboratory results from concretes modified with water-resisting admixtures, as well as long-term performance of structures in the field up to 42 years old. It also verified the concrete properties required to ensure design-life waterproof performance and durability, including under severe chloride / sulphate or acid exposure. Lastly, a review of time-proven Performance-based Specification successfully in use over 23 years for achieving design-life waterproof and corrosion-proof reinforced concrete structures in commercial, industrial civil and mining infrastructure projects.

For further information on the ACA Technical Groups or to provide suggestions & or comments for future events please contact Brendan Pejkovic in the ACA office on [email protected]


Are you seeking a CP consultant?

Or a coating inspector or coating

applicator? To search an extensive

list of service providers in the

corrosion prevention industry,

please see the ACA Corrosion

Control Directory under

Directories on the ACA website

www.corrosion.com.au

Corrosion Control Directory


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BAP1406_297x210_4C_Dulux_Corrosion_Ad_FA.indd 1 25/07/13 6:52 AM

Sunday 21 September 2014

10:00 17:00

Registration Desk OpensDarwin Convention Centre

17:00 17:45

First Timers FunctionThe Precinct Tavern, 7 Kitchener Drive, Darwin

18:00 21:00

Welcome Reception il lido, Wharf One F3, 19 Kitchener Dr, DarwinSponsored by Incospec & Associates Australia

Monday 22 September 2014

8:30 Opening Address and Starting of The Ed Potter Corrosion ClockAuditorium 2

9:00 Plenary 1: Prabhaker Singh, University of ConnecticutCorrosion of Materials and Coatings in Advanced Energy SystemsAuditorium 2

9:45 Plenary 2: Jason Farrugia, Dulux Protective Coatings A Review of Techniques for Protecting Assets in the Marine & Coastal Environments Auditorium 2

10:30 Morning Tea

Stream AAuditorium 2CoatingsChair: Fred Salome

Stream BWaterfront 1Oil & GasChair: Brian Kinsella

Stream CWaterfront 2SustainabilityChair: Peter Johnson

Stream DWaterfront 3Cathodic/Anodic ProtectionChair: Alireza Kouklan

11:00 Increasing the Longevity of Assets by Providing Planned Coating SolutionsJ. MackayInternational Paint008

Sulfur Speciation and Corrosivity Indexing in Crude Oil and CondensateM. SuleimanTakreer Research Centre Abu Dhabi Oil Refining Company011

Micro Climate and DurabilityN. TripathiRoads and Maritime Services069

Augmenting a Concrete CP System to Sydney Opera House - a Unique ExperienceM. AliGHD030

11:30 A Case Study on Underground Hot Dip Galvanized Gas CylindersA. SheehanGalvanizers Association of Australia102

Examining the Localised Corrosion Phenomenon in a Sour EnvironmentB. BrownInstitute of Corrosion, Ohio University154

Caution for Underestimating the EPR Hazards Generated on Corroded Metallic Pipelines from Distribution Powerlines when Compared to Transmission Power LinesT. AuditoreLineTech Consulting152

Studying the Cathodic Disbondment of Coatings Using Electrochemical Impedance SpectroscopyF. MahdaviDeakin University077

12:00 Reversal of Polarity of Zinc Coatings, Urban Myth of Fact?M. WestonIncospec & Associates Australia095

Effect of Sulphur on Fe-9Cr-(Mn, Si) Alloy Corrosion in CO2-H2O Gas at 650CJ. ZhangUniversity of New South Wales060

Corrosion & Asset Protection in the HVAC & R Industry The Forgotten IssueM. WeirBlygold Oceania118

Rehabilitation of Peats Ferry BridgesS. MacDonaldFreyssinet Australia079

12:30 Lunch

12:45 ACA Foundation Ltd AGMWaterfront 1

13:30 Plenary 3: Rich Hays, Office of the Secretary of Defence for Acquisition, Technology and LogisticsNew Technologies & Future Challenges for the Prevention of Corrosion in US DoD Assets Auditorium 2

14:15 Plenary 4: Scott Collins, Santos & Andrew Mills, Wood Group Integrity ManagementImplementing Quantitative Risk Based Inspection in Gas Processing FacilitiesAuditorium 2

15:00 Afternoon Tea

Major Sponsor:

Proudly Presented By:

CORROSION & PREVENTION 20I4 PROGRAMThe ACA reserve the right to exclude any paper and to alter without notice any of the arrangements, timetables and programs relating to the conference.


CoatingsChair:Ben Biddle

Oil & GasChair: David Lake

Advances in Sensing and MonitoringChair: Brian Martin

Cathodic/Anodic ProtectionChair: John Grapiglia

15:30 Paint Coating Selection & Specification: Changes to AS/NZS 2312R. FrancisR A Francis Consulting Services017

Internal Corrosion Management of Process VesselsD. BlackwellBelzona Polymerics108

Advances in Inspectability / Validation of Non-Metallic Composite Repair SystemsD. HunterNeptune Research156

Cathodic Protection of a Heritage Bridge From Design to ProtectionA. VinnellAurecon130

16:00 AS/NZS 2312.2: A New Standard for Design of Hot Dip Galvanized ArticlesP. GoldingGalvanizers Association of Australia128

CP For Cased Pipelines in Shore Crossings Challenges in DesignS. ClaveriaAtteris086

Corrosion Monitoring Under Disbonded CoatingsF. VarelaDeakin University046

Understanding the Effects of Electrical Interference Signals and the Environment on the Effectiveness of Cathodic ProtectionY. HuoDeakin University049

16:30

Coatings Forum

Premature Corrosion of Well-Head Flexible Hoses: A Case StudyS. KrismerBureau Veritas147

Energy Efficiency of Photonic Materials by Electrochemical Impedance SpectroscopyK. HabibEBR Centre, Kuwait010

Your Not-So-Typical Concrete Cathodic Protection SystemU. KreherAurecon149

17:00 New Experimental Rig to Investigate Corrosion Under Insulation at Different Climate ConditionsT. PojtanabuntoengCurtin University141

Protimeter Revisited for Large Scale Damp InvestigationsA.L. AireyAirey Taylor Consulting136

The Effects of Mechanical Stress, Environment and Cathodic Protection on the Degradation and Failure of Coatings: An OverviewS. RanadeDeakin University050

17:30- 19:30

Exhibition OpeningExhibition Hall 2 & 3, Darwin Convention Centre

18:30 Young Corrosion Group Event The Precinct, 7 Kitchener Drive, DarwinSponsored by Galvanizers Association of Australia

Tuesday 23 September 2014

8:45 PF Thompson Lecture: Warren Green, Vinsi PartnersElectrochemistry and Its Relevance to Reinforced Concrete Durability Repair and ProtectionAuditorium 2

9:45 Plenary 6: Ben Fultz, BectelThe Challenges of LNG Materials SelectionAuditorium 2

10:30 Morning Tea

Stream AAuditorium 2CoatingsChair: Robert Francis

Stream BWaterfront 1Oil and GasChair: Andrew Hargrave

Stream CWaterfront 2Concrete & ArchitectureChair: Brad Dockrill

Stream DWaterfront 3Cathodic/Anodic ProtectionChair: Bruce Ackland

11:00 Further Developments in Accelerated Laboratory Evaluation of Coatings for Use Beneath Thermal InsulationA. OvingtonInternational Paint023

Understanding Corrosion Under Insulation (CUI) Using CoatingsM. BuckhurstJotun AS, Norway151

Corrosion Protection of Reinforced Concrete Structures in Remote Locations: Cape Don Lighthouse, NTA. BirdMarine & Civil Maintenance120

Management of Cathodic Protection Systems in Marine EnvironmentsA. CheaitaniRemedial Technology109

11:30 Assessment of Weld-Zone Coating Repair Methods for Zn-Alloy Coated Hollow SectionsB. McCormackOrrcon Steel058

Microbiologically Influenced Corrosion: A Review Focused On Hydrotest Fluids In Subsea PipelinesL. MachucaCurtin University117

New Results for the Corrosion of Reinforcement in Marine EnvironmentsR. MelchersThe University of Newcastle039

CP Forum12:00 Fusion Bonded Polyethylene Coatings - 40 Years OnA. FletcherPentair Water Solutions094

Use of Aerial Drones as a Screening Technique for Corrosion Under Insulation (CUI) Inspection in Oil and Gas Production Facilities: A Pilot StudyY. PimpaleBureau Veritas146

Solutions for Recurrent Issue of Low Concrete Cover in Reinforced Concrete StructuresP. MojarradSika Australia148


12:30 Lunch

12:45 ACA General Members MeetingWaterfront 1

CoatingsChair: Peter Dove

Oil And GasChair: Brian Kinsella

Concrete, Structures & Buildings ForumChair: Warren Green

Advances in Sensing and MonitoringChair: Richard Brodribb

13:30 Composite Coatings: Basics of Fiber Reinforced Polymers for Pipe RepairsD. HunterNeptune Research157

Study of the Passivity of UNS S32003 Lean Duplex Stainless Steel in NaCl S

aca c&m august 2014

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