abrasives & die polishing - aps tooling · 6mm x 17mm lo612 lo632 lo640 lo660 8mm x 20mm lo812...

ABRASIVES & DIE POLISHING

TEL: (09) 5792208 FAX: (09) 579 2207 EMAIL: [email protected]

ARGOFILE PRODUCTS

Ceramic Super Stones A1 Diamond Files A2 - A3, A16 Diamond Stones A5 Polishing Machines A4 Rubber Bonded Mounted Points A3 SDS Super Diamond Stones A6 CONGRESS PRODUCTS

Brushes - Bristle

- Cup A7 - End A7 - Latchhook A7 - Wheel A8

Clover Compound - Grinding A8 - Lapping A8 - Polishing A8

Felt - Bobs A9 - Discs

- Sticks, Strips & Sheets A9 - A10 Lapping Sticks (Wood) A10 MX Sticks A11 Polishing Stone Holders A11 - A12 Polishing Stones A13 - A16 Rough Out Stones

BEST DIAMOND PRODUCTS

Diamond - Ezelap A19 - Files A16 - A17 - Handlaps A17 - Mounted Points A18 - Paste A19

TEL: (09) 5792208 FAX: (09) 579 2207 EMAIL: [email protected]

ABRASIVES & DIE POLISHING

GENERAL PRODUCTS Bonded & Coated Cut-Off Wheels A20 - A21 Depressed Centre Discs A22 Emery Tape A23 Flap - Discs A24

- Wheels A24 Grinding Wheels - Ceramic (Micro Crystaline) A25 -A26

- General Purpose A28 - Silicone Carbide A29 - Straight Cup A29 - White Abrasive A30

Internal Grinding Wheels A29 Linishing Belts A31 Mounted Points - Pink Abrasive A31 - A32

- Rubber Bonded A33 Oilstones A33 Rubber Bonded Abrasives - Cratex A33 Sanding Discs A34 Segments A34 Surface Grinding Wheels A35 Tool & Cutter Grinding A36 - A38 Wet & Dry A39 Wheel Dressers A39 POLISHING MACHINES

Mechanical

Straight Airgrinders

CERAMIC SUPER STONES Manufactured from long ceramic fibres bonded in thermoset resin. Stronger and thinner than conventional stones, non-loading, available both flat and round. Colour coded for easy identification.

FLAT Dimensions (mm) Light Brown Orange Brown Blue White Red

#300 #400 #600 #800 # 1000 # 1200 0.5 x 4 x 100 (150) SL 054 SO 054 SP 054 SB 054 SW 054 SR 054 0.5 x 6 x 100 (150) SL 056 SO 056 SP 056 SB 056 SW 056 SR 056 0.5 x 10 x 100 (150) SL 051 SO 051 SP 051 SB 051 SW 051 SR 051

0.8 X 4 X 100 (150) SL 084 L SO 084 L SP 084 SB 084 SW 084 SR 084 0.8 X 6 X 100 (150) SL 086 SO 086 SP 086 SB 086 SW 086 SR 086 0.8 X 10 X 100 (150) SL 081 SO 081 SP 081 SB 081 SW 081 SR 081

1.0 X 4 X 100 (150) SL 084 SO 104 SP 104 SB 104 SW 104 SR 104 1.0 X 6 X 100 (150) SL 106 SO 106 SP 106 SB 106 SW 106 SR 106 1.0 X 10 X 100 (150) SL 110 SO 110 L SP 110 SB 110 SW 110 SR 110

1.5 X 4 X 100 (150) SL 154 SO 154 SP 154 SB 154 SW 154 SR 154 1.5 X 6 X 100 (150) SL 156 SO 156 SP 156 L SB 156 L SW 156 L SR 156 L 1.5 X 10 X 100 (150) SL 150 L SO 150 L SP 150 SB 150 SW 150 SR 150

2.0 X 4 X 100 (150) SL 204 SO 204 SP 204 SB 204 SW 204 SR 204 2.0 X 6 X 100 (150) SL 206 SO 206 SP 206 SB 206 SW 206 SR 206 2.0 X 10 X 100 (150) SL 210 L SO 210 L SP 210 SB 210 SW 210 SR 210

3.0 X 4 X 100 (150) SL 304 SO 304 SP 304 SB 304 SW 304 SR 304 3.0 X 6 X 100 (150) SL 306 SO 306 SP 306 SB 306 SW 306 SR 306 3.0 X 10 X 100 (150) SL 310 SO 310 SP 310 SB 310 SW 310 SR 310

ROUND Dimensions (mm) Light Brown Orange Brown Blue White Red

#300 #400 #600 #800 # 1000 # 1200 2.35 X 50 (A) SLD 23 A SOD 23 A SPD 23 A SBD 23 A SWD 23 A SRD 23 A 2.35 X 100 (B) SLD 23 B SOD 23 B SPD 23 B SBD 23 B SWD 23 B SRD 23 B

3.00 X 50 (A) SLD 3 A SOD 3 A SPD 3 A SBD 3 A SWD 3 A SRD 3 A 3.00 X 100 (B) SLD 3 B SOD 3 B SPD 3 B SBD 3 B SWD 3 B SRD 3 B

3.18 X 50 (A) SLD 1 A SOD 1 A SPD 1 A SBD 1 A SWD 1 A SRD 1 A 3.18 X 100 (B) SLD 1 B SOD 1 B SPD 1 B SBD 1 B SWD 1 B SRD 1 B

Please note: Special sizes available on request. For maximum power, ensure all tools including diamond files and stones are securely fastened to the hand pieces. For ceramic stones SDS and Wooden Laps use only medium power to avoid burning when used on Ultrasonic Polishers.

A1

DIAMOND FILES DIAMOND FILES

• ELECTRO DEPOSITED DIAMOND FILES • USED FOR INTERMEDIATE FINISHING • PRECISION GRADED PARTICLE SIZE (68-28 MICRON) • FAST CUTTING • EXCELLENT FOR FINISHING SLOTS, SIDEWALLS, FLAT OR CURVED SURFACES PART NO. MESH

SE5845 200 SE5745 320 SE8851 200 SE7841 200 SE7541 600 SE7741 320 SE3803 200 SE6803 200 SE5832 200 SE9801 200

ARGOFILE TOOL CLAMPS PART NO. THREAD TO CLAMP MX4008 M6 THREAD 0.80mm MX4110 M6 THREAD 1.00mm MX4120 M6 THREAD 2.00mm LX4011 M8 THREAD 1.10mm LX4012 M8 THREAD 2.10mm

A2

RUBBER BONDED MOUNTED POINTS

3mm SHAFT DIAMETER DIA. X LENGTH 120G 180G 220G 320G 400G 600G

2mm X 5mm LO232 LO240 LO260 4mm x 13mm LO412 LO422 LO432 LO440 LO460 6mm x 17mm LO612 LO632 LO640 LO660 8mm x 20mm LO812 LO832 LO860

13mm x 20mm LI312 LI322 LI332 LI360

COLOUR CODING COLOUR MESH/GRIT MICRON (nm)

RED 200 68 BLACK 320 40 BLUE 500 35

WHITE 600 28 GREEN 1000 15

DIAMOND STONES DIAMOND STONES

• USED FOR INTERMEDIATE AND FINE FINISHING • PRECISION GRADED PARTICLE SIZE (68-15 MICRON) • CAN BE SHAPED WITH A DIAMOND FILE TO FINISH INTRICATE SURFACES PART NO. MESH WIDTH

SD4631 500 3mm SD4851 200 5mm SD5851 200 5mm SD7855 320 5mm MD8862 200 6mm

A3

POLISHING MACHINES

ACCESSORIES (Optional) #EC30 Extension Cord (1.5M) #TRC-OZ Hand piece Cradle

A.F. Series Hand pieces for above ANGLE ROTARY LA217 LA216 BELT SANDER BS33

RECIPROCATING RE35 RE55 ROTARY LA051 LA121 LA131

LA231 LA211 LA201 SWINGFILE LA208

R2001 SERIES FELT PADS FOR ABOVE GRIT CODE GRIT CODE GRIT CODE 180 R2180 240 R2240 280 R2280 320 R2320 400 R2400 600 R2600 800 R2800 1000 R2010 1200 R2012

ARGOFILE MECHANICAL 230V with two outputs and individual speed #PA113 DUAL CONTROLLER controller enables two operators to function. Heavy duty circuitry and overload function. Available in 120V or 230V. Output voltage 30V DC FOOT CONTROLLERS #VC10 For variable speed of hand pieces. #FS18 For ON/OFF operation only.

#PS220 SINGLE STATION UNIT Compact type controller with beep sound, cut out switching for overload. Variable control either by hand or foot control. Can operate either in 110V or 220V . Output voltage 30V DC FOOT CONTROLLER #TPF77 For variable speed of Hand pieces.

TOOLS FOR A.F. SERIES HAND PIECES RECIPRO HOLDERS FOR SELF ADHESIVE ABRASIVE PADS

#R1110 Has 180° free movement #R1120 65mm long fixed #R1130 40mm long fixed

ABRASIVE PADS (SELF ADHESIVE BACK)

A4

ABRASIVE BELTS B6080 6mm wide x 80 grit B6120 6mm wide x 120 grit

SILICON CARBIDE DISCS FOR ABOVE CODE DIAMETER GRIT CODE DIAMETER GRIT CODE DIAMETER GRIT A1180 11mm 80 A2180 21mm 180 A3180 31mm 80 A1320 11mm 320 A2320 21mm 320 A3320 31mm 320 A1400 11mm 400 A2400 21mm 400 A3400 31mm 400 A1600 11mm 600 A2600 21mm 600 A3600 31mm 600

ARGOFILE ULTRASONIC POLISHERS

AVAILABLE ON INDENT

SOFT RUBBER MANDRELS - 3mm SHANK A1000 A2000 A3000

10mm Diameter 20mm Diameter 30mm Diameter

FELT DISCS A1001 A2001 A3001

11mm Diameter 21mm Diameter 31mm Diameter

ARGOFILE MECHANICAL A.F. SERIES

Refer ARGOFILE section.

(SELF ADHESIVE BACK) ABRASIVE PADS A5

SDS SUPER DIAMOND STONE

SUPER STONE HOLDERS FROM 0.5mm TO 3mm THICK

HOLDER NUMBER FOR STONE WIDTH SSH-2 2mm SSH-4 4mm SSH-6 6mm SSH-10 10mm

Features: - Combination of Ceramic Fibres and Diamond Particles cut and polish in all directions. - Excellent for polishing Carbide and hardened surfaces. - Can be used by hand, Ultrasonic Polishers or on Diprofiles.

FLAT Part Number Grit Colour Dimensions

SDS142 200 Black 1 X 4 X100 SDS144 400 Grey 1 X 4 X100 SDS146 600 Green 1 X 4 X100 SDS162 200 Black 1 X 6 X 100 SDS164 400 Grey 1 X 6 X 100 SDS166 600 Green 1 X 6 X 100 SDS112 200 Black 1 X 10 X 100 SDS114 400 Grey 1 X 10 X 100

ROUND Part Number Grit Colour Dimensions

SDS32A 200 Black 3mm dia. X 50 SDS34A 400 Grey 3mm dia. X 50

These stones cut and polish in all directions making them perfect for polishing ribs, hard to reach slots, and sidewalls. The stone is a combination of ceramic fibres and evenly distributed diamond particles imparting a continuous cutting action. Can be used by hand, Ultrasonic Polishers or Diprofiles.

FOREDOM MODEL H Heavy duty high torque 1/4 HP motor. Speed range 0 - 20,000RPM

42" Flexible shaft. Collett range 1/16" - 1/4". Supplied with FCH-1 Foot control, cable and sheath.

Available on Indent Only. For further details on unit and hand pieces please contact the office.

AVAILABLE ON INDENT

A6

BRUSHES

CUP BRUSHES DIAMETER TRIM SHANK NUMBER BRISTLE TYPE CODE

3/8" 3/32" NO. 7 STIFF BR7B 9/16" 1/8" NO. 8 STIFF BR8B 9/16" 1/8" NO. 8 SOFT BR8S 9/16" 1/8" NO. 8 STEEL BR8ST 9/16" 1/8" NO. 8 BRASS BR8BR

1" 1/8" NO. 9 STIFF BR9B 1" 1/8" NO. 9 SOFT BR9S

LATCH HOOK BRUSHES Latch hook brushes are used with contra-angle hand pieces for hard to reach areas.

BRUSH TYPE SHANK BRISTLE TYPE CODE END BRUSH 3/32" STIFF BRLH1 CUP BRUSH 3/32" STIFF BRLH2

WHEEL BRUSH 3/32" STIFF BRLH3

END BRUSHES DIAMETER TRIM SHANK NUMBER BRISTLE TYPE CODE

1/8" 1/4" 3/32" NO. 0 STIFF BROB 1/8" 1/4" 3/32" NO. 1 STIFF BR1B 1/8" 1/4" 3/32" NO. 1 STIFF BR1BP 1/8" 1/4" 3/32" NO. 1 SOFT BR1S 1/8" 1/4" 3/32" NO. 1 SOFT BR1SP 1/8" 1/4" 3/32" NO. 1 STEEL BR1ST 1/8" 1/4" 3/32" NO. 1 BRASS BR1BR 1/4" 3/8" 1/8" NO. 2 STIFF BR2B 1/4" 3/8" 1/8" NO. 2 STIFF BR2BP 1/4" 3/8" 1/8" NO. 2 SOFT BR2S 1/4" 3/8" 1/8" NO. 2 SOFT BR2SP 1/4" 3/8" 1/8" NO. 2 STEEL BR2ST 1/4" 3/8" 1/8" NO. 2 BRASS BR2BR

5/16" 9/16" 1/8" NO. 3 STIFF BR3B 5/16" 9/16" 1/8" NO. 3 STIFF BR3BP 5/16" 9/16" 1/8" NO. 3 SOFT BR3S 5/16" 9/16" 1/8" NO. 3 SOFT BR3SP 5/16" 9/16" 1/8" NO. 3 STEEL BR3ST 5/16" 9/16" 1/8" NO. 3 BRASS BRSBR

A7

WHEEL BRUSHES DIAMETER TRIM SHANK NUMBER

BRISTLE TYPE CODE

9/16" 3/32" NO. 10 STIFF BR10B 3/4" 1/8" NO. 11 STIFF BR11B 3/4" 1/8" NO. 11 SOFT BR11S 3/4" 1/8" NO. 11 STEEL BR11ST 3/4" 1/8" NO. 11 BRASS BR11BR 1" 1/8" NO. 12 STIFF BR12B 1" 1/8" NO. 12 SOFT BR12S 1" 1/8" NO. 12 STEEL BR12ST 1" 1/8" NO. 12 BRASS BR12BR

3/4" DOUBLE FILL 1/8" NO. 13 STIFF BR13B 3/4" DOUBLE FILL 1/8" NO. 13 SOFT BR13S 3/4" DOUBLE FILL 1/8" NO. 13 STEEL BR13ST 3/4" DOUBLE FILL 1/8" NO. 13 BRASS BR13BR 1" DOUBLE FILL 1/8" NO. 14 STIFF BR14B 1" DOUBLE FILL 1/8" NO. 14 SOFT BR14S 1" DOUBLE FILL 1/8" NO. 14 STEEL BR14ST 1" DOUBLE FILL 1/8" NO. 14 BRASS BR14BR

BRUSHES

CLOVER COMPOUND

LAPPING / GRINDING / POLISHING Clover Compounds are recommended for lapping and polishing or hardened steels. Manufactured from accurately graded abrasive grain suspended in a petroleum grease mix carrier. Silicone Carbide is the favoured abrasive due to its sharp, fast cutting crystals. Also available in Aluminium Oxide or Boron Carbide Grain, (Indent only). The Silicon Carbide listed is ex-stock.

SILICON CARBIDE 120 Grit 180 Grit 240 Grit 320 Grit 400 Grit 600 Grit 1000 Grit

Available in: 1lb Cans

A8

FELT PRODUCTS

FELT BOBS SHAPE ORDER NO. SIZE SHANK MS1 MS 138 3/8 X 1/2" 1/8"

MS 112 1/2 X 1" 1/8" MS2 MS 214 1/4 X 1/4" 1/8"

MS 212 1/2 X 1/2" 1/8" MS3 MS 338 3/8X 1/2" 1/8"

MS 312 1/2 X 1" 1/8" MS4 MS 4 1/2 X 3/4" 1/8" MS5 MS 538 3/8 X 1/2" 1/8"

MS 512 1/2 X 3/4" 1/8" MS6 MS 612 1/2" dia. 1/8"

MS 634 3/4" dia. 1/8" or 1/4" MS 61 1" dia. 1/4"

PLEASE SPECIFY DENSITY M - MEDIUM H - HARD

FELT STRIPS AND SHEETS FS 18 1/8 X 1 X 3"

FSH 18 1/8 X 12 X 12" FSH 316 3/16 X 12 X 12" FSH 14 1/4 X 12 X 12" FSH 38 3/8 X 12 X 12" FSH 12 1/2 X 12 X 12"


All felt products are made in the USA from the highest quality wool felt material.

FELT BOBS SIZE DIAMETER FACE SHANK

A B C MP1 1/4" 1/4" 1/8" MP2 1/4" 3/8" 1/8" MP3 3/8" 3/8" 1/8" MP4 3/8" 1/2" 1/8" MP5 1/2" 1/2" 1/8" MP6 1/2" 3/4" 1/8" MP7 1/2" 1" 1/8" MP8 3/4" 3/4" 1/8" MP9 3/4" 1" 1/8"

MP10 3/4" 1.1/2" 1/4" MP104 3/4" 1.1/2" 1/4" MP11 1" 1" 1/4" MP12 1" 1" 1/4" MP13 1" 1.1/2" 1/4" MP14 1" 2" 1/4" MP15 1.1/4" 1" 1/4" MP16 1.1/4" 1.1/4" 1/4" MP17 1.1/2" 1" 1/4" MP18 1.1/2" 1.1/2" 1/4"


A9

WOOD LAPS MAPLEWOOD LAPPING STICKS

HARDWOOD SQUARE RECTANGULAR ROUND

1/8" 1/4 X 1/8 X 6" 1/8 RND X 6 3/16" 1/2 X 1/8 X 6" 3/16 RND X 6 1/4" 1/2 X 1/4 X 6" 1/4 RND X 6 3/8" 3/4 X 1/4 X 6" 3/8 RND X 6 1/2" 1/2 RND X 6

BALSAWOOD PINEWOOD LAPPING STICKS LAPPING STICKS

SOFTWOOD ULTRA SOFT WOOD SQUARE RECTANGULAR SIZE 1/8 X 6" 1/4 X 1/8 X 6" 1/8 X 6"

3/16 X 6" 1/2 X 1/8 X 6" 3/16 X 6" 1/4 X 6" 1/2 X 1/4 X 6" 1/4 X 6" 3/8 X 6" 3/4 X 1/4 X 6" 1/2 X 6" 1/2 X 6" 1/2 X 1/4 X 6"

MICRO LAPPING STICKS Made from a hard composition material that can be accurately dressed for precision polishing.

SQUARE RECTANGULAR ROUND 1/4 X 6" 3/8 X 1/4 X 6" 1/4 X 6" 3/8 X 6" 1/2 X 1/4 X 6" 3/8 X 6" 1/2 X 6" 3/4 X 1/4 X 6" 1/2 X 6"

SUPER-LAP LAPPING STICKS SUPER-HARD WOOD Made from resin filled, laminated and compressed hard woods. Can be dressed to a sharp edge or point for accurate lapping and polishing. Excellent results with diamond finishing.

SQUARE RECTANGULAR ROUND 1/8 X 6" 1/4 X 1/8 X 6" 1/8 X 6" 1/4 X 6" 1/2 X 1/4 X 6" 3/16 X 6"

1 X 5/16 X 6" 1/4 X 6"

FELT PRODUCTS UNMOUNTED FELT STICKS

FS 14 1/4 sq X 4" FS 12 1/2 sq X 4" FR14 1/4 rnd X 4" FR12 1/2 rnd X 4"


MOUNTED FELT STICKS FL 14 1/4 sq X 1.1/2" FL 38 3/8 sq X 1.1/2" FL 12 1/2 sq X 1.1/2"


A10

CONGRESS STONE HOLDERS

MOUNTED 1/8" AND 3/16" SHANKS

For use in reciprocating machines H-101

H-101 (1/8" Shank) H101-3/16 (3/16" Shank) Accommodate stone sizes 1/4" x 1/16", 1/4" x 1/8", 1/2" x 1/16", 5/32 square.

H-102 H-102 (1/8" Shank) H201-3/16 (3/16" Shank)

Accommodate stone sizes 1/2" x 1/8", 1/4" square, 1/4" triangle.

H-401 H-401 (1/8" Shank) H401-3/16 (3/16" Shank)

New vice-clamp stone holder is mounted on 1/8" shank for use in reciprocating machines. Made of light weight glass reinforced nylon, the holder will accommodate all stones to 1/2" thick.

MX STICKS

120 grit 180 grit 320 grit MX3S 3/8" square x 4" long X X MX4S 1/2" square x 4" long X

Made of a Rubber Bonded Cotton Fibre impregnated with Aluminium Oxide Grain, provide a finer finish than Polishing Stones and are suitable for maintance work on Moulds and Dies.

A11

HAND HELD #H-10

Our most versatile hand stone holder, able to accommodate stones to 1/2" x 1/8". A removable collar design holds stones firmly and allows for quick stone changes. Its composition of light weight resistant nylon eliminates accidental mold scratching. Also available mounted on 1/8" shank as shown below.

#H-20 Round, double ended hand stone holder, features screw on aluminium collars, Will hold all square, round and triangular stones to 1/4" in size.

#H-30 Pencil stone holder for 5/32" square stones. Push button release provides for quick stone change or adjustment.

#FH-40 Stone holder designed to hold 1/8" square and 5/32" round stones. Will also accommodate #405, 407, 409, 411 and 413 Ruby Degussit Stones. Push button release provides for easy stone changes and adjustments.

STONE HOLDERS CONGRESS A12

CONGRESS POLISHING STONES TYPE OF STONE DESCRIPTION

MEDIUM SILICONE CARBIDE - For general mould & die polishing, breaks

REGULAR down evenly, retains shape

SEMI-HARD ALUMINIUM OXIDE - Oil filled to prevent loading, used on EDM

YL-OIL scale removal, moderate breakdown

HARD ALUMINIUM OXIDE - Hard structured stone developed for EDM surfaces, E.D.M. breaks down slowly & retains shape

MEDIUM SOFT ALUMINIUM OXIDE - Excellent stone for all mold & die surface DIE-STAR finishing, fast cutting, load resistant

SOFT ALUMINIUM OXIDE - Accurately graded, fine grit stone , soft bonded with SUPER FINE rapid breakdown for final finish work

ROUGHING STONE SOFT ALUMINIUM OXIDE - Fast cutting stone with rapid breakdown

REGULAR SIZE GRIT

80 100 120 150 180 220 240 320 400 600 800 900 1000 1200 5/32" RND 1/4 x 1/16" 1/4 x 1/8" X X 1/4" RND X X 1/4" SQ X X X

3/8" RND X 3/8" SQ

1/2 x 1/8" X X 1/2 x 1/4" X X X X X 1/2" RND 1/2" SQ X X X

3/4 x 1/4" 3/4 x 1/2" X X X 1 x 1/4"

MEDIUM SILICONE CARBIDE: For general Mould & Die Polishing. Breaks down evenly retains shape.

A13

YL-OIL SIZE GRIT

80 100 120 150 180 220 240 320 400 600 800 900 1000 1200 5/32" RND 1/4 x 1/16" 1/4 x 1/8" X 1/4" RND X 1/4" SQ X X

3/8" RND X 3/8" SQ X X

1/2 x 1/8" X X X 1/2 x 1/4" X X X X X 1/2" RND 1/2" SQ

3/4 x 1/4" 3/4 x 1/2" 1 x 1/4"

SEMI-HARD ALUMINIUM OXIDE: Oil filled to prevent loading. Used on EDM scale removal. Moderate breakdown.

CONGRESS POLISHING STONES

E.D.M SIZE GRIT

80 100 120 150 180 220 240 320 400 600 800 900 1000 1200 5/32" RND 1/4 x 1/16" 1/4 x 1/8" X X X 1/4" RND X X X 1/4" SQ X X X

3/8" RND 3/8" SQ X X

1/2 x 1/8" X X X X 1/2 x 1/4" X X X X X 1/2" RND 1/2" SQ

3/4 x 1/4" 3/4 x 1/2" 1 x 1/4" X X

HARD ALUMINIUM OXIDE: Hard structured stone developed for EDM surfaces. Breaks down slowly & retains shape

A14


DIE*STAR SIZE GRIT

80 100 120 150 180 220 240 320 400 600 800 900 1000 1200 5/32" RND 1/4 x 1/16" X X X 1/4 x 1/8" X X 1/4" RND X X X 1/4" SQ X X X X

3/8" RND X 3/8" SQ X X X

1/2 x 1/8" X X X X X 1/2 x 1/4" X X X X X 1/2" RND X X X 1/2" SQ X X X

3/4 x 1/4" X 3/4 x 1/2" X 1 x 1/4"

MEDIUM SOFT ALUMINIUM OXIDE: Excellent stone for all mould & die surface finishing. Fast cutting, load resistant.

SUPER FINE SIZE GRIT

80 100 120 150 180 220 240 320 400 600 800 900 1000 1200 5/32" RND 1/4 x 1/16" 1/4 x 1/8" X X 1/4" RND X 1/4" SQ X X

3/8" RND X 3/8" SQ

1/2 x 1/8" X 1/2 x 1/4" X X X 1/2" RND X X 1/2" SQ X

3/4 x 1/4" 3/4 x 1/2" 1 x 1/4"

SOFT ALUMINIUM OXIDE: Accurately graded, fine grit stone. Soft bonded with rapid breakdown for final finish work.

ROUGHING STONES 80 120 180 320

1 x 1/4" X X X 1 x 1/2" X X X X 1 x 3/4" X X X

Fast cutting stone with rapid breakdown

A15


MOULD & DIEMAKERS STONES COMPARISON CHART

CONGRESS GESSWEIN BORIDE RES-CUT AM-8

E.D.M. E.D.M. SUPER AM-K

DIE*STAR DIEMAKER AM-2 YL-OIL OIL TREATED AO

SUPER SOFT AS-H R-MAX RA AB FLEX AB-S

EXTRA SOFT CS REGULAR MOLDMAKER CS-M

MOLD MASTER CS-HD SUPER FINE ULTRA SOFT 900F

NOTE: Because polishing practices may vary these comparisons are only a general guide.

STONING OILS 1 PINT I GALLON

Recommended for use with all CONGRESS POLISHING stones. Lubricated stoning area and helps to prevent loading. Colourless and odourless can also be used for thinning diamond compound.

DIAMOND FILES 1403S 3 Square 140F41 Flat 4x1 180F Flat 140B Barrette 140F Flat 180HR Half Round 140C Crossing 140HR Half Round 180R Round 140K Knife 140R Round 180RL Round Long

140S Square

NEEDLE 140mm / 180MM 5 piece set RIFFLER 140mm / 180mm 5 piece set

A16

DIAMOND HANDLAPS

MESH 400 800 1200 1800

DIAMOND NEEDLE FILES

DIAMOND NEEDLE FILE SETS 140 LONG 5 PIECES CONSISTING OF F, HR, 3S, S AND R

DIAMOND RIFFLER FILE SETS 5 PIECES 140 LONG AND 180 LONG

CODE DESCRIPTION 140 LONG 180 LONG BDF---3S THREE SQUARE X BDF---B BARRATTE X BDF---C CROSSING X BDF---K KNIFE X

BDF---F41 FLAT 4mm X 1mm X BDF---F FLAT X X

BDF---HR HALF ROUND X X BDF---R ROUND X X BDF---S SQUARE X

A17

DIAMOND MOUNTED POINTS DIAMOND MOUNTED POINTS SET An assortment of 20 pieces. Diamond Mounted Points packaged in a plastic box. It contains various shapes and dimensions for your selection. They are highly efficient but also economical tools for mould and die machining. Usually, it is applied with a hand grinder (either electric or air driven type).

SHAPE ORDER NO. DA10* DA15* DA20* DA25* DA30* DA35* DA40 DA50 DC15* DC20* DC25* DC30* DC35 DC40 DC50

DØ 1 1.5 2 2.5 3 3.4 4 5 1.5 1 2.5 3 3.5 4 5 T 5 5 7 7 7 7 10 10 5 7 7 7 7 10 10

SHAPE

ORDER NO. DP20* DP30* DR15* DR20* DR30* DB20* DB30* DB40 DB50 DF20* DF30* DT20* DT30 DC40 DF50

DØ 2 3 1.5 2 3 2 3 4 5 1 2.5 3 3.5 4 5 T 12 14 12 12 12 2 3 4 5 7 7 7 7 10 10

1. The Part NO. denoted by * is a standard set collection and will be supplied unless otherwise specified. 2. Please specify shank diameter - Ø3.0mm or Ø1/8", when ordering. 3. All mounted points, particularly the smaller diameters, should be stored in their original containers when not in use.

A18

Our Diamond Compounds are made of natural diamond powder. The diamond powder is carefully graded and laboratory tested. The compounds are packed in disposable plastic syringes that allow economical application of material where it is most needed on intricate die and mould section. We supply both silicon-base and water- base compound. The standard compound is silicon-base and this will be supplied unless otherwise specified.

SPECIFICATION ORDER NO. MICRON RANGE MESH SIZE COLOUR APPLICATION

PD-005 1/2 (0-1) 28,000 Grey Superfinishing PD-010 1 (0-2) 14,000 White PD-030 3 (2-4) 8,000 Yellow Extra High Finish PD-045 4.1/2 (3-6) 5,000 Light Brown PD-060 6 (4-8) 3,000 Orange Fine Finishing or Polishing PD-090 9 (6-12) 1,800 Green Finishing PD-150 15 (10-20) 1,200 Blue Light Stock Removal PD-250 25 (20-30) 800 Brown Stock Removal PD-350 35 (30-40) 600 Red PD-600 60 (40-80) 400 Purple Fast Stock Removal PD-900 90 (80-100) 200 Black

Remarks: 1. Each syringe contains 5 grams.

2. The following lapping media is recommended to be used with diamond compounds to obtain the highest possible finishes:

DIAMOND PASTE

EZELAP DIAMOND HONE

CODE COLOUR GRADE SIZE EZELC BLACK COARSE 2 X 3/4" EZELM PURPLE MEDIUM 2 X 3/4" EZELF RED FINE 2 X 3/4"

EZELSF BLUE SUPERFINE 2 X 3/4"

DIAMOND STONE CODE GRADE

EZE62F FINE EZE62M MEDIUM

APPLICATION MEDIA: Materials Fast Stock Removal Cast Iron or Mild Steel

Light Stock Removal and Finishing Copper or Plastic Laminated Materials

Light Stock Removal and Superfinishing Cotton, Felt or Wood

Note: The lapping media can't be harder than the working pieces.

A19

CUT-OFF WHEELS REINFORCED RESINOID

RECOMMENDATIONS FOR METAL AND MASONRY FOR METAL

DIAMETER 75 - 230MM (3 - 9") WORK MATERIAL ALL PURPOSE HIGH PERFORMANCE

MILD STEEL A 10A, FA STAINLESS STEEL A FA, WA

CAST IRON, BRONZE A AC MASONRY, CONCRETE C DIAMOND SAW

CUT-OFF WHEELS REINFORCED Diameter X Thickness x Bore CONCRETE STEEL

100 X 1 X 16 A46 102 X 2 X 16 A36S

102 X 2.5 X 16 A36S 102 X 3.2 X 16 C30T 115 X 2.5 X 22 A36S 127 X 2.5 X 22 A36S 178 X 2.5 X 22 A36S 180 X 3 X 33 C24R

203 X 2.5 X 22 A36S 203 X 2.5 X 25.4 A36S 230 X 2.5 X 22 A36S

230 X 2.5 X 25.4 A36S 230 X 3.2 X 22 C30T

300 X 4.0 X 25.4 C24RB 305 X 3 X 25.4 A36SB 356 X 3 X 25.4 A36SB

356 X 4.1 X 25.4 C20R FH37 406 X 3.2 X 25.4 A36SB 408 X 4.4 X 25.4 A36S

REINFORCED CUT-OFF WHEELS

Diameter X Thickness X Bore 75 X 1.6 X 9.6 A46S 115 X 1 X 22 A46T

115 X 1.6 X 22 A46T 125 X 1.6 X 22 A46T 180 X 1.6 X 22 A46 180 X 2.0 X 22 A30T 100 X 3 X 16 A36S 115 X 3 X 22 A36S 125 X 3 X 22 A36S 180 X 3 X 22 A36S 230 X 3 X 22 A36S

100 X 1.6 X 16 A46 115 X 2.5 X 22 A36S For Aluminium 127 X 1 X 22 A46T 230 X 2 X 22 A30T 200 X 3 X 22 A24T 307 X 3 X 20 A324T

A20

NON-REINFORCED CUT-OFF WHEELS

(TOOL ROOM CUT-OFF WHEELS) The non-reinforced cut-off wheels are specially designed and produced under specific methods to meet the precision requirements of each different application. They can be used in either dry or wet cutting. Overall, the sharp, efficient and precise cutting capabilities allow perfect finish. NOTE: DO NOT use on portable machine. Never force the cut-off wheel through the work and always ensure the work piece is securely clamped.

ABRASIVES ABRASIVES APPLICABLE MATERIAL

A, FA,WA STEEL AND IRON C, GC EBONITE, CARBON, FIBRE, PLASTIC

NON-FERROUS METAL, …etc.

GRAIN SIZE ABRASIVES

MEDIUM #36, 46, 54, 60, 80 FINE #100, 120, 150, 180, 220

VERY FINE #320, 400, 500, 600, etc.

GRADES ABRASIVE

SOFT I, J, K, L MEDIUM M, N, O, P

HARD Q, R, S, T, U

BOND TYPE ABRASIVE

B RESINOID BOND BR SPECIAL RESINOID BOND R RUBBER BOND

NON-REINFORCED CUT-OFF WHEELS

Diameter X Thickness X Bore CODE 150 X 0.8 X 31.75 A60PB 150 X 1.6 X 31.75 A46PR 150 X 3.0 X 31.75 A46PB 180 X 0.8 X 31.75 A60PB

PA 60 P BR 180 X 31.75mm ↓ ↓ ↓ ↓ ↓

Abrasive Grain size Grade Bond type Dimension

A21

DEPRESSED CENTRE WHEELS REINFORCED RESINOID BOND

RECOMMENDATIONS TYPE: 27 FOR METAL AND MASONRY

DIAMETER 100 - 230mm (4 - 9") WORKPIECES STEEL STAINLESS MASONRY

FEATURES & IRON STEEL & CONCRETE ALL PURPOSE A24Q WA30Q C30R

FREE CUT A30Q WA36P C24Q LONG LIFE A24R, A24S, AZ24S WA24Q, AZ24R C24S

1. The recommendations listed above are based on applying wheels of 6mm (1/4") in thickness. 2. AZ abrasive achieves excellent performance for metal grinding.

OPERATION GUIDE 1. Please do not operate the grinding wheel in excess of its speed limit, check RPM before using it. When using several pneumatic grinders at the same time, make sure each grinder has its own pressure regulator to prevent surges caused by some of the grinders being turned off. The increased speed may cause damage to the wheel or the operator. 2. When mounting, the wheel must be centered perfectly on the shaft. Make sure there is no wobble in any direction before screwing the caps on. 3. Recommended angles of operation: Finishing: 5° to 20° General operation: 20° to 30° High efficiency operation: 30° to 40° 4. Always use a safety guard and wear mask and protective glasses to protect your eyes. 5. Do comply with national safety regulations of grinding wheels.

DEPRESSED CENTRE GRINDING DISCS Diameter X Thickness X Bore CONCRETE STEEL

100 X 3 X 16 WA46 115 X 3 X 22 WA46 125 X 3 X 22 WA46 178 X 3 X 22 AC46 100 X 6 X 16 C30RB A36Q 102 X 6 X 16 A30 115 X 6 X 22 C30R A30 125 X 6 X 22 A24/30 & A36Q

178 X 6.8 X 22 A24/30 180 X 6.8 X 22 C30R A24S 230 X 6.8 X 22 A24S

A22

EMERY TAPE 40mm WIDE

GRIT SIZE 40 60 80 120 100

150 180 240 280 320 Also available in HERMES brand.

DIE GRINDER

TURBOLAP LINEAR MODEL TLL07 COMES COMPLETE WITH COLLET

DIAMOND FILE AND HOSE STROKE 0.7mm

RANGE 22 - 25,000

PNEUMATIC DIE GRINDER GP380 STRAIGHT AIR GRINDER

AIR PRESSURE 0 - 90 PSI RPM 80,000 COLLET 3.0mm

WWGRIDS STRAIGHT AIR GRINDER AIR PRESSURE 0—90 PSI RPM 22,000 COLLET 6mm

A23

FLAP WHEELS

FLAP DISCS

SHAFT MOUNTED - PACKETS OF 10 SHAFT

CODE DIAMETER WIDTH GRIT DIAMETER FW1515 15 15 120 3mm FW2010 20 15 80 6mm FW2015 20 15 80 6mm FW2020 20 20 80 6mm FW2525 25 25 80, 120 6mm FW3010 30 10 60, 180 6mm FW3015 30 15 60, 80 6mm FW4015 40 15 40, 60, 80 6mm FW4020 40 20 120 6mm FW5020 50 20 60, 80, 120 6mm FW5025 50 25 80, 120, 240 6mm FW6030 60 30 60, 80, 120, 240 6mm FW8030 80 30 40, 60, 80, 120 6mm

FLAP DISCS GRIT DIAMETER 40 60 80 120

16mm Ø Hole 100 X X X X 22mm Ø Hole 115 X X X X 22mm Ø Hole 125 X X X X

A24

GRINDING WHEELS

STANDARD WHEEL MARKINGS For clarity as well as to avoid mistakes in wheel selection, a standard designation of wheel specifications was developed and was inscribed by ISO in 1965. Standards such as CNS of West Germany all employ this uniform standard. A typical wheel marking includes the following information:

WA 46 K 8 V 7N ↓ ↓ ↓ ↓ ↓ ↓

Abrasive Grit Grade Structure Bond type KINIK Symbol

ABRASIVE SYMBOLS CHARACTERISTICS

A Regular aluminium oxide abrasive, hard and tough. WA, 38A White aluminium oxide abrasive, hard and brittle.

PA Pink aluminium oxide abrasive GC Green silicon carbide KG Micro-crystalline abrasive used primarily for precision grinding

of difficult-to-grind steels and alloys.

HOW TO ORDER When ordering KINIK standard grinding wheels, specify your selection in this order:

1 Wheel shape and face 2 Dimensions 1 Diameter D 2 Thickness T 3 Hole size H 3 Wheel specifications 1 Abrasive 2 Grit size 3 Grade 4 Bond 4 Quantity

EXAMPLE: 1A 305 x 25 x 127 WA46JV Straight wheel for surface grinding.

A25

BOND TYPE SYMBOLS CHARACTERISTICS

V Most common bond for precision grinding porosity and strength. (Vitrified) Not affected by water, acid, oils or ordinary temperature variations.

B (Resinoid) Used for wheels in fabrication shops and foundries.

GRINDING WHEELS

STANDARD SHAPES SHAPE 1 - STRAIGHT SHAPE 5 - SINGLE RECESS SHAPE 7 - DOUBLE RECESS SHAPE 13 - SAUCER

GRADES: Grade indicates the relative strength of the bond which holds the abrasive grain in place.

VERY SOFT ↔ SOFT ↔ MEDIUM ↔ HARD ↔ VERY HARD D. E. F. G. H. I. J. K. L. M. N. O. P. Q. R. S. T. U. V. W. X. Y. Z.

A26

Introducing a new grinding wheel that contains nano-crystalline ceramic abrasive for precision grinding for tough steels and super alloys. The KG wheel can fit your existing machine without tooling change. Certain advantages when compared with conventional wheels: • 6-10 folds increase in dressing intervals, less machine down time. • 4-8 folds longer in wheel life. • 2 folds increase in cutting speed without burning the work piece. • More consistent parts with tighter tolerances • Overall, faster throughput and higher yield, a significant increase of your productivity accompanied with the reduction of costs.

KG WHEELS

STANDARD WHEEL MARKING 5KG 46 K 9 V 1 A ↓ ↓ ↓ ↓ ↓ ↓ ↓

KG Grain Grain Wheel Wheel Bond Wheel Wheel Ratio Size Grade Structure Type Shape Face

RECOMMENDED WHEEL SPECIFICATIONS APPLICATION WHEEL FOR HIGH FOR MEDIUM FOR LOW

DIAMETER GRINDABILITY GRINDABILITY GRINDABILITY STEELS STEELS STEELS

INTERNAL GRINDING Under 12mm 3KG80NV 5KG90LV 5KG100LV 12mm to 26mm 3kKG60MV 5KG80LV 5KG90KV Over 26mm to 77mm 3KG60LV 5KG80KV 5KG80JV Over 77mm 3KG46LV 5KG60KV 5KG80IV

SURFACE GRINDING Straight Wheels 180mm to 205mm 3KG60KV 5KG46KV 5KG60JV

255mm to 355mm 3KG46KV 5KG46JV 5KG60IV 405mm to 510mm 3KG46JV 5KG6IV 5KG46IV 610mm and Over 3KG46IV 5KG46IV 5KG46IV

Cup and Ring Wheels 20mm Rim and Less 3KG46KV 5KG46JV 5KG60IV 21mm to 38mm Rim 3KG36JV 5KG30IV 5KG60HV

CYLINDRICAL GRINDING Under 400mm 3KG60MV 5KG60MV 5KG80LV 405mm and Over 3KG60LV 5KG60LV 5KG80KV

CENTRELESS GRINDING 3KG60MV 5KG60MV 5KG60LV TOOL GRINDING Straight Wheels 3KG60LV 5KG46KV 5KG60JV

Cup Wheels 3KG60LV 5KG60KV 5KG80JV Dish Wheels 3KG60MV 5KG60LV 5KG80JV

KG WHEELS - EX-STOCK Dia. X Thick. X Bore 3KG46KV 3KG60KV5A 5KG60J

25 X 25 X 6.35 X 180 X 13 X 31.75 X

255 X 25 X 76 X Other sizes available upon request. Please contact us for further details.

A27

GENERAL PURPOSE WHEELS

A 36 Q 8 V ↓ ↓ ↓ ↓ ↓

Abrasive Grit Size Grade Structure Bond Type

ALUMINIUM OXIDE SUITABLE FOR GENERAL PURPOSE GRINDING OF MILD STEELS. FOR USE ON BENCH, PEDESTAL AND SWING FRAME GRINDERS

Dia. X Thick. X Bore A24QV A36P A46IV A46MV A46NV A54JV A60MV A80MV PA46I 150 X 19 X 31.75 X X X X 150 X 25 X 31.75 X X X 180 X 25 X 31.75 X X 180 X 32 X 31.75 X 205 X 19 X 31.75 X 205 X 25 X 31.75 X X X X 205 X 38 X 31.76 X

255 X 25 X 76 X 255 X 25 X 31.75 X X

255 X 32 X 76 X X X 255 X 38 X 31.75 X 305 X 38 X 38.1 X X 305 X 50 X 38.1 X X X

X - Available ex-stock

STANDARD WHEEL MARKINGS (EXAMPLE)

VITRIFIED RESINOID

WORKPIECES COARSE ← MEDIUM → FINE COARSE ← MEDIUM → FINE Mild Steel A24P-RV A36M-RV A46M-QV A60M-QV AZ14RB A20QB A36QB

A16QB A24QB A36QB HSS Tool Steel 34A36MV 38A46M 38A60L 38A80LV FA20PB FA36PB FA46PB

Cast Iron CR20RV C24QV A46PV A60PV AZ14RB AC20PB A36PB

A16QB AC24PB A46PB Malleable Iron A24QV A30PV A46PV A60PV A16QB A24QB A46QB

A20QB A30QB A36QB Non-ferrous Metal C36MV C46MV C60MV C80LV C16PB C24PB C46PB

C20PB C36PB C60PB Tungsten Carbide GC60I-K GC80I-K GC100I-K GC120I-K

NOTE: 1. Resinoid bond (B or BF) wheels are recommended to be used on wagon or swing frame grinder, with high operating speed (over 33 m/s) to permit heavy stock removal in short time. 2. AZ achieves high performance for metal in rough grinding.

A28

INTERNAL GRINDING WHEELS

Internal grinding refers to the grinding bores or holes and probably one of the most difficult type of grinding. Requirements of internal grinding range very rapid removal of stock to processes capable of generating size and concentricity measured in millionths of inches.

RECOMMENDATIONS WHEEL DIMENSION MILD STEEL ALLOY STEEL TOOL STEEL STAINLESS STEEL CAST IRON

D HRc<25 HRc>25 HRc<25 HRc>55 HRc<60 HRc>60 300 series 400 series Ordinary Special Up to 16mm (5/8") FA 80M WA80L-M WA80L-M WA80L WA80L WA80K C54K WA80L C80K GC80J

19-32mm (3/4 - 1.1/4") FA 60L WA60K-L WA60K-L WA60K WA60K WA60J WA60K C60J GC60I 38-50mm (1.1/2" - 2") FA54 K WA54J-K WA54J-K WA54J WA54I WA54I C36K WA54J C54I GC54H 65-75mm (2.1/2 - 3") FA46K WA46J-K WA46J-K WA46J WA46J WA46I WA46J C46I GC46H Over 90mm (3.1/2") FA46J WA46I-J WA46I-J WA46I WA46I WA46H WA46I C36I GC36H

NOTE: 1. In internal grinding, it is recommended that the wheel diameter should be 60-80% of the hole diameter. 2. When grinding, the over travel of wheel at the ends of the hole being ground should be controlled to under 1/2 of the wheel thickness to avoid a producing bell mouthed hole condition.

SILICON CARBIDE GRINDING WHEELS

GC GREEN SILICON CARBIDE IS SUITABLE FOR GRINDING SPECIAL ALLOYS SUCH AS TUNGSTEN CARBIDE

Dia. X Thick. X Bore GC60J GC90J GC100J8 GC120J 150 X 19 X 31.75 X 150 X 25 X 31.75 X X 180 X 13 X 31.75 X X 180 X 25 X 31.75 X 205 X 19 X 31.75 X X 205 X 25 X 31.75 X X X

STRAIGHT CUP WHEELS PINK ABRASIVE

150 Dia. X 50 Deep x 31.75 Bore 6A PA 60 KV

Rim Width 16mm Maximum RPM 3,820

A29

SUITABLE FOR GRINDING HARD STEEL IN SURFACE GRINDING AND TOOL SHARPENING APPLICATIONS

Dia. X Thick. X Bore WA46IV WA46KV WA46LV WA60KV WA60LV WA80KV WA100KV WA120KV 65 X 13X 12.7 X

150 X 13 X 31.75 X 150 X 19 X 31.75 X 150 X 25 X 31.75 X X 180 X 6 X 31.75 X 180 X 13 X 31.75 X X X X 180 X 19 X 31.75 X X X 205 X 6 X 31.75 X X 205 X 13 X 31.75 X X X X X 205 X 19 X 31.75 X 205 X 25 X 31.75 X X X 305 X 25 X 127 X 355 X 38 X 127 X X 355 X 38 X 76 X

AVAILABLE IN SHAPES 1, 5 AND 7.

GRINDING WHEELS WHITE ALUMINIUM OXIDE A30

MOUNTED POINTS

LINISHING BELTS METAL CLOTH

WIDTH LENGTH 10 20 25 50 75 100 150 200 13 19 30

330 36 40 80 120 240

395 80 100 40 60 80

450 520 40

60 80 120 150

533 80 120 610 60 80

100 915 40 60

80 1000 60 1060 40 60

80 1220 120 40 60 80 60 80

80 100 120 120 240

1520 40 60 1675 400 400 2000 60 2400 60 180

320 2740 40 2745 60 80 40 3000 60 80

Grits are indicated in boxes Belts can also be made to order

DIAMETER X LENGTH

A1 A11 A12 A13 A14 A15 A2 A3 A5 A21 19 X 65 22 X 50 18 X 32 28 X 28 18 X 22 6 X 27 25 X 32 25 X 70 19 X 28 25 X 25

A22 A23 A24 A25 A26 A31 A32 A34 A35 A36 19 X 16 19 X 25 19 X 28 25DIA 16 DIA 35 X 25 25 X 16 38 X 10 25 X 10 42 X 10

A31

B124 B131 B132 B133 B135 W144 W145 W146 W149 3 X 3 13 X 13 10 X 13 10 X 10 6 X 13 3 X 6 3 X 10 6 X 12 4 X 6

W152 W153 W154 W160 W162 W163 W164 W170 W175 W177 5 X 6 5 X 10 5 X 13 6 X 6 6 X 10 6 X 13 6 X 20 8 X 6 10 X 10 10 X 19

W185 W186 W187 W188 W197 W200 W201 W203 W205 W216 13 X 13 13 X 19 13 X 25 14 X 38 17 X 45 19 X 3 19 X 6 19 X 12 19 X 25 25 X 6

A37 A38 A39 A4 B41 B42 B43 B44 B45 32 X 6 25 X 25 19 X 19 32 X 32 16 X 16 13 X 20 6 X 8 6 X 10.5 4.5 X 10

B46 B52 B53 B54 B61 B71 B72 B81 B82 B91 10 X 8 10 X 20 8 X 16 8 X 17 19 X 8 16 X 2.35 12 X 3 19 X 10 13 X 6 13 X 16

B92 B96 B97 B98 B101 B103 B104 B121 B122 B123 6 X 6 3 X 6 3 X 10 2.5 X 6 16 X 18 16 X 5 8 X 10 13 X 13 10 X 10 5 X 5

MOUNTED POINTS

DIAMETER X LENGTH

DIAMETER X LENGTH

A32

OBSOLETE

OBSOLETE

OIL STONES

- CRATEX #77 Contains 80 wheels and points (plus 4 mandrels) in grit textures

INTRODUCTORY KIT coarse, medium, fine and extra fine. Contents of kit 8 only 5/8" dia Tapered edge wheels No. 2

8 only 1/2" dia x 1/8" thick Straight wheels No. 44 16 only 7/8" dia x 1/8" thick Straight wheels No. 74 8 only 1" dia x 3/16" thick Straight wheels No. 86 16 only 1/4" dia x 7/8" length Cylinder points No. 6 16 only 9/32" dia x 1" length Bullet points No. 8 8 only 3/8" dia x 5/8" length Bullet points No. 10 2 only 1/8" shank Wheel mandrels No. 3 2 only 1/8" shank Point mandrels No. 4

- CRATEX STICKS

RUBBER BONDED ABRASIVES

JB72 ROUND COMB MED/FINE IB8 8 X 2 X 1 COARSE/FINE Combination Bench Stone

JP13 POCKET STONE JT3 AXE 76mm X 16 thick MED/FINE With pouch

IB134 INDIA 15 X 44X 101 MED/FINE FB24 INDIA 12 X 25 X 101 FINE Bench stone FB6 INDIA 25 X 51 X 152 FINE Bench stone

HB14 ARKANSAS 6 X 25 X 102 HARD #87939 HOUSEHOLD KNIFE & With handle

TOOL SHARPENER KINIK RUBBING BRICK 16 GRIT

100 X 50 X 50

A33

RUBBER BONDED Excellent for cleaning and polishing metal surfaces, removing rust, heat marks, tarnish and stain.

Code Description Grit #6202 1/4" Square Fine #6202 1/4" Square Medium #6801 1" X 1/8" Extra Fine

SANDING DISCS

SEGMENTS

RESIN FIBRE GRIT

DIA. X BORE 16 24 36 50 60 80 100 120 100 X 16 X X X X X X 115 X 22 X X X X X X X X 125 X 22 X X X X X X 180 X 22 X X X X X X X

SELF ADHESIVE DISCS GOLD FINISHING PAPER - ELECTROPLATED RESIN BONDED

GRIT DIAMETER 40 60 80 100 120 220

150 X X X X X X 200 X

RA36 H12V KINIK SEGMENTS 36 GRIT Ruby vitrified Bond 65/57 X 25 X 100

A34

SURFACE GRINDING WHEELS (STRAIGHT TYPE)

PERIPHERAL SURFACE GRINDING Surface grinding with straight or recessed wheels on machines with a rotating or reciprocating table results in larger contact area than in cylindrical grinding. Therefore, it is necessary to use softer grade wheels, particularly when larger diameter and/or wide wheels are used. When grinding a large number of components, the grinding is not continuous. In this case, the components tend to dress the wheel, so a harder grade wheel should be used.

A35

RECOMMENDATIONS WHEEL DIAMETER 180-205mm 255-355mm 405-510mm 610mm- CONTACT AREA

MATERIAL BROAD NARROW BROAD INTERRUPTED

CUT STANDARD STANDARD

INTERRUPTED

CUT SOFT STEEL WA46K8V PSA46K6V WA46J8V WA46K8V WA36K8V WA36K8V

(Unhardened Steel) WA60K8V PSA60K6V WA46K8V WA60K8V WA46K8V WA46J8V ALLOY STEEL WA46J8V WA60J8V WA46I10V WA60J8V WA36I10V WA36I10V

(Hardened) 93A60H9V 93A46I10V 93A46J8V 93A46H10V 93A46H12V 5GK46JV 5KG60JV 5KG46IV 5KG46JV 5KG46IV 5KG46IV

HIGH-SPEED STEEL 32A46H12VP WA60IV WA36H12VP WA36H12VP (Hardened) 93A46H10V 93A60H10V 93A46H10V 93A46I8V 93A46H12VP 93A36I12VP

5KG46IV 5KG60IV 5KG46HV 5KG46IV 5KG46H12VP 5KG46H12VP STAINLESS 400 SERIES WA46I10V WA46J8V WA46H12V WA46I10V WA60I10V WA36H12VP

STEEL 300 SERIES GC46J9V WA46I10V WA36I10V WA46H12VP WA36H12VP WA30H12VP CHROMIUM-PLATED 93A60H10V WA60J8V WA60J8V WA60I10V WA60H12VP

MATERIAL 93A60H10V 93A60H10V CAST IRON ORDINARY C46J6V WA46J8V C46J6V C36I6V C36H12VP

SPECIAL GC46J9V C46J6V GC46J9V BGC36I10V BGC36H12VP NON-FERROUS METAL C36K6V C46J6V C36K6V C36K6V C36K6V

C46J6V TUNGSTEN CARBIDE GC90H9V - - -

NOTE: 1. 5KG is a micro-crystalline abrasive, used primarily for precision grinding of difficult-to-grind steels and well defined cutting edges, a cool cut and excellent shape retention. 2. Finer grits for improved surface finishes are available on request.

Please advise your requirements to our office.

TOOL AND CUTTER GRINDI NG

STANDARD SHAPES AND SIZES: STRAIGHT WHEELS SHAPE 1 SHAPE 5 SHAPE 7

D (mm) T (mm) H (mm) P J (mm)

50 6, 10 9.53, 12.70 25 75 6, 10, 13 9.53, 12.70, 19.05 38 90 6, 10, 13 9.53, 12.70, 19.05 45 100 6, 10, 13 12.70, 19.05, 31.75 50 115 6, 10, 13 12.70, 19.05, 31.75 58 125 6, 10, 13, 16 12.70, 19.05, 31.75 65 150 6, 10, 13, 16, 19 12.70, 19.05, 31.75 80 75 180 6, 10, 13, 16, 19, 25, 32 31.75, 38.10, 50.80 100 90 205 6, 10, 13, 16, 19, 25, 32 31.75, 38.10, 50.80 100 100 255 6, 10, 13, 16, 19, 25, 32 31.75, 38.10, 50.80, 76.20 135 125

IMPERIAL SIZES ARE AVAILABLE

STRAIGHT CUP WHEELS SHAPE 6A

D (mm) T (mm) H (mm) W (mm) E (mm)

50 32 9.53, 12.70 8 8 75 38 9.53, 12.70, 19.05 10 10, 13 90 38 12.70, 19.05, 31.75 10 10, 13 100 38, 45, 50 12.70, 19.05, 20.00, 31.75 10, 13 10, 13 115 38, 50, 65 12.70, 19.05, 31.75 10, 13, 16 10, 13, 16 125 38, 50, 65 12.70, 19.05, 31.75, 38.10 10, 13, 16 10, 13, 16 150 38, 50, 65, 75 19.05, 31.75, 38.10, 50.80 10, 13, 16, 19, 25 10, 13, 16, 19, 25 180 50, 75 19.05, 31.75, 38.10, 50.80 13, 16, 19 13, 16, 19

IMPERIAL SIZES ARE AVAILABLE Please advise your requirements to our office.

A36 TYPCIAL APPLICATIONS:

• Off-hand grinding • Broaches, chasers, etc., with form-trued periphery • Twist drills with wheel periphery •Cylindrical, taper and chamfer grinding

TYPE 11 D T W E J K A 3" 1.1/4" 1/4" 3/8" 2.1/4" 1.9/16" 1/8"

3.1/4" 1.1/4" 1/4" 3/8" 2.1/8" 1.1/2" 1/8" 3.1/4" 1.1/2" 1/4" 3/8" 2.3/4" 2.1/4" 1/8"

4" 1.1/2" 1/4" 1/2" 3" 2.5/8" 1/8" 4.1/2" 1" 1/2" 1/2" 2.1/2" 2.1/4" 1/8" 4.1/2" 2" 1/4" 1/2" 3.3/4" 3.1/8" 1/4"

5" 1.3/4" 1/4" 1/2" 3.3/4" 3.1/16" 1/8" 6" 2" 3/8" 1/2" 4.1/2" 3.3/4" 1/8" 7" 2" 3/4" 1/2" 5" 3.3/4" 3/4"

NOTE: TYPE 11 and TYPE 12 HOLE SIZE usually 1/2" TO 1.1/4"

FLARING CUP WHEELS SHAPE 11A SHAPE 11Y

TOOL GRINDING WHEELS

DISH WHEELS SHAPE 12

TYPE 12 D T E J K U A 3" 1/2" 5/16" 1.1/2" 1.1/2" 1/16" 1/8"

3.1/2" 1/2" 5/16" 1.2/4" 1.3/4" 3/32" 3/16" 4" 1/2" 5/16" 2" 2" 3/32" 3/16"

4.1/2" 1/2" 5/16" 2.1/4" 2.1/4" 1/8" 1/4" 5" 1/2" 5/16" 2.1/2 2.1/2" 1/8" 1/4" 6" 1/2" 5/16" 3" 3" 1/8" 3/8" 6" 3/4" 3/8" 3" 3" 1/8" 3/8" 7" 1/2" 11/32" 2.3/4" 3.1/4" 1/8" 7/16" 7" 3/4" 1/2" 2.3/4" 3.1/4" 1/8" 1/2" 8" 3/4" 1/2" 4" 4" 1/8" 1/2" 8" 1" 1/2" 4" 4" 1/8" 1/2"

10" 1" 11/16" 3.1/2" 3.5/8" 1/8" 2" 10" 1" 11/16" 6.1/4" 3.5/8" 1/8" 2"

A37

RECOMMENDATIONS HIGH SPEED STEELS CARBIDE TOOLS WHEEL SMALL SIZE LARGE IMPROVED WORKPIECE OPERATION SHAPE SIZE SIZE STANDARD FINISH

Bits Off-hand 1 38A 60 M 38A 46 M GC 80K GC 120 J Forming 1 WA 60 J WA 46 K GC 80 J GC 120 H Forming 6 & 11 WA 60 I WA 46 J GC 80 H GC 120 H Surface 1 WA 60 K WA 46 K GC 80 H GC 120 H

Steel Shank of Tools Off-hand 1 38A 46 P 38A 36 M Milling Cutter Sharpening 12 WA 60 K WA 46 K GC 80 H GC 120 H

Grinding the Sides 6 & 11 WA 80 K WA 60 K GC 80 H End Mill Sharpening 12 WA 100 M WA 80 L

Grinding the End 6 & 11 WA 100 M WA 80 K Pointing 6 & 11 WA 80 K WA 46 L

Twist Drill Pointing 1 WA 60 K WA 46 L GC 80 H Thinning 1 WA 80 M WA 60 M GC 80 H

Reamer Sharpening 12 WA 80 K WA 60 L GC 80 H Fluting 1 WA 80 J WA 60 K Relief 1 WA 80 I

Tap Fluting 1 32A 150 N 32A 80L Threading 1 WA 80 K

Hob Sharpening 1 or 4 32A 46 K 32A 60 J Broach Sharpening 12 32A 100 H 32A 80 J

Pinion Cutter Sharpening 1 WA 60 J Cutlery Sharpening 12 WA 80-120 J GC 80 I GC 120 J

NOTE: Diamond wheels can be used to grind carbide tools, and for HSS, use CBN wheels. Please refer to KINIK catalogue of super abrasives for further information.

TOOL GRINDING WHEELS A38

WHEEL DRESSERS HUNTINGDON STYLE

WITH STAR WHEELS #00 #11 #22

SPARE WHEELS #00 #11 #22

DIAMOND DRESSERS

CARAT 0.50 0.75 1.00 1.50 2.00 3.00

Waterproof sheets are widely used in the automotive industry where a superior finish is required. Also used for metal surface preparation or finishing. Using water with this product will prevent clogging.

SIZE (WIDTH X LENGTH) GRIT STANDARD PACK 230 X 280 80 50 Sheets 230 X 280 100 50 Sheets 230 X 280 120 50 Sheets 230 X 280 180 50 Sheets 230 X 280 220 50 Sheets 230 X 280 240 50 Sheets 230 X 280 280 50 Sheets 230 X 280 320 50 Sheets 230 X 280 360 50 Sheets 230 X 280 400 50 Sheets 230 X 280 600 50 Sheets 230 X 280 800 50 Sheets 230 X 280 1000 50 Sheets 230 X 280 1200 50 Sheets 230 X 280 1500 50 Sheets 230 X 280 2000 50 Sheets

WET & DRY SHEETS WATERPROOF

12.7 Diameter Shank

A39

KINIK DRESSING STICKS 25 X 25 X 150

A40

abrasives & die polishing - aps tooling · 6mm x 17mm lo612 lo632 lo640 lo660 8mm x 20mm lo812...

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