abrasiondoc...accordance with iso 24817 and asme pcc-2, from determining the physical properties of...

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1100 1200 S E R I E S High performance rebuilding and resurfacing polymers for the repair and protection of metallic and non-metallic components of industrial equipment. Performance is relative within the series. For product availability and assistance in selecting the right solution, contact your local Belzona representative. www.belzona.com SELECTION GUIDE 1111 1121 1131 1151 1161 1212 1221 1251 Rapid Cure Extended Working Life Surface Preparation Tolerance Oil Contaminated Surfaces Applications to Hot Surfaces Self Lubricating Approved for Drinking Water Underwater Applications Slump Resistance 12.7 mm (0.5 inch) 25.4 mm (1.0 inch) 25.4 mm (1.0 inch) 6.35 mm (0.25 inch) 12.7 mm (0.5 inch) 12.7 mm (0.5 inch) 12.7 mm (0.5 inch) Low | Medium | High Rebuilding Metals

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Page 1: AbrasionDoc...accordance with ISO 24817 and ASME PCC-2, from determining the physical properties of the systems to long-term 1,000 hour immersion tests. Belzona SuperWrap II is …

11001200S E R I E S

High performance rebuilding and resurfacing polymers for the repair and protection of metallic and non-metallic components of industrial equipment.

Performance is relative within the series. For product availability and assistance in selecting the right solution, contact your local Belzona representative.

www.belzona.com

SELECTION GUIDE

1111 1121 1131 1151 1161 1212 1221 1251

Rapid Cure ● ●

Extended Working Life ● ●

Surface Preparation Tolerance ● ● ◑ ●

Oil Contaminated Surfaces ● ●

Applications to Hot Surfaces ●

Self Lubricating ●

Approved for Drinking Water ● ◑

Underwater Applications ● ●

Slump Resistance 12.7 mm (0.5 inch)

25.4 mm (1.0 inch)

25.4 mm (1.0 inch)

6.35 mm (0.25 inch)

12.7 mm (0.5 inch)

12.7 mm (0.5 inch)

12.7 mm (0.5 inch)

○ Low | ◑ Medium | ● High

Rebuilding Metals

Page 2: AbrasionDoc...accordance with ISO 24817 and ASME PCC-2, from determining the physical properties of the systems to long-term 1,000 hour immersion tests. Belzona SuperWrap II is …

Belzona 1111High performance epoxy-based multi-purpose durable metal repair composite. Approved for drinking water.

Belzona 1121High performance epoxy-based multi-purpose durable metal repair composite with extended working life.

Belzona 1131High performance self-lubricating epoxy-based metal repair composite.

Belzona 1151High performance epoxy-based smoothing repair composite for resurfacing and smoothing shallow pitting.

Belzona 1161High performance surface tolerant epoxy-based repair composite suitable for wet and oily surfaces.

Belzona 1212High performance rapid curing surface tolerant epoxy-based repair composite suitable for wet and oily surfaces.

Belzona 1221High performance fast curing, multi-purpose composite for high speed emergency repairs.

Belzona 1251High performance heat activated epoxy-based repair composite for applications directly onto hot surfaces.

• Shafts

• Hydraulic rams

• Bearing housings

• Keyways

• Engine blocks

• Casings

• Heat exchangers

• Pumps

• Valves

• Propellers

• Pipes

• Tanks

• Flange Faces

• Sleeves

• Bushings

• Stripped threads

• Bearing seats

• Kort nozzles

• Bow thrusters

• Division bars

• Broken insulators

• Cold bonding

• Pump volutes

• andmanymore!

APPLICATIONS

Belzona 1100/1200 series of high performance composites are designed to permanently repair critical equipment and provide excellent corrosion and impact resistance.

This versatile series of products are easy to apply without the need of hot work or specialist tools and exhibit excellent adhesion to a wide range of substrates such as most metals, fiberglass, PVC, wood, concrete, stone, brick, and even glass. They can be casted, machined, drilled, tapped, and sanded to any form or shape.

• Free of solvents

• High adhesive strength

• Thermally stable

• Enhanced mechanical proper ties

• Chemical resistant

• No shrinkage

KEY FEATURES

Belzona products are manufactured under an ISO 9000 Registered

Quality Management System

Copyright © Belzona International Limited 2016

BELZONA 1100/1200 - REBUILDING METALS

PF1100-EN-0316

Page 3: AbrasionDoc...accordance with ISO 24817 and ASME PCC-2, from determining the physical properties of the systems to long-term 1,000 hour immersion tests. Belzona SuperWrap II is …

High temperature rebuilding and coating grade polymers resistant to abrasion, corrosion, cavitation, impact and chemical attack.

13001500S E R I E S

www.belzona.com

SELECTION GUIDE

1311 1321 1331 1341 1341N 1381 1391S 1391T 1392 1511 1523 1593

Abrasion Resistance ● ● ● ◑ ◑ ● ◑ ● ● ○ ◑ ◑

Chemical Immersion ● ● ● ◑ ○ ● ● ● ● ● ● ●

Hot Acids Resistance ● ●

Efficiency Enhancement ● ●

Approved for Drinking Water ◑ ◑ ◑ ●

Sprayable ● ◑ ◑ ● ● ●

Suitable for Rebuilding ● ●

Immersion Heat Resistance

60°C(140°F)

50°C(122°F)

60°C(140°F)

60°C(140°F)

95°C(203°F)

110°C(230°F)

130°C(266°F)

120°C(248°F)

140°C(284°F)

160°C(320°F)

Heat Distortion Temperature (HDT)

89°C(192°F)

87°C(189°F)

67°C(153°F)

83°C(181°F)

71°C(160°F)

122°C(252°F)

152°C(306°F)

140°C(284°F)

199°C(390°F)

180°C(356°F)

196°C(385°F)

234°C(453°F)

Steam Out Resistance

170°C(338°F)

210°C(410°F)

210°C(410°F)

210°C(410°F)

210°C(410°F)

210°C(410°F)

○ Low | ◑ Medium | ● High

Abrasion Resistant Linings

Performance is relative within the series. For product availability and assistance in selecting the right solution, contact your local Belzona representative.

Page 4: AbrasionDoc...accordance with ISO 24817 and ASME PCC-2, from determining the physical properties of the systems to long-term 1,000 hour immersion tests. Belzona SuperWrap II is …

• Engine blocks

• Casings

• Pumps

• Heat exchangers

• Tube sheets

• Butterfly valves

• Gate valves

• Propellers

• Pipes

• Tanks

• Flange faces

• Sleeves

• Bushings

• Kort nozzles

• Bow thrusters

• Division bars

• Bearing seats

• Ducts

• Water boxes

• Evaporators

• Calorifiers

• Scrubber units

• Distillation units

• Autoclaves

• andmanymore!

APPLICATIONS

Belzona 1311Ceramic filled erosion/corrosion resistant epoxy based repair composite.

Belzona 1321Ceramic filled erosion/corrosion resistant epoxy based coating.

Belzona 1331Sprayable erosion/corrosion epoxy coating with ultra high molecular weight polymer fillers.

Belzona 1341Epoxy-based, erosion/corrosion resistant coating with hydrophobic technology for increased fluid efficiency.

Belzona 1341NEpoxy-based, erosion/corrosion resistant coating with hydrophobic technology for increased fluid efficiency, approved for drinking water.

Belzona 1381Sprayable erosion/corrosion resistant epoxy coating with ultra high molecular weight polymer fillers for immersion up to 95°C (203°F).

Belzona 1391SSpray applied high temperature epoxy-based coating for corrosion protection under immersion.

Belzona 1391THand applied high temperature epoxy-based coating for erosion/corrosion protection under immersion.

Belzona 1392Erosion, corrosion, chemical and acid resistant coating for high temperature equipment operating under immersion.

Belzona 1511High temperature epoxy-based, corrosion resistant repair composite.

Belzona 1523Spray applied epoxy-based coating for immersion up to 140°C (284°F).

Belzona 1593Hand applied epoxy-based coating for immersion up to 160°C (320°F).

• Free of solvents and isocyanates

• High adhesive strength

• Thermally stable

• Enhanced mechanical proper ties

• Chemical resistant

• Resistant to explosive decompression

KEY FEATURES

Belzona products are manufactured under an ISO 9000 Registered

Quality Management System

Copyright © Belzona International Limited 2016

BELZONA 1300/1500 - ABRASION RESISTANT LININGS

PF1300-EN-0316

Page 5: AbrasionDoc...accordance with ISO 24817 and ASME PCC-2, from determining the physical properties of the systems to long-term 1,000 hour immersion tests. Belzona SuperWrap II is …

1800S E R I E S

High performance abrasion resistant composites for protecting industrial equipment from extreme wear operating conditions.

www.belzona.com

SELECTION GUIDE

1811 1812 1813

Extended Working Life ●

Rapid Cure ●

Heat Distortion Temperature (HDT) 49°C (120°F) 98°C (208°F) 212°C (414°F)

Fine Particle Abrasion Resistance ○ ● ●

Coarse Particle Abrasion Resistance ● ◑ ◑

Grip Properties ● ◑ ◑

Slump Resistance ● ◑ ◑

○ Low | ◑ Medium | ● High

Dry Abrasion Resistant Linings

Performance is relative within the series. For product availability and assistance in selecting the right solution, contact your local Belzona representative.

Page 6: AbrasionDoc...accordance with ISO 24817 and ASME PCC-2, from determining the physical properties of the systems to long-term 1,000 hour immersion tests. Belzona SuperWrap II is …

• Pipe bends

• Wear plates

• Chutes

• Hoppers

• Centrifuges

• Deflector screens

• Mixing bowls

• Screw conveyors

• Drive rollers

• Pulverizers

• Cyclones

• andmanymore!

APPLICATIONS

Belzona 1800 series epoxy-based, ceramic filled specialty products provide protection to equipment operating under severe wear conditions.

Belzona 1811Extended working life, epoxy-based, ceramic filled, high abrasion and wear resistant repair composite.

Belzona 1812Epoxy-based, ceramic filled high abrasion and wear resistant repair composite.

Belzona 1813High temperature, epoxy-based, ceramic filled abrasion resistant and wear repair composite.

• Free of solvents and isocyanates

• High adhesive strength

• Thermally stable

• Enhanced mechanical proper ties

• Chemical resistant

KEY FEATURES

BELZONA 9811

Belzona products are manufactured under an ISO 9000 Registered

Quality Management System

Copyright © Belzona International Limited 2016

BELZONA 1800 - DRY ABRASION RESISTANT LININGS

PF1800-EN-0316

Extreme wear resistant hexagonal tiles produced from superfine, extremely pure micro-crystal aluminum oxide sintered at high temperature to create an extremely hard wearing material.

Belzona 1800 series combined with Belzona 9811 will provide a much higher abrasion and impact resistance to equipment operating under severe wear conditions.

Page 7: AbrasionDoc...accordance with ISO 24817 and ASME PCC-2, from determining the physical properties of the systems to long-term 1,000 hour immersion tests. Belzona SuperWrap II is …

0

200

400

600

800

1000 B.1331

B.1321

B.5821

B.5811

IMPACT AND EROSION / ABRASION PRODUCT GUIDE

mm3 loss per 1000 cycles- lower is better -

Note: This is a quick guide only, all applications must be judged on their specific operating conditions. See the 1300/1500, 1800, 2000 and 5800 series selection guides for more details. Please contact the Technical Department for further assistance with product selection.

© 2016 Belzona International Limited

The wet taber abrasion resistance test is carried out in accordance with ASTM D4060 standard.

Page 8: AbrasionDoc...accordance with ISO 24817 and ASME PCC-2, from determining the physical properties of the systems to long-term 1,000 hour immersion tests. Belzona SuperWrap II is …

BELZONA SUPERWRAP II10

00

SE

RIE

S

www.belzona.com

ISO/ASME Compliant Composite Repair System

Belzona SuperWrap II is a composite repair solution designed to restore strength to weakened or holed metallic substrates. Developed specifically for safety critical and pressurised systems, it is suitable for vessels and pipes, including bends, tees and other complex geometries.

A unique combination of a 100% solids resin, carbon and glass fibre reinforcement sheet, and a compression film ensures a quick and simple application that can remain maintenance-free for up to 20 years.

Belzona SuperWrap II is available in a choice of three resin grades designed for applications in cooler or hotter climates, as well as for high temperature service of up to 150°C/302°F.

Key Benefits:

The system has undergone testing in accordance with ISO 24817 and ASME PCC-2, from determining the physical properties of the systems to long-term 1,000 hour immersion tests.

Belzona SuperWrap II is intended for use on various geometries of pipes, including bends, straights, tees, reducers and flanges.

The system can also be applied as a patch repair to large diameter pipes, pressure vessels and tank walls.

Numerous Belzona SuperWrap II systems have been successfully installed, with their success assured by application validation.

Quick return to serviceWet-on-wet application procedure and fast cure ensure minimum downtime.

Extensive damage repairedThrough-wall defects can be repaired by bonding a plate under the wrap with a Belzona adhesive.

Compliant engineered repairBelzona SuperWrap II designs and applications are carried out in accordance with ISO 24817 and ASME PCC-2.

Strong and durable solutionHigh Young’s modulus and the ultra-high adhesion to the substrate ensure long-term integrity of the repair and maximise performance, especially on through-wall defects.

Training and supportFull validated training is provided for Installers, Supervisors and Designers of the system.

Page 9: AbrasionDoc...accordance with ISO 24817 and ASME PCC-2, from determining the physical properties of the systems to long-term 1,000 hour immersion tests. Belzona SuperWrap II is …

www.belzona.com

1000 Series

BELZONA SUPERWRAP II

For more information, please contact your local Belzona representative:

ISO 9001:2008Q 09335ISO 14001:2004EMS 509612

Belzona products are manufactured under an ISO

9000 Registered Quality Management System

QUALITY PRODUCTS – TECHNICAL SUPPORTThe Belzona product range is manufactured through stringent quality and environmental control guidelines complying with the internationally recognised requirements of ISO 9001:2008 and ISO 14001:2004.

Belzona has a global distribution network of over 140 Distributors operating in 120 countries. Local support is provided by a trained Technical Consultant who will diagnose the problem, recommend the solution and provide 24 hour on-site application supervision and advice.

Copyright © Belzona International Limited 2016 ZPDWRAPII(E)10/16

Winter GradeDesigned for colder climates, Belzona 1981 can be applied between 5°C – 20°C/41°F – 68°F. Once cured it resists temperatures up to 60°C/140°F.

Tropical GradeFor applications in higher ambient temperatures, 20°C – 40°C/68°F – 104°F, Belzona 1982 resin was designed. Once cured it resists temperatures up to 80°C/176°F.

High Temperature GradeFor assets operating in high temperature service, up to 150°C/302°F, Belzona 1983 resin was formulated. It can be applied at 5°C – 40°C/41°F – 104°F.

Symbol Property Belzona 1981 Belzona 1982 Belzona 1983 UnitEc 0° Tensile Modulus 38800 38600 36900 MPa

Ea 90° Tensile Modulus 18300 15500 15900 MPa

0° Tensile Strength 524 505 461 MPa

90° Tensile Strength 126 121 109 MPa

ν 0° Poisson’s Ratio 0.26 0.26 0.25

ν 90° Poisson’s Ratio 0.27 0.13 0.14εshort 0° Strain to Failure 1.37 1.34 1.28 %εshort 90° Strain to Failure 0.81 1.24 0.72 %

G Shear Modulus 7830 7630 7200 MPa

Tg Resin Glass Transition Temperature 90/194 115/239 188/370 °C/°F

Shore D Hardness 90 91 90

Lap Shear Adhesion 15.5 12.3 7.45 MPa

Lap Shear Adhesion (1000 hour immersion) 15.5 (40°C immersion) 19.0 (40°C immersion) 10.3 (150°C immersion) MPaγLCL Energy Release Rate 68.57 76.53 59.86 J/m2

Impact Performance ISO24817 Annex F/ASME PCC2 4.1 Appendix VI Compliant Compliant Compliant

ɛltLower Confidence long term strainPerformance Data (1000 hour) Compliant (ISO: 0.036075) Compliant (ISO: 0.036075) Compliant (ISO: 0.001543) mm/mm

Slt ISO24817 Annex E/ASME PCC2 4.1 Appendix V Compliant (ASME: 1397.70) Compliant (ASME: 1392.50) Compliant (ASME: 5436) PSI

ISO24817 Annex C/ASME PCC2 4.1 Appendix III Compliant Compliant Compliant

*0° = hoop direction, 90° = axial direction

PreparationRepair any thin- or through-wall defects prior to application.

Wetting OutThe substrate and the reinforcement sheet are wetted out with resin.

WrappingWrap or patch is applied according to design.

ConsolidatingRelease film is used to compress and tighten the wrap.

InspectionOnce cured, release film is removed and the wrap is inspected.

1. 2. 3. 4. 5.

Key

Tec

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ata

Gra

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Ap

plic

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n

Page 10: AbrasionDoc...accordance with ISO 24817 and ASME PCC-2, from determining the physical properties of the systems to long-term 1,000 hour immersion tests. Belzona SuperWrap II is …

High strength, multi-purpose, abrasion and impact resistant elastomers for rebuilding, casting, coating and sealing of critical components.

Performance is relative within the series. For product availability and assistance in selecting the right solution, contact your local Belzona representative.

2000S E R I E S

www.belzona.com

SELECTION GUIDE

2111 2121 2131 2141 2211 2221 2311

Coating Grade ● ●

Rebuilding Grade ● ● ●

Casting Grade ● ●

Rapid Cure ●

Shore A Hardness 95 90 95 85 75 75 75

Abrasion Resistance ● ● ● ● ◑ ◑ ◑

Elongation (%) 350-450 400-500 400-500 530 1000 1000 450

Cavitation Protection ●

○ Low | ◑ Medium | ● High

Elastomeric Polymers

Page 11: AbrasionDoc...accordance with ISO 24817 and ASME PCC-2, from determining the physical properties of the systems to long-term 1,000 hour immersion tests. Belzona SuperWrap II is …

Belzona 2111Polyurethane-based flexible, rebuilding grade, abrasion resistant elastomer.

Belzona 2121Polyurethane-based flexible, coating grade, abrasion resistant elastomer.

Belzona 2131Polyurethane-based flexible, pourable, casting grade, abrasion resistant elastomer.

Belzona 2141Polyurethane-based flexible, coating grade, abrasion and cavitation resistant elastomer.

Belzona 2211Polyurethane-based flexible, multi-purpose, rebuilding grade elastomer.

Belzona 2221Polyurethane-based flexible, multi-purpose, pourable, casting grade elastomer.

Belzona 2311Rapid curing polyurethane-based flexible, multi-purpose, rebuilding grade elastomer.

• Hoses

• Cables

• Pipes

• Expansion joints

• Gasket seals

• Rubber rollers

• Casting shock absorbers

• Replacing drive couplings

• Repairing diaphragms

• Casting flexible molds

• Protecting exposed threads

• Kort nozzles

• Tire sidewalls

• Protection of clip joints in conveyor belts

• Building up flights on conveyor belts

• Storage hoppers

• Chutes, screens and wear plates

• Linings of pump casings and impellers

• Guide vanes on hydroelectric turbine

• Anti-cavitation coating on ship propellers

• andmanymore!

APPLICATIONS

Belzona 2000 series elastomeric polymers provide excellent resistance to wear, abrasion and atmospheric degradation, high elasticity, exceptional mechanical strength and outstanding extensibility and tear resistance.

This versatile series of polyurethane based products are easy to apply without vulcanization or specialist tools and will adhere to almost any substrate such as wood, glass, concrete and steel.

• Free of solvents and heavy metals

• High adhesive strength

• Permeation resistant

• Thermally stable

• Enhanced mechanical proper ties

• High degree of toughness and flexibility

KEY FEATURES

Belzona products are manufactured under an ISO 9000 Registered

Quality Management System

Copyright © Belzona International Limited 2016

BELZONA 2000 - ELASTOMERIC POLYMERS

PF2000-EN-0316

Page 12: AbrasionDoc...accordance with ISO 24817 and ASME PCC-2, from determining the physical properties of the systems to long-term 1,000 hour immersion tests. Belzona SuperWrap II is …

3000S E R I E S

Multi-surface, water sealing, flexible, breathable seamless membranes for the prevention of water absorption and damage caused by the natural freeze-thaw cycle.

www.belzona.com

SELECTION GUIDE

3111 3121 3131 3211 3411

Fire Resistance ◑ ● ◑

Elongation ◑ ● ● ◑ ◑

Applications in Standing Water ●

Rain or Washout Resistance ● ●

Low Temperature Cure ◑ ● ◑

Solvent Based ● ●

Water Based ● ●

Solvent Free ●

Low Odor ● ● ●

Water Vapor Permeability ● ◑ ◑ ●

Surface Tolerant ● ◑ ●

Sprayable ● ◑

○ Low | ◑ Medium | ● High

Polymeric Membranes

Performance is relative within the series. For product availability and assistance in selecting the right solution, contact your local Belzona representative.

Page 13: AbrasionDoc...accordance with ISO 24817 and ASME PCC-2, from determining the physical properties of the systems to long-term 1,000 hour immersion tests. Belzona SuperWrap II is …

• Roofs

• Gutters

• Glazing bars

• Joints

• Seams

• Flashings

• Pipes

• Valve boxes

• Flanges

• Storage tanks

• Cyclones

• Ducting

• Encapsulation of insulation

• Steam lines

• Fastenings

• andmanymore!

APPLICATIONS

Belzona 3000 series specialty, flexible polymeric membranes provide protection against moisture ingress and atmospheric attack.

Belzona 3111Cold applied, water based, flexible waterproofing and weatherproofing microporous system.

Belzona 3121Emergency repair and waterproofing system for sealing all types of surfaces and structures against atmospheric attack.

Belzona 3131Solvent based, moisture activated, flexible waterproofing and weatherproofing urethane system.

Belzona 3211Water based, fire resistant, flexible membrane for the protection to all types thermal insulation and cladding system.

Belzona 3411Solvent free, flexible, encapsulating membrane for the prevention of moisture ingress and protection against crevice, galvanic and atmospheric corrosion.

• Durable

• Flexible

• Cold applied

• High adhesion

• Outstanding waterproofing

KEY FEATURES

BELZONA 3000 SERIES CONDITIONERSCORROSION PROTECTION SYSTEM FOR FLANGES

Belzona products are manufactured under an ISO 9000 Registered

Quality Management System

Copyright © Belzona International Limited 2016

BELZONA 3000 - POLYMERIC MEMBRANES

PF3000-EN-0416

Belzona 3000 series conditioners are essential for a proper application.

Belzona 3911For optimum adhesion of Belzona 3111 and Belzona 3121 to roofing felt, asphalt, brick, concrete and other porous or bituminous surfaces.

Belzona 3921For optimum adhesion of Belzona 3111 and Belzona 3121 to glass, slate, lead, copper, aluminum and other non-porous surfaces except plexiglass and other plastics.

Belzona 3931For optimum adhesion of Belzona 3131 to glass, slate, lead, copper, aluminum and other non-porous surfaces except plexiglass and other plastics.

Belzona 8411A single component release agent with specially selected corrosion inhibitors designed to work with Belzona 3411 to form a flange encapsulation protective system against crevice, galvanic and environmental corrosion.

Page 14: AbrasionDoc...accordance with ISO 24817 and ASME PCC-2, from determining the physical properties of the systems to long-term 1,000 hour immersion tests. Belzona SuperWrap II is …

4100S E R I E S

High performance concrete rebuilding and resurfacing materials with outstanding chemical, abrasion and impact resistance.

www.belzona.com

SELECTION GUIDE

4111 4124 4131 4141 4151 4154 4181

Chemical Resistance ◑ ◑ ○ ◑ ●

Abrasion Resistance ◑ ● ◑ ●

Heat Resistance ◑ ◑ ◑ ●

Overhead Applications ●

Vertical Applications ◑ ◑ ● ◑

Load Bearing Properties ● ● ● ◑ ● ● ●

Impact Resistance ● ◑ ● ○ ● ◑ ●

Cost Effectiveness ◑ ● ◑ ◑ ◑ ● ○

Self Leveling Option ● ● ● ●

Repair Mortar ● ● ● ● ●

Resin System ● ●

○ Low | ◑ Medium | ● High

Concrete Rebuilding Systems

Performance is relative within the series. For product availability and assistance in selecting the right solution, contact your local Belzona representative.

Page 15: AbrasionDoc...accordance with ISO 24817 and ASME PCC-2, from determining the physical properties of the systems to long-term 1,000 hour immersion tests. Belzona SuperWrap II is …

• Floors

• Ramps

• Stairways

• Walkways

• Chemical storage areas

• Loading docks

• Machinery/production areas

• Aisles

• Expansion joint nosings

• Loose railings

• Pump bases

• Sumps

• Gulleys

• Spalled concrete

• Stonework

• Window sills

• Archways

• Walls

• Bridges

• Canopies

• Roofs

• Lintels

• Heavy equipment bases

• andmanymore!

APPLICATIONS

Belzona 4100 series products are based on high quality epoxy resins and carefully selected quartz particles to create high performance rebuilding and resurfacing systems for concrete and stonework damaged by abrasion, impact, vibration, chemical and environmental attack. This series offers outstanding abrasion, chemical resistance as well as fast return to service.

Belzona 4111Epoxy-based repair mortar for repairing, resurfacing and protection of concrete.

Belzona 4124Epoxy-based concrete repair mortar for filling of large voids.

Belzona 4131Epoxy-based impact and abrasion resistant concrete repair mortar.

Belzona 4141Lightweight epoxy-based concrete repair mortar for vertical and overhead applications.

Belzona 4151Epoxy-based resin for chemical resistant protection of concrete.

Belzona 4154Epoxy-based multi-purpose, cost-effective resin system.

Belzona 4181Epoxy-based acid and heat resistant concrete repair mortar.

• Chemical resistance

• High mechanical and impact strength

• Resistant to environmental attack

• Easy to mix and apply

• Non-porous

• Solvent free

• Non-shrinking

• Non-cementitious

KEY FEATURES

Belzona products are manufactured under an ISO 9000 Registered

Quality Management System

Copyright © Belzona International Limited 2016

BELZONA 4100 - CONCRETE REBUILDING SYSTEMS

PF4100-EN-0516

Page 16: AbrasionDoc...accordance with ISO 24817 and ASME PCC-2, from determining the physical properties of the systems to long-term 1,000 hour immersion tests. Belzona SuperWrap II is …

4300S E R I E S

High performance chemical resistant coatings and rebuilding materials for the protection of critical assets operating under harsh chemical environments.

www.belzona.com

SELECTION GUIDE

4301 4311 4331 4341 4351 4361

Resistance to Inorganic Acids ● ● ● ● ◑

Resistance to Organic Acids ◑ ◑ ● ○ ◑ ○

Resistance to Alkali ● ● ○ ● ◑

Resistance to Hydrocarbons ● ● ● ○ ● ◑

Crack Bridging Capability ●

Hot Chemical Resistance ● ●

Rebuilding Grade ●

Coating Grade ● ● ● ● ●

Static Dissipative Properties ●

○ Low | ◑ Medium | ● High

Chemical Resistant Coatings

Performance is relative within the series. For product availability and assistance in selecting the right solution, contact your local Belzona representative.

Page 17: AbrasionDoc...accordance with ISO 24817 and ASME PCC-2, from determining the physical properties of the systems to long-term 1,000 hour immersion tests. Belzona SuperWrap II is …

• Containment areas

• Pump bases

• Heavy spillage areas

• Piping

• Drains and channels

• Sumps

• Walkways

• Storage tanks

• Acid retaining walls

• Transfer and holding areas

• Tank pads

• andmanymore!

APPLICATIONS

Belzona 4300 series epoxy based high performance coatings provide excellent resistance to a broad range of chemicals. This series of products adhere tenaciously to most substrates such as concrete, most metals, composites and rigid plastics.

Belzona 4301Epoxy novolac high chemical resistant repair and resurfacing composite.

Belzona 4311Epoxy novolac high chemical resistant barrier coating for concrete and steel protection.

Belzona 4331Epoxy novolac hot organic acids resistant barrier coating.

Belzona 4341Epoxy novolac hot inorganic acids resistant barrier coating.

Belzona 4351Epoxy novolac static dissipative barrier and chemical resistant coating.

Belzona 4361Epoxy-based flexible chemical resistant barrier coating.

• Excellent chemical resistance to a broad range of chemicals

• High adhesion to a variety of substrates

• 100% solids

• Easy to mix and apply

KEY FEATURES

Belzona products are manufactured under an ISO 9000 Registered

Quality Management System

Copyright © Belzona International Limited 2016

BELZONA 4300 - CHEMICAL RESISTANT COATINGS

PF4300-EN-0516

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Barrier coatings for the protection of metallic and non-metallic surfaces operating under immersion and in contact with aqueous solutions.

Performance is relative within the series. For product availability and assistance in selecting the right solution, contact your local Belzona representative.

5800S E R I E S

www.belzona.com

SELECTION GUIDE

5811 5812DW 5821 5831 5841 5851 5892

Erosion Resistance ○ ○ ● ○ ◑ ◑ ○

Surface Tolerant ● ● ●

Chemical Immersion ◑ ◑ ○ ○ ○ ◑

Chemical Splashing ● ◑ ● ◑ ◑ ◑ ●

TemperatureResistance ○ ○ ○ ○ ◑ ● ●

Sprayable ● ● ◑ ●

Approved for Drinking Water ● ●

Underwater Applications ●

Fast Return to Service ○ ◑ ○ ◑ ◑ ● ●

Applications to Hot Surfaces ● ●

○ Low | ◑ Medium | ● High

Barrier Coatings

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Belzona 5811Epoxy-based coating for corrosion and chemical protection under immersion.

Belzona 5812DWEpoxy-based coating for corrosion protection, approved for contact with drinking water.

Belzona 5821Epoxy-based, ceramic filled coating for erosion, corrosion and chemical protection of high erosion fluid flow areas.

Belzona 5831Epoxy-based, moisture tolerant coating for wet and oily surfaces.

Belzona 5841Epoxy-based, surface tolerant coating for hot metallic substrates at 30°C to 80°C (86°F - 176°F).

Belzona 5851Epoxy-based, heat activated, surface tolerant coating for hot metallic substrates at 70°C to 150°C (158°F - 302°F).

Belzona 5892Epoxy-based barrier coating for surfaces in contact with aqueous solutions at temperatures up to 95°C (203°F).

• Bunds and chemical containment areas

• Tanks

• Clarifiers

• Water boxes

• Cooling tower basins

• Pipes

• Pumps

• Marine buoys

• Concrete sumps

• Manholes

• Tube sheets

• Steel and concrete pilings

• Splash zones

• Transformers

• Valves

• Risers

• Columns

• Nozzles

• Absorbers

• Scrubbers

• Strippers

• Hot wells

• Evaporators

• Flare drums

• Filters

• Diffusers

• and many more!

APPLICATIONS

Belzona 5800 series, solvent free, epoxy based, advanced reinforced thin-film coatings are designed to protect equipment and structures against chemical attack, erosion and corrosion.

This versatile series of coatings are safe and can be applied without the need of specialty tools. For larger applications, several of our products can be applied using an airless heated sprayer.

• Free of solvents and isocyanates

• High adhesive strength

• Permeation resistant

• Thermally stable

• Enhanced mechanical proper ties

• Chemical resistant

• Protects against corrosion under insulation (CUI)

KEY FEATURES

Belzona products are manufactured under an ISO 9000 Registered

Quality Management System

Copyright © Belzona International Limited 2016

BELZONA 5800 - BARRIER COATINGS

PF5800-EN-0316