about the project
DESCRIPTION
Customer: Penoplex Town Kirishi Process / plant name “Process control system for the foam polystyrene granule production plant” Automation object properties I/O signals – 900 Control loops – 35 ( including complex cascade control loops ) Automation system properties - PowerPoint PPT PresentationTRANSCRIPT
About the Project
Process Flow Sheet
Automation System Architecture
Notes
Automation and Drives
Seminar Partner SIEMENS A&D 26-30 Мая 2003
About the project
About the project
Customer: Penoplex
Town Kirishi
Process / plant name
“Process control system for the foam polystyrene granule production plant”
Automation object propertiesI/O signals – 900
Control loops – 35 (including complex cascade control loops)
Automation system propertiesRedundant controllers Simatic S7-417H-F
Decentralized periphery Simatic ET-200M, safety system modules – F-modules, AddFEM modules
Redundant operator stations SCADA WinCC (PCS7)
Network equipment – Simatic Net Industrial Ethernet
Adjacent systems Peletizer – protocol Profibus ( Y-Link – module)
BONO (Italy) - protocol Modbus
About the Project
Process Flow Sheet
Automation System Architecture
Notes
Automation and Drives
Seminar Partner SIEMENS A&D 26-30 Мая 2003
Process flowsheet
Process flowsheet
Notes
About the Project
Process Flow Sheet
Automation System Architecture
Notes
Automation and Drives
Seminar Partner SIEMENS A&D 26-30 Мая 2003
Process flowsheet
Processflowsheet
About the Project
Process Flow Sheet
Automation System Architecture
Notes
Automation and Drives
Seminar Partner SIEMENS A&D 26-30 Мая 2003
Automation system architecture
Automation system architecture
AS 417HF
Operator stationsEngineering stationAlarm panel
Industrial Ethernet (ESM) – Ring type bus
Color printer
Safety System
F – modules
Remote I/O signals
DCS system ESD system (SIL 3 /AK 6)
Laser printer
Report printer
Alarm message
printer
About the Project
Process Flow Sheet
Automation System Architecture
Notes
Automation and Drives
Seminar Partner SIEMENS A&D 26-30 Мая 2003
Notes
Notes
• Polystyrene production plant was developed by Toyo Engineering Corporation (Japan) The project – initial data was prepared in Japan
• Software and PCS7 equipment were supplied by SIEMENS AG (Germany)
• Partner – SPIK SZMA, Saint-Petersburg, Russia
Features
• SIMBA software and PCI module were used to debug and validate the DCS and ESD programs. The same tools were then used to demonstrate the working applications to the customer during FAT..
• Implementation of H-F system
• Redundant PID Control Loops were implemented using redundant AddFEM modules
• Specific requirements to the alarm massage protocol and emergency alarm algorithm (first out alarm): alarm source detection, alarm grouping by priorities.