abb r&c abb recorders and controllers products overvie...§© abb group §may 23, 2013 | slide...
TRANSCRIPT
© ABB GroupMay 23, 2013 | Slide 1
ABB Recorders and ControllersProducts Overview
ABB R&C
Presentation Overview
§ Introduction to R&C
§ ControlMaster Controllers
§ ScreenMaster Paperless Recorders
§ Applications & Industries
St. Neots - Location
© ABB GroupMay 23, 2013 | Slide 3
§ Stonehouse
§ St. Neots
St. Neots - Capabilities
© ABB GroupMay 23, 2013 | Slide 4
§ Design
§ Electronic
§ Software
§ Mechanical
§ Technical Publications
§ Quality
§ Manufacturing
§ ProductManagement/Marketing
§ Product Support (Level 3)
A Complete Range of Recording & Control Solutions
Circular Chart/Strip
Recorders
ControlMasterControllers &
Indicators
ScreenMasterPaperless
VideographicRecorders
© ABB GroupMay 23, 2013 | Slide 6
ControlMaster – The Range
§ CM10 1/8th DIN ControllerCM30 1/4th DIN Controller
§ CM50 ½th DIN Controller
§ CM15 1/8th DIN Indicator
ControlMasterFeatures Overview
§ 4 Standard Size
§ Suitable for harsh environment (IP66)
§ Power colour display
§ Historical Trend Display
§ Diagnostics message
§ Single or Dual loop
§ Scalable hardware and software options
§ Powerful control capability
§ Easy setup using standard templates
1/8 DIN, ¼ DIN, 1/2 DIN
ControlMasterPowerful Display
Instrument TagGlobal Alarm Icon
Alarm/DiagnosticMessages
Engineering Units
Auto/ManualStatus
Bargraph
Adjust Icon
5 Digit PV Display
Identifiers
Functions Key
§ Multiple display templatesenable the display potential tobe easily maximized
§ Split screen displays for dualloop and cascade controlconfigurations
§ Short Term Trending
§ Multiple operator pages
§ Customizable
ControlMasterPowerful Display
ControlMaster(CM30)Universal Process Input
ControlMasterScaleable Capability
§ Scalable IO and functionality to matchapplication requirements
§ Easy plug and play upgrade via IO Moduleand function key
ControlMasterTemplate Based Configuration
§ Easy template based configuration§ Up to 20 pre-configured templates selectable§ Automatic assignment of I/O and function blocks§ Automatic selection of display template
§ User Customizable
§ Typical Examples- Single or Dual Loop- Single Loop with Split Output- Single Loop with RSP(Remote Setpoint)- Cascade Control- Ratio Control- Analog backup /Auto-Manual SelectionAnd more…
© ABB GroupMay 23, 2013 | Slide 14
Single Loop Control
© ABB GroupMay 23, 2013 | Slide 15
Single Loop Control – Split Output
© ABB GroupMay 23, 2013 | Slide 16
Single Loop Control – Remote Setpoint
Cascade ControlTemperature Control of Electrically or Gas Heated Furnaces
Boiler Drum Level Control (Cascade with FeedForward)
Ration Control Product Blending
Dual Loop Control ( 2 independent loops)
Ratio Control / Dual Loop
Analog Back-up / Auto Manual Station
Series connection
DO
§ Bring even the trickiest processesunder control
§ Powerful auto tune
§ Predictive control
§ Adaptive control
§ Flexible Capability
§ Process alarms
§ Math & Logic
§ Totalization
ControlMasterPowerful Control Functionality
§ Flexible communications for easyintegration to control systems
§ RS485
§ MODBUS RTU Slave
§ Ethernet
§ Webserver
§ MODBUS TCP Server
ControlMasterCommunication
§ Time saving diagnostic features
§ Full text descriptions
§ Log of historical messages
§ Examples of messages
§ Maintenance§ ‘Loop 1 Autotune Fail’, ‘Oscillation Loop 1’,
Valve 1 sticking’…
§ Check Function§ ‘Loop 1 Autotune Pass’, ‘In configuration’…
§ Failure§ ‘PV 1 Failed’, ‘RSP 1 Failed’, ‘CJ 1 Failed’…
ControlMasterDiagnostics
© ABB GroupMay 23, 2013 | Slide 23
Application - Steam Distribution
§ Uses ‘override’ control principle
§ Flow is controlled variable
§ Pressure is override (soft limit) variable
§ When pressure exceeds SP its outputbecomes active
§ Also used in water distribution
§ Same override technique used in furnacesand other applications
© ABB GroupMay 23, 2013 | Slide 24
Application - Process Batching
§ Suitable for flow applications
§ Uses totaliser
§ Remote go/stop using digitalinput
§ Display of instantaneous andtotalised values
§ Relay output when batchcomplete
© ABB GroupMay 23, 2013 | Slide 25
Application - Steam Boilers
§ Application found in almost all theplants we visit
§ Large retrofit opportunity
§ Two element used to compensate for‘swell effect’ from bubbles
§ Three element compensates forFeedwater variations
§ Recording of steam flow output
Single Element Drum Level Three Element Drum LevelTwo Element Drum Level
§© ABB Group
§May 23, 2013 | Slide 26
Paperless RecordersUnlocking the Value of Your Process Data
§© ABB Group
§May 23, 2013 | Slide 27
Why Recording?
§© ABB Group
§May 23, 2013 | Slide 28
ScreenMaster Videographic RecordersMore than just a recorder...
§ Records Process data§ Physical Inputs
§ Communicated Values
§ Secure Archiving of Data
§ Remote Access/Monitoring
§ Operator Interface§ Current Process Conditions
§ Historic Process Conditions
§ Alarms
§ Totalizers
§© ABB Group
§May 23, 2013 | Slide 29
ScreenMaster Videographic RecordersModular Design
§ Multiple process inputs§ Thermocouple, resistance
thermometer§ mA, mV, volts, contact closure, logic
input (from PLC)§ Process alarms with relay outputs§ Analog outputs for retransmission
§ Transmitter PSU
§ Hybrid§ Analog O/P
§ Digital I/O
§ Communications§ Modbus RS485
§ Ethernet
§ Easy plug & play upgrade
§© ABB Group
§May 23, 2013 | Slide 30
ScreenMaster Videographic RecordersEnvironmental Protection
§ NEMA4X/IP66
§ Poly Carbonate Display Protection§ Food Industry Ideal
§ Robust Construction
§ SM500F model can be field mounted
§© ABB Group
§May 23, 2013 | Slide 31
ScreenMaster Videographic RecordersOperator Views
§ Multiple Views§ Strip Chart
§ Circular Chart (SM3000 Only)
§ Bar Graph
§ Process
§ Digital Indicator View
§ All Views available as standard
§© ABB Group
§May 23, 2013 | Slide 32
ScreenMaster Videographic RecordersSoftware Features
§ Process Alarms§ High/Low,
§ Annunciation
§ Rate of Change
§ Totalization
§ Custom Linearizers
§ Real Time Alarms
§ Math & Logic
§© ABB Group
§May 23, 2013 | Slide 33
ScreenMaster Videographic RecordersSoftware Features – Batch Recording
§ Recording of batch number and three userdefinable fields
§ Batch recording process can be automated viacomms or digital inputs
§ Excellent integration with PLCs etc.
§© ABB Group
§May 23, 2013 | Slide 34
ScreenMaster Videgraphic RecordersHistorical Logs
§ Records all Alarm, Totalizer andSystem events
§ Records all operator messages
§ Simple Page Up/Page Downnavigation
§ Selectable filters allow operatorto view only data of interest§ Process Group
§ Alarm becoming active
§ Operator Messages
§ Totalizer start/stop/reset
§© ABB Group
§May 23, 2013 | Slide 35
ScreenMaster Videographic RecordersLogging and Archiving
1GB Memory can store about 2 years of data base on6 channels for every sec sampling point
§© ABB Group
§May 23, 2013 | Slide 36
ScreenMaster Videographic RecordersData Security
§ Tamper-evident seal
§ Physical protection ofrecorder integrity
§ Media door lock
§ Solid state design
§ No moving parts
§ Internal Flash memory
§ Not reliant on battery backup
§ Extensive software security features
§ Individual user identification
§© ABB Group
§May 23, 2013 | Slide 37
ScreenMaster Videographic RecordersCommunications
§ Ethernet§ File Transfer
§ Webserver
§ Modbus TCP
§ Modbus RS485§ Slave (SM500F)
§ Master
§© ABB Group
§May 23, 2013 | Slide 38
ScreenMaster Videographic RecordersDataManager Pro Software
§Secure ChartSignature
§Tabular Data
§Chart CursorPosition
§Data IntegrityIndication§Export to
Excel
§AdjustableChart Marker§Data
AnalysisTools
§Chart Cursor§Chart
Annotation
§Scales
§Save Chartas DataPackage
§Save Chartas Template
ScreenMaster Videographic RecordersDetailed data analysis
§ Single or dual cursor analysis
§ Simultaneously display of chart and tabular data
§ Chart annotation & markers
§ Zoom and scroll functions
Secure Chart Signaturesadding annotation to the chart
§ Signatures can be applied during data analysis
§ Permanently stored along side the original process data
§ Ideal for post production approval/sign-off
§© ABB Group
§May 23, 2013 | Slide 41
ScreenMaster Videographic RecordersSM500F
§ The world’s first and onlyFieldMountable Videographic
§ Up to 7 analog/digital inputs
§ 12 Recording channels
§ 4 Alarms per channel
§ Colour or Mono display options
§ 64Mb of Internal Memory
§ Optional Totalizers
§ Optional Math & Logic
§ Optional Ethernet Communications
§ Optional Batch
§ Optional Modbus RS485
§© ABB Group
§May 23, 2013 | Slide 42
ScreenMaster Videographic RecordersSM1000
§ Up to 12 inputs/recordingchannels
§ 2 Alarms per channel
§ New 5 inch TFT Display
§ 1Mb of Internal Memory
§ Optional Totalizers
§ Optional Batch Recording
§ Optional Ethernet Communications
§ Optional Math & Logic
§© ABB Group
§May 23, 2013 | Slide 43
ScreenMaster Videographic RecordersSM3000
§ Up to 36 inputs
§ 36 recording channels
§ 6 Groups
§ 4 Alarms per channel
§ 2 Totalizers per channel
§ 31cm (12.1 inch) TFT Display
§ 8Mb of Internal Memory
§ Circular chart view
§ Ethernet communications as standard
§ Optional Math & Logic
§ Optional Batch Recording
SM500 SM1000 SM3000
Panel Size 144x144mm 144x144mm 288x288mm
Panel Sealing IP66/Nema 4X IP66/Nema 4X IP66/Nema 4X
Universal Inputs(incl. logic) 1 - 7 6 -12 6 - 36
24Vdc Tx PSU¹ Max 2 inputs Max 12 inputs Max 10 inputs
Relay Outputs¹ 1 std, Max 3 Max 18 Max 24
Analogue Outputs¹ - Max 6 Max 8
Logic Inputs¹ - Max 18 Max 24
Internal Memory 64Mbyte 1Mbyte 8Mbyte
Totalisers Optional Optional Standard
Maths/Logic Optional Optional Optional
Ethernet Optional Optional Standard
RS485 Modbus Optional Optional Optional
ScreenMaster Videographic RecordersSelection Guide
Recording & Control – Focus Markets/Applications
§Food & Beverage
§ Retorts
§ Cookers
§ Pasteurisation
§ Cold Storage
§ Carbonation
§Water & Waste Water
§ Borehole Abstraction
§ Trade Waste Monitoring
§ Chemical Dosing
§ Pumping Stations/Irrigation
§ Water Quality Monitoring
§Energy
§ Boiler Control
§ Steam Distribution
§ Energy Usage Monitoring
§ Control Room Recorder Retrofit
§General Industry
§ Medical Autoclaves
§ Tyre Curing
§ Heat Treatment Furnaces
§ Climatic Chambers
Case Study 1Isotron
§ Provider of contract sterilization services
§ Problem§ Use of paper recorders slowed batch approval and signoff§ Unreliability with paper recorders§ Difficult to share sterilization records with customers
§ Solution§ Paperless recorders and DataManager Pro installed and
connected to LAN§ Chart signature used for batch signoff§ Data packaging function used to share original secure
process data with customers
§ “Moving to new technology really is a leap forward, like going from pen to quill” Chris Barry, Isotron
Proven in Water & Waste
§ Water treatment control andrecording
§ Tamperproof records of wastewaterdischarge
§ Installed base and customersinclude:
§ United Utilities – UK
§ Anglian Water – UK
§ Westlands Water – USA
§ Orasqualia - Egypt
Proven in Power
§ Data Recording using paperlessrecorders
§ Ancillary application for controllersand indicators
§ Installed base and customersinclude:
§ Scottish & Southern Energy -Ferrybridge C – UK
§ Vattenfall - Lichterfelde PowerStation – Germany
§ IBERDROLA - San Sebastian– Spain
§ Ontario Power & Gas –Pickering - Canada
Award Winning Technology
© ABB GroupMay 23, 2013 | Slide 50