abb brochure for gas monitoring system.pdf

Data sheet 10/23-5.10 EN Rev. 10

System components for sample gas sampling Probe tubes, filter units, sample gas lines, accessories

Measurement made easy

Modular sample gas probe system FE2 Filter unit Annular heating element Heating sleeve PFE2 Filter unit PFE3 Filter unit Type 40, Type 40 W Probe tubes Type 42 Probe tube (heated)

Type 60 Probe tube (cement flue gas probe) Probe 2 Probe 11 Ceramic filter Process pressure reducers CGWB 13 Heated sample gas line TBL 01-S, TBL 01-C, TBL 01-E Heated sample gas lines Electronic temperature controller and switching relay

2 System components for sample gas sampling 10/23-5.10 EN Rev. 10

Modular sample gas probe system

Easily adaptable to different sampling conditions thanks to modular construction

Components: FE2, PFE2, PFE3 filter units Probe tube types 40, 42, 60 Annular heating element Heating sleeve Probe tubes and filter unit heatable Connections for test gas and back purging Filter with high retention rate and long service life Easy filter replacement Usable in emission measuring systems conforming to

European Directives 2000/76/EC and 2001/80/EC

10/23-5.10 EN Rev. 10 System components for sample gas sampling 3

FE2 Filter unit

Use The FE2 filter unit is a component of the modular gas sampling probe system. It is used for filtering gases containing dust. Process gas sampling conditions Pressure

pabs = 50 to 600 kPa Temperature

Max. 200 C (coated max. 180 C) Flow rate

30 to 500 l/h, relative to 100 kPa and 0 C Pressure drop

Approx. 0.6 hPa at 100 l/h Dust content

Max. 3 g/m3 (application recommendation); max. 40 g/m3 with probe tube type 40 (see page 20) with purge-back device; max. 2000 g/m3 with probe tube type 60 (see page 22)

Filter characteristics Filter element

Surface filter Filter fineness

0.3 m Retention rate

99.98 % Seal integrity

104 hPa l/s Dead volume

280 ml Materials of gas-conducting parts Casing and connections

Special steel 1.4571 (SAE 316Ti) Flange

Special steel 1.4541 (SAE 321) Filter

Aluminum oxide surface filter Coating

Thermoset plastic, resistant up to 180 C Installation Flange

DN 65, PN 6, form B to DIN 2573, flange gasket A; positioning of holes: 45, 90, 135, 180, 225, 270, 315, 360

Mounting

Flange connect or bolt to the probe tube Weight

Approx. 8.0 kg

Connection ports Sample gas , test gas

G 1/4 in. internal thread Compressed air for back-purging (2 ports, optional)

G 1/2 in. internal thread Probe tube

G 3/4 in. internal thread Compressed air supply for back-purging (see PFE2 filter unit, page 7) Instrument air

Free of dust, water and oil Pressure

Max. 600 kPa Dimensional drawing (dimensions in mm)

14

13

0

16

0

65

280 40...65

10

5


FE2 Filter unit

Ordering information

Catalog No.Housing and flange SS, filter 0,3 m ceramic, gaskets standard, without purge connectors 23042-4-0730743Housing and flange SS, coated, filter 0,3 m ceramic, gaskets standard, without purge connectors 23042-5-0730744Housing and flange SS, filter 0,3 m ceramic, gaskets standard, with purge connectors 23042-4-0730745Housing and flange SS, coated, filter 0,3 m ceramic, gaskets standard, with purge connectors 23042-5-0730746Housing and flange SS, filter 0,3 m ceramic, gaskets for high corrosive gases, without purge connectors 23042-4-0730747Housing and flange SS, coated, filter 0,3 m ceramic, gaskets for high corrosive gases, w/o purge connectors 23042-5-0730748Housing and flange SS, filter 0,3 m ceramic, gaskets for high corrosive gases, with purge connectors 23042-4-0730749Housing and flange SS, coated, filter 0,3 m ceramic, gaskets for high corrosive gases, with purge connectors 23042-5-0730750


Annular heating element

Use The annular heating element is used for heating the FE2 filter unit, which is a component of the modular gas sampling probe system (see page 3). Heating is necessary if condensation is likely from moist gases and there is consequently risk of the filter becoming clogged and corroded. Data Power supply

120 V AC or 230 V AC, 50 to 60 Hz Heater output

200 W, 100 W or 50 W depending on setting (see below) The heating resistors are factory-set for heat output of 100 W

Temperature of heater (unregulated)

Approx. 120 C to 180 C (measured at ambient temperature of 20 C, still air)

Ambient temperature

0 to 55 C (still air) Degree of protection of housing

IP50 Materials

Housing: aluminum alloy, heating surface: brass Weight

Approx. 1.7 kg Electrical connections

Terminals via M20 cable gland. The electrical supply conductor must be heat resistant ( 200 C).

Installation Two half shells are placed round the FE2 filter unit to be heated and closed with a wing screw. Option Regulated heating with 1 x Pt 100 Heating circuit

Dimensional drawing (dimensions in mm)


Catalog No.Ring heater 230 V, 50/60 Hz 23029-5-7865312Ring heater 120 V, 50/60 Hz 23029-5-8008813Ring heater with Pt 100, 230 V, 50/60 Hz 23029-5-7865316Ring heater with Pt 100, 120 V, 50/60 Hz 23029-5-7865317

230 / 115 V AC200 W 100 W 50 W

230 / 115 V AC 230 / 115 V AC


Heating sleeve

Regulated heating sleeve for FE2 filter unit Heater

Micanite Holding temperature

Max. 350 C Temperature control

Max. 200 C (Pt 100) Power supply

120 V AC or 230 V AC Power consumption

250 VA Connection

Terminal box with M16 cable gland, degree of protection IP54

Supply cable

3 x 1 mm2 with silicone sheath, length 1 m Ambient temperature

20 to +45 C Relative humidity

75 % yearly mean; infrequent slight condensation permissible

Weight

Approx. 1 kg Essential accessories Insulating mat Temperature controller (see page 39)


Catalog No.Heated sleeve, 230 V, 50/60 Hz, 250 VA 23043-5-8018410Heated sleeve, 120 V, 50/60 Hz, 250 VA 23043-5-8018411Isolation for heated sleeve 23043-5-8018412


PFE2 Filter unit

Design The PFE2 filter unit consists of the FE2 filter unit with a regulat-ed heating sleeve, installed in a special-steel protective case. It is used to filter dust-containing gases and is a component of the modular gas sampling probe system. When used for gases with high dust content, the PFE2 can optionally be fitted with valves for automatic cleaning of the filter element in the FE2 filter unit. Depending on the dust load, in addition to 1-stage or 2-stage back-purging the type of back-purging can be selected. For this purpose, a pneumatically controlled valve circuitry with diaphragm back-purging valves and a direct acting version with coaxial sliding valves are available. The coaxial sliding valves are particularly suitable for frequent back-purging cycles. FE2 filter unit Technical data see page 3 Protective case Dimensions

Standard version: 450 x 450 x 400 mm (H x W x D) Basic version: 270 x 203 x 330 mm (H x W x D)

Material Special steel 1.4301 (SAE 304)

Degree of protection of housing IP54

Weight Standard version: approx. 25 kg incl. FE2 filter unit Basic version: approx. 17 kg incl. FE2 filter unit

Ambient temperature 20 to +45 C

Options Annular heating element, unregulated (see page 5) Heating sleeve, regulated (Pt 100), with insulating mat

(see page 6) Back purging

Pneumatic valves

Type 2/2-way straight-way diaphragm valve

Operating pressure/control pressure 600 kPa (6 bar)

Nominal diameter DN 12

Connections G 1/2 in. internal thread, control air: G 1/8 in. internal thread

Material Brass

Mode of operation Closed in normal position


Control valves

Type 3/2-way solenoid valve

Pressure range 600 kPa (6 bar)

Nominal diameter DN 2.0

Connections G 1/8 in. internal thread

Material Brass



Electrical connections Standard connector

Power supply 120 V AC or 230 V AC, 50 to 60 Hz

Power consumption 8 VA

Coaxial valves

Type 2/2-way direct acting valve

Operating pressure 064 bar

Nominal diameter DN 10

Connections 10/12 x 1 mm

Material Body: brass, valve seat: synthetic resin on metal, seal: NBR



Power supply, current consumption 230 V AC, 50 to 60 Hz, 0.13 A


PFE2 Filter unit

Probe protective case, standard version: Dimensional drawing (dimensions in mm)

40

0

450

45

0

155

440

30

016

0

17

0

170

210

75

75

11

0

65

80

90

180

80

50

15

5

M4

M4

165

6

,5 11

,5

1

9,5

M4

M4

45

08

0

155

550

300

Testgas

connection

Bulk

head

fittin

g4/6

x1

mm

Com

pre

ssed

air

Purg

ing

Bulk

head

fittin

g10/1

2x1

mm

Sam

ple

gas

connection

Contr

olair

Bulk

head

fittin

g4/6

x1

mm

Fla

nge

pla

tew

ith

pip

ecla

mp

21/2

"R

ST

37-2

hotgalv

aniz

ed

DIN

3568

for

mounting

atpro

be

mounting

adapte

r

Elo

ngate

dhole

sfo

rM

8safe

tycolla

rbolts

Ele

ctr

icalconnections

Cover

sw

ivels

upw

ard

s

2x

M32

3x

M25

2x

M20

Take

hole

sfo

rcable

gla

nds

on

the

left

into

account

Term

inalbox

with

cable

gla

nds

Use

as

required


PFE2 Filter unit

Probe protective case, standard version: Mounting

Minimum distance xmin of the mounting flange from the wall depending on mounting angle : 10 15 20 25 30 35xmin /mm 229 248 268 287 307 324

Probe protective case, basic version: Dimensional drawing and gas connections (dimensions in mm)

1 Terminal box -X1 IP66 2 Sample gas line 3 Sample gas connection 6 mm 4 Test gas connection bulkhead fitting

6 mm

X

3 xM20x1.5

2 xM12x1.5

2 xM20x1.5

1234

270

330

130

58

124

80

266

200


PFE2 Filter unit

Pneumatic connections for 2-stage back-purging, standard version

C

D

B

A

A:

B:

C:

D:

Back

Pre

ssure

Purg

ing

Filt

er

Inle

tG

1/2

"->

12

mm

Tube

Fitting

Back

Pre

ssure

Purg

ing

Filt

er

Surf

ace

and

Pro

be

Tube

Inle

tG

1/2

"->

12

mm

Tube

Fitting

Sam

ple

Outlet

G1/4

"->

6m

mor

8m

mT

ube

Fitting

Calib

ration

Gas

Inle

tG

1/4

"->

6m

mT

ube

Fitting

Instr

um

entA

irIn

let

Bulk

Head

Unio

n12

mm

Calib

ration

Gas

Inle

tB

ulk

Head

Unio

n6

mm

Contr

olA

irIn

let

Bulk

Head

Unio

n6

mm

Pilo

tO

pera

tion

Valv

eC

leanin

gF

ilter

-Y2.1

Dia

phra

gm

Valv

eC

leanin

gF

ilter

-Y2.2

Pilo

tO

pera

tion

Valv

eP

uls

-Instr

um

entA

ir-Y

1.1

Dia

phra

gm

Valv

eP

uls

-Instr

um

ente

nlu

ft-Y

1.2

Pilo

tO

pera

tion

Valv

eC

leanin

gF

ilter

Surf

ace

and

Pro

be

Tube

-Y3.1

Dia

phra

gm

Valv

eC

leanin

gF

ilter

Surf

ace

and

Pro

be

Tube

-Y3.2

Sole

noid

Valv

eA

era

tion

-Y4

Heate

dS

am

ple

Lin

e-E

2

Junction

Box

Pro

tection

Box

Ch

eck

Valv

e

Filt

er

Unit

Heate

dC

heck

Valv

e-Y

5

Pt1

00

Connection

Pow

er

Supply


PFE2 Filter unit

Pneumatic connections for 2-stage back-purging, standard version with coaxial valves

0

Junction b

ox

Pro

tection b

ox

Check v

alv

e

Filt

er

unit

Pow

er

supply

Connection for

back-p

urg

ing filt

er

G 1

/2 in. to

12 m

m p

ipe c

ouplin

g

Test gas c

onnection G

1/4

in.

to 6

mm

pip

e c

ouplin

g

Sam

ple

gas o

utlet G

1/4

in.

to 6

mm

pip

e c

ouplin

g

Sole

noid

valv

e for

cle

anin

g filt

er

-Y2

Connection for

instr

um

ent

air (

max. 6 b

ar)

bulk

head fitting 1

2 m

m

Connection for

test gas

bulk

head fitting 6

mm

Connection for

Pt1

00

Heate

d s

am

ple

gas lin

e -

E2

Connection for

instr

um

ent

air (

max. 6 b

ar)

bulk

head fitting 1

2 m

m

Heate

d c

uto

ff v

alv

e -

Y5 (

option)

Sole

noid

valv

e for

cle

anin

g filt

er

surf

ace

and p

robe tube -

Y1

Connection for

back-p

urg

ing

filter

surf

ace a

nd p

robe tube

G 1

/2 in. to

12 m

m p

ipe c

ouplin

g


PFE2 Filter unit

Probe protective case, standard version: Circuit and terminal diagram

-E1

-E2

LN

PE

-X1

12

-X1

56

PE

38

-E3.2

-X1

LN

PE

-X1

-E5.2

-E5.1

LN

PE

17

-T01

11

5V

~

24

V=

1,3

A

-X2

12

LN

PE

45

LN

PE

78

LN

PE

LN

PE

-Y3.1

-Y1.1

-Y2.1

-Y4

LN

PE

15

36

A1

A2

-Y5 -X

2

......

...

-X3

12

34

56

78

91

011

12

13

14

15

16

18

17

14

-E4

-B01

set@

30C

3...1

8x

0,1

4m

m

18

19

32

1

3x1

,5m

m3x

2,5

mm

3x1

,5m

m

3x1

,5m

m

3x1

,5m

m

4x1

,5m

m

20

21

15

16

13

14

12

10

11

91

37

N

4

L

3x1

,5m

m

2x0

,14

mm

2x0

,14

mm

2

x0

,14

mm

2x0

,14

mm

2x

0,1

4m

m

2x

0,1

4m

m

-K013x

1,5

mm

L

11

10

9

PE

N

12

-E3

.1

External Protection Box Junction Box Analyzer Cabinet

Power Supply Heating Sleave Filter Unit,230 or 115 VAC, 50...60 Hz, 250 W,required fusing 6 A,controller required !

Heatin

gS

leeve

Filte

rU

nit

Power Supply Heater Probe Tube,230 VAC, 50...60 Hz, max. 800 W,required fusing 6 A,in case of 115 VAC power supply wire theheating elements -E3.1 and -E3.2 parallel.controller required !

Power Supply Sample Line,230 VAC: < 35 m -> 1~, 35...60 m -> 3~,115 VAC: < 15 m -> 1~, 15...40 m -> 3~,50...60 Hz, 90 W/m,in case of a 3~ sample line connectL2 -> Termination 5, L3 -> Termination 6,required fusing 16 A,controller required !

>>

He

ate

dP

rob

eT

ub

e

Power Supply Frost Protection,230 or 115 VAC, 50...60 Hz, 300 W,required fusing 6 A

Power Supply PTC-Elements andPowerpack -G02 / Heated Solenoid Valvein Sample Outlet,230 or 115 VAC, 50...60 Hz, 250 W,required fusing 6 A

Power Supply Pilot Operation Valve -Y3.1,Cleaning Filter Surface and Probe Tube,230 or 115 VAC, 50...60 Hz, 8 Wrequired fusing 1 A

Power Supply Pilot Operation Valve -Y1.1,Puls-Instrument Air,230 or 115 VAC, 50...60 Hz, 8 Wrequired fusing 1 A

Power Supply Pilot Operation Valve -Y2.1,Cleaning Filter,230 or 115 VAC, 50...60 Hz, 8 Wrequired fusing 1 A

Power Supply Pilot Operation Valve -Y4,Aeration,230 or 115 VAC, 50...60 Hz, 8 Wrequired fusing 1 A

Power Supply Relais -K05/Check Valve -Y5,230 or 115 VAC, 50...60 Hz,required fusing 1 A

Resistance Thermometer PT100,Filter Unit Sample Outlet,3-Wire-Connection

Resistance Thermometer PT100,Sample Line,3-Wire-Connection

Resistance Thermometer PT100,Probe Tube,3-Wire-Connection

Resistance Thermometer PT100,Filter Unit Sample Outlet (Safety Wiring), 3-Wire-Connection

Resistance Thermometer PT100,Sample Line (Safety Wiring),3-Wire-Connection

Resistance Thermometer PT100,Probe Tube (Safety Wiring),3-Wire-Connection

Fro

stP

rote

ctio

n

He

ate

dC

he

ck

Va

lve

21

.10

.20

05

Heate

dS

am

ple

Lin

e


PFE2 Filter unit

Probe protective case, standard version with coaxial valves: Circuit and terminal diagram

-E1

-E2

LN

PE

-X11

2

-X15

6

L2L3

PE

38

-E3.1-E3.2

-X1

LN

PE

-X1

-E5.2-E5.1

LN

PE

17-X2

12

45

LN

PE

LN

PE

-Y1-Y2

LN

PE9

36

A1A2

-Y5 -X2

......

...

-X31

23

45

67

89

1011

1213

1415

1618

178

-E4

-B01

set @ 30C

1819

32

1

3x1,5 mm

5x2,5 mm

3x1,5 m

m

3x1,5 mm

4x1,5 m

m

2015

1613

147

7

N

4

L1

3x1,5mm

2x0,14mm

2x0,14mm

2x0,14m

m

2x0,14mm

2x0,14m

m

2x0,14m

m

-K05

3x1,5mm

L

1110

9

PE

N

12

LN

-T01 230 V~24 V

=1,3 A

+-

External Protection Box Junction Box Analyzer Cabinet

Power Supply Heating Sleave Filter Unit,230 VAC, 50...60 Hz, 250 W,required fusing 6 A,controller required!

Heating

Sleeve

Filter Unit

Power Supply Heater Probe Tube,230 VAC, 50...60 Hz, max. 800 W,required fusing 6 A,controller required!

Power Supply Sample Line,230 VAC, 50...60 Hz,90 W/m, max. 11 kW / 17 kW, required fusing 16 A / 25 A,controller required!

Heated

Probe Tube

Power Supply Frost Protection,230 VAC, 50...60 Hz, 300 W,required fusing 6 A

Power Supply PTC Elements and Powerpack -G02 / Heated Solenoid Valve in Sample Outlet,230 VAC, 50...60 Hz, 250 W,required fusing 6 A

Power Supply Solenoid Valve -Y1Cleaning Filter Surface and Probe Tube,230 VAC, 50...60 Hz, 30 VArequired fusing 1 A

Power Supply Relay -K05 for Cutoff Valve -Y5,230 VAC, 50...60 Hz,required fusing 1 A

Resistance Thermometer Pt100,Filter Unit Sample Gas Outlet,3-Wire ConnectionResistance Thermometer Pt100,Sample Gas Line,3-Wire ConnectionResistance Thermometer Pt100,Probe Tube,3-Wire ConnectionResistance Thermometer Pt100,Filter Unit Sample Gas Outlet (Safety Wiring),3-Wire ConnectionResistance Thermometer Pt100,Sample Gas Line (Safety Wiring),3-Wire ConnectionResistance Thermometer Pt100,Probe Tube (Safety Wiring),3-Wire Connection

Frost Protection

Heated C

heck Valve

Heated

Sam

ple Line

Power Supply Solenoid Valve -Y2Cleaning Filter,230 VAC, 50...60 Hz, 30 VArequired fusing 1 A


PFE2 Filter unit


Catalog No. 23028-0- 0 0 Design with protection box, Standard, IP 54 (450 x 450 x 400 mm) 2 with protection box, Standard, IP 54, anti-freeze heating 3 with protection box, Standard, IP 54, ambient temp. max. 65 C 4 with protection box, Basic, IP 54 (270 x 203 x 330 mm) 5 Filter housing and flange (equal FE2) Material SS, filter ceramic < 0.3 m, w/o connectors for back purging A Material SS, coated, filter ceramic < 0.3 m, w/o connectors for back purging B Heating with heating sleeve and insulation (max. 190 C, Pt 100 required) 2 with ring heater, unregulated 3 Controlling and monitoring without 1 with 1 x Pt 100 2 with 2 x Pt 100 3 Back purging unit with test/emergency purge valve (w/o compressed air unit) without 0 with back purging, 1-stage and SS connection adapter 1 with back purging, 2-stage and SS connection adapter 2 without back purging, with test/emerg. purge valve, unheated, without SS connection adapter 3 with back purging, 1-st., with test/emerg. purge valve, heated shut-off valve, SS connection adapter 5 with back purging, 2-st., with test/emerg. purge valve, heated shut-off valve, SS connection adapter 6 with back purging, 2-st., heated shut-of valve, SS connection adapter 7 with back purging, 1-stage via Coax valve, SS connection adapter A with back purging, 2-stage via Coax valves, SS connection adapter B w. back purging, 1-st. via Coax valve, with test/emerg. purge valve, heated shut-off-v., SS connection ad. D w. back purging, 2-st. via Coax valves, with test/emerg. purge valve, heated shut-off v., SS connection ad. E with back purging, 2-st. via Coax valves, heated shut-off valve, SS connection adapter F Power supply 230 V, 5060 Hz 1 120 V, 5060 Hz 2 120 V, 5060 Hz CSA, with AWG wiring 3 Approvals without 0 GOST 1 Gaskets Standard 1 for high corrosive gases 2 Connectors for back-purging at the filter housing (FE2) without 0with 1 Bulkhead unions (at the protection box) metric 1imperial (sample gas outlet in metric only) 2

Catalog No. 23028-0- 0 0


PFE3 Filter unit

Design The PFE3 filter unit consists of a modified FE2 filter unit with a self-regulating heater. It is installed in a stainless steel protec-tive case. Process gas sampling conditions Pressure

pabs = 50 to 600 kPa Temperature

Max. 200 C Flow rate

30 to 500 l/h, relative to 100 kPa and 0 C Pressure drop

Approx. 0.6 hPa at 100 l/h Dust content

Max. 3 g/m3 (application recommendation) Filter characteristics Filter element

Surface filter Filter fineness

0.3 m Seal integrity

104 hPa l/s Dead volume

280 ml Dimensions

50/20 x 135 mm Heater Type

Self-regulating heater (400 W) Temperature

180 C (ambient temperature 20 C) Temperature alarm

Approx. 150 C Power supply

120 V AC or 230 V AC, 50 to 60 Hz Options Annular heating element (see page 5) Heating sleeve (see page 6)

Materials of gas-conducting parts Casing, flange and connections

Special steel 1.4571 (SAE 316Ti) Seals

FPM

Installation Flange

DN 65, PN 6, form B to DIN 2527; positioning of holes: 45, 135, 225, 315

Mounting

Flange connect or bolt to the probe tube Connection ports Sample gas

Pipe fitting 6 mm Test gas

Bulkhead fitting 6 mm (option) Purge gas

Bulkhead fittings 18 mm (option) Probe tube

G 3/4 in. internal thread Protective case Dimensions

270 x 203 x 330 mm (H x W x D) Material

Special steel 1.4301 (SAE 304) Degree of protection of case

IP54 Weight

Approx. 17 kg incl. FE2 filter unit Ambient temperature

20 to +45 C


PFE3 Filter unit

Dimensional drawing, gas connections (dimensions in mm)

58

270

266

130

12

4

80

33

02

00

3x

M2

0x1

,52

xM

12

x1

,5

M20x1,5

Junction

Box

-X1

IP66

Tube,S

S316T

i,6x1

mm

Calib

ration

Gas

Bulk

Head

Unio

n6

mm

Cle

anin

gF

ilter

Surf

ace

and

Pro

be

Tube,

Bulk

Head

Unio

n18

mm

Cle

anin

gF

ilter ,

Bulk

Head

Unio

n18

mm

Tube,C

U15x1

mm

Tube,C

U15x1

mm


PFE3 Filter unit

Circuit and terminal diagram

-E2

LN

PE

-X1

12

-X1

34

LN

PE

PE

PE

-X1

56

78

91

0

3x2,5

mm

2x0,1

4m

m

-E1.1

-E1.2

-E1.3

-E1.4

set@

140C

11

12

13

2x0,1

4m

m

2x0,2

mm

3x1,5

mm

External Protection Box Junction Box Analyser Cabinet

Power SupplyHeated Aluminium Form Filter Unit,230 or 115 VAC, 50...60 Hz, 250 W,required fusing 6 A

Power Supply Sample Line,230 or 115 VAC, 50...60 Hz,90 W/m, max. 3600 W / 5700 W,required fusing 16 A / 25 A,controller required !

Resistance Thermometer PT100,Filter Unit Sample Outlet,3-Wire-Connection

Resistance Thermometer PT100,Sample Line,3-Wire-Connection

Heate

dS

am

ple

Lin

e

Heate

dA

lum

iniu

mF

orm

sF

ilter

Unit

Temperature Alarm,Surface heated Aluminium Forms


PFE3 Filter unit


Catalog No. 23046-0- 0 0 0 0 0 Design with protection box IP54 (330 x 203 x 270 mm) 1 Filter housing and flange in stainless steel Filter unit < 0.3 m (filtration fineness), without purge connectors 4 Filter unit < 0.3 m, coated, without purge connectors 5 Filter unit FE2, < 0.3 m, with purge connectors, 2-stage 6 Filter unit FE2, coated, < 0.3 m, with purge connectors, 2-stage 7 Heating with self regulated heating and temperature alarm (120/230 V AC) 1 with ring heater, unregulated 2 with heated sleeve (max. 190 C, Pt 100 required) 3 Controlling and monitoring without 3 with 1 x Pt 100 (only for heated sleeve) 4 with 2 x Pt 100 (only for heated sleeve) 5 Connectors for back purging (without compressed air unit) without 1 with bulkhead unions for back purging, 1-stage 2 with bulkhead unions for back purging, 2-stage 3 Power supply 230 V AC, 5060 Hz 1 120 V AC, 5060 Hz 2 Test gas / emergency purging valve without 1 with, unheated, bulkhead union for connecting 2

Catalog No. 23046-0- 0 0 0 0 0


Selection table for probe tube types and probes

Pro

be

tub

e ty

pe

40

SS

1.4

571

(SA

E 3

16Ti

)

Pro

be

tub

e ty

pe

40 W

S

S 1

.457

1 (S

AE

316

Ti)

Pro

be

tub

e ty

pe

40

SS

1.4

571

(SA

E 3

16Ti

) co

ated

Pro

be

tub

e ty

pe

40

SS

1.4

893

Pro

be

tub

e ty

pe

40

silic

on c

arb

ide

Pro

be

tub

e ty

pe

42

SS

hea

ted

Pro

be

tub

e ty

pe

60

wat

er c

oole

d 3

)

Pro

be

tub

e ty

pe

60 R

w

ater

coo

led

3)

Pro

be

tub

e ty

pe

60 S

w

ater

coo

led

3)

Pro

be

syst

em H

w

ater

coo

led

3)

Pro

be

2

par

tly h

eate

d

Pro

be

2

heat

ed

Temperature < 130C < 180C 2) < 300C

180450C 180900C

< 1300C < 1400C

Dust content < 50 mg/m3 < 1000 mg/m3

< 3 g/m3 > 3 g/m3 1) 1) 1) 1) 1)

40100 g/m3 1) 1) 1) 1) 1) 1)< 2000 g/m3 1) 1) 1) 1)

Water vapor dew point

< 65 C > 65 C

Acidic aerosols (acid dew pt. 130 C) Pressure < 2 bar

< 5 bar Technical data see p. 20 p. 20 p. 20 p. 20 p. 20 p. 21 p. 22 p. 22 p. 22 p. 22 p. 23 p. 23 1) Back purging required 2) With regulated heating sleeve (see page 6) 3) See SCK Sampling system for dry gas sampling data sheet (publication no. 10/23-8.81 EN)

Lead-through tube installation

Brickwork with metal sheeting Isolated sheet-metal channel Brickwork

Flow direction of process gas

1 Lead-through tube 2 Mounting flange DN 65, PN 6,

form B to DIN 2573 3 Gasket 4 Welded-on rectangular block 5 Sampling probe flange

Dimensions in mm

Minimum distance xmin of the mounting flange from the wall depending on mounting angle :

10 15 20 25 30 35xmin /mm 133 138 143 147 151 153

1 2 5 3 1 2 5 3

1 2 5 34


Type 40, Type 40 W Probe tubes

Use For sampling hot dust-containing gases in conjunction with the FE2/PFE2 filter unit (see page 3 or page 7) Process gas sampling conditions Pressure pabs = 50 to 500 kPa (0.5 to 5 bar) Temperature

Probe tube version: Max. temperature:SS 1.4571 (SAE 316Ti) 450 C SS 1.4571 (SAE 316Ti) coated 180 C SS 1.4893 900 C SS 1.4571 (SAE 316Ti) Type 40 W 300 C Silicon carbide (max. length 1000 mm) 1300 C

Flow rate Max. 300 l/h Pressure drop Approx. 10 hPa at 30 to 90 l/h Dust content

Max. 3 g/m3 (application recommendation); max. 40 g/m3 with purge-back device in conjunction with FE2/PFE2 filter unit (not for coated probe tube)

Installation G 3/4 in. external thread Mounting angle

Any; 8 to 90 downwards from the horizontal is recom-mended. It is imperative to install the silicon carbide probe tube vertically.


Ordering information Catalog No. 23036-0- 0 0 0 0 0 0 0 0 0 0

Version Stainless steel (1.4571), up to 500 C 1 Stainless steel (1.4571), coated, up to 180 C 2 Silicon carbide up to 1300 C, max. 1000 mm 4 Stainless steel (1.4893), up to 900C 5 Stainless steel (1.4571), up to 300 C, heated (Type 40 W for cement) 6 Nominal length 500 mm 1 1000 mm 2 1500 mm 3 2000 mm 4 2500 mm 5 3500 mm (only for heated version) 6 4000 mm (only for heated version) 7 4500 mm (only for heated version) 8

Catalog No. 23036-0- 0 0 0 0 0 0 0 0 0 0

G3/4

G3/4

G3/4

L1

L1

L1

16

21,4

12,6

16

,8

15

23

34

16

16105

17,2

Silicon-Carbide (max. 1300 C)

Special Steel Material No. 1.4571 (max. 450 C)

Special Steel Material No. 1.4893 (max. 900 C)

SiC Protective Tube


Type 42 Probe tube (heated)

Use Low gas temperature High moisture content in gas Corrosive components in the process gas Typical places of use are: Sampling points in wet desulphurization plants

(crude gas, clean gas, part-cleaned clean gas) Waste incineration plants Auxiliary boilers and stack emission measurements Process gas sampling conditions Pressure

pabs = 200 kPa (2 bar) Temperature

< 200 C Flow rate

Max. 250 l/h Flow velocity

Max. 12 m/s (> 1000 mm max. 7 m/s) Dust content

Max. 3 g/m3 (application recommendation); max. 40 g/m3 with purge-back device in conjunction with FE2/PFE2 filter unit (see page 3 or page 7)

T90 time

Approx. 0.4 s at 250 l/h

Probe tube heater Heat output

Nominal length 1000 mm: 2 x 200 W Nominal length 1500 mm: 2 x 300 W Nominal length 2000 mm: 2 x 400 W

Nominal voltage

120 V AC or 230 V AC, 50 to 60 Hz Control

Control temperature max. 200 C Temperature sensor

Pt 100 Ordering information

Catalog No.Length 1000 mm 23041-4-8018392Length 1500 mm 23041-4-8018393Length 2000 mm 23041-4-8018394

Dimensional drawing (dimensions in mm) and terminal diagram

12345

160

40

Pt100

1000/1500/2000 mm

130

17

120 6 87 9

M20

21

(mm)

(W) 600400

1000 1500

800

2000

(kg) 128 10 90

25

x1,5

40

x2

Line 115 V Terminals 2+3/4+5

Heate

r

Temperature ControllerConnection

Line Sensor

Bridge:Line 230 V Terminals 3+4

Length

Wattage

Weight


Type 60 Probe tube (cement flue gas probe)

Use For sampling hot cement flue gas with high dust content for CO, CO2, NO and SO2 analysis in dry cement production process (e.g. recuperator furnaces, furnaces with grate coolers), at rotary kiln inlet and/or after precalcination. Process gas sampling conditions Pressure

pabs = max. 200 kPa (2 bar) Temperature

Probe tube length: Max. temperature: 3500 mm 1200 C 3000 mm 1250 C 2500 mm 1300 C 2000 mm 1350 C 1500 mm 1400 C

Flow rate

Max. 250 l/h Dust content

Max. 2000 g/m3 with periodical compressed air cleaning in conjunction with FE2 filter unit (see page 3)

Dead time (Tt) for length = 3500 mm

Approx. 40 s at 60 l/h, approx. 9 s at 250 l/h 90% time (T90) for length = 3500 mm

Approx. 82 s at 60 l/h, approx. 17 s at 250 l/h Pressure drop

Approx. 10 hPa Materials of gas-conducting parts Special steel 1.4541 (SAE 321) Mounting A flanged probe connector (internal diameter 200 mm) should be installed by the customer. The mounting flange is essential for installing the probe tube. The connections should be aligned according to the local situation.

Cooling water supply Quality

Drinking water quality with approx. 30 % anti-freeze if required

Outlet temperature

Min. 50 C (or > dew point of the cement flue gas), max. 85 C

Pressure

pabs = max. 400 kPa (4 bar) Quantity circulated

Approx. 3 m3/h (closed system) Type 60 S Probe tube Model with reinforced protection tube and flange DN 150, PN 16 Ordering information

Catalog No.Length 1500 mm 23038-4-0856831Length 2000 mm 23038-4-0856832Length 2500 mm 23038-4-0856833Length 3000 mm 23038-4-0856834Length 3500 mm 23038-4-0856835Length 1500 mm, reinforced protection tube 23038-4-8018478Length 2000 mm, reinforced protection tube 23038-4-8018479Length 2500 mm, reinforced protection tube 23038-4-8018480Length 3000 mm, reinforced protection tube 23038-4-8018481Length 3500 mm, reinforced protection tube 23038-4-8018482Type 60 S, length 1500 mm 23038-4-0730642Type 60 S, length 2000 mm 23038-4-0730643Type 60 S, length 2500 mm 23038-4-0730644Type 60 S, length 3000 mm 23038-4-0730645Type 60 S, length 3500 mm 23038-4-0730646Type H, length 1500 mm 23020-4-0730656Type H, length 2000 mm 23020-4-0730647Type H, length 2500 mm 23020-4-0730648Type H, length 3000 mm 23020-4-0730649Type H, length 3500 mm 23020-4-0730650


1 Sample gas inlet ports

2 Thickened shank of probe tube

3 Cooling water connections

L1 Probe tube length L2 Length of

thickened shank: 800 mm for L1 2000 mm 1300 mm for L1 2500 mm

L3 200 mm with reinforced protection tube L1

L2

90

35

A

A

~60

3

3

1 2

~70

60,

3

89

L3


Probe 2

Use Wherever large volumes of gas are sampled, gas pressure is raised and there is a high moisture or dust content in the gas. Process gas sampling conditions Pressure

pabs = max. 400 kPa (4 bar) Temperature

Max. 450 C (probe tube partly heated), max. 130 C (probe tube heated

Flow rate


Max. 20 g/m3 (application recommendation), max. 100 g/m3 with purging

Purging pressure

Max. 600 kPa (6 bar) Heating temperature of inlet filter

200 C (at process gas temperature of 20 C) 90% time (T90)

< 2 s at 250 l/h Filter fineness

0.3 m Material of gas-conducting parts Support tube, heating rod, connecting pipe

Special steel 1.4571 (SAE 316Ti) Inlet filter

Aluminum oxide Seals

Ceramic fiber Flange

Special steel 1.4581 Mounting Flange

DN 65, PN 6, form B, to DIN 2573 position of holes: 45, 135, 225, 315

Mounting angle

Any; 10 to 35 downwards from the horizontal recommend-ed (take direction of flow into account), see dim. drawing

Sample gas outlet

G 1/4 in. internal thread Test gas/purge air inlet

G 3/8 in. internal thread

Probe tube heating Heat output (unregulated)

Nominal length 1200 mm: 650 W, partially heated (for heating of the wall bushing): 255 W

Nominal voltage

230 V AC, 50 to 60 Hz (120 V AC on inquiry) Electrical connection

Silicone cable, 3 x 1.5 mm2, length 1000 mm Protective case (option) Dimensions

270 x 203 x 330 mm (H x W x D) Material

Special steel 1.4301 (SAE 304) Degree of protection of case

IP54 Weight

Approx. 7 kg Ambient temperature

20 to +45 C Dimensional drawing (dimensions in mm)

1 Mounting for the inlet filter 2 Inlet filter (inner filter) with internal heating rod 3 Gas sampling tube 4 Wall tube with inlet flange 5 Sample gas outlet or test gas/purge air inlet Ordering information

Catalog No.1200 mm, 230 V, 50/60 Hz, 650 W 23022-4-07683011200 mm, 230 V, 50/60 Hz, 255 W, part. heat. 23022-4-0768305Prot. box, insulat., IP54, (330x203x270 mm) 23022-4-0730719

180

650

12


Probe 11

Use Use in interior air, garage and tunnel monitoring, including corrosive atmospheres. The materials used ensure that with the gases normally occurring no adsorption occurs. Technical data Sampling pressure

Atmospheric pressure Gas temperature

25 to +50 C, dry Sample gas flow rate


Max. 1 mg/m3 Pressure drop with new filter

10 hPa (mbar) at 70 l/h Service life of filter (estimated)

d (days) = filter constant (2500) flow rate (l/h) x dust concentration (mg/m3)

Sample gas connection port

Bolted connection for flexible pipe with internal diameter 4 mm and external diameter 7 mm

Materials

Polycarbonate (probe head), aluminum oxide (filter) Transport and storage temperature

25 to +70 C Mounting

On wall or suspended from ceiling



Catalog No.Room air probe 11 23021-4-0859585


Ceramic filter

Use For filtering dust from gases in the gas conditioning systems of analyzer systems when the gas sampling probe does not have a filter. The ceramic filter is positioned upstream the other devices in the sample gas conditioning chain. The ceramic filter can be heated with the annular heating element if condensation from the sample gas is likely. Technical data Flow rate (air)

Max. 300 l/h Gas pressure

pabs = 20 kPa to 1.7 MPa (0.2 to 17 bar) at 20 C filter temperature, max. 200 kPa (2 bar) at 180 C

Pressure drop

0.1 to 0.85 hPa at 30 to 250 l/h (air) Dynamic characteristics at

Flow rate (air) 30 l/h 60 l/h 90 l/h Dead time Tt 3.7 s 2.3 s 1.7 s 90% time T90 11.5 s 5.5 s 3.9 s

Filter fineness 0.3 m

Construction, mounting Materials of gas-conducting parts

Housing: steel, St 37 K or special steel 1.4571 (SAE 316Ti); filter: aluminum oxide; seals: FPM, Cu, Al2O3 fiber

Gas connection ports G 1/4 in. internal thread or pipe connectors for pipe of internal diameter 4 mm

Filter surface

Approx. 212 cm2 Weight

Approx. 2.1 kg Filter heating

Annular heating element, see page 5 Mounting

On wall with angle bracket



Catalog No.Ceramic filter, steel version 23031-5-8018177Ceramic filter, stainless steel version 23031-5-8018178

incl

. T-h

andl

e (n

ot s

how

n)


Process pressure reducers

Use If the pressure of the process gas is too high for the analyzer, a pressure reducer is required to lower the pressure. The type of pressure reducer used is determined by the properties of the process gas and the required sample gas pressure.

Technical data

Casing: brass Casing: brass Casing: special steel Casing: special steel

Construction Single-stage with one manometer (outlet)

Single-stage with two manometers (inlet /outlet)

Single-stage without manometer

Single-stage with two manometers (inlet /outlet)

Inlet pressure Max. 1.5 MPa (15 bar) Max. 3.5 MPa (35 bar) Max. 3.5 MPa (35 bar) Max. 3.5 MPa (35 bar)

Outlet pressure (adjustable)

0.8 to 10 kPa (8 to 100 mbar)

10 to 40 kPa (0.1 to 0.4 bar)

10 to 70 kPa(0.1 to 0.7 bar)

10 to 70 kPa (0.1 to 0.7 bar)

Safety valve set to

50 kPa (0.5 bar)

80 kPa (0.8 bar)

80 kPa (0.8 bar)

Manometer display inlet pressure

0 to 4 MPa (0 to 40 bar)

0 to 4 MPa (0 to 40 bar)

Manometer display outlet pressure

0 to 250 hPa (0 to 250 mbar)

0 to 60 kPa (0 to 0.6 bar)

100 to +150 kPa (1 to +1.5 bar)

Flow rate 25 to 250 l/h 25 to 250 l/h 25 to 250 l/h 25 to 250 l/h

Material diaphragm Buna rubber Buna rubber Special steel Special steel

Material gasket Buna rubber Buna rubber EPDM EPDM

Material housing Brass Special steel; gas-conducting parts: brass

Special steel Special steel

Weight Approx. 1.25 kg Approx. 2.65 kg Approx. 2.35 kg Approx. 2.35 kg

Gas temperature and ambient temperature

Max. 50 C Max. 50 C Max. 50 C Max. 50 C

Catalog No. 23035-5-5864958 23035-5-5864951 23422-4-0730699 23422-4-0730700

Supplied: Pressure reducer with angle bracket


Process pressure reducers

Dimensional drawings (dimensions in mm) Pressure reducer single-stage with one manometer (outlet)(Catalog No. 23035-5-5864958)

Pressure reducer single-stage without manometer(Catalog No. 23422-4-0730699)

Pressure reducer single-stage with two manometers (inlet/outlet) (Catalog No. 23035-5-5864951)

Pressure reducer single-stage with two manometers (inlet/outlet) (Catalog No. 23422-4-0730700)

79

105

4

GasTech

approx. 94(depending on handwheel position)

approx. 30 (variable)

118

4

GasTech148

approx. 94(depending on handwheel position)

approx. 30 (variable)

N

PTF

N

PTF

N

PTF

N

PTF

NPTF


Heated sample gas lines

CGWB 13 Heated sample gas line

Parallel strip heater (holding temperature max. 200 C) Pt 100 resistance thermometer for regulation Self-regulating anti-frost heater (max. 30 C) Self-regulating heater (option, holding temp. max. 100 C) TBL 01-S Heated sample gas line

Fixed resistor heat. conductor (holding temp. max. 200 C) Pt 100 resistance thermometer for regulation Self-regulating heater (option, holding temp. max. 100 C) TBL 01-C Heated sample gas line

Self-regulating heater (holding temp. max. 100/120 C) Integral pipe-end connectors for cement analysis systems TBL 01-E Heated sample gas line

Competitive version Pipe ends with polyamide hard caps

Selection table for heated sample gas lines

CGWB 13 TBL 01-S TBL 01-C TBL 01-E

Heater Self-regulating strip heater (30 C) x

Self-regulating strip heater (100 C) x x x

Self-regulating strip heater (120 C) x

Fixed resistor heat. cond. (200 C) x x

Parallel strip heater (200 C) x

Outer covering Polyvinyl chloride (PVC) Polyamide (PA) Metal or PVC Polyamide (PA)Options Line can be shortened x x 1) / 2) x

Small bending radius x x x

Gas connections Various options Various options Various options PTFE

Electrical connections Heater and Pt 100 fixed Heater and Pt 100 fixed Heater and Pt 100 fixed Heater and Pt 100 fixed

Maximum line length 130 m 100 m 70 m 40 m

Applications CO, O2, CO2 Anti-frost heater

CO, O2, CO2 Holding temp. 100 C Holding temp. 100 C

SO2, NOx, CnHm Holding temp. 200 C Holding temp. 200 C Holding temp. 200 C

Cement analysis systems Holding temp. 120 C Technical data see page 30 see page 33 see page 33 see page 33

1) Version with self-regulating strip heater 2) Version with fixed resistor heating conductor


Heated sample gas lines

Integral pipe-end connectors Flange Silicone cap

Metal cap POM cap and shrunk-on hose

Hard cap



Technical data

Frost protected line Self-regulating strip heater Regulated parallel strip heater

Outer covering PVC PVC PVC

Medium-carrying pipe PTFE PTFE PTFE

Integral pipe-end connectors Various options (see ordering information, page 32)

Various options (see ordering information, page 32)

Various options (see ordering information, page 32)

Heater self-regulating strip heater self-regulating strip heater CPD heating element, regulated

Power supply 230 V or 120 V, 50 to 60 Hz 230 V or 120 V, 50 to 60 Hz 230 V or 120 V, 50 to 60 Hz

Heat output 16 W/m 30 W/m 60 W/m

Current consumption Making/holding current = 65/25 mA

0.15 A/m 0.3 A/m

Holding temperature see diagram see diagram 200 C

Ambient temperature 30 to +60 C 30 to +60 C 30 to +60 C

Outer diameter 30 mm 43 mm 40 mm

Flexible sample gas pipe 6 x 4 x 1 mm or 8 x 6 x 1 mm 6 x 4 x 1 mm or 8 x 6 x 1 mm 6 x 4 x 1 mm or 8 x 6 x 1 mm

Maximum line length 130 m 90 m 60 m

Line duct M42 M42 M42

Minimum bending radius 300 mm 300 mm 300 mm

Weight Approx. 1 kg/m Approx. 1 kg/m Approx. 1 kg/m

Connect. lead for heater (fixed) 3 x 2.5 mm2; length 5 m 3 x 2.5 mm2; length 5 m 3 x 2.5 mm2; length 5 m

Connect. lead for Pt 100 (fixed) LIYCI 2 x 0.14 mm2; length 5 m

Holding temperature diagrams

50

40

30

20

- 30 - 20 - 10 + 10 + 20 + 30 + 400

Frost protected line, 6 x 4 x 1 mm PTFE, 16 W/m, self-regulating

Me

diu

mp

ipe

tem

pe

ratu

reC

Ambient temperature C

100

90

80

70

- 30 - 20 - 10 + 10 + 20 + 30 + 400

Ambient temperature C

Mediu

mpip

ete

mpera

ture

C

Self-regulating strip heater, 6 x 4 x 1 mm PTFE, 30 W/m



Dimensional drawings (dimensions in mm) CGWB 13 Self-regulating strip heater CGWB 13 Regulated parallel strip heater

42

300

PO

Mcap

Shrinkin

ghose

Sam

ple

take-o

ffsid

eA

naly

zer

sid

e

Pow

er

Supply

Cable

3x

1.5

...2

.5m

m

46

46

300

Length

by

custo

mer

sre

quest

max.le

ngth

dependin

gon

MC

B

Pro

cess

tube

overh

ang,

SS

-nip

ple

6x1

or

8x1

mm

46

42

63

49

25

54

30

0

Le

ng

thb

ycu

sto

me

rs

req

ue

st

ma

x.

len

gth

de

pe

nd

ing

on

MC

Bo

rsw

itch

ing

loa

do

fth

eco

ntr

olle

rre

sp

ective

ly

PO

Mca

p

Sh

rin

kin

gh

ose

Sa

mp

leta

ke

-off

sid

eA

na

lyze

rsid

e

Re

pla

ca

ble

tub

en

ipp

le,

31

6ss,

6x1

or

8x1

mm

Pt1

00

Ca

ble

2x

0.1

4m

m

Po

we

rS

up

ply

Ca

ble

3x

1.5

...2

.5m

m




Catalog No. 23281-0- 0 0 0 0 0 0 0 Version Parallel strip heater 60 W/m, line can be shortened, regulated (Pt 100), 200 C 2 Self-regulating 16 W/m, 30 C (antifreeze) 3 Self-regulating 30 W/m, 100 C 7 Integral pipe-end connectors Probe: metal cap for PFE2/3 analysis: plastic cap with shrunk-on hose 2 Probe: metal cap for PFE2/3 analysis: flange 3 Both sides with POM plastic cap (for self-regulated versions only) 4 Probe: PTFE cap for PFE2/3 in conf. set analysis: POM plastic cap 5 Probe: metal cap for PFE2/3 in conf. set analysis: plastic cap with shrunk-on hose 6 Gas conducting line PTFE tube 6x4x1 mm 1 PTFE tube 8x6x1 mm 2 Power supply 230 V, 50 to 60 Hz 1 120 V, 50 to 60 Hz 2 Controlling and monitoring without Pt 100 (for self-regulated versions only) 0 with 1 x Pt 100 (fixed built-in) 1

Catalog No. 23281-0- 0 0 0 0 0 0 0


TBL 01-S, TBL 01-C, TBL 01-E Heated sample gas lines

Technical data

TBL 01-S Self-regulating strip heater TBL 01-S Fixed resistor heating conductor

Outer covering Polyamide corrugated tubing Polyamide corrugated tubing

Medium-carrying pipe PTFE pipe 6 x 4 x 1 mm or 8 x 6 x 1 mm PTFE pipe 6 x 4 x 1 mm or 8 x 6 x 1 mm

Test gas pipe (unheated, option) PTFE pipe 6 x 4 x 1 mm (500 mm protruding) PTFE pipe 6 x 4 x 1 mm (500 mm protruding)

Integral pipe end connectors Probe: metal cap, analyzer: flange or hard caps on both sides (pipe protruding 300 mm) or silicone caps on both sides (probe: 6/4 stainless steel connections, analyzer: pipe protruding 300 mm) or PTFE caps with 6/4 stainless steel connections on both sides, test gas pipe protruding 500 mm on both sides

Power supply 230 V or 120 V, 50 to 60 Hz 230 V or 120 V, 50 to 60 Hz

Heat output 38 W/m 90 W/m

Holding temperature see diagram on page 30 200 C

Ambient temperature 30 to +60 C 30 to +60 C

Outer diameter 43 mm 43 mm

Maximum line length 100 m 40 m

Line duct M48 M48

Minimum bending radius 200 mm 200 mm

Weight Approx. 1 kg/m Approx. 1 kg/m

Electrical connection for heater and Pt 100 (fixed)

3 x 2.5 mm2, length 5 m 3 x 2.5 mm2 or 2 x 0.14 mm2, length 5 m

TBL 01-C Self-regulating strip heater TBL 01-E Fixed resistor heating conductor

Outer covering Metal corrugated tubing (for ACK) or PVC outer covering (for ACMP, ACX)

Polyamide corrugated tubing

Medium-carrying pipe PTFE pipe 6 x 4 x 1 mm PTFE pipe 6 x 4 x 1 mm or 8 x 6 x 1 mm

Integral pipe end connectors Probe: metal cap analyzer: silicone cap (mandatory for ACK) or POM plastic caps on both sides (mandatory for ACMP, ACX) or probe: PTFE cap analyzer: POM plastic cap (mandatory for ACMP, ACX 120C)

Polyamide hard caps

Power supply 230 V or 120 V, 50 to 60 Hz 230 V or 120 V, 50 to 60 Hz

Heat output 30 W/m or 47 W/m 90 W/m

Holding temperature 100 C or 120 C 200 C

Ambient temperature 30 to +60 C 30 to +60 C

Outer diameter 43 mm 43 mm

Maximum line length 70 m 40 m

Line duct M48 M48

Minimum bending radius 200 mm 200 mm

Weight Approx. 1 kg/m Approx. 1 kg/m

Electrical connection for heater and Pt 100 (fixed)

3 x 2.5 mm2 or 2 x 0.14 mm2, length 5 m 3 x 2.5 mm2 or 2 x 0.14 mm2, length 5 m



Dimensional drawings (dimensions in mm) TBL 01-S, pipe end connectors with hard caps TBL 01-S, pipe end connectors with flange and metal cap

42

35

0

30

03

00

50

Pro

ce

ss

tub

eo

ve

rha

ng

Sa

mp

leta

ke

-off

sid

eA

na

lyze

rsid

e

PA

co

rru

ga

ted

ho

se

Le

ng

thb

ycu

sto

me

rs

req

ue

st

ma

x.

len

gth

de

pe

nd

ing

on

MC

B

Po

we

rsu

pp

lyC

ab

le3

x1

.5..

.2.5

mm

Ha

rdca

pH

ard

ca

p

8

49

681

42

50

60

56

25

350

42

81

24

25

49

54

63

6

mm

Analy

zer

sid

e

PA

corr

ugate

dhose

Length

by

custo

mer

sre

quest

max.le

ngth

dependin

gon

MC

Bor

sw

itchin

glo

ad

ofth

econtr

olle

rre

spectively

Pow

er

supply

Cable

3x

1.5

...2

.5m

m

Pt1

00

Cable

2x

0.1

4m

m

Repla

cable

tube

nip

ple

,316ss,6x1

or

8x1

mm

Sam

ple

take-o

ffsid

e



Dimensional drawings (dimensions in mm) TBL 01-S, pipe end connectors with metal caps for ACF TBL 01-E

350

42

81

24

25

49

54

63

Analy

zer

sid

e

PA

corr

ugate

dhose

Length

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Dimensional drawings (dimensions in mm) TBL 01-C, pipe end connectors for ACK TBL 01-C, pipe end connectors for ACMP and ACX

30

0

51

45

49

81

63

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TBL 01-S Ordering information

Catalog No. 23283-0- 0 0 0 0 0 0 Version Fixed resistor heating strip, 90 W/m, holding temperature 200 C (for ACX) 1 Self-regulated heating strip, 38 W/m, holding temperature 100 C 2 Fixed resistor heating strip 90 W/m, holding temperature 200 C (for ACF) 4 Self-regulated heating strip, 38 W/m, holding temperature 100 C (for SCK) 6 Gas conducting line with PTFE tube 6x4x1 mm 1 with PTFE tube 8x6x1 mm (ACF) 3 with PTFE-tube 6x4x1 mm incl. an additional unheated PTFE tube for test gas 6x4x1 mm (500 mm protruding)

4

with PTFE-tube 8x6x1 mm incl. an additional unheated PTFE tube for test gas 6x4x1 mm (500 mm protruding, ACF)

5

Material of sheathing with plastic hose of PA (outside and indoors installation) 1 Connections Metal caps w. 6/4 SS connectors on both sides (ACF) A Probe: metal cap analyzer: flange, 6/4 SS connectors on both sides B Plastic hard caps on both sides (tube 300 mm protruding, self-regulated only) C Silicone caps both sidesprobe 6/4 SS conn.analyzer: tube 300 mm protruding (SCK) D PTFE caps with 6/4 SS connectors on both sides (ACF) E PTFE caps with 6/4 SS connectors on both sides for sample gas and PTFE tube for test gas 500 mm protruding on both sides (ACF)

F

Controlling and monitoring without Pt 100 (self-regulated version only) 0 with 1 x Pt 100 1 with 2 x Pt 100 2 Power supply 230 V, 50 to 60 Hz, for self-regulated heating strip (for SCK, not for ACF) 1 120 V, 50 to 60 Hz, for self-regulated heating strip (for SCK, not for ACF) 2 230 V, 50 to 60 Hz, for fixed resistor heating conductor 90 W/m 3 120 V, 50 to 60 Hz, for fixed resistor heating conductor 90 W/m 4 230 V, 50 to 60 Hz, for fixed resistor heating cond. 90 W/m (ACX, ACF, 35 m) 5 120 V, 50 to 60 Hz, for fixed resistor heating cond. 90 W/m (ACX, ACF, 15 m) 6 400 V/230 V, 50 to 60 Hz, for fixed res. heat. cond. 90 W/m (ACX, ACF, 3560 m) 7 208 V/120 V, 50 to 60 Hz, for fixed res. heat. cond. 90 W/m (ACX, ACF, 1540 m) 8 120 V, 50 to 60 Hz, self-regulated heating strip (for SCK with AWG wiring) 9

Catalog No. 23283-0- 0 0 0 0 0 0



Additional ordering information TBL 01-S

BA No.Fixed resistor heating strip 90 W/m, 6x4x1 mm, length m 301Fixed resistor heating strip 90 W/m, 8x6x1 mm, length m 303Self-regulated heating strip 38 W/m, 6x4x1 mm, length m 304Self-regulated heating strip 38 W/m, 6x4x1 mm, length m 307Self-regulated heating strip 38 W/m, 8x6x1 mm, length m 309Fixed res. heat. strip, PTFE tube 6x4x1 mm incl. add. unheated PFTE tube for test g. 6x4x1 mm (500 mm protruding), l. m 311Fixed res. heat. strip, PTFE tube 8x6x1 mm incl. add. unheated PFTE tube for test g. 6x4x1 mm (500 mm protruding), l. m 313Fixed res. heat. strip 90W/m, 400V/230V, 5060 Hz, (ACF, line length 3560m) with PTFE tube 8x6x1 mm, length m 315Fixed res. heat. strip 90W/m, 208V/120V, 5060 Hz, (ACF, line length 1540m) with PTFE tube 8x6x1 mm, length m 317 TBL 01-C Ordering information

Catalog No. 23285-0- 0 0 0 0 0 0 Design Self-regulating strip heater, 30 W/m, 100 C (ACK) 2 Self-regulating strip heater, 30 W/m, 100 C (ACMP, ACX coal bin) 3 Self-regulating strip heater, 47 W/m, 120 C (ACMP, ACX pre-heater) 4 Gas conducting line with PTFE tube 6x4x1 mm 1 Material of sheathing with metal corrugated tubing for ACK (outdoor and indoor installation) 1 with PVC sheathing for ACMP, ACX (outdoor and indoor installation) 2 Connections Probe: metal cap, analyzer: silicone cap (mandatory for ACK) + shortening kit 1 POM plastic caps on both sides (mandatory for ACMP, ACX) + shortening kit 2 Probe: PTFE caps, analyzer: POM caps (mand. for ACMP, ACX 120C) + shorten. kit 3 Control /monitoring with 1 x Pt 100 1 Power supply 230 V, 50 to 60 Hz 1 120 V, 50 to 60 Hz 2

Catalog No. 23285-0- 0 0 0 0 0 0 TBL 01-E Ordering information

Catalog No. Fixed resistor heating conductor 90 W/m, PTFE 6x4x1, PA caps, 230 V 23284-4-0730695Fixed resistor heating conductor 90 W/m, PTFE 8x6x1, PA caps, 230 V 23284-4-0730696Fixed resistor heating conductor 90 W/m, PTFE 6x4x1, PA caps, 120 V 23284-4-0730697Fixed resistor heating conductor 90 W/m, PTFE 8x6x1, PA caps, 120 V 23284-4-0730698


Electronic temperature controller and switching relay

Temperature controller Control range

200 to +850 C

Measurement input Pt 100

Outputs 2 x relay 3 A, 250 V AC

Power supply 110 to 240 V AC +10/15 %, 48 to 63 Hz

Dimensions 48 x 48 mm, C-rail housing

Weight 140 g

Switching relay Load voltage

Urms = 24 to 265 V

Max. load current Irms = 30 A (ambient temperature = 25 C)

Weight 200 g


Catalog No.Temperature controller

parameters not set 23345-5-8328907parameters set for filter unit 23345-5-8328907Pparameters set for sample gas line 23345-5-8328907Lparameters set for self-regulating heater for ACMP, ACX

23345-5-8328907C

Switching relay 23345-5-8328731

Connection diagram

L1 N 342 343 341 142 143

83242 243 11280 111 11381

GN

D

++

0/12V230V/3A

/3A230V

110.

..240

VA

C-1

5/+

10%

48...

63 H

z

4+ 3-

1 2

M2A

max.max.

L

L

N

Last

Logi

cO

utp

uts

Bin

ary

Out

put

2

Bin

ary

Out

put

1

not

used

Alarm 1Temperature

use coupling relayFor load current > 2 A

Alarm 2Limiter

Contact us

10/2

35.

10 E

N R

ev. 1

0 08

.201

3

ABB Limited Process Automation Oldends Lane GL10 3TA Stonehouse Gloucestershire, United Kingdom Phone: +44 1 453 826661 Fax: +44 1 453 829671 ABB Pte. Ltd. Process Automation 2 Ayer Rajah Crescent 139935 Singapore, Singapore Phone: +65 6773 5961 Fax: +65 6778 0222 ABB Engineering Ltd. Process Automation 10 Jiuxianqiao Lu 100015 Beijing, China Phone: +86 10 84566688 Ext. 6217 Fax: +86 10 84567650 ABB Inc. Process Automation 3700 W Sam Houston Parkway South, Suite 600, Houston, TX 77042, USA Phone: +1 713 587 8000 www.abb.com/analytical

ABB Australia Pty Limited Process Automation Bapaume Road 2170 Moorebank New South Wales, Australia Phone: +61 2 9821 0968 Fax: +61 2 9400 7050 ABB Ltd. Process Automation 14 Mathura Road 121003 Faridabad, Haryana, India Phone: +91 129 2279627 Fax: +91 129 2279692 ABB Automation GmbH Process Automation Stierstaedter Strasse 5 60488 Frankfurt am Main, Germany Fax: +49 69 79304566 Email: [email protected]

Note We reserve the right to make technical changes or modify the contents of this document without prior notice. With regard to purchase orders, the agreed particulars shall prevail. ABB does not accept any responsibility whatsoever for potential errors or possible lack of information in this document. We reserve all rights in this document and in the subject matter and illustrations contained therein. Any reproduction, disclosure to third parties or utilization of its contents in whole or in parts is forbidden without prior written consent of ABB. Copyright 2013 ABB All rights reserved

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Modular sample gas probe systemFE2 Filter unitAnnular heating elementHeating sleevePFE2 Filter unitPFE3 Filter unitSelection table for probe tube types and probesType 40, Type 40 W Probe tubesType 42 Probe tube (heated)Type 60 Probe tube (cement flue gas probe)Probe 2Probe 11Ceramic filterProcess pressure reducersHeated sample gas linesCGWB 13 Heated sample gas lineTBL 01-S, TBL 01-C, TBL 01-E Heated sample gas linesElectronic temperature controller and switching relay

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abb brochure for gas monitoring system.pdf

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