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AAVISHKARMACHINERY PVT. LTD.
Corporate Presentation
Corporate
Presentation
Company Overview
Product
• Conveying
Products
• Grinding Products
• Crushing Products
• Screening Products
• Classification
Products
Services
AAVISHKAR
Company Overview
AAVISHKAR
I. Profile
II. Business Model
III. Market & Strategy
Profile Business Model Market & Strategy
Mission:
• We are one AAVISHKAR team committed to global excellence as a clientfocused equipment supplier & service company providing competitive &environmentally friendly technologies to the cement & mining industries.
•To achieve excellence in Project Management and Engineering Consultancy.
•Up gradation / improvement as a Catalyst in the Manufacturing process.
•Customer Service with the desired quality, so as to provide value for money.
AAVISHKARCompany Overview:
For Turn Key Plants we offer:
Full line engineering & equipment supply
Individual machines
Equipment packages
Spare parts and full range of plant services
AAVISHKAR
AAVISHKAR today is a technology focused process engineering &project execution company.
AAVISHKAR has a history over 28 years of building on newtechnologies, innovations & high end process to meet global cementindustries demand.
Our Vision:To become the solutions provider of choice.
AAVISHKAR
Turn-key Projects We handle:
•Cements Plants
•Sugar Plants
•Zinc Oxide Plants
•Copper Extraction Plants
•Refractory Castables Units
•Cement, Lime, Clay And Mineral Calcinations Plants
•Iron Fines Pelletizing Units
•Mineral Grinding And Processing Plants
•Vertical Brick Plants
•Fly Ash Block/ Brick Plants
•Fertilizer Plants
AAVISHKAR
Our Operations Overseas:
• Mining In Indonesia For Zircon & Manganese
• Lime Processing Plant In Sri-Lanka
• Cement Project In Africa
• Gold Processing Unit In Indonesia
• Beach Chrome Beneficiation In Indonesia
Our Operations In India:
Gujarat
Maharashtra
Karnataka
Tamil Nadu
Andhra Pradesh
Orissa
Chhattisgarh
W. Bengal
Meghalaya
Assam
Bihar
Jharkhand
Rajasthan
Madhya Pradesh
Punjab
AAVISHKAR
Turn-key Projects We handle in INDIA:
AAVISHKAR
Our Presence:
Nepal
Zambia
South Africa
U.A.E.
Pakistan
Sri Lanka
Malawi
Bhutan
Indonesia
Bangladesh
AAVISHKARBusiness Model:
Design Engineering After Sales
ServiceManufacturing CommissioningErection
-Basic R&D
-Prototype Development
-Testing
-Design Process & Electrical Engineering
-Automation Services
-Instrumentation
-Control
-Optimization of components
-Local Manufacturing with best price solution
-Erection services for complete production lines or portions of plant.
-Supervision & project management services.
-Commissioning service for complete production lines or portions of plants.
-Training and Supervision service.
-Spares & wear parts
-Audits
-Process Function
-Mechanical Equipments
-Electrical and Automation
-Quality & Chemistry
-Environmental Matters
Dedicated Project Management Teams for Capital Projects.
Lifetime Customer Account Management.
Uniform Quality Through Joint Certification.
The Foundation Stone AAVISHKAR is not merely equipment manufacturing company or yet anotherorganization in the international equipment market. It is a company that hasemerged and risen from a culmination of success, innovation and growth.
AAVISHKAR started as a manufacturing firm on the year 1993, a small sizedbusiness, to a modest sized clientele. The quality of products and servicesrendered to clients resulted in the company gaining a larger client base andexpansion of business.
The excellent support extended by companies and principals around the globecontributed towards AAVISHKAR establishing itself as a sourcing. Innovatingand a major manufacturing company of distinction.
AAVISHKAR
Cornerstone To Milestone
The past one-decade has indeed been an outstanding period for AAVISHKAR.The company has grown from strength to strength and has firmly consolidated itsposition as a market leader.
The phenomenal sales performance achieved by its CEO, Mr. Kunal Jena hasresulted in AAVISHKAR receiving distinction from renowned companies bothnational and international.
The success story of the company can be attributed to the company's growth andpolicies, which is totally customer oriented. These have resulted in AAVISHKARgrowing from a small enterprise to one of international repute. Continentalgrowth and success led AAVISHKAR to spread its horizons from local to global.
The company opened up for international trade. AAVISHKAR now manufacturesa large no. of equipments and represents many reputed companies who in turnare leaders in their respective field of business.
AAVISHKAR
AAVISHKAR offers its clientele a wide range of quality equipments from its ownmanufactured range and sourced from reputed companies. Prompt servicing andforwarding ensure that goods are delivered on time.
The company has efficient working facilities for any manufacturing. Thus, the clientis always assured of availability of any equipment at short notice.
The Silver Platter
AAVISHKAR
A Gilt Edged Policy
AAVISHKAR is a fully customer oriented company and believes strongly in clientsatisfaction. Constant emphasis and commitment to quality products, excellentservice and good client relationship are the hallmarks of its underlying principles.
The growing number of its clients bears testimony.
A Brilliant Spectrum
A commitment to providing excellent products has led the management to tie upfor a new Research and Development Department, housed in a purpose builtoffice-cum-factory building.
A fully equipped laboratory with sophisticated equipment and qualified personnelensures that only the finest products reach customers.
Certifications
AAVISHKAR believes in offering the highest quality products backed up by aproven efficient service and looks forward for its clients to achieve BIS and ISOcertification.
AAVISHKAR
AAVISHKAR is committed to offering its clients a wide range of value-addedproducts and services. The company is tying up for an in-house, fully equipped R & Ddepartment, which produces in – house designs for the paint, ceramic, refractory,cement, sugar, minerals, resins etc.
The company is also coming out with its own publication house to cover all theseareas and keep informed all entrepreneurs, CEOs and to everyone related to theseindustries about the latest developments both national and global.
The publication will also be informative on availability of raw materials , spareslubricants , government policies etc. It will also have a situations wanted and vacantcolumn, which will be helpful both for the employer and the employee in addition toother articles bearing inspiration for industrial developments.
Many of the equipments are produced in-house from company owned resources toexacting standards. Equipment designed ensures a continued, high quality andquantity as per commitments. The range of products today, is varied but can bebroadly classified under ALLUMINIUM based units to ZINC OXIDE plants.
AAVISHKARValue – Added Products & Services
A Vision Of The Future
The continuous pursuit of quality, innovation and a proven track record ofsuccess will pave the path for AAVISHKAR from this decade to next few decadeswith strong and confident strides.
As AAVISHKAR progresses towards its vision of the future, it will work towardsenhancing its image as a market leader of the 21st century.
AAVISHKAR
Our Equipments
1. Crushing Equipments Single Toggle Jaw CrusherDouble Toggle Jaw CrusherRoller CrusherHammer Mill
2. Grinding EquipmentsContinuous Ball MillsBatch type Ball MillPulverizers
3. Screening EquipmentsGyratory Multi Deck ScreensRectangular Multi Deck Screens
4. Conveying EquipmentsScrew ConveyorBelt ConveyorPneumatic ConveyorBucket ElevatorVertical Lifts
5. Pelletizing Equipments Nodulizer/PelletizerGranulator
6. Storage EquipmentsSiloPneumatic Blending Silo
7. Feeding EquipmentsTable FeederVibrating feeder
8. Mixing EquipmentsRibbon BlenderPan MixtureMuller Mixture
9. Separating EquipmentsErkensatorSolemnity Separator
AAVISHKAR
Crushing Equipments
1. Single Toggle Jaw Crusher
Single Toggle Jaw crushers are used for primary crushing. Single Toggle Jaw Crusheris designed for exceptionally heavy and continuous applications.
Single toggle jaw crushers are provided in heavy and light versions with weldedsteel housing and a moving jaw in a welded or cast steel version, as well as aneccentric shaft made of high-grade forged steel.
Features and Benefits
High and constant capacityHigh operational reliabilityHeavy Duty Forged Crank ShaftBroad range of applicationEasy replacement of wear and spare parts
AAVISHKAR
2. Double Toggle Jaw Crusher
Double Toggle Jaw Crusher features hydraulic relief, automatic oil lubrication, andautomatic wedge locking systems. We deal in the installations of Fuller-Traylorsingle and double toggle jaw.
The Toggle Jaw crusher has been of extreme use in mining industry. Double togglejaw crushers are made up of heavy duty fabricated plate frames with reinforcingribs throughout.
Features and Benefits
High and constant capacityHigh operational reliabilityHeavy Duty Forged Crank ShaftBroad range of applicationEasy replacement of wear and spare parts
AAVISHKARCrushing Equipments
3. Roller Crusher
The Roller Crusher has widely application in the industries of mining, building Materials, chemical industry, metallurgy, etc.
The Roller Crusher can crush materials with middle hardness or less than middle hardness into secondary or fine granularity, such as crushing mineral, rocks, coke, coal, slag, scoria, and fire-proof material etc.
Features and Benefits
large feed inlet and high crushing cavityUsed for hard and large materialsPower consumption for crushing is low
AAVISHKARCrushing Equipments
4. Hammer Crusher
The Hammer Crusher is widely used in the industry of mining, buildingmaterials, chemical industry, metallurgies and fodder.
The Hammer Crusher can secondary and fine crush materials in middle or less thanmiddle hardness such as barite, limestone, terrazzo, silica and stone, coal, coke,gypsum, aluminum sulfate, slag, etc.
Features and Benefits
Able to produce a wide range of particle sizeswork with any friable material and fiberEase of useLower initial investmentMinimal maintenance needed
AAVISHKARCrushing Equipments
Grinding Equipments
1. Continuous Ball Mill
Continuous type Ball Mill the material is being fed from the one end through itshollow shaft, while the crushed material comes out from the hollow shaft, at theother end. Usually continuous Mills are used when the production rate is required tobe high.
Continuous Ball Mill is useful for grinding coarse feed to get fine powder in singlecontinuous operation. It is grinding Ceramics, Cement, Pencil, Paint, Ink, Marble,Coal, Minerals etc.
Features and Benefits
The cost of installation is lowThe cost of power required is lowIt is suitable for materials of all degree of hardnessThe grinding medium is cheap
AAVISHKAR
2. Batch Ball Mill
Batch type Ball Mil is widely used in beneficiation, building material andchemical industries. It is suitable for dry-type grinding and wet-type grinding.
It is widely applied to the production of cements, silicate products, buildingmaterials, fireproof materials, fertilizers, glass, ceramics as well as nonferrous andferrous metal processing industries.
Features and Benefits
Wet and dry intermittently to mill, mix, discharge materialUsed for ceramic raw material grinding, quartz, clay, etc.Large processing volume
AAVISHKARGrinding Equipments
3. Pulverizers
Pulverizers are specially designed to deal efficiently and economically with widerange of materials and can be easily adjusted to give the fineness required from acoarse granulation to finely ground powder.
Pulverizer Grinding is gradually done from the center of the periphery of theRotor, allowing heavy pieces of material to be reduced by stages to the finenesspower.
Features and Benefits
Low maintenanceLabor savingsLow consumption of powerAffordable priceCompact
AAVISHKARGrinding Equipments
Conveying Equipments
1. Screw Conveyor
Screw conveyors have been a popular material handling mechanism. Screwconveyors are used horizontally or at a slight incline as an efficient way tomove semi-solid materials.
It usually consists of a trough containing either a spiral coiled around ashaft, driven at one end and held at the other, Spiral, driven at one end and free atthe other. We have supplied these as a part of larger equipments andreplacements.
Features and Benefits
Handling a great variety of bulk materialsHave multiple inlet and discharge points
AAVISHKAR
2. Belt Conveyor
Belt conveyor is the essential device in production line, which can transportmaterials directly on the belt both regular and irregular shaped objects, large orsmall, light and heavy successfully.
Belt conveyors are designed to the production line according different materialsand different environments.
Features and Benefits
Simple structure and easy to maintenancelow cost and energy-savingLong service life
AAVISHKARConveying Equipments
3. Pneumatic Conveyor
Pneumatic Conveying System is a widely adopted means of transporting dry bulkmaterial either by Vacuum or by Pressure of Air.
Depending on the material to be conveyed, the air stream with specific velocity willcarry the material to the final destination.
Features and Benefits
Free from contaminationSimple and user friendlySpeedy transfer
AAVISHKARConveying Equipments
4. Bucket Elevator
A bucket elevator or grain leg, is called a device that convey flow able bulk suppliesvertically. It is useful in essential oil mill machinery and consist of buckets, abelt, to carry the buckets and transmit the pull, device to generate the belt andcomponents for loading the buckets or picking up the material. it is criticalaccessory for essential oil mill machinery since it can convey mild to heavysupplies at ease.
Features and Benefits
Large Conveying CapacityHigh Hoisting HeightSmooth Transportation of GoodsLess MaintenanceLong Service Life & Low Driving PowerWide Range of Lifting
AAVISHKARConveying Equipments
5. Vertical Lifts
It is one type of material lifting equipment by which we can convey material to anyheight .
This is an equipment which in a less space can carry material to any heightirrespective of material size, liquid or solid.
Features and Benefits
Takes less spaceLow power consumptionLow MaintenanceCan handle any shape or Size
AAVISHKARConveying Equipments
1. Gyratory Multi Deck Screens
Gyratory Screen generated by a double eccentric weight mounted on both ends of aspecial vibratory motor mounted vertically. The machine performs any size basedseparation with the use of wire mesh or perforated sheet. During the process, theproducts smaller than the mesh aperture falls through the mesh and the oversizematerials gets discharges from the outlet spout .
The process repeats in the lower deck/s in the case of multi desk screening. This isbeing effectively used in food, pharmaceutical, chemical industries etc. Thediameter, mesh size, number of decks can be varied as per customer requirements.
Features and BenefitsLow power consumptionVaried range of applicationHigh processing rate per unit area of screenMinimum screen buildingBall tray for anti blindingMulti-deck arrangements up to Seven decks
Screening EquipmentsAAVISHKAR
2. Rectangular Multi Deck Screens
The Rectangular Multi Deck Screen is a kind of sieving equipment of international advanced level, developed by our company on the basis of carrying on the advantages of traditional screens and absorbing the outstanding technology from abroad.
It is widely used for grading and screening materials in the following fields: minerals quarry, building materials, water conservancy and hydropower ,transportation chemical industry, smelting and so on.
Features and Benefits
High efficiency, large handling capacitySimple structure and easy maintenanceLow consumption, little noise and long life spanSmall amplitude, high frequency and large obliquity
AAVISHKARScreening Equipments
Pelletizing Equipments
1. Pelletizer/Nodulizer
Pelletizers are the equipment of choice when uniform pellet size and ease of control areimportant when converting powdered materials into round spherical pellets of 500micron to 20 mm diameter. The equipment that dries raw ground materials and makespellets: Starts pelletizer rotating and start feed and discharge conveyors and travelinggrates in preburning-ovens.
Pelletizers can agglomerate fine, dry feed materials such as chemicalpowders, limestone, fertilizer, coal fines, cement / lime kiln dust and fly ash as well aswetter materials such as filter / centrifuge cake, minerals, ores, vibrating sludge andpond tailings.
Features and Benefits
High efficiency, large handling capacitySimple structure and easy maintenance
AAVISHKAR
Pelletizing Equipments
2. Granulator
A rotary drum granulator, a kind of fertilizer equipment, is mainly used to complete granulation process during compound fertilizer production processes. Firstly, add raw materials into the drum. Then the materials will rotate along with drum rotation. Finally, the materials will form into granules under the condition that a certain humidity and temperature is provided.
• Granulation rate reaches 70%. A few bit of reverts with small granularity are available for new granulation.
• By adopting vapor for material heating, finished granules feature low water content. Thus the load of drier is reduced and production efficiency is improved.
• Our rotary granulator can help reduce labor intensity and prolong machinery lifetime.
• Our rotary drum granulator features simple operation, large production, low power
consumption and low maintenance cost
AAVISHKAR
Storage Equipments
1. SiloSilos are used in many solids handling processes by a wide range of industries. Theobjective of all silo designs is to obtain reliable and controllable flow of particulatesolids in such processes. However, the fact is that various problems in solids flowoccur very frequently in many solids handling processes.
No flow takes place when the outlet of the silo is opened. A stable arch that preventsflow is formed above the outlet. This may happen both with fine powders and coarsesolids, and is generally attributed to the development of cohesion in the solids or tomechanical interlocking.
Features and Benefits
large handling capacitySimple structure and easy maintenanceEconomical
AAVISHKAR
Storage Equipments
2. Pneumatic Blending Silo
Pneumatic blending is one of the quickest, cleanest and most efficient methods toobtain homogenous batches of powdered, granular, or abrasive materials intransporters, atmospheric bins, or storage silos. Unlike a conventional blender, apneumatic blender puts the user in control by providing the ability to customize ablend.
Pneumatic Blenders are equipped with either six or twelve wear-resistant aeratorsmounted around a housing cone. When the aeration valves are pulsed, gentle blasts ofcompressed air are injected into the center of an unblended batch at various angles togently lift the materials upward and outward until the blending target is achieved.
Features and Benefits
Blending action can be optimizedLong service lives & require minimal maintenanceQuickly and easily repaired or replaced
AAVISHKAR
Feeding Equipments
1.Rotary Table Feeder
Rotary Table Feeder will consist of a power driven circulated plate rotating directlybelow a hopper / bunker. A feed collar located immediately above rotating table usedin conjunction with an adjustable plough, determines the volume of materialdischarged.
The lower edge of the feed collar will be parallel to the table with a predetermined gapfrom table top. This arrangement permits equal quality of material to flow under thecollar and spread over the table as it resolves. The material is then ploughed off intothe discharge chute.
Rotary table feeders are most useful for handlingmaterials that are sluggish, tend to interlock ormat and thereby arch over restricted openings
Features and Benefits
High efficiency of Handling MaterialLess cost
AAVISHKAR
Feeding Equipments2. Vibrating FeederVibrating Feeders provide the most efficient and economical method of conveyingbulk materials and, what is more important the simplest and easiest means ofcontrolling the rate of flow or feed.
Vibrating Feeders are extensively used in Iron and Steel works, CollieriesQuarries, Gas Works, Mines, Chemicals, Pharmaceuticals, Ceramics, Rubber, Clayand Glass Industries for handling all types of materials - big lumps of ore down tofine chemicals - hot or cold - dry or damp - Capacities from 50 grams to 2000 Tonsper hour.
Vibrating Feeders protect the belt conveyors from damage by feeding the materialonto the belt conveyors from storage hoppers, silos, surge hoppers and dumpers at acontrolled rate.
Features and Benefits stable and long span lifereliable operationeasy maintenance
AAVISHKAR
Mixing Equipments1. Ribbon Blender
Ribbon Blender comprises of a U-shaped horizontal trough and a specially designedDouble Helical Ribbon Agitator rotating within. Ribbon Blenders are based on aproven agitator construction that provides a triple mixing action ensuring fastefficient blending. The dimensions and configuration of the ribbons are carefullybalanced to provide a movement of material within the container that avoids deadspots and gives rapid product discharge.
The outer ribbon displaces the material from the ends to the center while the innerribbon moves the material from the center to the ends. This counter-current actionresults in homogenous blending.
Features and Benefits
Simple structure and easy to maintenanceLong service life
AAVISHKAR
Mixing Equipments2. Muller Mixture
The Muller type mixer provides additional mixing forces over that of moreconventional mixers to assure that the total mixture prepared is of uniformconsistency. Unlike conventional mixing, mulling provides forces that incorporatekneading, shearing, smearing, and blending of materials for total uniformconsistency. This process produces just enough pressure to move, intermingle andpush particles into place without crushing, grinding, or distorting the ingredients.The result is a final mixture of truly uniform consistency in both physical andchemical structure.
Mulling is an extension of mixing resulting from the intensification of work forcesThe work forces are applied via the tread of weighted mulling wheels. The weight, andthereby the mixing efficiency, is controlled through a spring suspension arrangementon the wheel that is fully adjustable and allows the user toincrease or decrease the amount of work that is appliedto the mixture via the mulling wheel.
Features and Benefits less expensive and easier to use initially
AAVISHKAR
Mixing Equipments3. Pan Mixture
We offer an extensive range of Pan Mixers with outputs from 400 liters to 3,300liters. This makes them suited to a wide range of users, from small builders to ready-mix plants. Pan Mixers are ideal for mixing mortar and wet and dry screeds. All PanMixers in our range can be fed via a variety of methods including a bucket railsystem or conventional conveyor belt and radial scrapers. Larger models are fittedwith dual mixing sequence and double rotation mixing arms giving a fullyhomogenized mix within 60 seconds.
Features and Benefits Efficient MixtureHigh material handling capacity
AAVISHKAR
Separating EquipmentsErkensator and Solemnity Separator:
Erkensator is separate mineral’s slurry in two ways. It separate minerals on theirproperties of bulk density and weight. Heavy weight particles come out fromdownward outlet and light weight particles come out from upward outlet.
Solemnity Separator is a kind of separating machine that classifies big and smallmineral granules. It works according to the fact that different granules (with varioussizes and weight) sink at different speeds in liquids. It can filter powders grindedfrom mill and rotate the course materials to the feeding hole of the mill anddischarge filtered fine materials though the overflow pipe.
Erkensator Solemnity Separator
AAVISHKAR
Cement Industries, 57 %
Refractory Industries, 21 %
Mining Industries, 6 %
Allied Industries, 11 %
Fertilizer Industries, 2 %
Steel Industries, 2 %
Sugar Industries, 1 %
Our Foray In Different Industries
AAVISHKAR
Our Machineries Graph: AAVISHKAR
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2009-2010 2010-2011
2011-2012 2012-2013
Machines
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Career Graph AAVISHKAR
Our CAD Designing PatternAAVISHKAR
Our 3D Designing Pattern
AAVISHKAR
OBJECTIVES:
GROWTH : To achieve reasonable and consistent growth and to generate resources for developing the infrastructure and expertise in the Company.
ORGANIZATIONAL ENVIRONMENT: To develop and maintain an organizational environment for initiative, innovation and productivity , and also to ensure a fair deal to the employees with humane approach.
BUSINESS DEVELOPMENT: To generate adequate profitable Business by utilizing the existing resources to the maximum extent
DIVERSIFICATION: To maximize generation of business in sectors other than the present sectors.
AAVISHKAR
ETW (USA) & Aavishkar Tie-up (July 30, 2013)
Association with SBM, China
Clients from Sri-Lanka
904, Akik Complex,
Opp. Rajpath Club,
S. G. Road,
Ahmedabad – 15
Gujarat, India.
Ph : +91–79–66615059
Fax : +91–79–26870092
Email ID :
Mobile :+91 +9825031367
AAVISHKAR
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