a40111-a-english 9232 spare parts catalog
TRANSCRIPT
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www.markem-imaje.com
the team to trustthe team to trust
Markem-Imaje S.A.S.9, rue Gaspard Monge - B.P. 11026501 Bourg-ls-Valence Cedex FranceTl. : +33 (0) 4 75 75 55 00Fax : +33 (0) 4 75 82 98 10
92329232 IP65
Catalog
A40111-A
accessories - spare parts
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Contents
3 A40111-A
General 5
SafetyInstructions.................................................. 7 Recycling................................................................ 7 Howtousethiscatalog.......................................... 8
Electroniccompartment 9
Hydrauliccompartment 13
Frontview............................................................. 15 Lateralview.......................................................... 16 Preventivemaintenancekit.................................. 17
Printmodule 19
Explodedview...................................................... 21 Generalview......................................................... 22
Accessories 23
Bracket-Wall....................................................... 25 Stand-Table........................................................ 26 Aluminiumstand................................................... 28 Stainlesssteelstand............................................. 30 Maintenancetray................................................. 32
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4 A40111-A
Headadjustmentsupports-Markingtable........... 33 Alarm.................................................................... 34 Photocells............................................................. 36 Shaftencoders.................................................... 38 Antistaticbrush,airbladekit................................ 40 Markingpistol....................................................... 42 Air-processingunitandhead-dryingkit................ 44
Safetyandmaintenanceparts 45
Safetykit............................................................... 47 Tools..................................................................... 48
Documentation 49
CD-ROM............................................................... 51 Instructionmanual................................................ 51 Usermanual......................................................... 53 Networkinterfacemanual..................................... 53 Sparepartsandaccessoriescatalog................... 53
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5 A40111-A
General
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General
6 A40111-A
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General
7 A40111-A
SafetyInstructions
WARNING: before using the printer, please carefully read the information concerning safety and installation in the instructions and the Safety Data Sheet (SDS) for the consumables used.
RecyclingTheequipmentdescribedbelowisindustrialequipment,andthereforecannotberecycledorrecoveredashouseholdwastebutmustbeprocessedusingspecialmethods,asshownbytheoppositesymbol.Thefollowingtableindicatessomeofthemethodsavailableforrecyclingmachineswhentheyreachtheendoftheirlifecycle.Thesemethodsareshownforguidancepurposesonly.Othermorespecializedprocessesmaybeusedinsteadofthoseindicated.
PleasedonothesitatetocontactyourMarkem-Imajerepresentativeforfurtherinformation.
Accumulatorsandbatteriesusedintheequipmentmustbetreatedusingspecializedmethods.Iftheequipmentisnotdismantledonsite,thefollowinginformationmustbeforwardedtotheservice-providerresponsibleforthisoperation.
Recycled parts Method
1 Stainlesssteelcabinet. Material100%recyclableusinganymetalprocessingmethod.
2 Containersforconsumablesandinkcircuits.
Theseitemsconsistofplastic,metalandcompositematerialswhichareimpregnatedwithorcontainink.Recommendedmethod:-energyrecovery.
3 Umbilicalandprinthead.
-energyrecovery,-recoveryofelectricalmaterial,-recoveryofmetals.
CAUTION:Electroniccircuitboardpresent(see4).
4 Electroniccircuitboards,screenandelectricalwiring.
Recommendedmethod:-Recoveryandtreatmentofelectronicwaste(computers,televisions,etc.).
ReadInstructionmanual+CDRom
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General
8 A40111-A
Howtousethiscatalog How to order ?
Ordersmaybesentbymail,faxortelephone.Writtenconfirmationisrequiredinthecaseoftelephoneorders.Toorderparts,contacttheMarkem-Imajerepresentative.Thefollowinginformationshouldbeshownonordersforreplacementpartsoraccessories: partreferencenumber, description, quantityrequired, requireddeliverydate, deliveryinstructions, purchaseordernumber.
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9 A40111-A
Electronic compartment
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Electronic compartment
10 A40111-A
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Electronic compartment
11 A40111-A
1
2
3
4
5
10
6
7
8
9
14
15
12
11 13
Item Part number Description
1 A35319 MainSupplyCable-Europestandard
2 A35320 MainSupplyCable-USstandard
3 A35321 MainSupplyCable-UKstandard
4 A35322 MainSupplyCable-Oceanicstandard
5 A41522 MainSupplyCable-Argentinastandard
6 A35323 MainSupplyCable-Israelistandard
7 A35324 MainSupplyCable-Swissstandard
8 A35325 MainSupplyCable-India&SouthAfricanstandard
9 A35326 MainSupplyCable-Danishstandard
10 A35327 MainSupplyCable-Chinesestandard
11 ENM27331 Powercordprotectionkit
12 ENM40235 Fan-forIP55
13 ENM40189 Board-Powersupply-110V/240V-Assembly
14 ENM39347 Board-Industrialinterface
15 ENM40204 Ribboncable-IndustrialInterface/TechnologyBoard
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Hydraulic compartment
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Hydraulic compartment
14 A40111-A
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Hydraulic compartment
15 A40111-A
Frontview
7
2
4
6
5
8
9
10
3
11
1
Item Part number Description
1 ENM40311 Cartridgeholder(x2)
2 ENM40209 AirFilterassembly-ForIP55
3 ENM37928 Electrovalves
4 ENM40235 Fan
5 ENM5629 Pump-pressure-Standardink
6 ENM36322 Magneticcoupling-6mm-Strength
7 ENM26966 Motor-DC
8 ENM40206 AirTreatmentUnit-Withoutswitch
9 ENM16215 Switch-PressureDetection-ForIP65
10 ENM16203 Filtercartridge-0.1m-Withseal
11 A41755 SDCard
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Hydraulic compartment
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Lateralview
3
6
5
1
2
4
7
8
Item Part number Description
1 ENM39006 Sensor-Pressure/temperature
2 ENM4343 Tubes(20m)-2,7x4-withtiewraps(x2)
3 ENM37928 Electrovalves
4 ENM39084 Sensor-Level
5 ENM40285 Board-inkcircuitconnection
6 ENM37931 Pump-Transfer
7 ENM40334 Flatcable-Inkcircuit/Technoboard
8 A42336 Sealkit
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Hydraulic compartment
17 A40111-A
Preventivemaintenancekit
1
3
11
2
4
5
7
6
8
910
Item Part number Description
1 A40846 Maintenancekit(includes2,3,11)
2 A40989 Filterkit(includes4,5,6)
3 A40988 Draining/Flushingkit(includes6,7,8,9,10)
4 Airfilterassembly
5 Filter-Ink
6 Gloves(x2)-Latex
7 Tank-3liters-withpipe
8 Pump-Flushing
9 Adaptator
10 Caps(X2)
11 Pump-Pressure-Standardink
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19 A40111-A
Print module
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Print module
20 A40111-A
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Print module
21 A40111-A
Explodedview
Tte G Common
Tete G
6
4
1
3
10
9
8
7
5
2
Item Part number Description
1 ENM38980 Modulationassembly-GHead-Sversion(black)
1 ENM40038 Modulationassembly-GHead-Lversion(white)
2 ENM40783 Deflectionplateskit
3 ENM40636 Cover-Head-Stainlesssteel-IP55
4 ENM40422 Cover-Head-Stainlesssteel-IP65
5 ENM40161 Cover-Head(includingEHTblock)
6 ENM14419 Seal-StainlessSteelHeadcover
7 A41130 Seals&screwskit
8 ENM25683 Filter-Head
9 ENM16508 Magnet(x5)
10 ENM6206 Screw(x10)-Knurled-Aluminium-M6
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Print module
22 A40111-A
Generalview
1 2 34
Item Part number Description
1 ENM39035 Umbilical-IP55-Straight-3meters
1 ENM41153 Umbilical-IP55-Straight-5meters
2 ENM41973 Umbilical-IP65-Straight-3meters
2 ENM41976 Umbilical-IP65-Straight-5meters
3 ENM41972 Umbilical-IP55-Angled-3meters
3 ENM41975 Umbilical-IP55-Angled-5meters
4 ENM41974 Umbilical-IP65-Angled-3meters
4 ENM41977 Umbilical-IP65-Angled-5meters
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Accessories
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Accessories
25 A40111-A
Bracket-Wall
1
Item Part number Description
1 ENM40991 Bracket-Printer-WallMounting
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Accessories
26 A40111-A
Stand-Table Dimensions
600 mm
700 mm
400 m
m
1 inch = 25.4 mm
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27 A40111-A
Part number
1
76
5
4
2
3
Item Part number Description
1 A41989 Table-Stainlesssteel
2 A41985 Supportkit-Maintenancetray
3 A42209 Wheels(x4)
4 EN6450 Maintenancetray
5 A28457 Mountingkit-Maintenancetray-withgroundstrap
6 EN10013 Headsupport-Servicingposition
7 A34798 Mountingkit-Headsupport-Servicingposition
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Aluminiumstand Dimensions
1 inch = 25.4 mm
785 mm
(30.90
in)791 mm (31.14 in)
606 mm (23.85 in)
1678
,5 m
m (6
6.08
in)
6,2 mm4x
301 mm
243 mm
366 mm
60 mm
53,5 m
m
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Part number
4
2
5
6
3
7
1
Item Part number Description
1 A36418 Stand-Printer/Head-Aluminium(includes2,3,4,5)
2 A28453 Groundstrapkit
3 EN6450 Maintenancetray
4 EN10013 Headsupport-Servicingposition
5 A17974 Headsupport-Aluminiumstand-withrotation
6 A28455 Adjustablebasepad(x4)
7 ENM40993 Bracket-Printer-Withweights(x2)
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Stainlesssteelstand Dimensions
593.1mm
103.3mm
1 inch = 25.4 mm
80mm
564mm
812mm
1731
mm
1200
mm
812mm
40 mm
( 31,14 in )
791 mm
( 30,90
in )785
mm
1688
,5 m
m
( 66,47
in )
6,2 mm4x
301 mm
243 mm
366 mm
60 mm
53,5 m
m
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Part number
10
11
6
9
4
7
8
5
2
3
1
Item Part number Description
1 A36416 Stand-Printer/Head-Stainlesssteel(includes4,5,6,7,8)
2 A28473 Stand-Head-Stainlesssteel
3 A36415 Stand-Printer-Stainlesssteel(includes4,5,6)
4 A28453 Groundstrapkit
5 EN6450 Maintenancetray
6 EN10013 Headsupport-Servicingposition
7 A28459 Adjustablebracket
8 A36925 StandardHeadsupport-Stainlesssteelstand-withrotation
9 A35955 Bracket-InterfaceHeadSupport
10 A28455 Adjustablebasepad(x4)
11 ENM40993 Bracket-Printer-Withweights(x2)
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Maintenancetray
5
2
1
41
6
2
2
3
Item Part number Description
1 EN10013 Headsupport-Servicingposition
2 EN6450 Maintenancetray
3 A28457 Mountingkit-Maintenancetray-Withgroundstrap
4 A34798 Mountingkit-Headsupport-Servicingposition
5 EN6163 Headsupport-Wall-Servicingposition
6 ENM40807 Headsupport-IP65-Servicingposition
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33 A40111-A
Headadjustmentsupports-Markingtable
78
56
2
1
43
Item Part number Description
1 EN10012 Headsupport-1axisprecisionadjustment
2 A28479 Mountingkit-Headsupport-1axisprecisionadjustment
3 EN4735 Headsupport-2axisprecisionadjustment
4 A28480 Mountingkit-Headsupport-2axisprecisionadjustment
5 ENM10163 Conduitsupport
6 A28460 Mountingkit-Conduitsupport
7 EN6051 Markingtable
8 A28463 Mountingkit-Markingtable
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34 A40111-A
Alarm Dimensions
30 mm10
mm
A
220 mm
35
3000 mm
17 m
m
A (mm)2 lments
3 lments
300
335
23 mm
10 mm
80 m
m
30 mm
21.5 mm
13.1 mm
80 m
m
38 mm
39.9 mm
6.2 mm
6.2 mm
1 inch = 25.4 mm
Support en LL Bracket
Technical specifications
Model Rated Voltage nominalePower con-sumption Mass Wire type/diameter
A34791 24VAC/DC 1.4W 0.23kg UL1007/AWG22
A34792 24VAC/DC 2.0W 0.25kg UL1007/AWG22
External contact capacity
LED module[1-light]
Currentconsumption Red-Orange:30mA/Green-Blue-White:25mA
Contactcapacity Is50mAVS35VAC
SupplyCurrentconsumption 200mA(MAX)
Contactcapacity Is200mAVs35VAC
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Part number
2
4
6
5
1
3
Item Part number Description
1 A34791 Alarm-Illuminated-24V-2elements(Red/Orange)
2 A34792 Alarm-Illuminated-24V-3elements(Red/Green/Orange)
3 A28466 Mountingkit-Alarm-Illuminated
4 A42244 Element-Red
5 A42245 Element-Orange
6 A42246 Element-Green
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36 A40111-A
Photocells Dimensions
Technical specifications
Reflex photocell
Proximity photocell Optic fiber
Ajustable range 01,70m 0200mm 055mmVoltage range 1030VDC 1030VDCCurent consumption 35mA 30mAMax. load current 200mA 200mAActivation time 1ms 0.5msDeactivation time 1ms 0.5msProtection class IP65 IP65 IP65Cable length 6m 6m Fiber=1m
Case material Nickel-platedbrassNickel-platedbrass
Sheathing:chrome-platedmetal
Output PNP PNPCommutation Dark LightProtected against short circuits Yes YesProtected against polarity inversions Yes Yes
Temperature range -25C/+65C -25C/+65C -25C/+65C
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Part number
1
6 m
2
3
4
3
5
6
1m
37mm
37mm
6.5mm
18.5mm
29.5m
m
7
1 inch = 25.4 mm
Item Part number Description
1 A35433 Photocell-Reflex-Withconnector
2 A16540 Reflector
3 A35355 Photocell-Proximity-Withconnector
4 A16541 Glassprotector
5 A16470 Opticalcable(usedwithproximityphotocell)
6 A16538 Mountingbracket-Photocell/opticalcable
7 A16539 Support-Photocell
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38 A40111-A
Shaftencoders Dimensions
5000
Mechanical specifications
Material Housing:aluminiumFlange:aluminium
Maximal loads Axial:10NRadial:30NMoment of inertia Typ.0.85x10-7kgmAcceleration Typ.0.75cNm(3000rpm/20C)Continuous speed Max6000tr/min(rpm)Weight A41369:300g-A41370:150gRelative humidity 95%(withoutcondensation)IP (EN 60529) IP65
Electrical specifications
A41369 A41370Supply 4.75to30VDC 4.75to30VDCConsumption Typ.100mA(to24VDC) Typ.40mA(to24VDC)Output voltage 24VDC 24VDCIntensity per channel max.20mA max.20mAProtection against short circuits yes yesProtection against reverse polarity yes yesOperating temperature -20Cto85C -20Cto85C
Resolution 5000pulses/rev 1000to25000pulses/rev(adjustable16values)
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Part number
5 6
1 32 4
7
Item Part number Description
1 A41369 Encoder-5000Pulses/revolution+connector
2 A41370 Encoder-Adjustable
3 A41371 Cable-5meters-foradjustableencoder
4 A41390 Adaptationplate-Forencoderaccessoriesbefore2011
5 A41411 Mountingkit-Withtensioncontrol-Withwheel
6 A41412 Mountingkit-WithL-shapebracket-Withflexiblecoupling6-6
7 A41400 Flexiblecoupling6-10
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40 A40111-A
Antistaticbrush,airbladekit Anti-static brush
DescriptionCertainprintingapplications,suchasblisterpacks,plasticfilmorcables,canproduceelectrostaticchargesthatmaydispersethedropsink,whichwillreduceprintquality.Useananti-staticbrushtopreventthis.
InstallationThebrush,whichis70mm(2.76in.)long,ismountedcrosswise50mm(1.97in.)infrontofthehead.Itshouldneverbemorethan1mm(0.04in.)fromtheobjectandshouldpreferablybeincontactwiththeobject.Itmustalsobegrounded.
Kit lame dair
DescriptionTheairbladeisusedtodry: Thesubstratepriorprinting Theinkafterprinting
InstallationBladesareavailableintwolengths:6(153mm)and18(457mm).Thespacebetweenthebladeandtheobjectmaybeadjusted(between0.4and2in.)(10and60mm).Theairbladekitincludestheblade,filtersandabartoremovetheheadandcouplingsnecessaryforinstallation.Theconnectoronthekitsinletis1/2Gfemaleor1/2BSP10mm.Usethecross-shapedbarstoattachtheairbladetotheMarkem-Imajestand.Checkyourplantairforthefollowingcharacteristics: 6blade(153mm):airflowandpressureatthekitsinputmustbeatleast300l/min.(10.5scfm)at1.8bar(26.1PSI).
18blade(457mm):airflowandpressureatthekitsinputmustbeatleast800l/min.(28.25scfm)at1.8bar(26.1PSI).
Pressureatthekitsinputmustbeatleast3bar(43.5PSI). Operatingtemperaturemustbebetween14Fand167F(-10Cand+75C). Theairmustbeclean,dryandoilfree.Itmustcontainatthemost:0.12gramsofwater/m3(0.15onceofwater/cubicfoot),1PPMofoilandsizeofparticle
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Part number
1
32
4
5
6
4 5
Item Part number Description
1 A13939 Antistaticbrush
2 A17287 Airbladekit-457mm(18in.)
3 A17796 Airbladekit-153mm(6in.)
4 ENM17562 Filter-airblade-mainfilter-5m
5 ENM17563 Filter-airblade-secondaryfilter-0.01m
6 A34371 Mountingkit-airbladekit-Stainlesssteelstand
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42 A40111-A
Markingpistol Technical specifications
Dimensions 300x167x200mmWeight 2kgincludingheadFunctional temperature Between5Cand35CDuration of complete cycle 2sDuration of useful cycle 1,2sTotal course 70mmUseful course (at constant speed) 65mm
Electrical specifications
MIN NOM MAXSupply: 15V 24V 30V
Voltage 1mAOff-line currentCurrent 200mA 250mA
Commands:Mechanical contact in triggerRemote - photocoupled inputVoltage level (for R7 = 1.5 K) 26V 40VCurrent 16mA 25mAPulse width 1ms
Output:Detect / Object / TopVoltage 50VCurrent 12-25mA 500mA
Cycle duration LED:Current 20mA
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Part number
2
3
10 11
5
9
4
12
6
8
7
1
Item Part number Description
1 EN6031 MarkingPistol-Equipped
2 ENM4925 Cover-Lower-Equipped
3 ENM6014 Cover-Upper-Equipped
4 ENM4930 Leadscrew
5 ENM4946 Carriage-Equipped
6 ENM4879 Board-Command
7 ENM10000 LED(X4)
8 ENM10001 Kit-Mechanical
9 A11285 Motoreductor-12V
10 ENM6680 Mountingtongues(X5)
11 ENM6681 Microswitch(X5)-Limit
12 ENM6682 Pushbuttons(X5)-Forreloading
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Air-processingunit,head-dryingkit
4
1
3
2
Item Part number Description
1 ENM40206 Air-processingunit-withoutpressureswitch
2 ENM16203 Filteringcartridge-0.1m-withseal
3 ENM16215 Pressureswitch-IP65
4 EN7696 Head-dryingkit
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Safety and maintenance
parts
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Safety and maintenance parts
46 A40111-A
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Safety and maintenance parts
47 A40111-A
Safetykit
Item Part number Description
1 A17538 Safetykit(includes2,3,4,5,6)
Referencedmaterialsinthesafetykitmaybeorderedseparately
2 A17955 Safetyglasses
3 A38254 Eyewash-Handheld-500mL
4 Eye-Cup-Individual
5 ENM4491 Gloves(x20)-Latex
6 Handcleaner-Liquid-125ml
7 A20872 Teeshirt-Black-Markem-Imaje-SizeM
7 A20873 Teeshirt-Black-Markem-Imaje-SizeL
7 A20874 Teeshirt-Black-Markem-Imaje-SizeXL
7 A20875 Teeshirt-Black-Markem-Imaje-SizeXXL
8 A38255 Eyewash-Handheld-235mL
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48 A40111-A
Tools
2
11
13
78
9
12
14
6
3
4 5
10
Item Part number Description
1 A27831 Suitcase-user
Referencedmaterialsinthesuitcase-usermaybeorderedseparately(seelistbelow)
2 A17955 Safetyglasses
3 A10413 Magnifier-Magnificationx12
4 A11007 Beaker-250ml
5 ENM6317 Cleaningflask
6 A10864 Headdryer
7 Allenwrench-3/32
8 A18631 Allenwrench-2mm
9 Allenwrench-1.5mm
10 Connector-Ringed-M6-1/8-Teflon
11 A12027 Screwdriver-2.5x50
12 ENM5932 Adjustmenttool-Cannon-Punch-0.95
13 Screwdriver-Flat1.5-Cannonholdercam
14 ENM14434 Wrench-Cannon-Hexagonalkey-5mm
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Documentation
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Documentation
50 A40111-A
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Documentation
51 A40111-A
CD-ROMThisCD-ROMincludestheentirerangeofdocumentationfor9232printerinPDFfor-mat:Usermanual,Instructionmanual,Sparepartscatalog,Networkinterfacemanual,InstructionsforaccessoriesandSpacefloorplansinDXFformat.
Part number Description
A40049 CD-ROM-alllanguages
InstructionmanualTheInstructionmanualcomplieswithEuropeandirective2006/42/CE.ItistranslatedintoallEUlanguages.Itdescribesthebasicfunctionsoftheprinter.
Part number Description
A40070 Instructionmanual-French
A40071 Instructionmanual-English
A40072 Instructionmanual-Spannish
A40077 Instructionmanual-Brazilian
A40073 Instructionmanual-German
A40074 Instructionmanual-Italian
A40075 Instructionmanual-Portuguese
A40076 Instructionmanual-Dutch
A40078 Instructionmanual-Chinese
A40079 Instructionmanual-Japanese
A40080 Instructionmanual-Korean
A40092 Instructionmanual-Finnish
A40094 Instructionmanual-Danish
A40086 Instructionmanual-Norwegian
A40100 Instructionmanual-Hungarian
A40083 Instructionmanual-Polish
A40084 Instructionmanual-Slovenian
A40082 Instructionmanual-Swedish
A40087 Instructionmanual-Croatian
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52 A40111-A
A40099 Instructionmanual-Greek
A40098 Instructionmanual-Turkish
A40081 Instructionmanual-Russian
A40088 Instructionmanual-Bulgarian
A40965 Instructionmanual-Estonian
A40090 Instructionmanual-Hebrew
A40966 Instructionmanual-Latvian
A40967 Instructionmanual-Lithuanian
A40968 Instructionmanual-Slovak
A40969 Instructionmanual-Irish
A40970 Instructionmanual-Maltese
A40100 Instructionmanual-Romanian
A40089 Instructionmanual-Arabic
A40085 Instructionmanual-Czech
A40096 Instructionmanual-Vietnamese
A40093 Instructionmanual-Taiwanese
A40091 Instructionmanual-Farsi
A40095 Instructionmanual-Thai
A40097 Instructionmanual-Indonesian
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53 A40111-A
UsermanualTheUsermanualdescribesallotherfunctionsoftheprinter,technicalspecificationsandpreventivemaintenance.
Part number Description
A40050 Usermanual-French
A40051 Usermanual-English
A40052 Usermanual-Spanish
A40053 Usermanual-German
A40054 Usermanual-Italian
A40055 Usermanual-Portuguese
A40056 Usermanual-Dutch
A40057 Usermanual-Brazilian
A40058 Usermanual-Chinese
A40059 Usermanual-Japanese
A40060 Usermanual-Korean
A40062 Usermanual-Swedish
NetworkinterfacemanualThismanualdescribestheuseoftheserial,parallelandEthernetinterfacesoftheprinter.
Part number Description
A40120 Networkinterfacemanual-French
A40121 Networkinterfacemanual-English
SparepartsandaccessoriescatalogThecatalogincludesallsparepartsandaccessoriesoftheprinter.
Part number Description
A40110 Catalog-Accessories-Spareparts-French
A40111 Catalog-Accessories-Spareparts-English
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Revision
55 A40111-A
9232 Catalog
Instructions update TherevisionAindexcorrespondstothefirsteditionofthismanual. Therevisionindexchangeswitheachupdate.
Date published Revision index documentation Software index
01/2011 A MI01.00
ForMarking&CodingEquipment.Photographsanddrawingsarenotbindingindetail.ThisdocumentwasoriginallywritteninFrench.TheFrenchtextofthisdocumentshallalonebeauthenticandshallprevailintheeventofadispute.Markem-Imajereservestherighttomodifythespecificationsofitsproductswithoutpriornotice.Anyreproduction,evenpartial,ofthisdocumentisprohibited.Translationoftheoriginalmanual:theoriginalmanual(inFrench)isavailableontheCD-ROMsuppliedwiththeprinter.
2011Markem-ImajeAllRightsReserved.Englishversion
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