a step towards securing our environment…

Processes all types of organic waste like

curry, roti, bread, egg-shells, chicken

bones, fish, fish bones, fruits, fruit peels,

vegetables, peels, left-overs of kitchen

waste or any other biodegradable waste is

converted into Organic Manure or

Compost.

Food Waste Recycling Machine

FEATURES

• Designed specifically on the principal of providing complete composting system in a single unit.

• In-built high RPM shredder, composting tank. humidity sensor, moisture control and air ventilation system.

• Fully automatic (option to upgrade for remote access), low power consumption and compact in size.

• SIEMENS sensor board operation on patented technology for automation.

• The temperature required for thermophilic digester is maintained by inbuilt heater.

• 85-90% volume reduction of waste is achieved with NO addition of any micro-organism.

• Besides being a silent machine, it also has NO odor, harmful gases or pathogens.

• Shredder, shaft, blades, composting tank and exterior panels made with high grade SS – 304 material to

make sure of maximum life of the machine.

• Internal mixing blades automatically stop when waste input door or compost removal door is opened.

• Automatic overload function (machine comes to a halt in case of overload), with provision for indicators

for power, heater, overload and power saving mode

Food Waste Recycling Machine

MODEL POWER

(during shredding)

POWER (during composting)

DIMENSIONS (LxHxB in Feet)

NG005 50-60Kgs 6.7 KW 2-3 KW 3.5 x 3.5 x 4.5

NG010 100-110Kgs 6.7 KW 2-3 KW 4 x 3.5 x 4.5

NG025 250-260Kgs 8.5 KW 3-4.5 KW 5.5 x 4.5 x 5

NG055 550-600Kgs 8.5 KW 3-4.5 KW 7 x 5.5 x 6

NG075 750-800Kgs 10-13 KW 5-8 KW 7 x 5 x 8

NG100 1000-1200Kgs 10-13 KW 5-8 KW 10.9 x 4.8 x 6.5

NG200 2000-2100Kgs 15-20 KW 6-10 KW 11 x 6 x 9

Product Range

Agriculture waste like Dry leafs, Wood, Grass, Dry Flowers can be converted into Biomass pellets which can

be used for multiple purposes. Biomass pellets have higher burning calorific value as compared to coal and

will be a future source of renewable energy for generating electricity.

FEATURES

▪ In-built high RPM shredder, composting tank. humidity sensor and moisture generating system.

▪ Fully automatic (option to upgrade for remote access), low power consumption and compact in size

▪ SIEMENS sensor board operating on patented technology for automation

▪ Besides achieving 85-90% volume reduction, it also has NO odor, harmful gases or pathogens.

▪ Shredder, shaft, blades, composting tank and exterior panels made with high grade SS – 304 material to

make sure of maximum life of the machine.

▪ Automatic overload function (machine comes to a halt in case of overload), with provision for indicators

for power, heater, overload and power saving mode

Horticulture Waste or Wood Recycling Machine

1. Biomass Pellets provide the best ratio between price and

quality, essentially giving more heat for a lower price.

2. They are used as smokeless Burning Fuel for furnace/boilers

(replacement of Petroleum Coke), Cooking Fuel and Fire

Place Heating.

3. Due to the low relative moisture content and a continued

process of dosing the pellets into boilers and furnaces, the

utilization rates exceed 90 %

4. Due to its high moisture retaining properties it can be used

with organic compost as well.

5. Further machinery and equipment can generate electricity

from Biomass Pellets after extracting methane from

controlled combustion and filtration processes.

Advantages of Biomass Pellets

Horticulture Waste or Wood Recycling Machine

PROCESS

▪ SHREDDING: The High RPM shredder is used for wood chipping and converting into saw dust by inputting materials of dry leaves, grass, dry flowers, twigs and wood logs from 10 to 50mm (upto 2 inches).

▪ MIXING (CHURNING) TANKS: Shredded Material is mixed and washed by maintaining perfect humidity and moisture content through automatic sensor based systems in the tanks.

▪ CONVEYORS: The mixed material is then passed through the Climate Controlled Conveyors to the pelleting unit for Biomass Pellets making.

▪ BIOMASS PELLETS MAKING: Final output is derived in the form of smokeless biofuel pellets, roughly the size of 6-10mm. These pellets have a high calorific value of 5.3 kWh/kg in comparison with wood which have a 5-10 % lower calorific value.

Shredding Mixing Tank Conveyor Pellets Making

Heavy Duty Shredder Shredded Rubber Waste

Vibrating Conveyors

Shredded Rubber Stripes & Powder

Tyre Recycling Plant (1000 kgs/hr)

PROCESS

Volume Reduction is achieved by shredding the tire into 12X12mm unsegregated Shredded rubber

Waste. This heavy duty Shredder has the capacity to shred 1000Kg/hr. Further processing

(optional) is done by segregation of rubber from the wire mess through the vibrator conveyors.

11Ft.(L) X 6Ft.(H) X 4Ft.(B)

PROCESS

SHREDDING: The High RPM shredder receives all the big/small

bones as well as hard/soft poultry and animal waste. This heavy

duty Shredder has the capacity to shred 500Kg/hr.

CONVEYORS: The shredded waste then goes below the two pillars of the big shredder and unto the conveyor belt

COMPOSTING: Conveyor top drops all the shredded waste into the 1000Kgs Compost Machine inlet at the top. In next 24 hours it’s converted into Compost

Poultry/Animal Waste Recycling Plant (1000 kgs/day)

Shredder: 11Ft.(L) X 6Ft.(H) X 4Ft.(B)Conveyor: 14Ft.(L) X 11Ft.(H) X 3Ft.(B)Composter: 10Ft.(L) X 6.5Ft.(H) X 6Ft.(B)

Paper Recycling MachineAll types of paper waste can be converted into paper bricks, paper plates, soft cardboard, egg crates, etc.

Process

▪ BOILING: At the recycling facility, the paper is separated by type and grade. It is then placed inside a big

vat called a ‘pulpier’ where it is chopped into pieces and then water is added.

▪ SCREENING: During this process, the pulp is put through screens to remove items such as plastic tape.

Larger pulp fibers are separated into smaller fibers, and any remaining bulk materials such as staples and

paper clips are removed.

▪ DEINKING: The industrial process of removing printing ink from paper fibers of recycled paper to make

deinked pulp. The key in the deinking process is the ability to detach ink from the fibers. This is achieved

by a combination of mechanical action and chemical means.

▪ Next, the pulp is refined, color-stripped, and bleached. It is then converted to paper sheets where are

wound into giant rolls and removed from the paper making machine.

Plastic Recycling MachineAll flexible plastic waste can be converted into reusable plastic products such as highly durable plastic chips

which can be used for making pot hole free roads.

Process

▪ Sorting: It is necessary that every plastic item is separated according to its make and type so that it can beprocessed accordingly in the shredding machine.

▪ Washing Once the sorting has been done, the plastic waste needs to be washed properly to removeimpurities such as labels and adhesives. This enhances the quality of the finished product.

▪ Shredding After washing, the plastic waste is loaded into different conveyer belts that run the wastethrough the different shredders. These shredders tear up the plastic into small pellets, preparing them forrecycling into other products.

▪ Identification and Classification of Plastic After shredding, a proper testing of the plastic pellets isconducted in order to ascertain their quality and class.

▪ Extruding This involves melting the shredded plastic so that it can be extruded into pellets, which are thenused for making different types of plastic product

Industrial kitchens (Hotels, Restaurants, Shopping Malls, Food Courts, Caterers, etc.)

Residential Welfare Societies (Housing Colony, Complexes & Row Villas)

Municipal Areas (wards, markets, parks, forests, beach, etc.)

Educational Institutes and Hospitals (Canteen, Hostel)

NGO’s associated with environment awareness

Banquet Halls and Outdoor Party Lawns

Large scale corporate cafeterias

Food processing companies

Religious Institutions

Naval-Military base

Slaughterhouses

Factories

APPLICATIONS

Government

Hospitality

Institutions

We have a range of Waste Management Services that take great care to assessyour industry-specific needs and provide you with appropriate and efficientsolutions for the collection, removal and recycling of your waste.

WASTE

MANAGEMENT

Principles of Waste Management

The waste hierarchy refers to the 3 R’s - Reduce, Reuse and Recycle, which classify waste management

strategies according to their desirability in terms of waste minimisation. The waste hierarchy remains the

cornerstone of most waste minimisation strategies. The aim of the waste hierarchy is to extract the

maximum practical benefits from products and to generate the minimum amount of waste.

The waste hierarchy is represented as a pyramid because the basic

premise is to prevent the generation of waste. The next step or

preferred action is to reduce the generation of waste i.e. by re-use.

And lastly is to recycle which would include composting. Following this

step is material recovery and waste-to-energy.

Waste Management ServicesNanjgel Green takes great care to assess your industry-specific needs and provide you with appropriate and efficient

solutions for the collection, removal, and recycling of your waste.

Comprehensive waste management

Recycling services such as plastic, paper, and glass recycling

Garden and other organic waste disposal

Initiatives to reduce waste and increase recycling

Prevention of waste from becoming landfill

Overall minimization of environmental impact

Work with you to formulate a formal waste minimisation plan

Provide relevant educational materials (stickers, posters, newsletters) to help your staff adopt new practices

Provide induction or education programmes to help train your staff

Waste Management ServicesNanjgel Green is committed to the environment by working with our clients to reduce their environmental impact.

We can offer the following to achieve this

www.nanjgelgreen.com

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