a roadmap for future architectures and services for manufacturing · a roadmap for future...
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A Roadmap for Future Architectures andServices for Manufacturing
Dr. Nicky AthanassopoulouDigital Technologies for Manufacturing Innovation: Embracing Industry 4.0
Nottingham, November 30th, 2015
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Road4FAME in a nutshell
Roadmapping and technology transferexperts and manufacturing IT experts
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Selected experts and representativesfrom industry and the FoFroadmapping ecosystem for:
Strategic advice Link to expertise Validation of project results Multiplicators for project results
Road4FAME in a nutshell
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MethodologyLiterature Review of over 30 public documents and roadmaps)
More than 30 expert consultations / interviews from Industry and academiaContent Review with 10 specialists from the Expert Panel
4 iterations of the roadmap architecture
119 Trends, Drivers and Needs identified57 Required Research and resources
4 Working Scenario descriptions
1st workshop with 15 experts to review, assess and prioritise the IT Capabilitiesrequired and Underpinnning Research
57 Required Research and resources shortlisted
2nd workshop with 18 experts to assess and prioritise Trends, Driversand Needs, generate the 1st roadmap and recommendations
58 Trends, Drivers and Needs6 Business Models
39 ICT Solutions57 Required Research and resources
3rd workshop with 45 experts generate the final roadmapand recommendations
4th workshop with 15 experts to assess relevantbusiness models and innovation recommendations
Methodology
1%
7%
14%
25%31%
6%4%
1%8% 3%
Participation per EU Country
Switzerland
Portugal
Spain
UK
Germany
Finland
Greece
Ireland
Italy
France
21%
20%59%
Participation per type of organisation
Universities
Research Centres
Industry
Short-Term2018
Medium-Term2021
Long-Term2025
Manufacturing NeedsManufacturing Needs
RecommendationsRecommendations
time
systems
Future vision•High volume “mass customization”;•High levels of automation;•Short reconfiguration cycles;•IT literate workers;•Context-relevant information supportedby decision support and self-learningsystems
Supply chain visibility and
decision assistance
Joint cognitive systems
making)
Joint cognitive systems
(machine learning/
complex decision
making)
Problem and context –
the users
Problem and context –
centric display of only
crucial information to
the users
Big data analysis and use
for quality control
Open data and system
integration platform
IT-OT convergence:
integrated architecture
PLM-MES-ERP
Customer and demandCustomer and demand
data gathering and
analysis
Engineering platform forEngineering platform for
design/ operations
continuum
Security protection
solutions for
collaborative networks
Product & service co-
design with customer
Flexible production
equipment and
interconnections
Reference Architectures /Open Architectures
Reference Architectures /Open Architectures
System and InformationIntegration ArchitecturesSystem and InformationIntegration Architectures
Data Capture, Storage andAnalysis
Data Capture, Storage andAnalysis
Data and InformationVisualisation
Data and InformationVisualisation
SecuritySecurity
ConfidentialityConfidentiality
Roadmap for ICT Architectures and Services in Manufacturing
Flexible manufacturingFlexible manufacturing
Supply-chain flexibility;
attain highest levels of
flexibility at the plant
level and the upstream
supply chain
Supply-chain flexibility;
attain highest levels of
flexibility at the plant
level and the upstream
supply chain
Cost reductions by
improvements in business
processes and in
particular production
processes
Cost reductions by
improvements in business
processes and in
particular production
processes
Monitoring and Decision
Making for Performance
Optimisation
Monitoring and Decision
Making for Performance
Optimisation
Integration of human
worker in manufacturing
process; Increasing hybrid
cross-over products/
embedded IT and
integrated services
Integration of human
worker in manufacturing
process; Increasing hybrid
cross-over products/
embedded IT and
integrated services
Flexible and AdaptableManufacturing
Flexible and AdaptableManufacturing
New AlgorithmsNew Algorithms
ModellingModelling
New or Improved low-cost,miniaturized smart sensorsNew or Improved low-cost,miniaturized smart sensors
CPPS - Cyber-PhysicalProduction Systems
CPPS - Cyber-PhysicalProduction Systems
:
Education in the field of CPS
Enablers: Interoperability & Standards, Establishing of Demonstrators, Incorporation of psychology into
ICT research, Applied, multidisciplinary research with large scale industrial collaboration, SupportingEducation in the field of CPS
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Top ICT Solutions
Flexible production equipment and interconnections
Supply chain visibility and decision assistance/ICT platform for advanced supply chain decision support
Problem and context-centric display of only crucial
information to the users
Security solutions for collaborative networks
Product and service co-design with customer
Open data and system integration platform for
unstructured data environment
Joint Cognitive Systems for decision support (machine
learning/ complex decision making)
Engineering Platform for design/operations continuum
Big data analysis and use for quality control
Customer and demand data gathering for analysis
IT-OT convergence: integrated architecture PLM-MES-ERP
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Recommendations –ICT Architectures/Services
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Reference Architectures / Open ArchitecturesMany projects have generated reference architectures. These couldbe transformed into open architectures, which can be eitherimplemented or further developed or adapted by other projects toimprove them further.
System and Information Integration ArchitecturesSystem and Information Integration Architectures are becomingincreasingly important due to the growing heterogeneity, amountof information and system components available and they need tobe developed to cope with this challenge.
Data Capture, Storage and AnalysisTechnology to capture, store and analyze data is advancing from atechnical standpoint, but specifically from a methodical and legalside further developments are needed to enable efficient sensibledata and information handling, enabling business models andinnovation, while protecting individuals and companies.
Recommendations –ICT Architectures/Services
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Data and Information VisualisationVisualisation techniques and specifically context-aware responsivevisualization of data which is a major pre-condition for efficientdecision support systems. Human-centric adaptive interfaces andcontext-centric display of only crucial information to enhanceusability.
SecurityResearch in security strategy, protocols and tools for companiesand standards to protect the networked and distributedmanufacturing systems would be necessary to ensure balancebetween security cost and benefits to an organization.
ConfidentialityConfidentiality and know-how protection throughout the networkof increasingly larger interconnected networks is essential.Therefore technological evolution of authorization, authenticationand encryption mechanisms, as well as the establishment of trustamong network participants, to cope with this scenario isrecommended.
Recommendations - ICT Infrastructures
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Flexible and Adaptable ManufacturingSelf-adapting, resilient and reconfigurable manufacturingenvironments need to be facilitated by standardization of intra-and inter-machine communication. Wireless technologies, contextawareness, human-interaction and self-learning (e.g. forproduction configuration) mechanisms, etc. can significantlycontribute to efficiency improvements of the (re-) configuration,ramp-up, and optimisation of manufacturing environments.
New or Improved low-cost, miniaturized smart sensorsSensors need to become cheaper, smarter, smaller and moreenergy efficient, to enable new applications that until now werenot possible or viable enough due to technological and economicrestraints.
CPPS - Cyber-Physical Production SystemsCP(P)S concepts need to be further evaluated and implemented.Certain standards such as self-description, integration/interface,intercommunication and orchestration need to be developed foron platform and system level.
Recommendations –Other Technologies
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New AlgorithmsThe development of easy to use algorithms for analysis, and realtime prediction needs to both address various manufacturingenterprises and also be time and resource efficient and costeffective, especially for SMEs. It also has to incorporate knowledgefrom other domains, where necessary. Furthermore, thealgorithms should be able to be executed in a distributed mannerto ensure their applicability in manufacturing environments.
ModellingThe development of smarter and better information and domainmodels can provide not only design details but also greaterpredictive capacity in order to reduce physical prototyping needsor construction of pilot plants. Simulations, virtual reality, tacitknowledge modelling and User eXperience (UX) of mathematicalmodelling potentially supports problem solving, decision supportand rapid prototyping.
Enablers
Interoperability and Standards
Establishment of Demonstrators
Incorporation of psychology into ICT research
Applied, multidisciplinary research with large scaleindustrial collaboration
Supporting Education in the field of CPS
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