a-lign technical manual

46
Nail-free Boardface High Moisture Protection Fast Install & Less Waste Primed & Undercoated Superior Face Finish System Solution From Renewable Wood NZBC Compliant BRANZ Appraised A-lign Technical Manual Concealed Fix – Bevelback Weatherboard claymark.co.nz Appraisal No [ ] Appraisal No [ ] . 751 2017

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Nail-free Boardface

High Moisture Protection

Fast Install & Less Waste

Primed & Undercoated

Superior Face Finish

System Solution

From Renewable Wood

NZBC Compliant

BRANZ Appraised

A-lign Technical ManualConcealed Fix – Bevelback Weatherboard

claymark.co.nz

Appraisal No [ ]Appraisal No [ ]. 751 2017

* NZ Patent Nos. 549708 & 575988 NZ Patent Application No. 592576

Renewable natural pineThe NZ radiata pine used in the A-lign Concealed Fix timber cladding system solution is from renewable and sustainable plantation resources.

It is a remarkably versatile timber renowned for exceptional machining properties, durability and lightness.

Once finger-jointed they form products that exceed the pine’s original physical and structural characteristics by over 400%.

This makes it a brilliant natural ‘environmentally friendly’ construction choice over alternative building materials made from non-renewable fossil fuels.

Branz Impact Test Impact resistance is a key criteria for cladding materials being used in the construction of schools and similar light commercial buildings not exceeding 10 metres in height. To meet regulatory and specifier requirements, A-lign Concealed Fix timber weatherboard (18mm thick) were subjected to hard body high impact resistance tests performed by BRANZ. High density fibre cement weatherboard (16mm thick) were also included in these tests. A-lign Concealed Fix timber weatherboard performed significantly better than the fibre cement weatherboard and, although the level of damage caused to both was small, the fibre cement weatherboard had a greater depth of ball indentation.

Independently assessedA BRANZ Appraisal is a comprehensive independent assessment of building products and systems for fitness for purpose and Building Code compliance.

The A-lign Concealed Fix timber cladding system solution has been vigorously assessed from manufacturing processes, through to fitness for purpose, durability, weather-tightness performance and structural capability over a drained and vented cavity.

A-lign® by Claymark aligns

natural sustainable timber to modern design needs – combining striking good looks with guaranteed high performance.

Appraisal No [ ]Appraisal No [ ]. 751 2017

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A-LIGN COMPONENTS 2

A-LIGN NAILING SCHEDULE 3

INTRODUCTION 4

SPECIFICATIONS FOR EXTERIOR CLADDING 5

1.0 Before application of the cladding 5

2.0 A-lign bevelback weatherboard 52.1 A-lign bevelback weatherboard sizes 52.2 A-lign timber accessories 52.3 Accessories by Quickflash 5

3.0 Detailing 5

4.0 A-lign on site 54.1 Storage 54.2 Handling 5

5.0 Wall underlays 65.1 Non-rigid underlays 65.2 Rigid underlay installation 65.3 Building wrap installation 65.4 Synthetic wall wrap installation 7

6.0 Flashings 76.1 Supply 76.2 Materials 76.3 Fabrication and installation 7

7.0 Sealants 77.1 Materials 7

8.0 Air Seals 78.1 Materials 88.2 Installation 8

9.0 Drained and vented cavities 89.1 Design 89.2 Materials 89.3 Fixing A-lign battens 89.4 Cavity closure 9

10.0 Fixing A-lign bevelback weatherboard 910.1 Fixings 910.2 Fixing method 910.3 Setting out 910.4 Fixing procedure for bevelback weatherboard 910.5 Joining weatherboard 910.6 External box corners 1010.7 External mitred corners 1010.8 Internal corners 10

11.0 Window and door openings 1011.1 Aluminium windows 1011.2 Timber windows 1011.3 Flashings 1011.4 A-lign facings 1111.5 Air seals 11

12.0 Painting A-lign 1112.1 Materials 1112.2 Painting 11

13.0 General information 1113.1 Handling 1113.2 Installation 1113.3 Finishing 1113.4 Moisture 1113.5 Heat generating colours 12

14.0 Building maintenance 1214.1 New construction 1214.2 Regular washing 1214.3 Maintenance painting 12

A-LIGN WARRANTY 13

DRAWINGS DIRECTORY 14

SET OUT GUIDES 16

CAD DRAWINGS – cavity fixed 17 – 41

CLAYMARK – WARRANTY 42

Contents

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H3.1 – Primed and Undercoated

Components

A-lign Concealed Fix components Item # Size Length Profile

A-lign Concealed Fix Bevelback Weatherboard 04922 142 x 18mm 6.1 m

A-lign Concealed Fix Bevelback Weatherboard 04937 142 x 18mm 7.2 m

A-lign Concealed Fix Bevelback Weatherboard 04925 187 x 18mm 6.1 m

A-lign Concealed Fix Bevelback Weatherboard 04940 187 x 18mm 7.2 m

A-lign Concealed Fix Structural Cavity Batten (for 142 x 18) 04927 45 x 33mm 5.4 m

A-lign Concealed Fix Structural Cavity Batten (for 187 x 18) 04929 45 x 33mm 5.4 m

A-lign Concealed Fix 14mm Flashing Batten 04934 45 x 14mm 5.4 m

A-lign 142 Bevelback Pre-cut Scriber (for 142 x 18) 04568 36 x 18mm 5.4 m

A-lign 142 B-back Transition Scriber (for 142 x 18) 04701 42 x 36mm 5.4 m

A-lign 142 B-back Transition Scriber (for 142 x 18) 04702 66 x 18mm 5.4 m

A-lign 187 Bevelback Pre-cut Scriber (for 187 x 18) 04570 36 x 18mm 5.4 m

A-lign 187 B-back Transition Scriber (for 187 x 18) 04703 42 x 36mm 5.4 m

A-lign 187 B-back Transition Scriber (for 187 x 18) 04704 66 x 18mm 5.4 m

A-lign 142 B-back Int. Scriber (for 142 x 18) 04598 36 x 36mm 5.4 m

A-lign 187 B-back Int. Scriber (for 187 x 18) 04600 36 x 36mm 5.4 m

A-lign Weatherhead and Sill Mould 04595 42 x 30mm 5.4 m

A-lign Eaves Mould 04576 42 x 18mm 5.4 m

A-lign Facing (grooved) 04573 42 x 18mm 5.4 m

A-lign Facing (double grooved) 04603 66 x 18mm 5.4 m

04606 90 x 18mm 5.4 m

04609 116 x 18mm 5.4 m

04612 138 x 18mm 5.4 m

04615 185 x 18mm 5.4 m

A-lign Pre-fabricated Box Corner 04592 102 x 102 x 18mm

5.4 m

A-lign Concealed Fix EPDM Lockstrip LS8 LS9.5

8mm dia 9.5mm dia

20 m roll / 100 m roll

EPDM Rubber 40 Shore hardness

A-lign Concealed Fix Base Mould 04932 30 x 17mm 5.4 m

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Nailing Schedule

EPDM Lockstrip8mm EPDM Lockstrip is suitable for use in NZS 3604 Building Wind Zones up to and including ‘High’ when studs are spaced at a maximum of 600mm centres.

For Wind Zones ‘Very High’, ‘Extra High’ and specific design wind zones up to 2.5kPa. 8mm EPDM Lockstrip is suitable provided studs are spaced at a maximum of 400mm centres.

9.5mm EPDM Lockstrip is suitable for use in NZS 3604 Building Wind Zones up to and including ‘Very High’ when studs are spaced at a maximum of 600mm centres.

For Wind Zones ‘Extra High’, and specific design wind zones up to 2.5kPa. 9.5mm EPDM Lockstrip is suitable provided studs are spaced at a maximum of 400mm centres.

Description profile Timber size (mm) Nail size Specification clause

A-lign Concealed Fix Bevelback Cavity Fixed Weatherboard

142 x 18 / 187 x 18 No nails required

A-lign Concealed Fix Structural Cavity Batten

45 x 33 60 x 2.80 hot dipped galv* or stainless steel ring shank jolt head hand driven

9.3

64 x 2.80 hot dipped galv* gun driven / 65 x 2.87 stainless steel ring shank gun driven

9.3

A-lign Concealed Fix Flashing Batten 45 x 14 50 x 2.80 hot dipped galv* jolt head

A-lign Bevelback Pre-cut Scriber 36 x 18 60 x 2.80 hot dipped galv* jolt head

10.6

A-lign Bevelback Internal Corner Scriber 36 x 36 60 x 2.80 hot dipped galv* jolt head

10.8

A-lign Weatherhead and Sill Mould 42 x 30 60 x 2.80 hot dipped galv* jolt head

A-lign Eaves Mould 42 x 18 60 x 2.80 hot dipped galv* jolt head

A-lign Grooved Facing All sizes 50 x 2.50 hot dipped galv* jolt head

11.4

A-lign Pre-fabricated Box Corner 102 x 102 50 x 2.50 hot dipped galv* jolt head

10.6

Quickflash Flashings All sections 30 x 2.50 hot dipped galv* flat head/clouts

2.3, 6.1 and 9.4

* Hot dip galvanising must meet the requirements of AS/NZS 4680:2006. In sea spray zones (refer to NZS 3604 paragraph 4.2.3) all fixings must be type 316 stainless steel.

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Intr

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Note: The CAD drawings in this Manual are current at the date of this Manual (July 2017). For any amendments or updates to these diagrams or drawings, please refer to our website: www.claymark.com/triptech/a-lign-concealed-fix-cad-details

Scope

The A-lign Concealed Fix timber cladding cavity system can be used for the cladding specification of light commercial and domestic buildings where the:• Building is within the scope of NZS 3604 timber

framed buildings and E2/AS1.• Building height does not exceed 10 metres.• Building is situated NZS 3604 Building Wind Zones

up to, and including ‘Extra High’.• Cladding solution uses the A-lign accessories and

Quickflash flashings given in this specification.• Building has an E2/AS1 risk score of 0-20.

These specifications:• Cover the installation of A-lign Concealed Fix

bevelback weatherboards as a complete cladding solution following the details given in this document and associated CAD files.

• Must be made specific to each building project by including only those clauses that apply and omitting those that do not apply.

• Are written as direct instructions to the contractor (it does not make use of the words ‘should’ or ‘shall’) and this format must be adhered to.

Note: The A-lign® Bevelback Weatherboard Cavity Cladding Solution can also be used as a wall cladding solution for buildings within the following scope:

• the scope limitations of NZS 3604 Clause 1.1.2; and,

• constructed with timber framing complying with the NZBC; and,

• up to 3 storeys with a maximum height from ground to highest pointernal of the roof of 10m; and,

• with floor plan area limited only by seismic and structural control joints; and,

• situated in specific design wind pressures up to a maximum design differential ultimate limit state (ULS) of 2.5 kPa.

Note: The success of the cladding solution is dependent on the stability and accuracy of the framing which must meet the minimum standards set by NZS 3604. Accurate face alignment of the profiled Concealed Fix structural cavity batten both in the horizontal and vertical planes is of critical importance.

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Specifications for exterior cladding

1.0 Before application of the claddingBefore beginning installation of the A-lign Concealed Fix timber cladding system solution ensure that:

• The framing complies with the requirements of NZS 3604 timber framed buildings.

• The framing is straight and within the tolerances allowed by Table 2.1 Tolerances of NZS 3604.

• The moisture content of the framing timber does not exceed 20%.

• Additional studs are included at internal corners.

• The wall underlay complies with the requirements of Table 23 E2/AS1 and is installed in accordance with Section 5.0-5.4 of this specification.

• Window and meter box openings are framed out to give a 7.5mm minimum clearance between the reveal or window frame and the trimmed opening (5mm minimum finished clearance when window installed).

2.0 A-lign Concealed Fix weatherboard2.1 Bevelback Concealed Fix weatherboard sizes

• 142 x 18mm• 187 x 18mmLengths 6.1m and 7.2m

2.2 A-lign timber accessories Note: A-lign accessories are finger-jointed, treated to H3.1 and primed and undercoated. The A-lign Concealed Fix structural cavity batten is treated but not painted.

• A-lign pre-fabricatedricated 102 x 102mm box corner in 5.4m lengths.

• A-lign pre-cut 36 x 18mm scriber with pencil edge in 5.4m lengths.

• A-lign pre-cut 36 x 36mm internal corner scriber pencil edge in 5.4m lengths.

• A-lign pre-cut 42 x 36mm and 66 x 18mm transition scribers with pencil edge in 5.4m lengths.

• A-lign facing boards – available in 42, 66, 90, 116, 138, 185 x 18mm thickness in 5.4m lengths.

• A-lign bevelback tilting fillets – 42mm wide in 5.4m lengths.

• A-lign Concealed Fix structural cavity batten – 45 x 33mm in 5.4m lengths.

• A-lign Concealed Fix flashing batten – 42 x 14mm in 5.4m lengths.

• A-lign soffit eaves mould – 42 x 18mm in 5.4m lengths.

• A-lign weatherhead and sill mould – 42 x 30mm in 5.4m lengths.

2.3 Accessories by Quickflash Use of Quickflash flashings are an integral part of the A-lign cladding system solution as defined in the CAD drawings. Select the flashings required.

Soakers are not part of the Quickflash range so should be purchased separately.

3.0 DetailingA-lign Concealed Fix bevelback weatherboard CAD details are contained in this document.

4.0 A-lign Concealed Fix on siteArrange for delivery of A-lign Concealed Fix timber weatherboards just prior to being required.

4.1 StorageNote: Correct storage of weatherboards on site is critical.

A-lign Concealed Fix weatherboards, Concealed Fix structural cavity battens and accessories have been machined to fine engineered tolerances from finger-jointed clear wood base material with an equilibrium moisture content of 11% plus or minus 2%. If A-lign Concealed Fix weatherboards, Concealed Fix structural cavity battens and accessories are exposed to moisture before installing, as wood is hygroscopic and primers do not prevent moisture uptake, some dimensional swelling will occur and the ease of the system installation will be impaired. Correct storage of the weatherboards, battens and accessories is critical for ease of installation.

4.2 HandlingDo not tip the weatherboards from a truck. Either use a mechanical lifting device or unload the weatherboards by hand.

Do not drag weatherboards across the ground.

Always carry individual weatherboards with their long section vertical, to avoid excessive bending.

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5.0 Wall underlays

Note: A wall underlay is any material placed on the framing and behind the cladding to act as a second line of weathering defence.

Note: The selected wall underlay must have a serviceable life of at least 50 years.

Wall underlays include flexible materials, such as Kraft based papers or synthetic underlays, and rigid sheathings such as plywood or fibre cement sheet.

Wall underlays suitable for use with the A-lign Concealed Fix timber cladding system solution are those meeting the requirements of Table 23 of E2/AS1.

5.1 Non-rigid underlaysNote: Specify the actual name/insert specific manufacturer/product of underlay you wish to have installed and select the specific installation instructions.

Non-rigid underlays are suitable for use in NZS 3604 Wind Zones up to, and including ‘Very High’, except attached garages. Refer to E2/AS1 – 5.2.

A wall underlay complying with the requirements of E2/AS1 Table 23 must be installed to the outer face of the wall framing.

Select one option from the following:

• Fire retardant Kraft paper (insert specific manufacturer/product).

• Heavyweight bitumen soaked Kraft paper (insert specific manufacturer/product).

• Absorbent synthetic wall underlay (insert specific manufacturer/product).

• Non-absorbent synthetic wall underlay (insert specific manufacturer/product).

For buildings with other than flush-stopped sheet internal linings or areas of unlined wall, the wall underlay must meet the air-tightness requirement of E2/AS1 Table 23.

Openings for windows, doors and meter boxes must have the opening trimmed with flexible flashing tape compatible with the wall underlay, as required by details in E2/AS1.

5.2 Rigid underlay installationNote: Specify the rigid sheathing material to be used. Proprietary systems shall be installed in accordance with the manufacturer’s instructions. Generic sheathing materials shall be installed in accordance with the instructions below.

Rigid Underlays are required in ‘Extra High’ Wind Zones and specific design wind pressures within the scope of this Manual.

Support all rigid sheet edges with framing.

Fix in accordance with the sheet manufacturer’s instructions.

Use hot-dip galvanised fixings, except in sea spray zones where stainless steel fixings must be used.

Tape all joints using barrier sealing tape as per manufacturer’s instructions.

Fix rigid sheathing in place with sufficient fixings to resist wind loading (the sheathing will be finally held in place by the cladding fixings).

Be overlaid with a flexible wall underlay in accordance with E2/AS1 Table 23.

Rigid underlays are also required to external walls of attached garages that are unlined. Refer to E2/AS1 – 5.2.

5.3 Building underlay installationNote: Select to suit the underlays.

Lay the Kraft-based building paper horizontally across the framing members with a minimum 150mm overlap at all joints.

Run material continuously around internal and external corners – do not join material at corners.

Install taut and ensure that there are no creases in the building paper.

Fix with clips or staples and tape in accordance with the building paper manufacturer’s instructions.

Turn wall underlay into the framing all round windows, doors and meter box openings and tape the ‘V’ cut corners and the full width of the sill trimmer with compatible flexible flashing tape.

Cover the wall from bottom to top plate.

Repair all holes or tears in the building paper before commencing cladding installation. Ensure the building paper has not been exposed to the weather for more than the time allowed by the underlay manufacturer.

For installation under Concealed Fix structural cavity battens, install vertical or horizontal strips of plastic tape at 300mm centres and staple to the framing to prevent bulging where Concealed Fix structural cavity batten spacing exceeds 450mm centres.

Specifications for exterior cladding

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5.4 Synthetic wall underlay installationLay the synthetic wall underlay horizontally across the framing members with a minimum 150mm overlap at sheet joints.

Run material continuously around internal and external corners – do not join material at corners.

Install taut and ensure that there are no creases in the underlay and use fixings that will resist tearing under wind loads.

Fix with clips or staples and tape in accordance with the synthetic underlay manufacturer’s instructions.

Turn underlay edges into the framing all round windows, doors and meter box openings and tape the ‘V’ cut corners and the full width of the sill trimmer with compatible flexible flashing tape.

Cover the wall from bottom to top plate.

Repair all holes or tears in the underlay before commencing cladding installation.

Ensure the synthetic underlay has not been exposed to the weather for more than the time allowed by the underlay manufacturer.

For installation under Concealed Fix structural cavity battens, install vertical or horizontal strips of plastic tape at 300mm centres stapled to the framing to prevent bulging where Concealed Fix structural cavity batten spacing exceeds 450mm centres.

6.0 Flashings

Note: Flashings as noted on the construction details must be provided and may be made from either sheet steel with a galvanized or zinc/aluminium alloy coating, aluminium, from stainless steel, or UPVC. They may be factory pre-finished if required. Refer to NZS3604 section 4 or E2/AS1 Table 20 for durability requirements.

6.1 SupplyFlashings for use with the A-lign Concealed Fix timber cladding system solution are those manufactured by Quickflash as detailed in the CAD drawings. Where the A-lign Concealed Fix cladding abuts a different cladding use flashings as shown in the A-lign Concealed Fix CAD details.

Aluminium window head flashings are the responsibility of the window supplier.

6.2 MaterialsNote: Select the appropriate material for the environment.

Select the flashing material from:

• 0.55 BMT galvanised sheet steel.• 0.55 BMT zinc/aluminium alloy coated.• 0.55 BMT galvanised sheet steel factory coated.• 0.55 BMT zinc/aluminium alloy coated

factory coated.• 316 grade stainless steel. • 0.9mm powder-coated aluminium for window

head flashings – window head flashing by window supplier.

• UPVC.

6.3 Fabrication and installationFlashings must be machine bent accurately to the detailed profile.

Where necessary, site-cut each flashing to suit each circumstance and form stop-ends where appropriate.

Fix flashings using compatible fixings and ensure that the building underlay is installed as shown in the A-lign Concealed Fix CAD details.

Isolate zinc/aluminium alloy coated steel, galvanised steel and uncoated aluminium flashings from timber treated with copper-based treatments with a layer of kraft paper roof underlay.

7.0 Sealants

Note: Sealants are used to assist with weathering at joints and laps. Sealants must not be relied on for primary weather protection.

7.1 MaterialsSealant suitable for use with the A-lign Concealed Fix timber cladding system solution is a (specify brand/manufacturer) sealant complying with E2/AS1 or a sealant covered by a valid BRANZ Appraisal used in accordance with the manufacturer’s instructions.

8.0 Air seals

Note: Air seals are an essential element of the air barrier component of the cladding solution. They complete the air barrier by sealing between the building underlay and the door and window reveals and meter boxes. The air seal is formed by applying sealant over a backing rod to which the sealant will not bond or by using self-expanding polyurethene foam over a backing rod.

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8.1 MaterialsBacking rod: Closed cell PEF rod of a diameter to suit the gap.

Air seal: Acrylic latex or modified silicon sealant complying with ISO 11600 used in accordance with the manufacturer’s instructions or low expansion self-expanding polyurethane foam in accordance with the requirements of E2/AS1.

8.2 InstallationInsert the backing rod into the gap between the window reveal/meterbox and the trim framing to the perimeter of the opening. Press in approximately 15mm.

Apply the sealant/expanding foam.

Trim off excess material.

9.0 Drained and vented cavities

Note: For designs following E2/AS1 a drained and vented cavity is required behind bevelback weatherboards when the weathertightness risk score for that building face exceeds 12.

The cavity is formed by fixing A-lign Concealed Fix structural cavity battens over the studs. A-lign Concealed Fix structural cavity battens are to be structurally fixed in accordance with BRANZ Bulletin 475. Vermin proofing, which allows draining and ventilation, must be fitted to the bottom of the cavity.

9.1 DesignThe cavity must be open to the exterior at the bottom of every second storey and across the tops of windows, doors and other penetrations such as meter boxes. Fit Quickflash cavity closures to prevent vermin entry.

9.2 MaterialsConcealed Fix structural cavity battens: A-lign Concealed Fix structural cavity battens – 45 x 33mm are treated to H3.1.

Flashing battens: The A-lign flashing battens are 45 x 14mm, treated to H3.1 and are designed to support internal and external corners and abutting cladding profile flashings so the folded edge of the flashing aligns with the adjacent Concealed Fix structural cavity batten and does not distort the weatherboard line.

Cavity closure: Zinc/aluminium alloy coated steel, aluminium or stainless steel supplied by Quickflash with a minimum ventilation area of 1000mm2 per lineal metre of wall.

9.3 Fixing Concealed Fix structural cavity battens Note: Refers to the fixing of A-lign Concealed Fix structural cavity battens, over wall underlay, to the wall studs. This allows the A-lign Concealed Fix bevelback weatherboard to be fixed directly to the Concealed Fix structural cavity batten.

Set out

• As the batten fixing determines the weatherboard set-out it is critical that the base set-out of the batten is perfectly level and achieves the minimum tolerances from the bottom plate or floor slab and the finished ground level as set out in A-lign Concealed Fix drawings Figure 6.01 or Figure 6.02.

• Window trim set out to ensure a full weatherboard at the head can also be calculated using the A-lign Concealed Fix Set-out guides in this Manual.

Fix batten as follows:• Over framing members.• With a gap between battens at corners and below

windows. Note that battens must be kept at least 100mm away from the line of the trimmed opening below windows.

• Where penetrations of the wall cladding (other than windows) are wider than the cavity batten spacing, allowance must be made for air flow between adjacent cavities by leaving a minimum 10mm gap between the bottom of the vertical cavity batten and the flashing to the opening.

• With no continuous horizontal battens below windows.

• Vertical battens continuous past the ends of head flashings.

• Fix A-lign Concealed Fix structural cavity battens over wall underlay to studs with 60 x 2.80 hot dipped galvanised or stainless steel ring shank jolt head hand driven. 64 x 2.80 hot dipped galvanised gun driven/65 x 2.87 stainless steel ring shank gun driven 330mm centres for 150 x 25mm weatherboards or 310mm centres for 200 x 25mm weatherboards. Stagger fixings 12mm either side of the batten centre line. The fixing length must be increased by the thickness of the rigid sheathing where one is used.

Specifications for exterior cladding

Cavity batten under window opening to be positioned at least 100mm inside line of opening

Cavity batten up side of window opening

100mm 100mm

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9.4 Cavity closure Fit continuous Quickflash cavity closure trim to the bottom of all cavities, including across the tops of openings to prevent vermin entry. Fix with 30 x 2.50mm galvanized flat head nails/clouts at 400mm centres.

10.0 Fixing A-lign Concealed Fix bevelback weatherboard

10.1 FixingsUnlike standard A-lign bevelback Weatherboards, no nails are used in fixing the A-lign Concealed Fix bevelback weatherboard system apart from fixing the last board at the eaves, soffit or gable end.

In these isolated positions the nail may need to penetrate the weatherboard and will require punching, spot priming, filling, sanding and re-priming of the area surrounding the nail. If eaves moulds are used then this is fixed through the eaves mould and the weatherboard.

10.2 Fixing methodFix each board on the A-lign Concealed Fix structural cavity batten by sliding the board up to the underside of the lock-grip. Engage it over the machined groove and slowly slide it down the Concealed Fix structural cavity batten until the wedge is engaged.

Do not use a hammer or percussion in this process as percussion can snap the lock-grip off.

Once the weatherboard is locked in position, install the A-lign Concealed Fix EPDM lockstrip by stretching it to reduce its diameter and install in the gap at the top of the weatherboard. Release and trim the EPDM 10mm out from the Concealed Fix structural cavity batten sides.

For long board lengths

Start fixing the board from the centre position and work outwards to the ends repeating the above process.

Shorter board lengths can be engaged over all lock-grips at the same time.

Repeat this process up the wall until the cladding is complete.

10.3 Setting outThe A-lign Concealed Fix structural cavity batten is the storey rod and once fixed in position accurately determines the weatherboard location and the 32mm minimum lap.

All scribers and interior corner moulds are accurately machined to match the Concealed Fix structural cavity battens weatherboard set out.

Remember timber even in its primed form is hygroscopic and will take on moisture and expand when it is exposed to the elements (rain or dampness).

Keeping the product dry at all times prior to installation ensures consistent measurement with minimum variation.

10.4 Fixing procedure for bevelback weatherboardsThe location of the bottom weatherboard is pre-determined by the batten position to achieve minimum clearances between the bottom plate and finished ground levels. Use a A-lign Concealed Fix bevelback weatherboard and a A-lign Concealed Fix base mould. Fix the A-lign Concealed Fix base mould in place.

Continue installing A-lign Concealed Fix weatherboards up the wall.

Cut the final board to fit to the eaves/soffit.

10.4 Fixing procedure for bevelback weatherboardsThe location of the bottom weatherboard is pre-determined by the batten position to achieve minimum clearances between the bottom plate and finished ground levels. Use a A-lign Concealed Fix bevelback weatherboard and a A-lign Concealed Fix base mould. Fix the A-lign Concealed Fix base mould in place.

Continue installing A-lign Concealed Fix weatherboards up the wall.

Cut the final board to fit to the eaves/soffit.

10.5 Joining weatherboardFix weatherboards in full wall lengths where possible.

Make joints where unavoidable over Concealed Fix structural cavity battens. Scarf the jointernal at 45˚ and use one fixing through the overlapping board.

Prime the cut-ends of scarf joints with End Seal aerosol primer, or with two coats of premium timber primer before fixing. Allow to dry between coats.

Cover the jointernal with a flat soaker.

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10.6 External box corners Fit A-lign pre-fabricatedricated 102 x 102 x 18mm external box corner with a minimum of 50mm cover over the weatherboards and fix with two, 50 x 2.50mm galvanised jolt head nails.

Locate the fixings where the box corner touches the weatherboard at:

• 440mm centres for 142mm weatherboards (4 laps).• 465mm centres for 187mm weatherboards (3 laps).Fit A-lign pre-cut 18mm scriber over the weatherboards, tight against the box corner and fix through pre-drilled holes with 60 x 2.80mm galvanised jolt head nails at 400mm centres.

10.7 External mitred corners Prime the cut-ends of scarf joints with End Seal aerosol primer, or with two coats of premium timber primer before fixing. Allow to dry between coats.

Install either (select one): • A 50 x 50mm Quickflash hemmed angle back

flashing as detailed directly over the Concealed Fix cavity battern.

• Soakers.Join the weatherboards with a tightly fitting 45˚ mitre joint.

10.8 Internal cornersInstall a 65 x 65mm (min 50mm cover) Quickflash hemmed angle back flashing over the Concealed Fix cavity batten.

Scribe and notch alternate weatherboards or use the A-lign pre-cut 36 x 36mm internal corner double scriber.

Prime the cut-ends of scarf joints with End Seal aerosol primer, or with two coats of premium timber primer before fixing. Allow to dry between coats.

11.0 Window and door openings

Note: The integrity of the junctions at the interface of the cladding and the window and door openings is a vital part of the weatherproofing system. Care must be taken to ensure that the work is carried out correctly and that all flashings, weatherings and air seals are in place.

Note: This specification applies to the use of aluminium windows and doors that are in accordance with E2/AS1 paragraph 9.1.10. Use of bi-fold, sliding or other non-hinged windows and doors and timber windows and doors must be submitted to the Building Consent Authority as an Alternative Solution to NZBC Clause E2/AS1.

11.1 Aluminium windows

Aluminium windows installed into a A-lign Con-cealed Fix timber cladding system solution must: • Comply with NZS 4211 for the relevant wind zone

or pressure.• Have a minimum 10mm flange covering the

weatherboard trim.• Incorporate scribers to the flange.• Include a sill tray under window mitres and

mullion junctions. Cavity fix requires window support bars for trim opening wider than 600mm. Refer to E2/AS1 – 9.1.10.5

• Have window trimmed openings constructed as shown in E2/AS1 with flexible flashing tapes and air seals.

• At the pointernal where Bevelback weatherboards overlap, the overall thickness of the two boards is a tight measurement of 32mm. When calculating jamb width, allow plus 34mm and 19mm for the cavity batten.

11.2 Timber windows Note: Timber windows within a weatherboard cladding are not covered by E2/AS1 and must be consented by a BCA as an Alternative Solution.

Timber windows installed into a A-lign Concealed Fix timber cladding system solution must:

• Have profiles in accordance with NZS 3610.• Incorporate facings and scribers.• Incorporate full width sill tray flashings. • Have window trimmed openings constructed

as shown in E2/AS1 with flexible flashing tapes and air seals.

11.3 FlashingsFlashing material and fabrication in accordance with section 6.0 of this specification.

Head flashings must have:

• 10mm stop-ends.• 15˚ cross fall.• 10mm min cover to the window flange.• 50mm min back upstand to give 35mm min

cladding cover.• Fit head flashings to all windows. Stop-ends to

finish at back of cladding. • Sill flashings must have:• 8mm min upstand.

Specifications for exterior cladding

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• A 5˚ cross fall.• 35mm cladding cover at front downturn.• 20mm stop-ends.

11.4 A-lign facingsFit A-lign grooved facings with a minimum of 50mm cover over the weatherboards and fix with two, 50 x 2.50mm hot dipped galvanised jolt head nails.

Locate the fixings above the lap of the weatherboard at:

• 440mm centres for 142mm weatherboards (4 laps).• 465mm centres for 187mm weatherboards (3 laps).Fit A-lign pre-cut 18mm scriber over the weatherboards, tight against the facing and fix through pre-drilled holes with 60 x 2.80mm hot dipped galvanised jolt head nails at centres as above.

11.5 Air seals On completion fit air seals around all window and door openings as specified.

12.0 Painting A-lign Concealed Fix

12.1 MaterialsA premium factory applied primer and undercoat has been applied in two separate coats. Site prime all bare timber surfaces and cut-ends with End Seal aerosol primer before fixing. Allow to dry between coats. Finishing coats: 100% premium acrylic house painternal (insert specific manufacturers product) as specified in Parts 7, 8, 9 and 10 of AS 3730.

12.2 Painting Note: Resin bleed may occur from timber in hot conditions or where painted in dark colours. Adherence to the above specification will help minimise the problem.

Note: Primers cannot withstand exposure to weather for extended periods.

Note: Using light colours lessens the chance of distortion by reducing solar heat build up in the weatherboards.

Carry out all painting work in accordance with the appropriate clauses of AS/NZS 2311 Guide to Painting of Buildings.

Finishing coats to be applied after installation of the exterior sheathing, joinery and trim.

Prior to applying finishing coats ensure no moisture related dimensional swelling is evident by measuring profiles against original profile sizes. If swelling is present, delay finish coating until the timber profiles have returned to their original machined sizes.

Fill all nail holes with an exterior grade filler, sand to a smooth surface and spot-prime filled areas and wherever the coating is damaged.

Apply two full coats of 100% premium acrylic house painternal with a gloss level of 10% and a Light Reflective Value of 45% or greater (ASTM C1549 or ASTM E903).

13.0 General information

13.1 HandlingStore the product where it is dry and kept off the ground using bearers. If stored outside use a secondary waterproof cover but allow for good air circulation. When handling, t ake care to avoid any damage to surfaces.

13.2 InstallationAvoid scratching or marking of the board during cutting and installation. Prime the cut-ends of scarf joints with End Seal aerosol primer, or with two coats of premium timber primer before fixing. Allow to dry between coats.

13.3 FinishingRemove all loose material, dirt etc. Spot prime exposed bare timber with selected premium timber primer, putty all nail holes, use a filler and sealants nominated as exterior type suitable for overcoating with 100% acrylic paint. Apply two coats of 100% premium acrylic house painternal as per instructions on the container.

13.4 MoistureTannin extracts (dark stains in the film) are a result of the board being allowed to get wet. This is neither a board nor painternal issue as it is a result of excessive moisture, which infiltrates the board through not following these guidelines. After installation of the board it is recommended that the painter be allowed to complete the finishing work as soon as practical. Refer to 12.2 Painting.

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13.5 Heat generating coloursDark colours absorb heat from the sun. Light colours reflect significantly more heat. Testing has shown that dark colours can generate temperatures in excess of 85°C in direct sunlight, whereas light colours under the same conditions can be as much as 35°C cooler. It is recommended that the chosen colour therefore has a Light Reflective Value greater than 45% (LRV of white is 95/100, LRV Black is 0).

14.0 Building maintenance

14.1 New constructionBuilding movement and settlement is inevitable. Painternal coatings are affected by this occurrence whether it be concrete or timber substrate. It is important to deal immediately with new issues that are as a result of substrate movement in the case of timber it is movement of the board. Make good these areas by priming and then touching up with the original, topcoat paint.

14.2 Regular washingExterior building surfaces benefit from being cleaned regularly. This is particularly important under eaves and overhangs. Mould, fungi and marine salts can have a detrimental effect on the painternal coating and the substrate if left. Arrange to lightly wash all surfaces at least annually. This is particularly important in a marine environment.

14.3 Maintenance paintingWhen required use a premium primer and undercoat, followed by the topcoat originally selected. In some circumstances where maintenance is delayed for many months it may be required to make good the repair area and then fully coat the whole section because of the change in the appearance of the coatings. Loss of gloss, colour change, etc. is normal for paint.

Mostly walls facing north will be subject to this requirement, particularly if maintenance is delayed.

It is however, beneficial for both the painternal film and the substrate to apply another coat. This maintenance should be viewed as a positive outcome for both the paint, the substrate and your investment in the home/building.

Building movement normally reduces over time. Experience has shown that areas that have been subject to maintenance in the main do not require further repairs providing the substrate is not subjected to continual movement.

As part of your maintenance, always check flashings, sealants and fastenings to ensure they do not permit the passage of water into the substrate. Left unchecked, water entry into the substrate can cause substantial damage which can become expensive to remedy.

Follow these instructions to ensure that your investment in A-lign Concealed Fix natural solid timber products will stand the test of time.

For more information on A-lign call the Helpline on:

0800 25 44 61 Monday to Friday 8am–5pm

For more technical information and downloadable CAD and 3-D drawings, visit:

claymark.co.nz

Specifications for exterior cladding

Note: The CAD drawings in this Manual are current at the date of this Manual (July 2017). For any amendments or updates to these diagrams or drawings, please refer to our website: www. claymark.com/triptech/a-lign-concealed-fix-cad-details

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WarrantyClaymark Limited (‘Claymark Ltd’) warrants for a period of 15 years from the date of purchase that it’s A-lign Concealed Fix cladding and A-lign Concealed Fix accessories (The ‘Products’), will be free from production defects, and subject to compliance with the conditions below, will be resistant to cracking, rotting, and damage from borer attacks to the extent set out in Claymark Ltd.’s product literature current at the time of installation.

The A-lign Concealed Fix Technical Manual sets out the approved and recommended methods for cladding installation. A copy of the A-lign Concealed Fix Technical Manual is available from Claymark Ltd, phone toll free on: 0800 25 44 61, Monday to Friday 8am–5pm.

Conditions of Warranty The warranty is strictly subject to the following conditions:

(a) The Products must be installed by a competent and qualified builder, strictly in accordance with the A-lign Concealed Fix Technical Manual current at the time of installation, utilising A-lign Concealed Fix components or products specified in the A-lign Concealed Fix Technical Manual. Where the A-lign Concealed Fix Technical Manual does not provide a suitable detail for installation of The Products then installation must be in accordance with best trade practice determined in consultation with the Territorial Authority and designer of the building works. Further, all other products, including coating and jointing systems, applied to or used in conjunction with The Products must be applied or installed strictly in accordance with the relevant manufacturer’s instructions and best trade practice.

(b) Claymark Ltd will not be liable under this warranty unless a written claim is notified to Claymark Ltd within 30 days of the defect becoming reasonably apparent.

(c) This warranty is for the benefit of the original owner of the building where the A-lign Concealed Fix cladding has been installed. This warranty is not transferable to subsequent owners of the building.

(d) The Products must be maintained strictly in accordance with the A-lign Concealed Fix Technical Manual. Further, all other products, including coating and jointing systems, applied to or used in conjunction with The Products must be maintained strictly in accordance with the relevant manufacturer’s instructions and best trade practice.

(e) The building works in which The Product has been incorporated must be designed and constructed in strict compliance with all relevant provisions of the current New Zealand Building Code (‘NZBC’), regulations and standards, and the Building Consent relating to the building works.

(f) The customer’s sole remedy under this warranty is (at Claymark Ltd’s option) that Claymark Ltd will either supply replacement Products, rectify the affected Products or pay for the cost of the replacement or rectification of the affected Products.

(g) Claymark Ltd will not be liable for any losses or damages (whether direct or indirect) including property damage, personal injury, consequential loss, economic loss or loss of profits, arising in contract or negligence or howsoever arising. Without limiting the foregoing, Claymark Ltd will not be liable for any claims, damages or defects arising from or in any way attributable to poor workmanship, poor design or detailing, settlement or structural movement and/or movement of materials to which The Products are attached, incorrect design of the structure, acts of God including but not limited to earthquakes, cyclones, floods or other severe weather conditions or unusual climatic conditions, efflorescence or performance of paint/coatings applied to The Products, normal wear and tear, growth of mould, mildew, fungi, bacteria, or any organism on the surface of any Products (whether on the exposed or unexposed surfaces).

(h) All warranties, conditions, liabilities and obligations other than those specified in this warranty are excluded to the fullest extent permitted by law. This warranty does not exclude or modify any legal rights a customer may have under the Consumer Guarantees Act 1993. Unless otherwise specified in writing at the time of sale, Claymark Ltd assumes no liability for The Products being fit for any particular purpose under the Building Act 2004, other legislation or at common law.

(i) If any remedial work undertaken under this warranty involves re-coating of The Products, the customer acknowledges and agrees that there may be slight colour differences between the original and replacement Products due to the effects of weathering and variations in materials over time.

A-lign Warranty

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Drawings Directory

Set out guides 16

Concealed Fix cavity fixed bevelback drawings CAD

Figure 6.01 base of wall – concrete floor 18Figure 6.02 base of wall – timber floor 18Figure 6.03 eaves – angled soffit 19Figure 6.04 eaves – flat soffit 19Figure 6.05 eaves – no soffit 20Figure 6.06 parapet – cap 20Figure 6.07 external corner – pre-fabricated box 21Figure 6.08 external corner – mitred 21Figure 6.09 internal corner – pre-cut scriber 22Figure 6.10 internal corner – scribed 22Figure 6.11 aluminium window – head 23Figure 6.11a window head facing (option A) 24Figure 6.11b window head facing (option B) 25Figure 6.12 aluminium window – jamb/with facing 26Figure 6.13 aluminium window – sill 26Figure 6.14 timber window – head 27Figure 6.15 timber window – jamb 28Figure 6.16 timber window – sill 28Figure 6.17 meter box 29Figure 6.18 external corner –

pre-fabricated box – stucco 29Figure 6.19 internal corner – pre-cut scriber – stucco 30Figure 6.20 above stucco 30

CAD

Figure 6.21 external corner – pre-fabricated box – profiled metal 31

Figure 6.22 internal corner – pre-cut scriber – profiled metal 31

Figure 6.23 above profiled metal 32Figure 6.24 below profiled metal 32Figure 6.25 abutting profiled metal 33Figure 6.26 external corner – masonry veneer 33Figure 6.27 internal corner – masonry veneer 34Figure 6.28 above masonry veneer 34Figure 6.29 abutting masonry veneer 35Figure 6.30 pipe penetration 35Figure 6.31 above waterproof deck 36Figure 6.32 reverse raked soffit 36Figure 6.33 apron flashing 37Figure 6.34 apron flashing – stop end 37Figure 6.35 parapet – balustrade – wall junction 38Figure 6.36 parapet – balustrade – saddle flashing 38Figure 6.37 parapet – balustrade – saddle install 39Figure 6.38 horizontal cavity jointernal 39Figure 6.39 interior corner – 135 degrees – scribed 40Figure 6.40 interior corner – 135 degrees – flashed 40Figure 6.41 exterior corner – 135 degrees – mitred 41

Please note: All drawings are available as downloadable files from our website:

claymark.co.nz

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A-lign Concealed Fix 187 Bevelback weatherboard

A-lign Concealed Fix 142 Bevelback weatherboard

Dimensions within brackets are rounded to millimetres. A-lign Concealed Fix weatherboard to finish min 50 mm below floor level (and 175 mm above finished ground level or 100 mm above paving)

Set out Guide

Concrete floor slab

A-lign® Concealed Fix 142bevelback

weatherboard

Wall

Base mould

0 [0.00]

113 [112.51]

224 [223.98]

335 [335.44]

447 [446.90]

558 [558.36]

670 [669.83]

781 [781.29]

893 [892.75]

1004 [1004.22]

1116 [1115.68]

1227 [1227.14]

1339 [1338.61]

1450 [1450.07]

1562 [1561.53]

1673 [1672.99]

1784 [1784.46]

1896 [1895.92]

2007 [2007.38]

2119 [2118.85]

2230 [2230.31]

2342 [2341.77]

2453 [2453.24]

2565 [2564.70]

2676 [2676.16]

2788 [2787.62]

2899 [2899.09]

3011 [3010.55]

3122 [3122.01]

3233 [3233.48]

3345 [3344.94]

3456 [3456.40]

3568 [3567.87]

3679 [3679.33]

50m

m

A-lign® Concealed Fix 187bevelback

weatherboard

Wall

Concrete floor slab

Base mould

50m

m

0 [0.00]

157 [156.79]

313 [312.83]

469 [468.87]

625 [624.92]

781 [780.96]

937 [937.00]

1093 [1093.04]

1249 [1249.08]

1405 [1405.12]

1561 [1561.17]

1717 [1717.21]

1873 [1873.25]

2029 [2029.29]

2185 [2185.33]

2341 [2341.37]

2497 [2497.42]

2653 [2653.46]

2809 [2809.50]

2966 [2965.54]

3122 [3121.58]

3278 [3277.62]

3434 [3433.67]

3590 [3589.71]

187

18

155 coverM

in lap 32

110 cover

142

18

Min lap 32

All Dimensions are to be site checkedbefore construction and installation

Jenkin A-lign® Details

July 17

Issued

Concealed Fix Bevelback weatherboard

bevel_setout_cf

20 July 2017Scale at A4, 1:20 1:2

Set-out Guides Version: 1.5

Note· Dimensions within brackets are rounded to millimetres· A-lign® Concealed Fix weatherboard to finish min 50 mm below floor level (and 175 mm above finished ground

level or 100 mm above paving)

A-lign® Concealed Fix 142bevelback weatherboard

A-lign® Concealed Fix 187bevelback weatherboard

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CA

D d

raw

ing

s –

cavi

ty fi

xed

Note: The CAD drawings in this Manual are current at the date of this Manual (July 2017). For any amendments or updates to these diagrams or drawings, please refer to our website: www. claymark.com/triptech/a-lign-concealed-fix-cad-details

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A-lign® Concealed Fix bevelbackweatherboard

DPC

Wall underlayWall plate to overhang slab edge by6mm min - optional

A-lign® Concealed Fix weatherboard- weatherboard to finish 50mm minbelow floor level (and 175mm abovefinished ground level or 100mmabove paving)

Concrete floor slab 15m

mdr

ip e

dge

Quickflash Code 06 cavity closer

A-lign® Concealed Fix bevelbackweatherboard

225mm from slab surface to naturalground (150mm to paving)

A-lign® Concealed Fix cavitybatten

Internal liningEPDM Lockstrip

A-lign® Concealed Fix base mould

All Dimensions are tobe site checkedbefore constructionand installation

Claymark Align® Concealed Fix Details

Concealed Fix bevelback weatherboard - cavity - base of wall - concrete floor

fig6-01_cv_b_wal_con_flr.dwg 19 July 2017Scale at A4 1:5

Version 2.0

Fig 6-01

A-lign® Concealed Fix bevelbackweatherboard

Wall underlay

Wall plate to overhang slab edge by6mm min - optional

Weatherboard to finish 50mm minbelow floor level (and 175mm abovefinished ground level or 100mmabove paving)

DPC

Foundation wall

Quickflash cavity closure with 15mmdrip edge to weatherboard

A-lign® Concealed Fix cavitybatten

A-lign® Concealed Fix bevelbackweatherboard

EPDM Lockstrip

A-lign® Concealed Fix base mould

All Dimensions are tobe site checkedbefore constructionand installation

Claymark Align® Concealed Fix Details

Concealed Fix bevelback weatherboard - cavity - base of wall - timber floor

fig6-02_cv_b_wal_tim_flr.dwg 19 July 2017Scale at A4 1:5

Version 2.0

Fig 6-02

Figure 6.01 Cavity fixed – base of wall – concrete floor

Figure 6.02 Cavity fixed – base of wall – timber floor

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A-lign® Concealed Fix bevelbackweatherboard

Internal lining

A-lign® 42 x 18mm eaves mouldwith weathergroove - fit tight tosoffit lining

Wall underlay

A-lign® Concealed Fixcavity batten

Soffit lining

Roof cladding andunderlay to designersspecification

Continuous horizontalbatten to close off cavity

from roof space

Recommended eaves widths:>100mm for l and m wind zones>450mm for h wind zones>600mm for vh wind zones and above

EPDM Lockstrip

All Dimensions are tobe site checkedbefore constructionand installation

Claymark Align® Concealed Fix Details

Concealed Fix bevelback weatherboard - cavity - eaves - angled soffit

fig6-03_cv_eav_ang_sof.dwg 19 July 2017Scale at A4 1:5

Version 2.0

Fig 6-03

A-lign® Concealed Fix bevelbackweatherboard

Wall underlay A-lign® 42 x 18mm eaves mouldwith weathergroove - fit tight tosoffit lining

Soffit lining

Internal lining

Soffit bearer

A-lign® Concealed Fix cavitybatten - close off top of cavity

from soffit space

Roof cladding and underlayto designers specification

All Dimensions are tobe site checkedbefore constructionand installation

Claymark Align® Concealed Fix Details

Concealed Fix bevelback weatherboard - cavity - eaves - flat soffit

fig6-04_cv_eav_flt_sof.dwg 19 July 2017Scale at A4 1:5

Version 2.0

Fig 6-04

Figure 6.03 Cavity fixed – eaves – angled soffit

Figure 6.04 Cavity fixed – eaves – flat soffit

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Figure 6.05 Cavity fixed – eaves – no soffit

EPDM Lockstrip

Eaves flashing in high windzones and above and whereroof pitch less than 10°flashing by roofer

A-lign® Concealed Fix bevelbackweatherboard

A-lign® facing (fascia) of width to suitspouting brackets and falls

Spouting

Ensure that weatherboardprojects above top of fascia

Min. overhang of roofing beyondfascia

Roofing underlay draining intospouting

Internal lining

A-lign® tilting fillet

50mm

Solid blocking

A-lign® Concealed Fixcavity batten

Ensure thatweatherboardprojects above topof fascia

Wall underlay

All Dimensions are tobe site checkedbefore constructionand installation

Claymark Align® Concealed Fix Details

Concealed Fix bevelback weatherboard - cavity - eaves - no soffit

fig6-05_cv_eav_no_sof.dwg 19 July 2017Scale at A4 1:5

Version 2.0

Fig 6-05

Figure 6.06 Cavity fixed – parapet – cap

Note: Install flexible flashing tape and saddle flashing at junction with full height wall

Wall underlay continuousover top of wall frame

Isolating layer

Birds beak drip edge (seeleft hand downturn forout-turn drip edge)

H3.1 treated packing to suit -isolated from metal flashing

Metal cap flashing with 5° minfall, fix through downturn

supplied by roofingmanufacturer

Out-turn to flashing toform drip (see right side

for birds beak option)

A-lign® Concealed Fixbevelback weatherboard

A-lign® Concealed Fixcavity batten

A-lign® 42 x 18mm eavesmould

EPDM Lockstrip

Refer to E2/AS1Table 7

Refer to E2/AS1Table 7

All Dimensions are tobe site checkedbefore constructionand installation

Claymark Align® Concealed Fix Details

Concealed Fix bevelback weatherboard - cavity - parapet - cap

fig6-06_cv_parapet_cap.dwg 19 July 2017Scale at A4 1:5

Version 2.0

Fig 6-06

© Claymark Limited 21

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Figure 6.07 Cavity fixed – external corner – pre-fabricated box

A-lign® pre-cut 36 x 18mm scriber

A-lign® pre-cut36 x 18mm scriber

Wall underlay continuous aroundcorner

A-lign® Concealed Fix bevelbackweatherboard

10-12mm gap

A-lign® prefabricated box corner

50mm min cover to weatherboard

A-lign® Concealed Fix cavitybatten

All Dimensions are tobe site checkedbefore constructionand installation

Claymark Align® Concealed Fix Details

Concealed Fix bevelback weatherboard - cavity - external corner - prefab box

fig6-07_cv_ext_box_corner.dwg 19 July 2017Scale at A4 1:5

Version 2.0

Fig 6-07

Figure 6.08 Cavity fixed – external corner – mitred

Optional soaker (dashed) orbackflashing to mitre with tightmitred corner

A-lign® Concealed Fix bevelbackweatherboard

Wall underlay continuous aroundcorner

Quickflash Code 14 50 x 50mmQuickflash flashing with 10mmreturns to both edges, or soaker tofront face

A-lign® 14mm flashingbatten

A-lign® Concealed Fixcavity batten

All Dimensions are tobe site checkedbefore constructionand installation

Claymark Align® Concealed Fix Details

Concealed Fix bevelback weatherboard - cavity - external corner - mitred

fig6-08_cv_ext_corner_mitre.dwg 19 July 2017Scale at A4 1:5

Version 2.0

Fig 6-08

22 © Claymark Limited

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Figure 6.09 Cavity fixed – internal corner – pre-cut scriber

Wall underlay continuousaround cornerQuickflash Code 13 corner

back flashing - 50mm mincladding cover A-lign® Concealed Fix bevelback

weatherboard

A-lign® pre-cut36 x 36mm internal scriber

A-lign® Concealed Fix bevelbackweatherboard

A-lign® Concealed Fixcavity batten

A-lign® 14mm flashingbatten

All Dimensions are tobe site checkedbefore constructionand installation

Claymark Align® Concealed Fix Details

Concealed Fix bevelback weatherboard - cavity - internal corner - pre-cut scriber

fig6-09_cv_int_cnr_scriber.dwg 19 July 2017Scale at A4 1:5

Version 2.0

Fig 6-09

Figure 6.10 Cavity fixed – internal corner – scribed

A-lign® Concealed Fixbevelback weatherboardscribed to each other

Wall underlay continuous aroundcorner

Quickflash Code 13 cornerback flashing, 50mm claddingcover to flashing -ref NZBCE2/AS1 Table 7 for extra highwind zones

A-lign® Concealed Fix cavitybatten

A-lign® 14mm flashingbatten

All Dimensions are tobe site checkedbefore constructionand installation

Claymark Align® Concealed Fix Details

Concealed Fix bevelback weatherboard - cavity - internal corner - scribed

fig6-10_cv_int_corner_scribed.dwg 19 July 2017Scale at A4 1:5

Version 2.0

Fig 6-10

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Figure 6.11 Cavity fixed – aluminium window – head

A-lign® Concealed Fix bevelbackweatherboard, 50mm claddingcover to head flashing upstand,15mm drip edge to cavity closure,nail into batten if required

Quickflash 06 cavity closure

Wall underlay turned into framingreveal, flexible flashing tape atcornersEPDM Lockstrip

Head flashing by joinerymanufacturer with 15° slope and10mm stop-end to extend 20mmmin beyond outer edge of jamb,facing or scriber

Aluminium joinery profile

50mm min cladding cover toflashing upstand

Air seal over backing

Architrave or grooved liner

A-lign® Concealed Fix cavitybatten

Line of A-lign® pre-cut36 x 18mm scriber

A-lign® Concealed Fix basemould

Internal lining

7.5mm

Packing as required

5mm

min

10mm min cover

Wall underlay flap lapped overflashing

All Dimensions are tobe site checkedbefore constructionand installation

Claymark Align® Concealed Fix Details

Concealed Fix bevelback weatherboard - cavity - aluminium window - head

fig6-11_cv_alu_wind_head.dwg 19 July 2017Scale at A4 1:5

Version 2.0

Fig 6-11

24 © Claymark Limited

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Figure 6.11a Cavity fixed – window head facing (option A)

A-lign® Concealed Fix bevelbackweatherboard, 50mm claddingcover to head flashing upstand,15mm drip edge to cavity closure

Quickflash 06 cavity closure

Wall underlay turned into framingreveal, flexible flashing tape atcorners

Wall underlay flap lapped overflashing

Head flashing by joinerymanufacturer with 15° slope andstop end to extend 20mm minbeyond outer edge of aluminiumjamb profileAluminium joinery profile

50mm min cladding cover toflashing upstand

Air seal over backing rod

Architrave or grooved liner

A-lign® Concealed Fix cavitybatten

Line of A-lign® pre-cut36 x 18mm scriber to extend tounderside of weatherhead

A-lign® weatherhead with drip tobottom edge

Internal lining

7.5mm

Packing as required

5mm

min

10mm min cover

A-lign® grooved facingwidth to suit

EPDM Lockstrip

Elevation

20mm

Scriber

A-lign® weatherhead with drip tobottom edge

Head flashing by joinerymanufacturer with 15° slope and

stop end to extend 20mm minbeyond outer edge of aluminium

jamb profile

A-lign® grooved facing width to suit

20mm

All Dimensions are tobe site checkedbefore constructionand installation

Claymark Align® Concealed Fix Details

Concealed Fix bevelback weatherboard - cavity fixed - window head facing - option A

fig6-11a_cv_alu_wind_head.dwg 19 July 2017Scale at A4 1:5

Version 2.0

Fig 6-11a

Elevation

A-lign® Concealed Fix bevelbackweatherboard, 50mm claddingcover to head flashing upstand,15mm drip edge to cavity closure

Quickflash 06 cavity closure

Wall underlay turned into framingreveal, flexible flashing tape atcorners

Wall underlay flap lapped overflashing

Head flashing by joinerymanufacturer with 15° slope andstop end to extend 20mm minbeyond outer edge of aluminiumjamb profileAluminium joinery profile

50mm min cladding cover toflashing upstand

Air seal over backing rod

Architrave or grooved liner

A-lign® Concealed Fix cavitybatten

Line of A-lign® pre-cut36 x 18mm scriber to extend tounderside of weatherhead

A-lign® weatherhead with drip tobottom edge

Internal lining

7.5mm

Packing as required

5mm

min

10mm min cover

A-lign® grooved facingwidth to suit

EPDM Lockstrip

Elevation

20mm

Scriber

A-lign® weatherhead with drip tobottom edge

Head flashing by joinerymanufacturer with 15° slope and

stop end to extend 20mm minbeyond outer edge of aluminium

jamb profile

A-lign® grooved facing width to suit

20mm

All Dimensions are tobe site checkedbefore constructionand installation

Claymark Align® Concealed Fix Details

Concealed Fix bevelback weatherboard - cavity fixed - window head facing - option A

fig6-11a_cv_alu_wind_head.dwg 19 July 2017Scale at A4 1:5

Version 2.0

Fig 6-11a

© Claymark Limited 25

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A-lign® Concealed Fix bevelbackweatherboard, 50mm claddingcover to head flashing upstand,15mm drip edge to cavity closure

Quickflash 06 cavity closure

Wall underlay turned into framingreveal, flexible flashing tape atcornersWall underlay flap lapped overflashing

Head flashing by joinerymanufacturer with 15° slope andstop-end to extend to outer edge offacing

Aluminium joinery profile

50mm min cladding cover toflashing upstand

Air seal over backing rod

Architrave or grooved liner

A-lign® Concealed Fix cavitybatten

Line of A-lign® pre-cut36 x 18mm scriber to extend tounderside of weatherhead

A-lign® weatherhead with drip tobottom edge

Internal lining

7.5mm

Packing as required

5mm

min

10mm min cover

A-lign® grooved facingwidth to suit

EPDM Lockstrip

Elevation

Head flashing by joinery manufacturerwith 15° slope and stop-end to extend

to outer edge of facing

A-lign® weatherhead with drip tobottom edge

Scriber

20mm

All Dimensions are tobe site checkedbefore constructionand installation

Claymark Align® Concealed Fix Details

Concealed Fix bevelback weatherboard - cavity fixed - window head facing - option B

fig6-11b_cv_alu_wind_head.dwg 19 July 2017Scale at A4 1:5

Version 2.0

Fig 6-11bFigure 6.11b Cavity fixed – window head facing (option B)

A-lign® Concealed Fix bevelbackweatherboard, 50mm claddingcover to head flashing upstand,15mm drip edge to cavity closure

Quickflash 06 cavity closure

Wall underlay turned into framingreveal, flexible flashing tape atcornersWall underlay flap lapped overflashing

Head flashing by joinerymanufacturer with 15° slope andstop-end to extend to outer edge offacing

Aluminium joinery profile

50mm min cladding cover toflashing upstand

Air seal over backing rod

Architrave or grooved liner

A-lign® Concealed Fix cavitybatten

Line of A-lign® pre-cut36 x 18mm scriber to extend tounderside of weatherhead

A-lign® weatherhead with drip tobottom edge

Internal lining

7.5mm

Packing as required

5mm

min

10mm min cover

A-lign® grooved facingwidth to suit

EPDM Lockstrip

Elevation

Head flashing by joinery manufacturerwith 15° slope and stop-end to extend

to outer edge of facing

A-lign® weatherhead with drip tobottom edge

Scriber

20mm

All Dimensions are tobe site checkedbefore constructionand installation

Claymark Align® Concealed Fix Details

Concealed Fix bevelback weatherboard - cavity fixed - window head facing - option B

fig6-11b_cv_alu_wind_head.dwg 19 July 2017Scale at A4 1:5

Version 2.0

Fig 6-11b

Elevation

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Figure 6.12a Cavity fixed – aluminium window – jamb with facing

Internal lining

A-lign® pre-cut36 x 18mm scriberextending to underside ofwindow head facing

5mm gap to weatherboardoptional

10mm min flange cover toweatherboard

Aluminium joinery profile

Front edge of weatherheadLine of head flashing extendingto outer edge of jamb facings

Air seal over backing rod

Architrave or grooved liner

A-lign® Concealed Fix cavitybatten

7.5mm

A-lign® Concealed Fix bevelbackweatherboardWall underlay turned into

framing reveals and taped atcorners

Packing and window supportbrackets as required

A-lign® 90 x 18mm groovedfacing

All Dimensions are tobe site checkedbefore constructionand installation

Claymark Align® Concealed Fix Details

Concealed Fix bevelback weatherboard - cavity - aluminium window - jamb

fig6-12a_cv_alu_wind_jamb.dwg 19 July 2017Scale at A4 1:5

Version 2.0

Fig 6-12a

Figure 6.12 Cavity fixed – aluminium window – jamb

Internal lining

A-lign® pre-cut36 x 18mm scriberextending to underside ofwindow head facing

5mm gap to weatherboardoptional

10mm min flange cover toweatherboard

Aluminium joinery profile

Front edge of weatherhead

Line of head flashing extendingpast outer edge of jamb facingsand/or scribers by 20mm

Air seal over backing rod

Architrave or grooved liner

A-lign® Concealed Fix cavitybatten

7.5mm

A-lign® Concealed Fix bevelbackweatherboard

Wall underlay turned intoframing reveals and taped atcorners

Packing and window supportbrackets as required

All Dimensions are tobe site checkedbefore constructionand installation

Claymark Align® Concealed Fix Details

Concealed Fix bevelback weatherboard - cavity - aluminium window - jamb

fig6-12_cv_alu_wind_jamb.dwg 19 July 2017Scale at A4 1:5

Version 2.0

Fig 6-12

© Claymark Limited 27

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Figure 6.14 Cavity fixed – timber window – head

50m

mm

in

A-lign® Concealed Fix bevelbackweatherboard with 15mm dripedge to cavity closure

Packing and window supportbrackets as required

Wall underlay turnedinto framing revealswith flexible flashing

tape at corners

Wall underlay flap lapped overhead flashing

Optional A-lign® weatherhead fixedover weatherboard - shaped toshed water with drip to bottomedge and thicker than jambfacings by 6mm min

Head flashing by joinerymanufacturer with 15° slope and10mm stop-end to extend 20mmmin beyond outer edge of jamb,facing or scriber

A-lign® jamb facing fittedto underside of window

head

Air seal over backing rodArchitrave

Timber window head toNZS 3610

A-lign® Concealed Fix cavitybatten

Quickflash Code 06cavity closure

7.5mm

10mm min cover

A-lign® Concealed Fix basemould

Internal lining

5mm

min

EPDM Lockstrip

All Dimensions are tobe site checkedbefore constructionand installation

Claymark Align® Concealed Fix Details

Concealed Fix bevelback weatherboard - cavity - timber window - head

fig6-14_cv_tim_wind_head.dwg 19 July 2017Scale at A4 1:5

Version 2.0

Fig 6-14

Figure 6.13 Cavity fixed – aluminium window – sill

Aluminium joinery profile,flange to provide 10mm mincover to weatherboard

Internal liningA-lign® Concealed Fixbevelback weatherboard

Wall underlay turned intoframing reveals, flexibleflashing tape to sill trimmer,turn up 100mm at trimmingstud and 50mm onto face ofwrap

Air seal over backing rod

Architrave or grooved liner

Packing and windowsupport brackets as

required

A-lign® pre-cut 36 x 18mmscriber

A-lign® Concealed Fix cavitybatten

7.5 - 10mm

Wall underlay

Packing cut to suit

EPDM Lockstrip

Sill support

All Dimensions are tobe site checkedbefore constructionand installation

Claymark Align® Concealed Fix Details

Concealed Fix bevelback weatherboard - cavity - aluminium window - sill

fig6-13_cv_alu_wind_sill.dwg 19 July 2017Scale at A4 1:5

Version 2.0

Fig 6-13

28 © Claymark Limited

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Figure 6.15 Cavity fixed – timber window – jamb

A-lign® Concealed Fix bevelbackweatherboard

Internal lining

Wall underlay turned into framingreveal with flexible flashing tape atcorners

A-lign® pre-cut 36 x 18mm scriber

A-lign® 90 x 18mm groovedfacing

Line of optional A-lign® weatherheadover

Line of head flashing

Air seal over backing rod

Architrave

Timber jamb - profile toNZS 3610

A-lign® Concealed Fix cavitybatten

7.5mm

Wall underlay

Packing and window supportbrackets as required

All Dimensions are tobe site checkedbefore constructionand installation

Claymark Align® Concealed Fix Details

Concealed Fix bevelback weatherboard - cavity - timber window - jamb

fig6-15_cv_tim_wind_jamb.dwg 19 July 2017Scale at A4 1:5

Version 2.0

Fig 6-15

Figure 6.16 Cavity fixed – timber window – sill

Line of A-lign® facing

Sill to NZS 3610

Quickflash modified Code 42Timber sill flashing with 5°minimum slope and stop-end,lapped under jamb packer -35mm cover to weatherboard

A-lign® 90 x 18mm groovedfacing - cut to suit

Flexible flashing tape acrosssill trimmer and turned up100mm each end and 50mmonto face of wall underlay

Wall underlay turned intoframing reveals

A-lign® Concealed Fixbevelback weatherboard

Sill board

Timber trim

Continuous packing asair seal

Internal lining

Framing

A-lign® Concealed Fix cavitybatten EPDM Lockstrip

All Dimensions are tobe site checkedbefore constructionand installation

Claymark Align® Concealed Fix Details

Concealed Fix bevelback weatherboard - cavity - timber window - sill

fig6-16_cv_tim_wind_sill.dwg 19 July 2017Scale at A4 1:5

Version 2.0

Fig 6-16

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Figure 6.17 Cavity fixed – meter box

Note: Jamb detail similar to sill with angle to give cover to weatherboard with a A-lign® pre-cut36 x 18mm scriber

Wall underlay flap, lapped overhead flashing upstand

Optional A-lign® weatherhead fixedover sealant to weatherboard andextending 30mm beyond jambsections each sideForm head flashing with 15°

slope with 10mm stop-endextended to 20mm beyondscriber, 10mm min cover to

flange

5mm gap

5mm clearance

Meter box

Seal and rivet 30 x 30mm angle tometer box all round

Wall underlay turned intoframing reveal, flexible flashing

tape to trimmer and turn up100mm at ends

A-lign® Concealed Fix bevelbackweatherboard

A-lign® Concealed Fix cavitybatten

A-lign® Concealed Fix cavitybatten

50m

m

Quickflash code 06 cavityclosure with 15mm drip edge to

weatherboard

Airseal over backing rod

Airseal over backing rod

Wall underlay

Packing cut to suit

A-lign® Concealed Fix base mould

A-lign® pre-cut 36 x 18mm scriber

EPDM Lockstrip

All Dimensions are tobe site checkedbefore constructionand installation

Claymark Align® Concealed Fix Details

Concealed Fix bevelback weatherboard - cavity - meter box

fig6-17_cv_meter_box.dwg 19 July 2017Scale at A4 1:5

Version 2.0

Fig 6-17

Figure 6.18 Cavity fixed – external corner – pre-fabricated box – stucco

50mm mincover A-lign® prefabricated box corner to

give 50mm min cladding coverA-lign® pre-cut 36 x 18mm

scriber

A-lign® standard cavity batten

Stucco

Backing (non-rigid, or rigid with sliplayer)Wall underlay continuous aroundcorner

A-lign® Concealed Fixbevelback weatherboard

Note: Run wall underlay continuously around internal and external corners - do not joint material atcorners

A-lign® Concealed Fix cavitybatten

All Dimensions are tobe site checkedbefore constructionand installation

Claymark Align® Concealed Fix Details

Concealed Fix bevelback weatherboard - cavity - external corner - prefab box - stucco

fig6-18_cv_ext_box_crn_stuc.dwg 19 July 2017Scale at A4 1:5

Version 2.0

Fig 6-18

30 © Claymark Limited

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Figure 6.19 Cavity fixed – internal corner – pre-cut scriber – stucco

Wall underlay continuous aroundcorner

A-lign® standard cavitybatten

A-lign® Concealed Fix bevelbackweatherboard

Form gap to stucco with temporaryspacer and provide sealant jointwith backing rod

Stucco

Quickflash Code 40 offsetcorner back flashing - 50mm

min cladding cover

A-lign® 14mm flashing batten

A-lign® pre-cut 42 x 36mmtransition scriber

A-lign® Concealed Fix cavity battens

All Dimensions are tobe site checkedbefore constructionand installation

Claymark Align® Concealed Fix Details

Concealed Fix bevelback weatherboard - cavity - internal corner - pre-cut scriber - stucco

fig6-19_cv_int_crn_stuc.dwg 19 July 2017Scale at A4 1:5

Version 2.0

Fig 6-19

Figure 6.20 Cavity fixed – above stucco

A-lign® Concealed Fix bevelbackweatherboard

A-lign® standard cavitybatten

Flap of wall underlay lapped overflashing upstand

Flashing with 15° cross fall, 50mmcladding cover to upstand

5mm weatherboard clearance toflashing

Wall underlay

Stucco

Backing (non-rigid, or rigid with sliplayer)

35m

m

A-lign® Concealed Fix cavitybatten

Quickflash Code 06 cavityclosure with 15mm drip

edge to weatherboard

A-lign® Concealed Fix basemould

All Dimensions are tobe site checkedbefore constructionand installation

Claymark Align® Concealed Fix Details

Concealed Fix bevelback weatherboard - cavity - above stucco

fig6-20_cv_above_stuc.dwg 19 July 2017Scale at A4 1:5

Version 2.0

Fig 6-20

© Claymark Limited 31

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Figure 6.21 Cavity fixed – external corner – pre-fabricated box – profiled metal

A-lign® prefabricated box cornersized to give 50mm min claddingcover

A-lign® pre-cut 36 x18mm scriber 50mm min

coverMaintain 12mm min gap betweenend of cladding and flashing return

Back flashing with 50mm mincladding cover

Profiled foam sealing strip

Scriber cut to suit

Profiled metal cladding

Wall underlay continuous aroundcorner

A-lign® Concealed Fix cavitybatten

A-lign® Concealed Fixbevelback weatherboard

All Dimensions are tobe site checkedbefore constructionand installation

Claymark Align® Concealed Fix Details

Concealed Fix bevelback weatherboard - cavity - ext corner - pre-fab box - profiled metal

fig6-21_cv_ext_box_crn_p_met.dwg 19 July 2017Scale at A4 1:5

Version 2.0

Fig 6-21

Figure 6.22 Cavity fixed – internal corner – pre-cut scriber – profiled metal

Wall underlay continuousaround corner

Quickflash Code 40 offsetcorner back flashing -

50mm min cladding cover

A-lign® Concealed Fixbevelback weatherboard

A-lign® pre-cut42 x 36mm transition scriber

End-cap flashing to profiledmetal cladding by others

Profiled foam sealing strip

Profiled metal cladding

Sealant over backing rod

A-lign® standard cavitybatten

A-lign® 14mm flashingbatten

A-lign® Concealed Fix cavitybatten

Revised detail for weatherboard only

All Dimensions are tobe site checkedbefore constructionand installation

Claymark Align® Concealed Fix Details

Concealed Fix bevelback weatherboard - cavity - int corner - pre-cut scriber - prof metal

fig6-22_cv_int_crn_p_met.dwg 19 July 2017Scale at A4 1:5

Version 2.0

Fig 6-22

32 © Claymark Limited

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Figure 6.23 Cavity fixed – above profiled metal

A-lign® Concealed Fix bevelbackweatherboard

Internal lining

Flap of wall underlay lapped overflashing upstand, 50mm claddingcover -ref NZBC E2/AS1 Table 7 forextra high wind zones

Flashing with 15° cross fall

5mm weatherboard clearance toflashing

Flashing - 2 crests min cover bycladding supplier

Wall underlay Profiled metal cladding

A-lign® cavity batten

A-lign® Concealed Fix cavitybatten

Quickflash Code 06 cavityclosure with 15mm drip

edge to weatherboard

A-lign® Concealed Fix basemould

All Dimensions are tobe site checkedbefore constructionand installation

Claymark Align® Concealed Fix Details

Concealed Fix bevelback weatherboard - cavity - above profiled metal

fig6-23_cv_above_p_met.dwg 19 July 2017Scale at A4 1:5

Version 2.0

Fig 6-23

Figure 6.24 Cavity fixed – below profiled metal

Profiled metal cladding

Quickflash Code 06 cavityclosure with 15mm drip

edge to cladding

A-lign® cavity batten

Flap of wall underlay lapped overhead flashing upstand, 50mm mincladding cover

Flashing with 15° cross fall

5mm clearance to flashing

Wall underlay

A-lign® Concealed Fixbevelback weatherboard

A-lign® Concealed Fix cavitybatten

35m

m

Internal liningPacking to suit

EPDM Lockstrip

All Dimensions are tobe site checkedbefore constructionand installation

Claymark Align® Concealed Fix Details

Concealed Fix bevelback weatherboard - cavity - below profiled metal

fig6-24_cv_below_p_met.dwg 19 July 2017Scale at A4 1:5

Version 2.0

Fig 6-24

© Claymark Limited 33

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Figure 6.25 Cavity fixed – abutting profiled metal

Flashing to give 50mm mincladding cover

Profiled metal claddingScriber cut to suit

12mm gap between claddings

A-lign® 90 x 18mm groovedfacing

A-lign® pre-cut 36 x 18mm scriber

14mm flashing battenA-lign® Concealed Fixbevelback weatherboard

Wall underlay

Internal lining

Profiled foam sealing strip

Packing to suit

A-lign® Concealed Fix cavitybatten

Revised detail for weatherboard only

A-lign® 14mm flashingbatten

A-lign® cavity batten

All Dimensions are tobe site checkedbefore constructionand installation

Claymark Align® Concealed Fix Details

Concealed Fix bevelback weatherboard - cavity - abutting profiled metal

fig6-25_cv_abut_p_met.dwg 19 July 2017Scale at A4 1:5

Version 2.0

Fig 6-25

Figure 6.26 Cavity fixed – external corner – masonry veneer

A-lign® 90 x 18mm grooved facing,width to give 50mm min cover tocladdingA-lign® pre-cut

36 x 18mm scriber fittedtight to weatherboard

Sealant over backing rod

Masonry veneer

Masonry veneer cavity

A-lign® Concealed Fix bevelbackweatherboard

A-lign® Concealed Fixcavity batten

Wall underlay continuousaround corner

Keep ends of weatherboard20mm back from masonry

veneer (seal ends of boards)

40 - 75mm

All Dimensions are tobe site checkedbefore constructionand installation

Claymark Align® Concealed Fix Details

Concealed Fix bevelback weatherboard - cavity - external corner - masonry veneer

fig6-26_cv_ext_cnr_m_ven.dwg 19 July 2017Scale at A4 1:5

Version 2.0

Fig 6-26

34 © Claymark Limited

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Figure 6.27 Cavity fixed – internal corner – masonry veneer

Wall underlay continuousaround corner

40 - 75mm (50mm minrecommended)

30m

m

12mm

Maintain 6mm gapbetween flashing andweatherboard (seal endsof boards)

Quickflash modified Code03 metal flashing

A-lign® 14mm flashingbatten

A-lign® Concealed Fixbevelback weatherboard

A-lign® pre-cut66 x 18mm transition scriber

Masonry veneer

Masonry veneer cavity

A-lign® Concealed Fix cavitybatten

Keep weatherboard back12mm from masonry

All Dimensions are tobe site checkedbefore constructionand installation

Claymark Align® Concealed Fix Details

Concealed Fix bevelback weatherboard - cavity - internal corner - masonry veneer

fig6-27_cv_int_cnr_m_ven.dwg 19 July 2017Scale at A4 1:5

Version 2.0

Fig 6-27

Figure 6.28 Cavity fixed – above masonry veneer

Wall underlay flap lappedover flashing upstandA-lign® Concealed Fixbevelback weatherboard,50mm min cover to flashingupstand and 15mm drip edgeto cavity closure

Metal flashing, 15° cross fall and30mm cover to sill brick

Maintain 5mm gap

20mm gap

Wall underlay

Masonry veneer

A-lign® Concealed Fixcavity batten

Quickflash Code 06 cavityclosure

Internal lining

A-lign® Concealed Fix basemould

All Dimensions are tobe site checkedbefore constructionand installation

Claymark Align® Concealed Fix Details

Concealed Fix bevelback weatherboard - cavity - above masonry veneer

fig6-28_cv_above_m_ven.dwg 19 July 2017Scale at A4 1:5

Version 2.0

Fig 6-28

© Claymark Limited 35

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Figure 6.29 Cavity fixed – abutting masonry veneer

Masonry veneer

Maintain 6mm gap betweenends of weatherboard andflashing (seal ends ofweatherboard)

A-lign® pre-cut42 x 36mm transition scriber

Quickflash Code 03 metalflashing modified to suit,width to give 50mm mincladding cover

A-lign® Concealed Fixbevelback weatherboard

Wall underlay

A-lign® 14mm flashingbatten

40 - 75mm masonryveneer cavity (50mm

recommended)

A-lign® Concealed Fix cavitybatten

All Dimensions are tobe site checkedbefore constructionand installation

Claymark Align® Concealed Fix Details

Concealed Fix bevelback weatherboard - cavity - abutting masonry veneer

fig6-29_cv_abut_m_ven.dwg 19 July 2017Scale at A4 1:5

Version 2.0

Fig 6-29

Figure 6.30 Cavity fixed – pipe penetration

Timber fillet backing to suit, fixedover sealant to A-lign® weatherboard

Flexible flashing tape adheringaround pipe and onto wall underlay(100mm lap to underlay and 25mmto pipe)

Flange to protect sealant fromexposure to sunlight

Sealant with backing rod

A-lign® Concealed Fix bevelbackweatherboard

Wall underlay

A-lign® Concealed Fixcavity batten

Solid blocking aroundpipe penetration

Air seal all round

Air seal all round

A-lign® Concealed Fixcavity batten

Pipe with 5° slope - where possible,provide outwards fall to pipework forwater run-off

Wall underlay

EPDM Lockstrip

All Dimensions are tobe site checkedbefore constructionand installation

Claymark Align® Concealed Fix Details

Concealed Fix bevelback weatherboard - cavity - pipe penetration

fig6-30_cv_pipe_pene.dwg 19 July 2017Scale at A4 1:5

Version 2.0

Fig 6-30

36 © Claymark Limited

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Figure 6.31 Cavity fixed – above waterproof deck

A-lign® Concealed Fixbevelback weatherboard

Wall underlay lapped overmembrane upstandA-lign® Concealed Fixbevelback weatherboard

Membrane roofing, provide150mm min upstand at roofedges and 100mm step downfrom internal floor surface todeck

Solid support to waterproofmembrane

35mm min clearanceto decking high point

(from E2/AS1)

A-lign® Concealed Fix cavitybatten

Quickflash Code 06 cavityclosure with 77mm upstandinstalled under cavity battens

15mm drip edge

Internal lining

A-lign® Concealed Fix base mouldoptional for deck

EPDM Lockstrip

All Dimensions are tobe site checkedbefore constructionand installation

Claymark Align® Concealed Fix Details

Concealed Fix bevelback weatherboard - cavity - above waterproof deck

fig6-31_cv_abov_wprf_dec.dwg 19 July 2017Scale at A4 1:5

Version 2.0

Fig 6-31

Figure 6.32 Cavity fixed – reversed raked soffit

FramingWall underlay

Soffit lining with endsetback 6mm to providean anti-capillary space

Flashing with drip edge and75mm minimum cover to top

weatherboard

A-lign® Concealed Fixbevelback weatherboard

Take wrap under eavesto provide an air barrier

A-lign® 42 x 18mm eavesmould bevelled to suit

A-lign® Concealed Fix cavitybatten

Internal lining

EPDM Lockstrip

All Dimensions are tobe site checkedbefore constructionand installation

Claymark Align® Concealed Fix Details

Concealed Fix bevelback weatherboard - cavity - reversed raked soffit

fig6-32_cv_rev_rake_sof.dwg 19 July 2017Scale at A4 1:5

Version 2.0

Fig 6-32

© Claymark Limited 37

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Figure 6.33 Cavity fixed – apron flashing

A-lign® Concealed Fix cavitybatten

Support nog

A-lign® Concealed Fixbevelback weatherboard

Quickflash Code 06 cavityclosure with 15mm drip edgeto weatherboard

110mm flashing upstandwith 10mm hemRoofing material

Underlay carried up faceof framing behind upstand

flashing

Framing

Roof framing

35m

m m

in

75m

m

5mm gap max fornotched downturn

A-lign® Concealed Fix basemould

Building wrap lappedover flashing

Note: Refer to NZBC Acceptable Solution E2/AS1 Table 7 for apron flashing cover over roofing andupstand dimensions for Extra High wind zone.

EPDM Lockstrip

All Dimensions are tobe site checkedbefore constructionand installation

Claymark Align® Concealed Fix Details

Concealed Fix bevelback weatherboard - cavity - apron flashing

fig6-33_cv_apron_flsh.dwg 19 July 2017Scale at A4 1:5

Version 2.0

Fig 6-33

Figure 6.34 Cavity fixed – apron flashing – stop end

Apron flashing

Roofing

A-lign® Concealed Fixbevelback weatherboard

A-lign® Concealed Fix cavitybatten

Spouting

Apron flashing upstandbehind cladding, cavityand building wrap

Tapered stop-end to divertapron flashing water intogutter

Spouting to stop 10mmmin from finished wall

cladding

50 x 50mm transitiontray behind fascia or

seal between fascia andcoated cladding

Wall underlay

Note: Refer to NZBC Acceptable Solution E2/AS1 Table 7 for apron flashing coverover roofing and upstand dimensions for Extra High wind zone.

Fall

All Dimensions are tobe site checkedbefore constructionand installation

Claymark Align® Concealed Fix Details

Concealed Fix bevelback weatherboard - cavity - apron flashing - stop end

fig6-34_cv_apron_stop.dwg 19 July 2017Scale at A4 1:10

Version 2.0

Fig 6-34

Apron flashing

Roofing

A-lign® Concealed Fixbevelback weatherboard

A-lign® Concealed Fix cavitybatten

Spouting

Apron flashing upstandbehind cladding, cavityand building wrap

Tapered stop-end to divertapron flashing water intogutter

Spouting to stop 10mmmin from finished wall

cladding

50 x 50mm transitiontray behind fascia or

seal between fascia andcoated cladding

Wall underlay

Note: Refer to NZBC Acceptable Solution E2/AS1 Table 7 for apron flashing coverover roofing and upstand dimensions for Extra High wind zone.

Fall

All Dimensions are tobe site checkedbefore constructionand installation

Claymark Align® Concealed Fix Details

Concealed Fix bevelback weatherboard - cavity - apron flashing - stop end

fig6-34_cv_apron_stop.dwg 19 July 2017Scale at A4 1:10

Version 2.0

Fig 6-34

38 © Claymark Limited

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Figure 6.35 Cavity fixed – parapet – balustrade – wall junction

Parapet or balustrade wallframing Wall underlay

Quickflash Code03 corner backflashing, 50mmcladding cover toflashing

A-lign® ConcealedFix bevelbackweatherboard

Line of sloping H3.1 treatedpacker above

14mm flashingbatten

Parapet orbalustrade buildingwrap lappedaround corner

*

150mm min to face of windowor door jamb stud

Wall framing

Drain formed incorner

40mm 40mm

Option with A-lign®

pre-cut36 x 36mm internalscriber

A-lign® ConcealedFix bevelbackweatherboard

scribed to eachother

*

A-lign® 14mmflashing batten

A-lign® ConcealedFix cavity batten

All Dimensions are tobe site checkedbefore constructionand installation

Claymark Align® Concealed Fix Details

Concealed Fix bevelback weatherboard - cavity - parapet - balustrade - wall junction

fig6-35_cv_para_plan.dwg 19 July 2017Scale at A4 1:5

Version 2.0

Fig 6-35

Figure 6.36 Cavity fixed – parapet – balustrade – saddle flashing

Wall framing

A-lign® cavity batten

Framing

Wall underlay

A-lign® 14mm flashing battenpositioned to form clear channelbetween sloped timber capping

and batten

A-lign® Concealed Fixcavity batten

Sloped packer to extendacross cavity at wall junction

5° min slope

Flexible flashing tape dressed upand securely adhered to building

underlay at rear of cavity

Flexible flashing tape dressed50mm min down face of battens

Wall underlaycontinuous overframing

200mm min

A-lign® cavity batten

A-lign® Concealed fix battenstarts above the balustrade

All Dimensions are tobe site checkedbefore constructionand installation

Claymark Align® Concealed Fix Details

Concealed Fix bevelback weatherboard - cavity - parapet - balustrade - saddle flashing

fig6-36_cv_saddle_flsh.dwg 19 July 2017Scale at A4 1:10

Version 2.0

Fig 6-36

© Claymark Limited 39

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Figure 6.37 Cavity fixed – parapet – balustrade – saddle install

Wall underlay

A-lign® Concealed Fixbevelback weatherboard

Line of saddle flashingbehind

Lower edge of cladding

Rivet through sealant

Two lines of sealant tocapping and flashingFraming

90 x 90mm corner flashingon face of battens behind

saddle flashing

Framing

Wall underlay

A-lign® 14mmflashing batten Capping flashing

Two lines of sealant

50mm min

100mm min

50mm min

5° min slope

A-lign® 14mm flashingbatten

Wall underlay againstframing

Quickflash 107 or 108

A-lign® Concealed Fixcavity batten

A-lign® Concealed fix batten

EPDM Lockstrip

All Dimensions are tobe site checkedbefore constructionand installation

Claymark Align® Concealed Fix Details

Concealed Fix bevelback weatherboard - cavity - parapet - balustrade - saddle install

fig6-37_cv_saddle_inst.dwg 19 July 2017Scale at A4 1:10

Version 2.0

Fig 6-37

Figure 6.38 Cavity fixed – horizontal cavity joint

A-lign® Concealed Fix bevelbackweatherboard, 50mm cover toflashing upstand

A-lign® Concealed Fix cavitybatten

Quickflash Code 06 cavity closureA-lign® Concealed Fix basemould

15mm drip edge

5mm gapQuickflash Code 12 horizontalflashing 15° cross fall, 35mm coverto cladding

Wall underlay lapped underhorizontal flashing

Wall underlay lappedover flashing upstand

Note: Horizontal drained joints must be provided for walls over 2-storeys in height inaccordance with NZBC Acceptable Solution E2/AS1 paragraph 9.1.9.4(b)

Equa

lEq

ual

EPDM Lockstrip

All Dimensions are tobe site checkedbefore constructionand installation

Claymark Align® Concealed Fix Details

Concealed Fix bevelback weatherboard - cavity - horizontal cavity joint

fig6-38_cv_hori_joint.dwg 19 July 2017Scale at A4 1:5

Version 2.0

Fig 6-38

40 © Claymark Limited

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Figure 6.39 Cavity fixed – internal corner – 135 degrees – scribed

A-lign® Concealed Fix cavitybattensA-lign® Concealed Fix bevelbackweatherboards scribed to eachother

Wall underlay continuous aroundcorner

135° internal cornerback flashing, 50mmcladding cover toflashing fixed top andbottom

A-lign® Concealed Fix cavitybattens

A-lign® 14mm flashingbatten

All Dimensions are tobe site checkedbefore constructionand installation

Claymark Align® Concealed Fix Details

Concealed Fix bevelback weatherboard - cavity - internal corner - 135 degrees - scribed

fig6-39_cv_int_135_corner.dwg 19 July 2017Scale at A4 1:5

Version 2.0

Fig 6-39

Figure 6.40 Cavity fixed – internal corner – 135 degrees – flashed

A-lign® 14mm flashingbatten

A-lign® Concealed Fixbevelback weatherboardsquare cut to flashing

Wall underlay continuousaround corner

A-lign® Concealed Fix cavitybattens

A-lign® 14mm flashingbatten

A-lign® Concealed Fixcavity battens

135° internal cornerback flashing, 50mmcladding cover toflashing fixed top andbottom

All Dimensions are tobe site checkedbefore constructionand installation

Claymark Align® Concealed Fix Details

Concealed Fix bevelback weatherboard - cavity - internal corner - 135 degrees - flashed

fig6-40_cv_int_135_corner.dwg 19 July 2017Scale at A4 1:5

Version 2.0

Fig 6-40

A-lign® 14mm flashingbatten

A-lign® Concealed Fixbevelback weatherboardsquare cut to flashing

Wall underlay continuousaround corner

A-lign® Concealed Fix cavitybattens

A-lign® 14mm flashingbatten

A-lign® Concealed Fixcavity battens

135° internal cornerback flashing, 50mmcladding cover toflashing fixed top andbottom

All Dimensions are tobe site checkedbefore constructionand installation

Claymark Align® Concealed Fix Details

Concealed Fix bevelback weatherboard - cavity - internal corner - 135 degrees - flashed

fig6-40_cv_int_135_corner.dwg 19 July 2017Scale at A4 1:5

Version 2.0

Fig 6-40

© Claymark Limited 41

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Figure 6.41 Cavity fixed – extrenal corner – 135 degrees – mitred

A-lign® Concealed Fixbevelback weatherboardmitred to each other

Wall underlay continuous aroundcorner

135° external corner backflashing, 50mm claddingcover to flashingfixed top and bottom -refNZBC E2/AS1 Table 7 forextra high wind zones

A-lign® 14mm flashingbatten

A-lign® 90 x 18mm DoubleGrooved Facing mitred to suit

with A-lign® Pre-cut scriber

Or 135° soaker

A-lign® Concealed Fix cavitybatten

All Dimensions are tobe site checkedbefore constructionand installation

Claymark Align® Concealed Fix Details

Concealed Fix bevelback weatherboard - cavity - external corner - 135 degrees - mitred

fig6-41_cv_ext_135_corner.dwg 19 July 2017Scale at A4 1:5

Version 2.0

Fig 6-41

42 © Claymark Limited

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Claymark Limited – Quality

Claymark quality assurance standardsTo constantly deliver products that perform at the highest level demands excellent standards of quality in every area of business: from the training of our people, to product improvement, to concern for the environment.

We at Claymark Limited are proud of our reputation for quality and integrity. A reputation that has been proven for generations. Our investment in quality is core to our company philosophy. Out of that dedication, innovation flows – and excellence continues year after year.

Our most recent certifications and standards are shown here. We will update these regularly. We strive to not just follow the strictest standards of our profession but to keep ahead of them. That way you, our customer, know that whenever you choose a product or service, you are choosing real quality.

Forest Stewardship Council® – chain of custodyTimber has been independently certified by Scientific Certification Systems (SCS) in accordance with the rules of the Forest Stewardship Council® A.C. (FSC®).

SCS Certification Registration Number SCS-COC-000679

Timber Preservation Quality Manual. License number 080

New Zealand Forest Industries CouncilTimber was awarded the champion training company for solid wood processing in 2001. The certificate was awarded by Forest Industries Training and Education Council.

Refer to www.claymark.co.nz for information on quality control methods.

For more information about our independent third party quality audit process contact us at:

0800 25 44 61 Monday to Friday 8am–5pm

© C

laym

ark

Ltd

2017

. All

right

s re

serv

ed. A

ll in

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pert

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claymark.co.nz

For more information call the Claymark Helpline Toll Free

0800 25 44 61Monday to Friday 8am–5pm