a leap in lifetime & productivity hardcut plus tisin
TRANSCRIPT
THE SURFACE ENGINEERS™
A LEAP IN L I FET IME & PRODUCT IV I TY
Hardcut Plus TiSiN Crosscut Plus AlCrN Maximizer Plus TiAlN
New Generation of Cutting Tool Coatings for Improved Productivity
Advanced Arc Technology
Ionbond has developed a new series of premium cutting tool coatings using an advanced arc technology. The new process deposits the coatings at far higher energy levels than possible with conventional arc sources. The coatings have a significantly increased density, which leads to im-proved abrasion resistance and reduced tendency for chipping at the edge of the cutting tool. The coating has fewer growth defects resulting in a smoother surface, which can be further improved with the ap-propriate post treatment.
The cutting performance is enhanced due to the highly controlled compositions and internal stress gradients. The coatings are suitable for HSS and tungsten carbide tools and show the increased performance in dry and wet machining.
Hardcut Plus
Hardcut Plus, a TiSiN based multi-layer coating, has been developed for high speed end-milling and gear hobbing of the hardest and toughest materials including exotic nickel and titanium alloys under low lubrication and dry conditions. It performs best on tungsten carbide tools where it withstands temperatures of up to 1100 °C at the cutting edge.
40 years of experience in cutting tool coatings, you get the benefits
Coating structure Crosscut Plus
Coating Performance Tool: CC end millDimension: Ø 16 mmWorkpiece material: 1.4418Cutting speed m/min: 180Machining condition: low lubricationSource of data: customer
Coating Specification
Coating material: TiSiNMicrohardness (HV 0.02): 3800Max. service temperature: 1100 °CDeposition temperature: 450° - 500 °CCoating color: copper
Milling
meters ■ tool wear 30 0.6
25 0.5
20 0.4
15 0.3
10 0.2
5 0.1
0 0
■ Competitor TiSiN ■ Hardcut Plus
Coating Performance
Tool: CC drillDimension: Ø 6 mm Workpiece material: 1.7225Cutting speed m/min: 90Machining condition: wetSource of data: customer
Coating Specification
Coating material: TiAlNMicrohardness (HV 0.02): 3100Max. service temperature: 850 °CDeposition temperature: 450° - 500 °CCoating color: purple-black
State-of-the-art PVD coatings for tool applications
Coating Performance
Tool: CC hobsDimension: Ø 45 mmWorkpiece material: 1.7131Cutting speed m/min: 400Machining condition: drySource of data: customer
Coating Specification
Coating material: AlCrNMicrohardness (HV 0.02): 3200Max. service temperature: 1050 °CDeposition temperature: 450° - 500 °CCoating color: grey
Crosscut Plus
The AlCrN based Crosscut Plus is the most versatile coating for wet and dry machining at medium to high speeds in milling, drilling and gear hobbing operations with tempera-tures reaching up to 1050 °C. Its all-rounder qualities makes it suitable for the widest range of materials from low to high tensile steels, cast irons, tool steels, stainless steels, titanium and nickel alloys.
Maximizer Plus
Maximizer Plus is a significantly improved TiAlN coating. It is ideal for milling and drilling of a broad range of low to high ten-sile strength and tool steels up to 50 HRC, cast irons and some stainless steels at moderate cutting speeds and temperatures below 850 °C.
Gear Cutting
n parts ■ tool wear 15000 0.6
12500 0.5
10000 0.4
7500 0.3
5000 0.2
2500 0.1
0 0
■ Competitor AlCrN ■ Crosscut Plus
Drilling
n parts ■ tool wear 12000 0.60
10000 0.50
8000 0.40
6000 0.30
4000 0.20
2000 0.10
0 0
■ Competitor TiAlN ■ Maximizer Plus
07.2016
THE SURFACE ENGINEERS™
Ionbond is a leader in surface enhancement technology and has been serving the machining industry for the past 40 years. This has enabled a deep understanding of the materials and requirements and future trends facing the industry.
Ionbond provides state-of-the-art PVD and CVD coatings for high-speed steel and cemented-carbide round-shank tools, hobs, and inserts. It has a global presence with cutting tool coating centers in strategic locations across Europe, Asia, and North America, which are ready to work in partnership with OEMs and aftermarket customers to provide cost-effective coatings for a wide range of applications.
Ionbond France – Lyon25, rue des Frères-LumièreBP 143FR-69680 ChassieuPhone: +33 4 72 79 46 60eMail: [email protected]
Ionbond France – Beauvais272, route de Beauvais FR-60370 BerthecourtPhone: +33 3 44 22 55 90eMail: [email protected]
Ionbond Italia – MilanoVia del lavoro 74IT-20040 Busnago (Milano)Phone: +39 039 608 20 93 eMail: [email protected]
Key Locations for Plus Coatings
Ionbond Netherlands – Venlovan Heemskerckweg 30NL-5928 LL VenloPhone: +31 77 465 65 65 eMail: [email protected]
Ionbond Czechia – OstravaDolni Becva 20CZ-75655 Dolni BecvaPhone: +42 571 647 360eMail: [email protected]
Ionbond Sweden – LinköpingVästra Svedengatan 2FSE-58273 LinköpingPhone: +46 13 25 33 03 eMail: [email protected]
Ionbond Turkey – BursaMinareli Çavuş OSB Mah.Nosab 120. Sok No:7TR-16140 Nilüfer BursaPhone: +90 224 411 1057eMail: [email protected]
Ionbond Turkey – Istanbulimes San.Sit. C Blok 307 Sk.No:3TR-34776 Y Dudullu-IstanbulPhone: +90 216 313 12 33 eMail: [email protected]
Ionbond US – Madison Heights1823 East WhitcombMadison Heights MI 48071 USAPhone: +1 248 398 91 00 Phone: +1 800 929 17 94 eMail: [email protected]
Ionbond Korea – Daegu(704-801) 39 Seongseo4cha Cheomdan-Ro Dalseo-GuDaegu Metropolitan City KoreaPhone: +82 53 615 78 11eMail: [email protected]
Competence and Innovation – Worldwide
See our Website for a full list of our coating centers. www.ionbond.com