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Lehigh University Lehigh Preserve eses and Dissertations 1956 A laboratory low temperature unit Joseph Walter Pasquali Lehigh University Follow this and additional works at: hps://preserve.lehigh.edu/etd Part of the Chemical Engineering Commons is esis is brought to you for free and open access by Lehigh Preserve. It has been accepted for inclusion in eses and Dissertations by an authorized administrator of Lehigh Preserve. For more information, please contact [email protected]. Recommended Citation Pasquali, Joseph Walter, "A laboratory low temperature unit" (1956). eses and Dissertations. 5000. hps://preserve.lehigh.edu/etd/5000

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Lehigh UniversityLehigh Preserve

Theses and Dissertations

1956

A laboratory low temperature unitJoseph Walter PasqualiLehigh University

Follow this and additional works at: https://preserve.lehigh.edu/etd

Part of the Chemical Engineering Commons

This Thesis is brought to you for free and open access by Lehigh Preserve. It has been accepted for inclusion in Theses and Dissertations by anauthorized administrator of Lehigh Preserve. For more information, please contact [email protected].

Recommended CitationPasquali, Joseph Walter, "A laboratory low temperature unit" (1956). Theses and Dissertations. 5000.https://preserve.lehigh.edu/etd/5000

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A LABORATORY LOW TEMPERATURE UNIT

by

Joseph Walter Pasqual!

A THESIS

Presented to the Graduate Faculty

of Lehigh University

in Candidacy for the Degree of

Master of Science

Lehigh University 1956

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This thesis is accepted and approved in partial

fulfillment of the requirements for the degree of Master

of Science.

r Date ,/.~a.z<h /;:

Professor in C~

Head of the Department

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ACKNOWLEDGMENTS

The author wishes to express his thanks to ~

Dr. L.A. Wenzel of the Chemical Engineering Department

for his many suggestions and advice. In addition he

also wishes to thank the other staff members of the

Chemical Engineering Department for their adviceo

The author expresses his apprecia.tion to the

Mechanical Engineering Department for the generous loan

of the Worthington air compressor which made this project

possible. He expresses his gratitude to twos enior

students, John DeVido and Robert Ribbans, for ::i.ssistance

in preparing tho drawings and designo

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TABLE OF CONTENTS

CERTIFICATE OF APPROVAL • • • • • • • • • • • • • • • • • • i

ACKNOWLEDGMENTS •• • • • • • • • • • • • • • • • ii • • • • •

BACKGROUND • • • • • • • • • • • • • • • • • • • • • • • •

SUMMARY • • • • • • • • • • • • • • • • • • • • • • • • • •

OVERALL PROCESS SELECTION •• • • • • • • • • • • • • • • •

Plate l: Plate 2: Plate 3:

Schematic Plan View Side View

Diagram of tre Process of Liquid Air Apparatus of Liquid Air Apparatus

• • • • • • • • • • • • • • • •

DISTILLATION COLUMN. • • • • • • • • • • • • • • • • • • •

Plate 4: Packed Column • • • • • • • • • • 0 0 • 0 • Plate 5: Reboiler and Reflux Condenser • • • • • • • Plate 6: Reflux Condenser Sheet • • • • • • • • • • • Plate 7: Sheet Metal Developments • • • • • • • • • • Plate s: Nitror,en Storage Tank and Cooler • • • • • • Plate 9: Air Distillation Column • • 0 • • • • • • •

AIR LIQUEFIER • • • • • • • • • • • • • • • • • • • • • • •

1

2

4

6 7 8

9

13 14 15 16 17 18

21

HEAT EXCHANGERS • • • • • • • • • • • • • • • 22

Plate 10: Plate 11: Plate 12:

• • • • • • •

Heat Exchanger • o • • • • • •

Header and Tube Hole TemplP.te Detalled View of Heat Exchrnger

• • • • • • 0 26 • • • • • • • 27

• • • • 0 • 28

COLD BOX • • • • • • • • • • • • • • • • • • • • • • ••• 31

Plate 13: Cold Box With Major Components ••• o ••• 32

PRE-COOLING SYSTEM • • • • • • • • • • • .... • ... • 0 36

Plate 14: Pre-Cooling System. Plate 15: Evaporator •• o ••

• • • • • • • 0 • • • 0 38 • 39 0 • • • •

AIR PURIFICATION AND COMPRESSION • • • • • • • • • • • • • 41

Plate 16: Bracket for Holding Adsorption Bottles ••• 46 Plate 17: Carbon Dioxide Scrubber •••••••••• 47 Plate 18: Silica Gel Drier ••••••••••• • •• 48

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ACCESSORIES ••••• • • • • • • • • • • • • • • • • • • • 50

Plate 19: Thermocouple Wells and Or1.fice • • • • • • • 53

OPERATION OF THE UNIT • • • • • • • • • • • • • • • • • • • 54

COST ANALYSIS

APPENDIX

• • • • • • • • • • • • • • • • • • • • • • • 56

Data • • • • • • • • • • • • • • • • • • • • • • • • • 61

Figure 1: Schematic of Column and Heat ixctanger ••• 62 Figure 2: Enthalpy Composition Graph for o2-N2 ••• o 63

SPmple Calculations • • • • 0 • • • • • • • • • • 0 , 64

Figure 3: Bent TrRntifer r1 actor ,versus 0

H ••••• Figure 4: Cooling Curves. o •••• o o ••• , •

• • • •

68 72

BIBLIOGRAPHY • • • • • • • • • • • • • • • • • • • • • • • 83

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BACKGROUND

The design presented in this thesis was suggested

by Dr. L.A. Wenzel when the author was looking for a

project for his Master of Science Degree and ex.pressed an

interest in low temperature processes. Dr. ienzel, in his

original suggestion wanted a low temperature unit that

could be used to fractionate air. This unit was to be in

the neighborhood of ten feet tall. The unit was to have

enough flexibility to allow experiments on several phases

of low temperature work to be performed.

The unit as designed provides a suitable arrange•

ment of equipment to allow experimentation to teke place on

fractionation, pressure drop in packed towers, liquefaction,

heat exchange, and air purification. In addition, the unit

can be used to provide liquid air or nearly pure liquid

nitrogen a.s a low temperature source.

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SUMMARY

The following report eovers the design of a low

temperature laboratory experimental unito The process

employs a Freon-22 refrigerator for pre-cooling and Joule•

Thompson expansion from 3000 psig. to produce liquefaction

of air. By a c0oice of operating conditions, the unit can

produce liquid air, liquid nitrogen, and two streams of

vapor that cen be oxygen or nitrogen enriched with respect

to air. Before entering the air plant, the air is purified

by means of a ca.rbon dioxide scrubber i:i.nd a silica gel bedo

The unit contains a colwnn with a packed height of six feet

of 1/.411 berl saddles. The overall height of the unit is

111-1/4 inches and is housed in a cold box four feet square

and fifteen feet higho

The production rate of liquid N2 is estimated nt

5.77 pounds per hour and the production rate of liquid air

is 6045 pounds per houro

The estimated cost of the unit i~ $1498.52 with

the liquid nitrogen coolero Without the licuid nitrogen

cooler, the cost is reduced to $1388088. Without the

cooler, the liquid N2

production rate is reduced approxi•

mately 20%.

The unit is to be located in the Graduate Labora-

tory of the Chemical Engineering Department along the east

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wall. The cold box will be next to the door and the

apparatus will extend along the wall tow~rd the Heat Ex~

change Institute equipment for a length of thirteen feet.

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OVERALL PROCESS SELECTION

One of the first things to consider in a low

temperature process is the source of'refrigeration. The

refrigeration can be obtained by expanding at constant

enthalpy through a valve or at constant entropy through

an expansion engine. The former process requires a large

amount of compression while the latter process requires

an expensive expandero The loan of a high pressure compres­

sor from the Mechanical Engineering Department obviated

the choice of Joule-Thompson expan.sion through a VBlve for

the refrigerationo

Since pre-cooling the air before it enters the

main exhangers allows more liquid product in be made in

any ltquefaction process or allows the use of a gre9.ter

heat leak, it was desired to include a pre-cooler in the

process. This was done since the Chemical Engineering

Department owned a refrigerator compressoro

Because of height limitations, it was decided to

operate a single column rather tr.a.,.'1 r.. double column for

distillation. It can be shown that a single column can not

produce both oxygen and nitrogen in a pure state {12)o

Nitrogen was the product selected to be pure. This selection

was made because it is easier to distill nitrogen from a

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mixture of oxygen, argon, and nitrogen than it is to distill

oxygen from the same mixture. This is so because of the

close approach of the vapor pressures of argon and oxygen

(1). In addition, liquid nitrogen is colder then liquid

oxygeno

Other, more detailed, selections of process

conditions are covered in the sections on the design of the

particulnr unit in question.

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Plate 1: Schematic Diagram of the Process

IOUID LEVEL

AHOMETER

LIQUID LEVEL MANOMETER

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FRACTIONATION

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GAS AND WATER ABSORPTION SYSTEM

Rt:l'IIIHIIATION IYIT!M

LEGEND

0 T H IIIIIOOOUPLI LEHIGH UNIVERSITY D UNION JOINT DEPT .. OF CHEM. E. BETHLEHEM p

}( JYALYI / DIAGRAM OF THE PROCE

Plate 2: Plan View of Liquid Air Apparatus

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SCALE I • SECT.

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DISTILLATION COLUMN

Design Principles

As previously mentioned, the column to be con­

structed was to be a single column. There are some

excellent summaries of the variations of a single column

in the literature (9,12). These include columns operating

as simple stripping or rectifying sections and columns

operating at elevated pressures which employ reflux con ..

densers and reboilers.

The column chosen for this unit is of tre latter

type which has a reboiler and 8. reflux condenser. The

reboiler heat is p11 ovided by the compressed air from the

main heat exchangers. The air is passed through coils in

the reboiler before expansion into the column. The air

could then be expanded into the top of the column, in which

case the column would produce a pure oxygen producto In

the process selected, the air is expanded into the column

near the bottom. This requires a reflux condenser at the

top to provide reflux for the section above the feedo

This is done by operating the column at a pressure of

several atmospheres. The bottoms are then expanded to a

lower pressure and used to condense the hi.gh pressure vapors

at the top for reflux. The performance of the column was

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calculated by means of material balances and an enthalpy­

composition chart for o2~N2, The calculations were per­

formed assuming air was a binary mixture of oxygen and

nitrogen, This was not considered to have any serious

effect on the calculations because of the small !31'.Ilount of

argon present and its similarity to oxygen. For a 98%

nitrogen product, which includes both a gaseous and a

liquid product, the maximum oxygen product was 37o5%

oxygen for an infinite column. When the column was re­

duced to 13 theoretical plates, the oxygen concentration

fell to 35% oxygeno

Allowing a 15 psig. drop in the vapor lines out

of the cold box, the pressure in the shell side of the

overhead condenser was establishedo The temperature 0

difference was selected at 10 F. This set the pressure in

the column at 805 atm, or 125 psia in order to allow the

nitrogen to be condensed as reflux. Equilibrium data was

available at sever Bl pressures ( 1, 9 ,12) so extrapolation

provided equilibrium data for the particular operating

pressure desired.

Heat transfer coefficients were available for

evaporator condenser units (7), boiling coefficients for

oxygen and nitrogen, and coefficients for condensing oxygen

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and nitrogen vapors { 6). This data along with a knowledge

of the heat duties required enabled the reboiler and the

reflux condenser to be sized. The heat transfer coefficient

inside the tubes was obtained from the~ factor discussed

in the section titled Heat Exchangers.

The tubes in the reflux condenser are flared at

each end. This increases the capacity of a unit over one

of similar dimensions with square edged tubes (6). The

effect without flaring seems to be that the liquid which

condensed in the tubes forms a bead at the bottom of a

square edged tube sealing it offo The vapor stream is

taken off above the tubes to prevent the accumulation of

non-condensibles. These have an appreciable effect on the

heat transfer coefficient if they are allowed to accumulate

( 7).

Data in the literature on H.E.T.P. indicate that

1/4" ceramic berl saddles are the most efficient type of

packing for this operation except Stedman packing (l,9)o

However, Stedman packing was considered too expensive for

useo The H.E.T.P. for the berl saddles varies from 2.5 to

6 inches depending on approach to flooding and column

diameter. The H.E.T.P. decreases as flooding is approached

and increases as the column diameter increases with constant

mass velocity. Ceramic rings have about the same value of

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velocity for 1/4" berl saddles is reported as ranging from

1550 to 1800 #/hr.rt2 liquid rate (1,9). The column size

is determined by choosing a size of pipe that keeps the

liquid rate below flooding yet high enough to give a low

value for the H.E.T.P. At the point where the feed is

introduced, "'.ihe column is wide·ned to allow for the extra

liquid load. The liquid and vapor rates in the colwnn Rre

calculated with the aid of the enthalpy composition charto

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....... ,..,."n ... ,- -,,, ... --,--,-·.·· ... ,.

MA~E FOV" HoLi, FoA ~" co,,11. 1'1JB111•

I

STD.

'' '-E.

~TD B'" CAPS

5"

' 2

1

NO. REVISIONS

LEHIGH UNIVERSITY D.EPT. OF CH EM E. ' BETHLEHEM, PA.

DRAWN BY It C , ••• AMI.. SHEET OF

CHECKED B'f COURSE

DATE SCALE 111•1' SECT.

,·.,,.•··;··.1· ... "•'' .. , '

ii' ;I

1' ii

....

/ ''

E. I

.. , ~::·~·;,~ •• " - .• ,, ....... ,,# -~·--·,.1-· .. ! ~~ii,;a1~~i,;;.i..~i.!lli•J , r ,

"" 1

,.,, ... ~"111 ,.,,!.('''' ,::,/ 1 k.i t::. i 'J; .. .c .. ··t ;_ J';J:, -~ ; • ,,

. , ""'·' .... ~-~· .. ·----·,-,,,---·,-,,-,,·- -'-'I

'f'Af·d( MD (COLE.A ~ {',.Hr,;:Er Or ' li ,···)'!.l"'' "'· ., '~-'.. ~~l.

SECT,8MOl81V3

c::11

I J,

1~ t'' ( I' i'l

'?

!, ,. i·

f

' - .~ .. --·· '·~· ···-·· --· --. .......

Plate 9: Air Distillatl on Column

... 18 -

:-

< ., f

• i

l ,, \

)\\JO~ 3)1~"" Ao~ t. a.1 o~

S\!,C\Ol ~ ~ I

._ ... ________ .,.« .. ,..._,_,..,.,,., ___ ,...,.,,n•~ •--.H~•·. _ ....... ,.,_,,..,..,.-._..,n,o~..-v--.,~._,...,....,.,,...

2T:33H2 ..... '" - ...... ....._....______._, _ _,_ ___ ..,._r·-,"" ..... .......,..,.._...., ... ___ • -----

, . ·1-,,-rp~ 1~} f•'h. C\. -~ r.., il ~\ ::'l- 1~\ i ,.n;ij,1_ '.t- -V~-~!,f; ~., ·:..:~ ~ t\ ,,:; l!-~l -·-·,--~--·- ~ - ••• y

i-_____ _.,. ___ 1,..,.._-QO,,,"'I .... ~

T.33H2

J2flU0:)

EaO\' JIii JIIIMAIJA :r, ·-- ($ ..,

1:

Plate 9: Air Distillatl on Column

- 18 ..

. ~". j

. f

.1 t

r- _.-10°°Cw '1-----1------10.1-~

Q'.) C I co

J._ c .. PJPE 4f'"

LEH \GH u N\VE.Q.~ITY

0 ~ ·. C:..\.\ Ill"\\"'

1·1~""!-H''.·«•• -~,~ ........ ;.-. r-c,.;,-.-, ... : .. ·

....

-,

~

~ 1 ..

~

Y-

< ,, ..

(

,· ·'·

··'

., .. · ~'". :., -·~ . _-,

f'· r. ,•:,"'..,

Construction

When the cones are rolled to the proper size, it

is recommended that the seams be welded shut with silver

solder. The cones for the reboiler and the middle section

of the column can be joined together with silver solder,

but it is recommended that the junctions of the reflux

condenser and the reboiler to the column be mHde with soft

solder. This will allow easy removal of these sections in

the event the packing must be removed.

The screen at the bottom of the column should be

made from 1/8" brass rod silver soldered in the form of a

grill. As the packing is put into the column, the column

should be tilted to prevent the packing from being crushed.

Occasionally, as the column is being filled, it should be

tilted upright to e.llow the packing to settle properly,,

The nitrogen storage tank and cooler is mounted by

the pipe running through it from the reboiler ID the overhee.d

condenser,, It should be fastened on at a level below the

liquid level of the nitrogen trough at the top of the column.

C e..re should be taken in the location of valves so that all

the valves may extend out the front of the cold boxo

When the column is finally mounted in the cold box,

care must be taken to see that it hangs vertically. If the

column is not vertical, it may have a serious effect on the

H.E.T.P. of the packing (9).

• 19 •

J .,

... < 1'

..

....

:~

< I

J

.I

·,

... ~I -

:,;'.1•,:

Lr' : ·' ,... .' .. . (' ................. , ...

.•.C

. . . .

,ri

:1 ., •I

l 4 11

:I \1

l .,

After the column is constructed, it should be

hydrostatically tested to a pressure of 300 psig. If this

is done with the column in place, care must be taken to

see that the column is thoroughly dried before operation

is attemptedo

•,20 •

" 1'

11

f' ~1 · '' If ·"1:,,J/·· l t '' l .r. :.j:•<lll· i I ,

~-

''

:: j

l

1 J ,, :i

:~ \,

r

AIR LIQUEFIER

Design Principles

When the thoroughly cooled Rir from the heat

exchangers is expanded, a portion of it will form a liquid,

the rest remaining a vapor. The liquefier is merely a tank

into which the air is allowed to expand. rrhe 1 i.quid

collects in the bottom of the tank and the vapor is used

to cool off the incoming air. The amount of liquid air

produced can be calculated by an enthalpy balance around

the apparatus. The liquid air can be allowed to ace umulate

in the tank or can be drawn off to the outside Rnd collected

in a Dew~r flasko

A stainless steel tank WAS found in the Chemical

Engineering Laboratory which fitted all the requlrements of

the liquefiero This tank is eight inches in diameter and

ten inches tall. It is equipped with two fomale outlets

on top for one inch pipe threado These cnn be used for the

vapor return line and the safety valve. The tank also has

two male outlets for 1/4" pipe threado The one on top can , '

be used for the expanded air entrance and the one on the

side near the bottom CEJl be used for the liquid air draw­

off. Before use, this tank should be hydrostatically

tested to 60 psig. for operation up to 30 psig.

.. 21 "'

I

- ,. r - .

....

-)' ~"' l--1-

.. ~

j I

(

..

l 't J

J

:1 .. I

i I ) J 1 (

! ·, I

l ,1 ·I

l l

·,

('•

{:· -

HEAT EXCHANGERS

Design Principles

Before the purified, high-pressure air is

expanded, it is cooled by the low-pressure products from

the column or liquefier. The low pressure products will

consist of two streams which may c1iffer ln both quantity

and composition. The low pressure streEJms will of course

be put in the shell side of the exchanger while the tube

side of the exchanger contains the high pressure air. The

sizing of the exchanger involves c 1-1lc al R ting Ft film c oef­

ficient, h, for the outside of the tuhes or stell side s

and a coefficient, ht' for the i.nside of the tubes or tube

sideo The arrangement must be such, however, that the

shell side pressure drop is below a maximum of five pounds

per square inch.

For the inside coefficient, h, there nre several t

correlations available. It has been recommended ( 8) that

for cooling air in helically coiled tubes, the result1s for

long straight tubes should be multiplied by the ratio

( 1)

where Dis the inside diameter of the tube and Dh is the

diameter of the helix. Giauque obtained a correlation for

high pressure air of the form (9)

ht= 0.0120 cpa0•8n-0

•2 ( 2)

• 21- I

....

')

. '

..

. t

I C Ir •

,fir, -- J,

~,

,. J.

., u

..

.I.'

' \ -'

'j .,i

where ht= BTU/(hr)(°FXrt2)

Cp = specific heat, fluid, BTU/(lb)(°F)

G = fluid flow, lb/(hr)(rt2)

D = I.D. tube, ft.

This correlation was derived from the Dittus-

Boelter equation by assuming average values for the Prandtl

number 8J1d viscosity of 0.78 and 0.0435 respectively. The

constRTit came out to be 0.0144 but a satisfactory correlation

did not result until the constant was reduced to 0.0120.

The use of the Dittus-Boelter equation itself was finally

recommended by the NDRC report in order to e.vo id the use

of a special correlation. The equation ~ave good results

0 until a temperature of -100 F. was reached. At temperatures

lower than this, the Dittus-Boelter equation gsve conservn•

tive resultso The report also estimated thnt the effect of

coiling the tubes was very small for most cases of interest •

The Dittus-Boelter equation was used to calculate

the inside coefficients for the tubes in this desj_gn. The

effect of the coiling of the tubes was ir..,nored bee aus e the

inside film resistance we.s far from controlling.

In general form the Dittus-Boelter equation is (13)

0.027 .J:.._ DG

0.2 2/3 0.14 l

µ.Cp µ.s k ( 3)

.I!... 0 .14 Due to the nature of the system, can be neglected.

µ.s

• 28 •

r t

... ) '

~ ")

~) #~

,.,,_ .. ~

i I

·' .

... . '

., .

'j,

( " ) ' '\

t ')

\ t

. ' t

"''"' - C, -

..

)

I-

. .

~ ;:,

' I

·':,

I l j

,1 ·l . j

ht 0.2 2/3

.J:... k - = 00027 DG µCp CpG

Rearranging, Go.a ko. 67 C o.333

where

ht = D0.2 X 0.027 J)

µ.o. 47

ht= BTU/(hr)(°F)(ft 2)

G = mass velocity, lb/(hr)(ft 2)

D = tube I.D., ft.

( 4)

Go.s nD.2 ~ ( 5) =

k = thermal conductivity of fluid, BTU/(hr)(°F)(ft2/ft)

µ = viscosity, lb/(ft)(hr)

It can

coefficient into

be seen thqt equation ( 5) breaks up the film GOoB

two parts, no.2, a function of system

geometry and throughput only and¢, a function of the fluid

temperature and pressure only. The author has calcuJ.a ted

and plotted values of¢ as a function of temperature at a

pressure of 3000 pslg. This plot was used for all subsequent

calculations of the inside coefficients of the high pressure

air.

The only correlation that seemed reliable for

shell side coefficients was one obtained by Giauque (9) •

This correlation covered a number of different sizes of

exchangers of the type considered for use in the low tempera­

ture unit being designed here. The correlation obtRined was

where

o. 6 -o. 4 h

8 = 0.110 Cp Gmax D

hs = BTU/(hr)(°F)(ft2)

... 21 ...

t

( 6)

...

. i

\.

- •

( -

l

.. ~ . . I I

;

• I

(

• . r

( ) I

' _u. -

\ :--

)

CP = specific heat,

Gmax = mass velocity,

D = O.D. tube, ft •

0 fluid, BTU/(lb)( F)

lb/(hr) (ft 2)

Since it was desired to keep the two low pressure

streams separate for analysis, two shells were required.

This can be done by having concentric shells with a portion

of the tubes in each shell or by having two s ephr' A.te shell

and tube heat excha._1113ers. The lP.t ter was selected as the

system to be used bee 8Use it 2.llowed easier interpretBti on

of experimental datR. ~ach exchanger was designed to give

8 warm end approR.ch of 5°F. and handle one 1 b-::-:-101 per hour

of air in the shell and tube side. A plot of AH versus T

was prepared to see if any second-law vioJ.a tions exIB ted.

This plot was also used to obtain temperature differences

over various short sections of the exchanger, Par each

short section, the temperature difference cRlculBted was

the log-mean flt, and the heat tNrnsfer coefflcients were

evaluated at the a.rithmetic-:r.:ean temperature of the section.

The final length of bundle calculated was multiplied by a

safety factor of lo25 (8). The pressure drop in the shell

side was calculated from standa.rd Heynolds number-friction

factor relationships.

... 25 ...

'j

... --

·.l

'I

I cl

"

..

;,'."' f ·;~·:.Jl/,·'.c;•,,,'.!, _n0

• • •• ,,<./'• 1 ', I, )!j.·

·1 I

Plate 10: Excl:rnnger

I

..

... 26 •

ANINI IIIL 705:1 --·

.----ROLL SHELL FROM DRILL f" HOLE

l 11 SHEET COPPER TO 3 l 11 1.D.

~---:;r-----'------------->L-----'58 l "----~---------4

DRILL 1" HOLE 2

2" STD. COPPER pi,E

2

CONAX Pl-3 GLAND

!" BORE X i" I PS 4 4

(4 REQD,)

, ..•.. -·-··-~-~ .... _. !.. ..

LE~HIGH UNIVERSITY DEPT. OF CHEMICAL ENCUNEE RINI BETHLEHEM, PA.

HEAT EXCHANGER

DRAWN BY J;W.P. SHEET OF SHEETS

CHECKED BY COURSE

NO. DATE SCALE "• I " SECT.

(

11/ .,. . I

i .~

I

I J

1osi

3JOH II l JJlftO 9 11~CH~

ro i 11< i.·.

---------~:..-----__,..-" .!. ea"""'L~' --.. - --- --- ------ -------------.

.rr- ----- - _;.. -------·--' r"--------r•1 .

=l+--t--' :- . '-H --- - -I------- I II .:

1.r ,.1'" _ - - - - - ... - - ---··---- -- ---- ------ - --- ... - - - -~- ·-·-· -

_/

---------............................................. __ ._ ...... .

UIIIOJ!IGI trl!Sfl · r.J c --;-in. F: 1 ffJ\·1

.. ri ·'"· t ·-~, ...... , ..... "·-·-··· .. --.... ~•, .. <>.,,,,. ,, •. .-, .... ~, ""--···¥ .,-~-·- .. ·-•·<,. ..... ~·"7i

i

::1EAT NGER ~ 2

HI •"

.L-·

' ..... · ' ., .. ···-· -- -------·-····-·-........--... ~-· __ . _.· ·-· -'---Do

f

PlFJte 11: Header and Tube Hole Template

(

• 27 l!t

: J . f

A

t" ,.· ~· -­!

D

0

0

0

7052

0 0

0

0 0

0

0 0

0

0 0

0

I I ! II

2

2

N

·: _-1.,: • .:r-.,. ".-. "

. ··--·-· .. ,...

-!• HOLE ~!

8 !! II

a2

AM. STD. ~ PIPE THD .

REVISIONS

.--,J lL---, : I I ;

I I l : I I I

I I I I I I • I

I

. ~'-STD. 111 DBL. X-Hvv:

CAPS a PlPE

) I

I

. I

I I : I

I I I I I I I I

I I I I

L--l--t--..J ___ J

L.EHIGH UNIVERSITY

OEPT. OF CHEMICAL ENIINEERING BETHLEHEM, PA.

HEADER AND TUBE HOLE TEMPLATE

DRAWN BY J.W.P. SHEET OF

CHECKED BY COURSE

DATE SCALE I •• ,. SECT,

:,.

~(: -~' . ·\t ')

"" ··.1 ;,,, . . ,·:~ . : ~

- ,, .) ... ~ ,-"7''.• .•.•

: J

jr·· ,.

t

0 0 0

0 0 0 Plate 12: Dete.iled View of Heat Exchanger

~; 1· ·., 0 0 0 0

r 0 0

0

<

t ~

1-- -· - YTt-2H3Vi~U-HVIH3. \ .. 28"

.AG ,M3H3JHT38 (

·---~·---.. ----...----L-.. -------,-~-,-----

T!i3Hc

\

7052

,---- SILVER. IOLDER

ALL TUBII

,----0.28" COPPIA TUBING >C 0. 049.WALL

,---l"IPS 4

r-----· ----r·----· ------,

-----_J:-_-::- : :-_-::: :.:-:::.:::::: -_::: . .-1 ,- - - - .Lo----+-

t------1--t9----- ------------------ -----·J r----- -------------------- -----, L- --- -

- - ----.I

---r -e"--~

..___-THERMOCOUPLE WELL SILVER SOLDER--_,

NOTE: FIRST LAYER, 4 TUBES CW

MIDDLE LAYER, e TUB ES CC W

OUTER LAYER, 6 TUBES CW

CUT TUBES TO 18 Fi, LENGTH BEFORE WINDING

2

NO.

,'.<• ' '• I""-'., \•

REVISIONS

-- TUBE BUNDLE STOPS HERE

-----DRILL ! 11 HOLE IN 8

ONE END ONLY

LEHIGH UNIVERSITY

DEPT. OF CHEMICAL ENIINEIRINI, BETHLEHEM, PA,

DETAILED VIEW OF HEAT £)(CHANGER

DRAWN BY J, w:P. SHEET OF SHEET$

CHECKED BY COURSE

DATE SCALE ONE HAL, SECT,

t f. r i~-· w

/ /

I

I

l JJAw"e~o .o X 8M18UT RJCf'100 "a!.O

a cu r· l -----­~ .. ij

--- --&-

r ·-----. ·----~---~- - - -----~ \·'

f. /. ;.·

I l• =-.::J::==:-=--==uiu: • - - - - - - --

.:..=..:::=-=: 1-- .... i - .= - - - =:- - I--+--

-·--,- - -1- -- -----~------·---,-- --r --- ---- - ,

. \ _____ J

\ ~

3Q.108--A3V.Jl2 l (

JJ3W 3J'IUOOOMll3HT _i 1

WO 838UT f. , R3YAJ TS ff Pl : 3TOH

WO~ 83 SUT e , ff3YAJ 3JQOIM

WO 838UT 8 ,R3YAJ R3TUO

HT8M3J .n 81 OT 838UT TUO

,,_ ___ , _____ 'Y"-_-,-___ .._,.. __ ~·

T:33HZ · "

32SIUO::> :

'

Construction

The location of the holes in the header for the

tubes can best be determined by preparing a template from

the unrolled view of the header. This can be rolled around

the header tube and a center punch mark made right through

the temple.te. The thermocouple well should be placed

through the header cap and silver soldered on both sides

of the cap before the thermocouple is inserted. After the

well is in place in the cap, the thermocouple should be

placed into the well and thejunction silver soldered into

the end of the well closing it offo The well should be of

such length that it extends ~t least three inches out of

the end of the heat exchangero The high pressure line which

is the inlet or outlet from the exchan8er should enter

through the Conax gland which is off center on the end and

feed into one of the holes in the middle of the header.

The headers should be silver soldered to the caps closing

the ends of the mandrel before the tubes Rre wound.

( '

The tube layers will be wound easiest .with the

aid of a wooden jig to hold the tubes 2t the proper spacingo

The tube layers should be wound in alternate directions as

eachlayer is wound over the mandrel. Solder may be applied

frequently to hold the tubes in place. Care must be ta.ken

to see that the small hole drilled in the mandrel at the

one end is not covered up. It does not matter which end of

the mandrel has the hole. When the tube layers are on, the

- 29 ... ·

' ,J

-. '

r . :·. J

L

- c~ -

I'

tubes should be cut to the proper 1 ength on the ends and

silver soldered into the holes in the header.

Roll the shell to an I.D. that gives a snug fit

when the tube bundle is inserted into it. Then the seam

should be soldered shut with silver solder. The end plates

on the shell containing the Conax glands should be soft

soldered in place in order to allow for their removal in

case the exchanger needs repair.

- 30 "

., )

\:, .,

• ,I

. . . (' '

. .

... C' . -

COLD BOX

Design Principles

In order to calculate the heat loss from the cold

box apparatus, the complex shape of the column and othEI'

apparatus was a.pproxime.ted by a cylinder with a. length equal

to the column length and a radius approximately equal to

tlbte average radius of the apparatus. The total heat leak

was calculated from the allowed heat leak of 3 BTU/lb. of

air handled. A correction was subtracted from this heat

leak to allow for conduction through the valve stem ex­

tensions and heat leak through the ends of the box. Assum•

ing the outside of the cold box was at room temperature and

cylindrical in shape, its radius was calculated from the

allowable lateral heat leak. When the outside radius was

determined, the cold box was squared off to form a rectangle.

- 31 -

...

t '< 1 f.' ,',

r

/l. ~

Plate 13: Cold Box With Major Components

(

.. 32 ...

-'

._ _ \ I I I

\

I - -, ~- I

\ l~J I ' ·- -I

\ I I I I

t ,

IQ

I 5

-- c·, --,.._ •• -I ---' I ,

I I I I I I I

~ u I

7

=1

I I

I I

1- I

I I

I r--, . - . -I --

I \ --

-i. - -

~ I

IOt 3

1 I

2

-5'

I

0

IN

WOOD 2X6

POSITIONED 8 THAT COLUMh 18 CENTEIIED THE COLD BO X

' I I ,----·-,

s'

( 3" I 'f

I 9-~.l

.. 1

WOOD

2X4

NOTE: ALL IIIIINH o, THI ITIIUOTUIIAL ,RANHOIIIC

~ AIII 3ic3 xi ITIIL AHLI IIION IXOIPT WHIIII

OTHIIIWIII NOTID

IIULTIPLY ALL LATIIAL DIIIIHIONI IY t

-- , .. ,

' 'I -. \

~-I -

I

----

\ I . -I

, I

, - -

I I

I I

I , ---!::" --

I I I

I I I

11

!

I

- -I I I , --I , I ' I I I ' I

\S i?J -~

- __ ,_

/~ \ --I --

f--·---~

~

WITH MAJOR COMPONENTS

C R:Ma,.,.:6 CHIGHD IY

•, ! ' ·'

<

I! ,.i

i I i I I

1L. ~

\ . \

f .-,, .... ,,,•·,.-.,.., ·-•,·,· ~ ~.-·;,, ,.>•·•·· • ~•' .• ~ •. .,,., • ._,. -u~-1. .•• , .. ,,,_.~·'f""l·'•~'....,~..l. ,-:,.,·?.,,._.:;:

r-'

j \

QI

.J;

\

'/ .. ~1.i·

~.,-:---

I

! ,:, ..•• ," .,~ •.... ,

,~~·

Construction

The cold box is to be constructed by welding the

iron frame together and bolting on the plywood panels to

retain the insulation. When the frame is first constructed,

the cross pieces on the south side of the cold box should be

left offo This will permit the column to be suspended in

the cold box. The column is suspended at the top only

because of the expected contr~ction of the column as it

approaches oper8ting temperatureo Care should be taken in

the suspension of the column that the column hRngs vertical.

The back panel should, of course, be put on before the frame

is shoved against the wallo

The heat exchangers are shown in Plate 13 as being

slanted out, one into the southwest corner and one into the

southeast corner. The warm end of the exchangers is outer­

most and the cold end is in toward the colmnn. After the

main components are installed and piped together, fue final

valve locations will be determined exactly. Then the proper

holes should be drilled in the operating panel, the west

wall of the cold box, for the valve stems and manometer leads.

In addition, a hole should be made for the thermocouple lead!

in this wall. The product streams from the apparatus, which

include a liquid nitrogen, a liquid air, a liquid stream

from the bottoms, and two gaseous streams from the heat ex­

changers should all be brought out the west wall. The high

""33 •

• I.

., .,

r .

,· r

[' ,-.) .. ,: ; , ) _:. .. . ~ . .

I .

C r : . (' .,

pressure air from the pre-cooler should be brought in the

north wall, The south wall should have nothing going into

or coming out of it, This will leave it free to be removed

if repair work has to be done to the column, Although the

panels on three of the walls cD.!l be put on full size, that

is 8 1 x 4 1 , the south wall should have a section two feet

high at the bottom, followed by a section 6 ft, high. This

can be made from the 8' x 41 panel by cutting it across two

feet from one end, Should the insulation have to be removed,

the bottom section can be unfestened and the insulation will

flow out where it can be handled by shovels.

In order to fill the cold box, the walls should

be put in placeo Then the insulation, Sa..."'1.toc el, can be

poured ino It would be easier if the box were filled up

ton height of eight feet and then the second set of ply­

wood panels put on and the rest of the insulation put in.

'l1he four 1 1 x 4 1 strips left over from the sides can make

a top for the box, Care should be t e.ken when filling to

see that the insulation is evenly distributed and that the

column is not moved from the vertical,

The piping of the apparatus in the cold hox is

exactly as is shown in Plate 1, All the 3000 psig lines

have 1/411 needle valves while the remainder of the lines

have 1/211 needle valves,

• 34 ~

r.­

' j

t '.

'

, r

~ ,,,, ,, J". / ' ·'' ,.i.

(' ' -:/·

.d-.,-...,_•···· ·---~--... --,··---,. .. I

The walls of the cold box should be made as air

tight as possible. This may necessitate packing the joints

in the box with a sealant. This is done to prevent both

diffusion of water vapor into the cold box and leakage of

the powdered insulation out of the cold box.

• 35 ...

\ .. {

')

.., . - '

• ,· • .... : •. !,.

PRE-COOLING SYSTEM

Design Principles

The use of a pre-cooling system is desired in a

low temperature unit because the added refrigeration

increases the yield of liquid producto Since the Chemical

Engineering Department has a Freon refrigerator compressor

available, it was decided to employ this in a pre-cooler

using a standard vapor recompression cycle.

Since it was desired to always operate the system

at a positive pressure, the suction pressure was set at a

minimum of 15 psia. It was considered that the maximum dis­

charge pressure the compressor should develop would be in

the neighborhood of 160 psia. A search was conducted of the

available refrigerants and light hydrocBrbon gases to find

one that would produce the lowest temperature Rt 15 psia.

and still be condensed by the coollng water at S0°F. The

refrigerant which best fitted these conditions was found to

be Freon-22, which boils at -40°F. at 15 psia. and is con-

o densed at 80 F. at a pressure of 159 psia. Of coi,µ1se, if a

lower cooling water temperature is available, th~ discharge

pressure can be reduced accordingly.

After the refrigerant was selected, an evaporator

had to be designed to cool the air. A search of the litere:,,,,.

ture revealed that little date was available on boiling heat

"36 ...

I , ~

f

_, -l. ,)

i,

('

t

_[c

, r

transfer coefficients for Freon 22 (F22). Some data was

available, however, for Freon 12 outside tubes (4). This

data indicated that the coefficient ranged from 200 to 800

BTU/hr.°F.ft2 depending on the temperature difference and

the boiling regime. For the purposes of this design a

value of 15:J BTU/hr.°F.ft2 was selected as the outside

coefficient. The inside coefficient was calculated by the

use of the¢ factor discussed in the section titled Heat

Exchangers.

The evaporator was rtesigned to cool the Pir from

0 0 100 F. to -20 F. Knowing the he8t duty, complete enthalpy

data on F22 (5) enabled the circulation rate required for

F22 to the evaporator to be determined. This circulation

rate was calculnted to be about ten percent of the circu ..

lation rate the compres3or was capable of performing. In

order to use up the extra capacity of the compressor, it

was decided to put in a bypass between the compressor dis ..

charge port and the entrance of the vapor line into the

superheat er.

The refrigerant charge was calculated from a

knowledge of the liquid and VRpor volumes of the refriger­

ant in various portions of the refrigerant systemo

- 37 -

. ---~ .~ --·~,- . . . - '·.'-. ;......i_

·.~ .. i.,') ti

~i ~ /.,

' k. L ;.· l ..

r r i:.

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( :r. !;: !e.

f f ~, .• 1 ~;: t'· •,; 11,,1,,

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r .1 ll

)

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\

Plate 14: Pre-Cooling System

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.. 38 •

:,•,·:·.·:,··. •, ,,. ,_,. ,,.;.,. ,,,,,

i'.'

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I,

AL8ANINI IHL 7052 • fUC.IIICI ,A•I•

,,,

I I

"- BYPASS VALVE

----------: I t. ••• J---------++--------------,

I I I I I I

OONDINSER

'-------- - - -- - -- - - - - - - -- ------ _.J

VllflATION ELIMINATOR

I I I

I I I I

- - - - - - - - - - - -1- t - - - - - - - - - ,--1 I I I I I

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1 I: I

EX. VALVE

DRIER

~----WOOD 2 11 X 6 11

!8"

T 14 11

----~ -2411

-~

USI WOOD 2" X 2• IXOIPT WHIIII NOTED

,011 IVAPOIIATOII IOX. MAKI BOX al"

LONI.

2

, NO. REVISIONS

LEHIGH UNIVERSITY

DEPT. OF CH!MIOAL INIINIIIIINI BETHLEHEM, PA.

PRE -COOLING SYSTEM

DRAWN BY J, W, P. SHEET OF SHEETS

CHECKED BY COURSE

DATE SCALE .. ,. SECT.

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'{ '----. <,

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f , 11 : l 1 : .• - _...1. r --t -------------------..J

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Plete 15: Evaporator

"' 39 ...

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I

--- - ---- - ---

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, .. _ - - - - - - - - - - - - - - - - - - - - - - - - - - £.. - - - - - - - - - - - - - - - - - -- - - - - - - - - I T

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-+-------'f---------------------------"--------':;;rl_.__ ·---,- -- - _J t

II.. WlL DING CAP

ALIANINl 1HL 7052 f 1Ut.lNO PA•UI

f-4·--- DRILL FOR .l.• COPPER TUBE

I

2

NO, REVISIONS

_--,-1-r-.,,,,..,,,,,,,,. _, - - .J... _ .... ...... ,, ..-- ...... ......

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' ' / / I ' '

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LEHIGH UNIVERSITY

\ ' \ \

\ \

I I I I I

r1 I I I I

DEPT OF CHEMICAL ENGINEERING BETHLEHEM, PA.

EVAPORATOR

DRAWN BY .,,W,P. SHEET OF SHEETS

CHECl<t:O BY COURSE

SECT,

~t 1

t r- 1 3'11'1 1131"00 •• R01 JJIRO ,~ ______ :

·c I . I ______ _, __ , __ , _____ -----t\

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----....!--------------I

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',i ! I ·-' ·­I .-.

14 I ~

qA~ 8HIOJlW ••JI~

... ..,.. ........ --.. ... -.... .... __ ___ ·-------· ... ······-· -----·· -·-···----t·--~--

T:3JH2

J2f!Uo::, Yn a

&I 0 . I ~,~ .:!\.

------------·-·- -·-- ··----- ··-------,.·-·-·•»·'-""1 Rttiatz:J e

Construction

The revised_ compressor system is to be connected

up essentially as is shown in Plate 14. Its position and

the orientation of the compressor and motor are still as is

shown in Plates 2 and 3,

When the refrigeration system is completed, it can

be leak tested by connecting a vacuum pump to the system

and evacuating it. The system should hold a vacuum of one

or two millimeters of mercury for at least a half hour with

no trouble. In addition, the vacuum pump will serve to

remove the air from the system before the refrigerant is

charged. The charging of the system with the calculated

amount of Freon 22, 25,63 pounds, is arlequately covered in

the Typhoon Service Manualo

Before charging, the evaporator should be hydro­

statically tested to a pressure of 320 psig, Tlrn evaporator

must be thoroui;;hly dried after the testo

The evaporator is to be mounted in a frame constructed of

wood 2 by 2 ts. The upper portion of this frame is to be covered with

! 11 plywood and filled with Santocel to insulate the evaporator. The

supercooler is to be mounted on top of the box. The bypass line and

the return line from the evaporator will be teed together and enter

the one side of the supercooler. The return line to the compressor

will leave the other side.

- 40 -

,' . I I I I I I

'--------,.....------f.-t-· t I :,

I 1

"-- BYPA88 VALVE

......... ____ .,,,,...-

', I L ••• j....--------i-+--------------1

OOND1N8ER

I I I I

I I

I I

'-------- - - - -- - - - - - - - - - -- - ----- _.J

UIE WOOD IN >C 2N EXOIPT WHIIII NOTID

,011 IVAPOIIATOII BOX. MAKI IOX II"

LONI.

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----WOOD 2 11 X 6 11

38"

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- .. -·--·-------------------------1 L.EHIGH UNIVERSITY

DEPT. OF OHIMIOAL INIINIIRINI BETHLEHEM, PA.

PR£-COOLING SYSTEM

-.....------------··--·--············ ········---·------...----1-----------------r---------t DRAWN BY .J, W. P. SHEET OF SHEETS

,__2....._ ___________ · ......... · - -·--+------·-------t---t-----,,-----1 CHj::CKEO BY COURSE

.._...._ ______ ..__ .................... ____ .,,_. • .....,...,....,,41,...-.,....... ........ _____ !""'"I-I~• ·-------+----f-SE-C-T.----t

NO. REVISION§ PJffl='. ~~AI.-E

,, ,F

'7052

ROTAMIMIJ3 MO ITAflllV

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OF

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Ple. te 15:

, '', ,,,.:1·····'

Evaporator

.'\

"' 39 "

~-~----------,-1----~~~-D-R-IL_L_f_O_fl_l_" _C_O_PP_E_R_P~::·~---------------____.1 /f----- -----~-1- -~--- ------ --- -- --- ------ ------- ----- --------- --

/

// 1/

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11.}IIANCIH IIIL ' • tllMIIII , .....

I ,- - - - - - - - - - - - - - - - - - - - - - - - - -- - - - - -- - - - - - - - - - - - - - - - - - - - - - I

I

I

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,,__ - - - - - - - - - - - - - - - - - - - - - - - - - - ~ - - - - - - - - - - - - - - - - - - - - - - - - - - - -=-= ~-=-:=;· -f

7052

I I / I" 1/

+------------------_-_-_-_-_-_-_-_-_-_-_-_-_-_-_-_-_-_-_-_-_-_-_-_-_-_-_-_-_-~---------_-_---'T,~'--'-----------1:~~~y t

II.. W,L DINI CAP

'1,1 ri::-,-.........-:"1., .. ' .. ·, • .; ·" · .. ; · ....... ,,·.·."·"

~4•-

"---- DRILL FOR .1.• COPPER TUBE a

2

NO. REVISIONS

' I I I I I \

\ \

'

I I I I

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I I 1/

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, I J 1 .......... " ;,,/ ' - .,, ..... 1---, .-- .,,,,,,,. - _ ,_...1 - ..j,-

1.L .. r,!.· 2 I

LEHIGH UNIVERSITY DEPT. OF CHEMICAL ENGINEERING BETHLEHEM, PA.

EVAPORATOR

DRAWN BY .,,W.P, SHEET OF SHEETS

CHECK[:O BY COURSE

SECT,

' I .,,

I I

~ /t:::::- - -

~ ' \

'\ ' \\

\\ \ \

\

\ \ \ \ I I

I I

I I

I I

C .... ,,....J'M!.---- --· ~- .. -,-~ ~ ., .. , .•

I

---- 1 l~--1-. ____ ,___ - ------

I I I

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I I

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I I

I I

I I I I

/ /

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. TCl3Q

I

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;~

38UT f13qqo O • t R 01 J .Ura _ __,.

EVAPORATOR

SHEET OF SHEETS ·S

COURSE r

I· I·

Conetruotion

The revised compreARor system 1~ to be oonneotad

up essentiAlly nets shown in Plate 14, Its position ond

the orientAt1.on or tho compr•essor nnd motor nre ntill ns ts

shown in Plates~ und 3,

When the rofrtgorHt ion sys tern is c omple ted 1 it can

be leak tested by connecting a v Rcuum pump to the sys tern

and evacuating it. The systern should hold a vacuum of one

or two millimeters of mercury for Bt least a half hour with

no trouble. In addition, the vacuum pump will serve to

remove the air from the system before the refrigerant is

charged, The charging of the system with the calculated

amount of Freon 22, 25,63 pounds, is adequately covered in

the Typhoon Service Manual o

Before charging, the evaporator should be hydro-

statically tested to. a pressure of 320 psig. The evaporator

must be thoroughly dried after thetesto

The evaporator is to be mounted in a frame constructed of

wood 2 by 2 ts. The upper portion of this frame is to be covered with

}" plywood and filled with Santocel to insulate the evaporator. The

supercooler is to be mounted on top of the box. The bypass line and

the return line from the evaporator will be teed together and enter

the one side of the supercooler. The return lille to the compressor

will leave the other side •

.. 40 ..

I

,, '

. ·--···-----····----- .:1

r i.----6'.~--24·~---1 ~ ,. I --DRILL ,011 ,. COPPER Pl PE

"'------'t-- --- - - - -- '- _1_ - I- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

// 1

I

I I I

--- - ---- - ---

------ -- -------- ----\ :

, , .. _ - - - - - - - - - - - - - - - - - - - - - - - - - - L - - - - - - - - - - - - - - - - - - - - - - - - - - -

\ I '..J:" __ - -- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - . - - - - -

f.-4•-, 11 11 W&:LDING CAP DRII.L FOR t• COPPER TUBE

2

NO. REVISIONS

_ __,-,-r--.,,,,,,,,..,,,, -· - - ..l.. _ ........ '

,,,,,,. _.. ' ....... / ..... .... '

.,, / ....... ' / / ' '

/ / ' ' / / I ' '

/ / " ' I / \

II ' I \

// '\ \ / / \ \

I I I I

I I

I I

I I I I

r+----+--1, ~---

\ \

\ \

\ '. ' "

,1 .. r,.L .. 2 &

LEHIGH UNIVERSITY

. l.~-.t"•_...

I I I I I ,1 I I I I

I I

DEPT. OF CHEMICAL ENGINEERING BETHLEHEM, PA.

EVAPORATOR

DRAWN BY J.W.P, SHEET OF SHEETS

CHECKE:D BY COURSE

SECT.

' ~ ,)<

1.

' ; 1•:

i

... ,, ...... ····~~-.. ,. · I

I I I

\ \

' ·, ' ' ' ' ,\

\\ \ \

\

\ \ \ \ I I

I I

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I I ----- , 1·-+----t,

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I I I

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I :· .:. . _/t~ ~;~~-:

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- - - - - - - - - - ..:;. - - ·-·-·- - .

/ /

,- - ,L , ___ ' \ ---------------.. - -- - -- - 'I ~- ,_ -, -- - - - - - - - - - - - - - -T \""-,- - -,-- - - - - -

'.t-- ---- . ~------

7052

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r-··-~ ,~ 38UT 113qqo:, "'i 110'1 J.11~

! ':,,,c::·.T

r

jeMOl21V3R OM

Construction

The revised. compressor system is to be connected

up essentially as is shown in Plate 14. Its position and

the orientation of the compressor and motor are still as is

shown in Plates 2 and 3,

When the refrigeration system is completed, it can

be leak tested by connecting a vacuum pump to the system

and evacuating it. The system should hold a vacuum of one

or two millimeters of mercury for at least a half hour with

no trouble. In addition, the vacuum pump will serve to

remove the air from the system before the refrigerant is

charged, The charging of the system with the calculated

amount of I<,reon 22, 25,63 pounds, is arlequately covered in

the Typhoon Service Manualo

Before ~harging, the evnporntor should be hydro­

statically tested to a pressure of 320 psig. The evaporator

must be thorou.f~hly dried after the testo

The evaporator is to be mounted in a frame constructed of

wood 2 by 2•s. The upper portion of this frame is to be covered with

!11 plywood and filled with Santocel to insulate the evaporator. The

supercooler is to be mounted on top of the box. The bypass line and

the return line from the evaporator will be teed together and enter

the one side of the supercooler. The return line to the compressor

will leave the other side.

- 40 -

AIR PURIFICATION AND COMPRESSION

In addition to the three main constituents of

atmospheric air, there are present quantities of water,

carbon dioxide, hydrogen, hydrocarbons, and rare or inert

gaseso These impurities, although present in small amounts,

can accumulate in low-temperature apparatus and cause in­

efficient if not hqzardous operation. Therefore, they

must be removed or the npp~ratus must be designed to mini­

mize the effect of their 9resence.

Hydrogen and the rare or inert geses are extremely

difficult to remove efficiently. Because of their low

boiling points they will always remain in the ~aseous state

in this apparatus. Therefore, if the design is such that

they are not allowed to accumulate in any location, they

ci:in be allowed to reMain in the process streams as their

concentration will not build up to a harmful level.

Water can be removed by mecttmicRl means such

as regenerators or switching exchangers or by chemical

means such as solid R.dsorbents. For an apparatus of the

size and purpose proposed here, R solid adsorbent seems

more suitable. 'rhe regenerator becomes more economical ~-n

large plants which have more refrigeration to spare. The

switching exchanger•s require a.ttention of the oper•ator

during their cycle. The exchangers being switched and

... 41 •

. ,~~:;!,":,.I"',ifl ~~~~~';~r."".°7;",~~~.r;.-0~?,::;'.:;-;'•~~,-:-::~_:.~;'l~'i".~;';"'·;-_;r,: •:··,T; r~~-;,.~ ~~-, ,.,,,.. ·, •e· ·, - , · ,,; ~~-•··•

. ~·· .. ·. ···: ~ ·.

,.. ...

- ~ .

,i=,;1,,,.,i,.,_,.~ I ) -,~.~,

j

1

'1

• r

deriAfed when the pressure drop and heat transfer character ..

istics of the exchangers indicate they are being choked

with solidified water and carbon dioxide. A solid adsorbent,

on the other hand, needs attention only at the end of its

cycle. Then it is necessary to switch from one bed to

another and remove the used dessicant from the tower for

recharging.

Very little datR was available in the literature

on drying of air at the particular pressurE of thiR system.

Nurnerous data appeared in the form of plots of e,xi t gas

dew point versus weight percent moisture adsorbed in the

bed et various mass flow rates and bed depth. The majority

of this data was for air at ntmospheric pressure ~tt some

data at higher pressures. Of the various solid dessicants

available, silica gel had the highest useful capacity (11).

For this reason, silica gel was specified fo:> the air driers •

The method used for the estimation of the size of

the driers was based on experimental d&t8 of Ahlberg tF<ken

at atmospheric pressure. The overFJll heights of heRt- and

mass-transfer units were expressed as a function of the

Reynolds m.1i11ber and the surf ace Rrea of the s ilic R gel per

unit volume of bed. Hougen and Watson (2) combine this

data with heat and mass balances over differential sections

of a bed and arrive at a method of calculating the dew point

"' 42 ..

_.,.._--------,----.,-~---.-·~~ ... ·~ ·-,_, __ ,_z.:v •• . .i,, rr~.'.·.-.--· ... · ,.,?,- :: ... .. : .,.-,,

• ,;..(h':~::; .. : ·-,.:,,,:;~:,:~;;,~~'.~{~{i)

., )

C ,

.. l

of the gas leaving the bed at any time. Since higher

pressures yield lower dew points ( 11), this method should

yield conservative dew points. In some experimental work,

an inductive period or period of initially falling dew

point is noted. This, however, is attributed to the

presence of moisture between the bed 911d the test equipment

and should be ignored (10). The pressure drop through the

bed was calculated from an Allen cha.rt ( 3) v:hich wa.s pre­

pared especially for granular adsorbentso This chart is a

conventional Reynolds nu~ber-friction factor type ch~rt.

The silica r,;el from the exh q_us ted bed c 8n be

regenerated by heating in an oven to drive off the adsorbed

watero In this case, a regenereti on tempera.tu.re of Z,50° to 0

450 Fo is recommended (ll)o

For the removal of c ~ITbon dioxide, two :nain

methods !ll'e in use, scrubbing rvi th solid FJdsorbe~its or

liquid 2.bsorbents111 Liquid scru.bbi:ie; requ:i.res an external

pump to circulate the LLquid absorbent, usually a solution

of caustic, through a packed bedo This system must operate

at the pressure of the gas being scrubbed. Because of the

high pressure required, a solid bed of adsorbent we.s deemed

more practical. Considerable research was done on carbon

dioxide removal by th(~ National Defense Research Com.mi ttee

during the war. Their findings indicated that the most

" 43""

'-

• J

J , 1

practical adso:rbent for tho removal of carbon dioxide from

high pressure gas was a moist grade {16% H2o) of soda-lime.

Considerable data on soda-lime was presented in their report

to the Office of Scientific Research and Development { 9).

The criterion for exhaustion of the bed was a 3 percent

breakthrough which me ant that the exit gas concentration

of carbon dioxide reached 3% of the inlet gas concentrationo

Bed life to 3% breakthrough was plotted as a function of

bed depth with the mass flow rate in SCFH per sqo in. of

bed area as a paraneter ( G). This plot en Rb led a rapid

determinntion of the bed size for a 50 hour period which

was selected 88 the mintmum time far exhqustion of either

the silica gel or sod8-lime bedso The reAction between soda.­

lime and carbon dj_oxide nroduces one mole of water for each

mole of c Rrbon dioxide ad;.orbed. Ti'or this r·e ason, the CO2

scrubbers are placed nhean of the driers in the process.

Space was provided at the bottom of the soda-lime bed for

the collection of this watero Wt.en the sodR-lime is ex­

hausted, it cannot be re(!;enerated but must be thrown away0

The air compression is acconpllched by a Worthington

four st11(je compressor. rrhis compressor utilizes air cooling

between the second and third sta~es and water cooling be-

tween the third and fourth s tae;es and Bfter the fourth st age.

It also has wator separators after each water cooler.

i-; 44 ""

l

• I-., I r·

., d

• ( ('

l . ') .. , :")

.. '

('

\, •• 'c",.,·. !, ,/,, .. • ,,,,•~,, ,,~•,i,;-~·, ... -,.,--.,,. ,,,...,,,~-·••¥•~-... -· ••

Specifications for the air compressor are:

Worthington Compressor

Size 22 Model 1225

3-1/8 X 3-1/8 X 1-3/4 X 3/~-3/4

Final pressure: 3000 psigo

Capacity: 52.9 lb/hr (70% volumetric eff.)

Horsepower: 7-1/2

... 45 -

Ii·

·1

\ \ \

Plate 16: Bracket for ~oldi~g Adsorption Bottles

"46 M

iJ. ,.

\.

.. -.. ~r1·• .... , . . ·:: ...

• II II ' p p J 3,i -1 IOj-.-..-10 f---- IO'f t--3i,

II II

I "t STEEL STRAP

I

~

-

----+-----+-----+-----~--

,, I/ IJ ~

3X3><7i I I I I I I I I I

NfrL.E. IRON I I r-----_ A I I

I

I

~ I

I I I I

I I

I

I I

I I

I I

l I I I

I I I

I I l I

I I I

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I I I I I I

I I I

I I I

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I I

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I I I

I I I I I I I

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I ,-'- ::J I. I I I I C - ... , L_ __,

I

~ .,

I I

~ L 2" A NGLE. IP.ON

I IJ NOTE: ABS OPT lON BOTTLES AR£ s, TO BE. WEI.DED TO THE. FAA/'1£ AL. LO \v I NG A (' CL.eARANCf BETvvEEN THE.

BOTTOM OF THE. PIP£ CAPS AND THE FRAM£

LEHIGH UNIVERSITY DEPT. OF CHEMICAi.. cN(i.lNE£1'1Nr BETHLEHEM, PA.

BRACI< ET FOR HOI.DIN~ ABSOR-.TION SoTrl.iS 2

DRAWN B'f RC RIBSANS .:11! SHEET OF SHEETS -t---+----------------+----+---COURSE t

!

C HECKE D BY J' P fJEVIDO NO, REVISIONS DATE SCALE 1'1=/0 11

SECT. , ......... -, .... '

--'·--~

,, .3.!~ ,, I

" /J

I "1 STEEL STRAP

2.'

ALUNENE IIIIL ® TltAGINQ l'A•U

---..--

)

7052

- \ ! ":, , .~

. , ,:~: G.

{ J'

- ......... ~.' ..... - ........ '-'· ._,,,.

I,

-rrr 1 s __ IJJ..

.. -·-· ----·· ·--·-··--·

/, ·, J .• ·,, < \ :··~

II

....... , ......... -... - ~,- .~---~._,~,.., __ _ r

slffl)l81V3fl OH ' . ··~

Plate 17: I

Di· ozj_rle Scrubber C9rbon

... 47 ..

:i - i!

i .·~

••. ·!

' 1 '.I 1 ·\

JI I ., . -. 1-J'· ,, \'..:,

~ ! j \ ;

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_____ ........ -----~.,..,..,......---,.,,,,.-._. ,,.,, ~·-·'"7"·, ..... -

I

I

L'' ='

/ - ~2 9ERL SIIDO\.ES L,me. BEt> 3'' I

Vi"'~ •': ,, ~o\. I LAIR IHL~T ·1~ 1/~ Hou. 3

2

1

NO.

I '3"

• t11Tll~1~ ,.,...,.,. ,__ ft,(~ ovTL'f=T ~ ., S~M.1i - Y4- Hole.

,, I Uau~L ~ x~ .. wy ~·?E. ~tT\.\ CAP ON E.~c.\o\ t,Nl)

LAp• Wt.\,.\) f) \ ~E

LEHIGH UNIVERSITY DEPT. OF CHEMICAL ENGINEERING BETHLEHEM, PA.

CRR-e,a~ u,~~•oe:. REM~ve.~ DRAWN BY Jo"N P. t:)1:, \hdo SHEET OF SHEETS

CHECKED BY COURSE

REVISIONS DATE SCALE SECT •

•, : 1 \ ,:

.,

.··. '

/ ...... . . :,

I , ·,

I . \

I/

I ~ .

s r k,

·-~

7052

...-~-------J _______________________ _ ,, ..__--&...... ____ , : II' .L

~,..-"'.-;'!'-.. "' ... ,A ... ,.-n...t·J'*'I".(~' -.. -, --· , .... L_,_..,.;..... ________________ _ 1 'a':,,.,qe I/ \ ·",

' .

\\ 3q,q yvH~x 3 J8voU E

allf3 HJF14 ,..,o qA, NT,V'I 39 I Cf GJ.!W •'lR..J

... ~ . ' :· '... ·~· -·~ t j J

' __ .(; i,

Ya ~3>1:::>JH:::>

3.JA:::>2 3TA SECT. 2 0121V3fl ,

f \

(_ __

\ ,,/ ./

Plate 18: Silica Gel Drier

- 48 -

:¥ 4Z4. F~~+ a.

··, .) ··,1.

;j - ~a

J -i'._'.1

\ \

l i

' i

Sahe.A

Ai(( oul'-iT

~; t4olE

..

REVISIONS

31 7 ''

\

fl IR Jf\J t..E. r '/~ 1--toLE

LEHIGH UNIVERSITY DEPT. c,F CHEMICAL ENGINEERING BETHLEHEM, PA.

DRAWN BY Jo SHEET OF

CHECKED BY COURSE

DATE SCALE SECT •

.. ,.V, . , -~ ·'.,; ~ -.~-·:• ,,•,,,,,- :··.

. '·-:·:_ , .

R1(( oul ~£T /

,, ~+ ~o\.£

I ... ··---... ...J ,, t \ t..

;/ ,.·· ' , . .,.

. - ~ .. ,_ . . .. -.... ··- ~~--.

\; .... ' ... ,, . "'"•··· ........ ' ~ ,•• .

(iF •<-•.·-··-~.., ... .,., .•• ,,

COUl~SE 3.JA:>a 3TAa

ALIANENE fllL 7052

. .,, .... _ .. _,_. ···- ·-------~---------

C I

:.' .. \

.• ...... ~ .. , .. " '•" '

' ........ h ... ~ .. ,.,,

i r

·-r-­.l_

Construction

After the adsorption bottles are constructed

according to Plates 16, 17, and 18, they must be hydro•.

statically tested to 6000 pounds pressure. The bottles

should then be dried out tboroughlyo

• 49 ll!f

.",'f ,.•,

·"

i

/. j '.! i D; .. ,./ ~f ·;

ACCESSORIES

In addition to the main pieces of equipment,

several items ere needed to aid in the operation and control

of the apparatus. These include valves, liquid level

gauges, thermocouple wells, pressure gauges, and orificeso

Several valves are required for the control of the

apparatuso Outside of the cold box, the valves on the

process streams noed only be rnterl at the operHting con­

ditions. The valves inside the cold box will require

extensions on the valve sterns th.qt e xtm1d throut:h the

insul;1tion to the outside to en8ble the vr,J,res to be operated.

In order to prepare these valves for low temperature service,

the packing should be removed from the bonnet. If the pack­

ing ls of the stranded F1Sbe~tos type it should be leached

with Bcetone to remove all lubric:::nts, graphited, ,md

replaced in the bonnet. If the packing is nob of this typo,

it should be replane~ with a braided &shestoR packing which

has been treated to remove all lubricants ::i.nd hydrocB.rbons.

In a similar manner, the VRlves them9elves should be cleAned

thoroughly to remove tmy lubricants nnd then given a l if~ht

coating of dry graphite on the threadso This ls done in

order to prevent the valves from freezing tight at their

low operating temperatures. The extensions on the valve

stems should be made from 1/4" diam. type 304 stainless steel

• 50 ...

:'1

·I . ; \

()

- - -· .. -., ... '~ ., ~ '~:' -, . :

rod because of its low thermal conductivity.

In order to completely control the distillation

column, a means of measuring the liquid level in the re­

boiler and in the reflux trough was desired. The most

economical means of doing this was with manometers. Since

the pressure in the column will reach 125 psia. the manometer

glass should be thick enoLJ.gh to v;i ths tand this pres sureo The

front of the manometers should be covered with ~. 'Nire me sh

screen with holes no larger th,m a quarter inch. This is to

prevent flyin,3, cJ'ln "'S 0 (".-.....i in case of a manometer tube failureo

~ach :nanometer should be connected to the taps provided for

it on the re boiler ar1d on the reflux trough. In addition,

a manometer is to be connected to the upper tap at each

location in order to measure the pressure drop across the

column.

The trermocouple wells for the high _pressure line

con be made from short lengths of high pressure pipe. These

wells can be inserted into the high pressure line any place

a temperature is desired. The thermocouple wells for the

low pressure lines can be m~de by inserting a well directly

into the low pressure line. Tbe t:hermocouple recommended

for this apparc.tus is copper-constantan ( 1).

The pressure gauges needed for the apparatus should

be of the standard bourdon tube typeo Gauges will be needed

for the high pressure line, the column, the reflux condenser

"51 -

- ~: •..---:' . ·'

- . ' 1

'r r ,· lr .· "1 ... ) (' ~.

')

;

'·'

. r ,

1 ('

- li. -

?• •. -: . . •. ·:,~. '·

l ') r, 1

C

chest, and the liquefier with ranges of Oto 3000, 200 1 30,

and 30 pounds respectively. A gauge should be installed

in the high pressure line between the driers and the pre•

cooler and between the reboiler and the main expansion valve.

Orifices were designed to give a six inch deflection

in a manometer filled with Merri.am Oil with a specific

gravity of 0.827 when a flow rate of 1 lb-mol per hour of

air existed at -25°F. in a 3/8" type L copper water tubeo

The distillation column should be provided with

a safety valve set at 150 psiB• This must be done because

should any of the outlet lines hecOine plugged., it would be

possible to pump the column up to ~080 psig., which exceeds

its bursting pressureo The liquefier should be pro·;ided

with a safety vrlve set Bt W psir,. for the same r·eRson.

The pipes for these safety valves should extend out the top

of the cold box where the safety valves will be loc.:::itedo

- 52 •

:·.''.•, '., '.:,\ ..

, 1

[

[

r

:; ·1

Plate 19: 11 hermocouple Wells BJ1.d Orifice

'.

,.j , I

~ l

') 53 •

,: i

-,•;,· ·,1

• ' ... ~ ... ~ JJ• • ~~ • • - - ~

....... ------------------------------,~------------------·---------------,

THERMOCOUPLE

I I I I I

r---,- -4--+-,---• I I I I I I I I I I I I I I I I

I I I

I I __ J I

I I --, : I I

I

I I I r--1 I r--

1

: I I I I I I I

( I : I ',. ,, I L----L------L--

111 DBL. X-HVY.

CAPS a PIPE

HIGH PRESSURE

WELLS

~ I I I I I

_.J __

,, ! I ,' -·---: r I I

I I I I I ', ... _,

II - I

i.-- ! II TYPE L 8

OU. TUBE

LOW PRESSURE

ICAL E: 311• I 11

REVISIONS

ORIFICE

~ i I

DRILL 0.28" HOLE FOR MANOMETER LEADS

__ .__ __ 1 __ -·-------------·

I

--------------------

ORIFICE DIAM. = 0.368 11

LEHIGH UNIVERSITY DEPT. OF CHEMICAL ENGINEER ING BETHLEHEM, PA. ---·--------------------1

THERMOCOUPLE WELLS AND ORIFICE DRAWN BY J,W,P, SHEET OF SHEETS

CHECKED BY COURSE

DATE SCALE AS NOT ID SECT.

.. i I J

i

THEF

I I I I I

r---,- -~ -+-,---I I I I I 1 I I I I I I I I I I

I I I __ J

I r--

---1 1

I I I I

I I ( I I : I '•. •' I 1..---L------L--

l11 DBL. X-HVY. CAPS a PIPE

HIGH PRESSURE

30RIRO

---~ --r , -------

\ i c:.JAAIO 30PIIAO __ \

11 1 •"! :3 .JA08

~· ,)

I H18HlPPLr WC L LS 1t\ND GRIFH.':f:

l,

.w ,I, va HWARC '. r

YB 03)1::>3H::>

~if.CT. je1-101e1v:aR I

;

i l ! I

I

I

I

OPERATION OF THE UNIT

Before the refrigerator compressor is started,

the cooling water should be turned on to the condenser

and the superheater for about five minutes. During this

period, the compressor should be turned over by hand a few

times. This wi 11 prevent any liouid Freon slugs from

reaching the compressor. Then the refrigerator compressor

can be started and the expansion and the by-po.ss valves

adjusted to give the proper operatins conditions.

Initial start-up of the Worthington comoressor

is covered in their bulletin on three-stage angle compres­

sors, type V4A3. Althou3h the compressor on hand is not

exactly this type, it is only a. modiftcation to allow 3000

psig. to be developed. Therefore, the operating instructions

should be used where applicableo

'J.1he valves on the rest of the c.p0ar8.tus should be

set so that the valves on the portion of the equipment to

be used are open. The rest of the valves should be shuto

The main expansion valve for the column should then be shut

slowly until the line pressure is built up to 3000 psigo

If the column is used, the secondary expansion valves on

the line from the bottoms to the reflux condenser and on

the overhead product should be slowly closed until the

column pressure is increased to operating pressure. This

- 54 -

I

_:.Jr: '. ;-,

t i_:,,, :·

n. r. r

• I

- .

. r r r- ,

may require a re-adjustment of the main expansion valve.

The two secondary expansion valves should be adjusted also

with the aid of the manometers so that the flow is cor­

rectly proportioned between the overhead and bottoms.

Control of the column is accomplished by means of the by­

pass lines on the reboiler and the reflux condenser. In

the same manner, if the liquefier is used, the vapor stream

from the liquefier to the two exchan~ers should be split

up with the aid of the manometers on Lhe warm-end vnpor

outlet lines.

Tr~e chemic al c le an-L:!) system is designed so that

switch-over from one ucit to 8nother can occur during

operation. After the pressure is relieved in the Bd3orption

bottle being changed, the charge can be removed by unscrew­

ing tbe bottom cap and discharp;ing the contents into a

bucket •. , The soda-lime is to be discarded, while the silica

gel is to be regener2ted hy heating in G"l oven ::it 350 to

450°F. to a. constant weighto

- 55 ..

\

i i I

A.&.aANEIIIC ttiL;." ;., TIM.Htl PAl'Slf r,.,.

'[

('

... - {

..... --.·- .. -- ·.·····~···

COST ANALYSIS

The cost analysis is presented partly as an

itemized list and partly as a price for a group of items.

This is done because only those items are listed which

must be ordered. Other items which are obtainable in the

Chemic al Engineering Shop are not on the list but an esti­

mate of their cost appears. It is intended that the

itemized lists serve as ~uides to ordering materialo The

sources named are in an effort to consolidate the ordering

to as few companies as possible 'but other sources can be

used. Where accurate cost dc,ta wn.s not ave.ilable, an

estimation of the cost was madeo These costs are indicated

as being estimatedo

- 56"

. ·,.·•,:. ,_ , ... ;.,.. : ·. . .. ~- .. ~, ..

\ ·,

1

,. ---··· ···; .. _-.::...:;;;_.... ~~::~··-·- ----------

,- •"'\

From Bethlehem Iron Works:

4 pieces 3 x 3 x 1/4 angle 15 1 long

24 pieces 3 x 3 x 1/4 angle 3 111-1/2" long

4 pieces 3 x 3 x 5/16 angle 5-1/2' long

2 pieces 3 x 3 x 5/16 angle 37-1/2 11 long

2 pieces 2 x 2 x 1/8 angle 37-1/2" long

2 piec os 2 x 2 x 1/8 imrle 9-5/B" long

2 piece::; 1 x 1/8 strn.p 9-5/8" long

EstimRted Cost: $120.00

F u • C rom "aJ oc 11 orp. :

1 10'' Copper Pipe Cap

2 8 11 Copper Pipe C ep

1

1

loll ~ p. 2~ .. _.1, vopper ipe • long

3 11 C fj 12" 1 opper .pe ong

1 2, .s" Copner P:1-pe .Slit" long

1

30 ft. 1/ 4 11 Type 1 Copper ·ihi ter Tube

1 •) II r p' ,., vOpper :pe 80 11 1 ong

4 2 11 Copper Pipe C2p s

st 75.oo

1.so.00

64. 60

3.07

13.09

4.51

11.76

s.20

1 l" Dou.b2.::· X-J!vy. Stee,l Pipe 2 1 611 long 1. 20

4 3" Doublf: X-Evy. Steel Pipe 3 1 7 11 long 40.00 ( threr: ded)

11

8

l" 3000/1 C R.ps

3 11 3000# C!'.ps

20.16

54.44

- 57 ...

f/·:. I,· ,,,

I

,·r

,'/

r

I

·:·I . .-~z~(l

----- .. ~ .. · .. ,. -:--~· ·-·~-~-- --~---. __ .. __ .. _______ .._:___._,_., ...... _. ______ ,,_ .• , ... ______ ,.._ ·--·- ----~ -•-'. --

,·. r r

c- r \ I -

C

( \ -

, r

r _r \

\

L

\

l 1·

-

f' - I

\ .[

\ ~

i \

\ r

\ -

\

[

I

,-·

J

i

r J_

From Hajoca Corp.: (cont'd.)

1 12" Std, Pipe 2 1 long

2 12 11 Pipe Caps, Welding; Tube Turn

40 ft, 3/8 11 Copper Water Tube, Type L

1 Cylinder Freon-22, 22 lb, size ($12,00 returnable with cylinder)

1 Cylinder Freon-22, 9 lb, size ( ~iilO. 00 return able with cylinder)

1 6293 Fenry Expansj_on Valve

1 Drler V614C

2 Vibration Eliminator Plsxcnic or American

1 Gallon Ansul 150 Oil

2 No, 1451 Consolidated Relief Vnlve (1 set nt 30 psigo, 1 set At 150 psigo) for air

TOTAL

$ 9,58

31.36

12.46

51,72

34.58

B.25

21.90

43.12

It should be pointed out hen-: thRt ry lenvi:-1s out

the nitrogen cooler rmd storRce timk, the cost" would be

reduced by $159,G4 to a total of $514012. rr1hose prrr'ts are

the two 8" copper pipe caps end tr: e 8 11 copper pipeo

- 58 ...

~. ' ·, ·"' ,•, - '., - -';~ .... ·. --:• ··. ( ,·, ' : . ',

l fl 'H ( • - I ' (') \ • r' .. '

~1 ·~·

0 -~ '. l l ; • ~ . , r . r

f . _,

' ~ [ \ r i'l lt·

. t . ' ~.1 .;,\:.I

l l ,.J. • . L ( ,;: J: -. .

', -,

~

(,'"\ l

.[

,- r·.

r r I ' • I

('

r ~ . I

( . , ..... :;.....

,. I

From w. A. Tydeman & Sons, Inc.:

20 1/4" ss • Needle Valves $160.00 Hoke Style 343

10 1/2 11 ore Fig. 238 32.10 Needle V a1v es

2 Type DG-1 7-1/2 H.P. 220 v. 3 phase) 60 cycle, 20 amp • Mngnetic Starter) Switches ) 120.00

) 2 Type A-1 ContactorR )

r;10TAL $312.10

Lumber (no source):

8 sheets 1/2 11 Pl ,·wood (1 s lcle cjh 66.56 J .. ~ f i.r i shed)

1 2 X 6 8 ft. long 1.50

2 2 X 4 12 ft. lon;: CJ 2o00

TO'T'AL ,.,,

70006 .D

From vVhitehe8d Metal Products:

1 20.5 11 x 20.C," x 3/8" Copper Sheet

1 6 11 x 6'' x 3/8" Copper Sheet

1 3-1/2" x 7" x 3/8" Copp er She ct

1 .SB-1/ 411 x 12-1/4" x 1/ 4" Copper Sre tit

2 20 fto 1/4" Type 304 S.S. Rods

4 3-7/8 11 x 3-7/8" x 3/8" Copper Sheet

Estimated Cost $100.00

- 59 •

'· . '

,:,,·.,.

, I

( [ .

(

0

. '

L

. .. ; 'I ,

('

• ('

') ( ,. .,

'l ,.

I

I I

r • :

r

''. ,. ~-

I

j

L

Maurice A. Knig~t:

3 0.25 fto 1/4" Ceramic berl saddles

BstimBted Cost~ 5.00

Monsanto Chemical Co.:

240 rt. 3 Santocel Estimated Cost $72.00

Conax Corp.:

B Cat. !Jo. PG-3 1/4" Gore

F'ittine;s from Lab and cost for ElE1ctr•ician

F'ro::i Copper Mill (Anacond,q):

300 rt. 1/ 4 11 x O. 049 Wn.11 r:opper Tubing

$39. 60

1•:stimn tect Cost :::.S6.00

'J'O'T.1 AL co~;T: ·:~ 120.00 cn:.56 312.10 ?0.06

100.00 5.00

?~~ aOO 09.GO 50.00 f)riaOO

:Jl, 498.52

• 60 ..

\ ·")

\ l J •

• u . ( ( (

') 0 -' ( ,.

( ( . (" [ . ' C'

r

. ( 1

\

APPENDIX

,I

.[

('

~-

1·· ,

I I

~ ·,1,,·.1',;',,,, • •

DATA

Before the actual design work was done on any

appnratus, data on physical and thermodynamic properties

of air, oxygen, and nitrogen were collected. The major

portion of this data came from the appendices and charts

of text books (1,B,9,12). Complete enthalpy data were

obtained in the form of pressure-enthalpy charts for air,

oxygen, and nitro~en borrowed from Air Products, Inc. The

heat capacity dnta fo:r high pressure nir were obtained

from the presi:ure-enthslpy ctartn. The thermal conductivity

and vi :=ico s i. ty cl at H for thu high pres ~rnre Air were ob tnined

by the use of reduced properties charts ( 8, ;.>8ge 459 and

468). Tbe referenceR to other dat::i. used in the design of

-, the unlts Rre given in Lhe sectlon 0n de::d.gn Drh1ciples of

eri.ch unit.

- 61"

1 I i

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.. ., rJr,

')

')

r ')

' [

)

Figure 1

AH G jl I~

1

- c-,. ,. 'OI ~

-,_ F ~~ E

/ '\ '~

1 R

D

Ill-

1 z

c~ 0

B ( '

Scl"iemntic of Column and Heat Exchanger

- 62 •

l , .. , ..

... a

' aa ~ :,

.f,:)j t-m

I'·' .. ,,,~ .. >-t"-i,.vi A, ..,

• ·n'..:~ -;,

% t-z l&I

T.~., I ·1

·, '1 '

L.

!

1-!0~0~~~+-~~~~~~~~~---4,.....,.~I-

L

2000-

8.&AlM F

1000 -2-AT!M

0

9 10 II 1a 13

8.5 ATM - 1000- D

A

2 ATM Ii

-2000

-aooo

0 8. 1- . :-~ota-i*-jl-----~----+--·- -

' I !

·1 ·;·· 1· -_ l ____ _

uo

.. ,..__·

- _____ J

~'i

t I.' I

.... ~ ........ --~·-·--···-· ...

I I

. ---·· ··- -- ,·~ • r .\

........ - ~ • -- --~---~ ~ ,4 •••• •

t , .. J' ... (" ,. ,.} .. ' .. ; .:·;

I

........ _ ....... _ .. __ :,~ -~ ,:·1 ... F· .. E:_ ... ! 1

.......... ~-· -· -----·--· ... ,., __ . - . - ....... - . -·~·· .. ··-- ..... ' ,'.·• : '~ i .~ :"_·) ~ .. .\ ; ' . ,

'_." ... ,1 :1•' ••

'

"i.t! ' {\ ,,·.

,.-...... .,

·-·· . -- ......

\ \ '

~~ I ·,' I

··········---···. ---·-···········-~·······"·-··' ...................... ,. •.••• , ..... ~~.',:·: ..................... _. ____ ._ .. ,_ ••• « .......... ..J1;,)01'• ...•

:.,j

' J ~-. ,,.

::•-::

SAMPLE CALCULATIONS

The first step was to determine the operating

pressure of the columno

Assuming the material from the reboiler is pure

oxygen and allowing a 15 psig. pressure drop in apparatus:

T = 175°R SAT.0 2,30 psia

0 Allowing a 10 F temperature difference,

T = 185°R SAT.N2,P=?

Therefore, the pressure of the colu.nm is 125 psia or B.5

atmospheres absolute.

The flow rates were then determi:ned for the various

streams by material and ener8y bal anccs o These balances

were in part performed with the use of Figure 2. The effect

of the heat leak, 3 BTU/lb., was included by raisins the

enthalpy of point A by 3 BTU/lb. or 87 BTU/# mol,

Fixing the top corcentroti on Bt the desired vs.lue

of o.98 mole fraction nitrogen, the bottoms composition was

varied until the column required a finite number of plat es o

This occurred when line RCZ had a slope greater than the

tie line through point c. In the calculations, all liquid

and vapor streams leaving the column were assumed to be

saturatedo

Assuming a bottoms concentration of 0.65 mole

fraction nitrogen, the following points are known on Figure

... 64 ..

'.:,:.·, :;;, t

. _r1.·

I ('

• I

.i: n.-'

,· r

. ,.\

.., -'· '

. [' _[r 1

_[ -C t. r

( -. t ' •

,,

1J r '

2; A, C, D, E, F, G, H, and I.

Figure 11

A=G+H+I

From an overall balance on

It is asswned in this and in all other balances

that A represents the product of the flow rate at point A

and the enthalpy of A, i.e. HAmA. The intersection of the

line from H through A and the line connecting points G and

I repreirnnts the addition point of strear.is G and I. Since

the flow rate of F' is equal to the flow nite of G, the

addition point of F nnd I cBn ~e locatedo

Writing a balance around the entire column,

B=E+F+I

'I'l::.e intersection of the line from E to the F + I

addition point with the air line locates point Bo

Wr~. tin:~ a balance 8.round the column from the

middle nf the rectifyiGB section down,

R=H+D

The intersGction of the line from D, througb B,

to the 0.98 mole fraction nitrogen line locRtes point R.

From a balance nround the middle of the column,

C = R + Z

The intersection of the line from R through C and

the 0 0 65 mole f:;:•r.;ction nitrogen line cJetermlnes z. The

next step is to determine the number of plates in the usual

- 65 ...

{+~- -· .... ······· .• - . ········-·· ........... , "" ----~·-···· .. ···-· .. , .................. _, ___ ·--··--··-···-··-··----·

::

I '

.l v

r

('

J

l

( . ' . : (' . . • •• ',• j

' ,)

. .

r C

,-.1

,..., >) l

·c

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(· 'i

I I

)

., ("

. '

r, .. • --:- '1

(':

. . ~ . t . t '

~

t .'.

.[

rr •

manner. In Figure 2, only the traces of the plates with

the saturated liquid line are drawn in to avoid confusion.

Thirteen plates are required.

From Figure 2

ma.= 63.8 = 1.85 mr 34.5

mG = 1.85 m1

( Inverse lever arm rule)

mA = 52.9 #/hr= 1.822 # mols/hr

?roman overall m2terial balance and a nitrogen bRlance

1.s22 = m...r + 2.ssm1

1.822 x o.79 = 0.65mB + 2.85 x o.9BmI

~1 = o.516 - o.233~

1.s22 = ~ + 2.85(0.516 - o.233mH) = mH +1.470 - o.664mH

0.352 = o.336mH

o.352 = 1.048 # mols/hr = o.336

o.244 = o.272 # mols/hr

mG = lo85 X 0.272 = 0.503 # mols/hr

Reboiler duty (From Figure 2)

qr= mA(HB - He) = 1.822 (775 + 930) = 3100 BTU/hr

Reflux duty (From Figure 2)

q0

= 1~/HE ... HD) = 1.048 (1080 + 990) = 2170 BTU/hr

- 66 ..

I .r ;'· •.

• 'i r . r; r

I - • I -:-

.I=

.\ .\ 0

J

-!-

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r • J_

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·\ ! -

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- ·\ r I ,--- ( , ( ( ") • (' r --

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Nitrogen cooler duty (From Figure 2)

qc = mI(HI + 1350) = o.272 (1350 - 920) = 118 BTU/hr

Calculation of heat

¢ = 0.027

transfer factor,~: ko.67cp0.33

µ0.47

for air: 200 atm. 500°R

k = Oe0217, k0 • 67 = 0.0768

cP = 0.325 1 Cpo. 33 = 0.688

µ = o.o5Bl, µ0

• 47 = 0.2625

¢ 0.027 X O .0768 X 0.688 = 0.2625 =

- 67 -

0.00543

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7.8

6.8

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I

i ' 300 4,0

i , . I • . _tEMP.E.RAT_UR.E.,: •_R

5,0 600

i I . I : I .

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1

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Reboiler design:

The rebeller is to consist of 1/4" x 0.049 wall

copper tubing wound in the bottom of the column.

For 1/4" tubing:

/ 0.25 TT 2/ outside lateral area ft= 12 = o.0655 ft ft

inside lateral area/ft= 0 •1f~'Ji = o.0398 rt2/rt CPoss sectional area for flow = 001522

77" = O 000126 rt2

4 X 144 •

Gt= 52 •9 4 19 X 105 #/hr.ft2

, G;08

= 3.14 X 104

0.000126 = • -

D 0.152

t = 12 = 0.01267 D0

•2

= o.418 t 3.14x 104 4

Inside heat transfer coefficlent, ht' = 0041s xrf = 7.52x 10 ¢

T avg 310 + 210 260°R, ¢ == = = 2

ht = 7.48 X 10-3 X 7 o f)2

ho = 110 BTU/hr°F.ft 2

q = 3200 BTU/hr r

AT q

55.7 = 3200 = o.ol?4

X 10 4

7.48 X 10-3

= 562 BTU/hr°F.ft 2

1 l 0.01741 = 118 x 0.0655 + 562 x 0.0398 = 0.1~9 + o.045 = o.1s4

0.104 L = 000174

= 10058 ft. length of copper tubing to give

.required areao

on a 4" coil, L/turn = 4 xTf = 12.58"

on an 8 11 coil, L/turn = 8 x IT = 25.15"

If each coil has tr1 e same number of turns, n:

12.58n + 25.16n = 10.58 x 12 = 127

127 n = 37 •74 = 3.37 turns

- 69 ...

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= J ' • :- - ..L

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I t

t

• L

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r

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J_

, . . ' -~ ( (

\ t .. c

• c l -- r I.

-- L ' .

Wind four turns :tn each of two concentric coils of 411 and

8" diameters with a pitch of one turn per inch.

Liquid nitrogen cooler:

q = 120 BTU/hr Overall U ~ 300 C

AT _ 180 - 175 5 7 2ow lm -

1 180-170 = 1n 10 = • J •

n 180-175 5 q 120 2

l·r d -0.0",i:;6 rt requ e areR = U~T = 300 x 7o2 - u,J

:81or 3/8" Type L copper water tube

A = 0.122s rt 2/rt m

(mean lateral area)

L - J • O 5 5 6 - 0 4. (~ 7- ft = 5 4 4 ' ' - 0 .1228 - 0 _,.Ju ' • 1ncnes length of 3/B" tube

to give ~equirea qren.

Reflux condenser:

For 1/4 11 Type L coprier wnter tube

2/ outside latcrPl araa = 0.0981 ft ft

in3ide lateral nren = 0.0725 ft 2/ft

log mean lnteral area= 0.0845 ft2/ft

Kcal / o ~t2 U = 770 = 105 RTU hr F.f ~c

q = 2200 B1'1J /hr 0

2200 0 l ft2 Area required= 105 x 10 = -•

Length of 1/ 411 tube 2.1

= O.OB 45 = 24,9 fto

Use 25 tubes, each one foot longo

- 70 -

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::-'l r·l

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-f L

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. 1.-.,

rJ

Calculation of liquid rates in tower:

Above feed,

for 2.5 11 copper pipe

area for flow = 2.501

2TT 2 4 X 144 = 0.0342 ft

L/D 53.5

= -w- = 1.09 ( From Figure 2)

12 11 = 1.09 X 00503 X 28 = 15.38 #/hr

15.38 / 2 G2.5" = 0.0342 = 450 # hroft

Below feed,

f Oi'' 3" copper

a11 ea for flow

pipe 2

3.062 Tr = 4 X l44 = J.0513 rt 2

L3 11 = 47.6 + 15.4 = G3.0 #/hr

63 G-z" = = 1230 #/hr

u 0.0513

- 71 ..

= 47 oG #/hr

..... ('.

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a 2 • ID

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2400

2000

1800

'1200 :, ... m

800

400

I I

I ' . , , i '

ctodL1NG i ctlJe~Es

o----------------------100 200 300

TEt,tP-E!RATURE, 0 R I

400 500

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_(

I

Heat exchanger calculations:

Designed for flow rate of 1 # mol/hr of air in shell

side and in tube side.

To construct the cooling curves (Figure 4):

AH for air at 200 atm. = 0 at T = 440°R

at 400°R, H440 = 3990

AH400 = 425 BTU/# mol 3565

H400 = 425

Three lR.yers of 1/ 4 11 x O .049 W8.ll tuhes are to be wound

on 2.375 11 O.D. mimdrel. J\ssuming the individual coil of

tllbing t:1kos the .forrr: of a helix, if theI'f: is one turn of

tu.bing in a length P and the diameter or the tu.rn is D, then

the length L of the tubing per turn is:

L = t ( TT D )2 + P 2 (L, D, and P bei~g in inches)

I f .f' • • h . 11 b 12 . n one oot OJ. winding, t ,ere V'il e p turns. Then

the length of tuhine; rer foot or bun.dlo is

l?. ;-----L = p/(11'D)2 + p2 inches/ft. of bundle

L 1

/("rrD)2 p2 tt/ft. of bundle or = p +

1~ 12.yer: Hind 4 tubes with a pitch of 2" 0

L = ! f(2-~67517) 2 + 4 = 4. 2 5 ft o

2nd layer: V1i:1d tubes with same spacing as 1st layer,

vary pitch to get same length of tuhe/ft. of tundle

Wind 5 tubes, pitch= 2.50 11

1 ··· L = 2•50 ~ 96.5 + 2.5 2 = 4.05 ft 0

• 73 ..

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/.·,·

:t .. , w

;,, i ..

l

' . [

\

J

o•

r

" . '

\ .Cr J

. '

(

C' C

,. (

t

( .

. .-- - . ,. . .• -

'1 '

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:-

( '

('\

C\

. )

I ( -

I •

('

l

I

(',

( 1 (

, .

J:

,,

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After third layer was calculated, total number of tubes was 15.

o.n. of tube bundle= 3.875" = I.D. of shell

flow area of shell

area of mandrel

3.8752 tr = 4 = 11.80 in2

= 2.37527T = 4• 43 in2 flow area in empty

4 7 .37

annular space.

For a g8s flowing parallel to

tubes wound with a spacing equal

to their diameter, the fraction of

the total 2rea for flow is:

2D2

- 17D2

frrction for flow= ~~~~4-2D2

TT = 1 .. 8 = 0.607

Shell sid8 11ro P, for flow =

29 2 1" = = 97-4 # 1hr ft JS 0.03105 v 1 • ·-

7 • 37 X O • 607 144 = ·J.03105 rt 2

0 6 -0 4 0 5 D-Oo4 = 0.25-o.4

_ hS = 0.110 CpGs 0 D O G • = 60o2 ~ - 4.72

Cp = 0.24 BTU/#0 R

h3 = 0.110 X 60.2 x 4o72 X 0.24 = 7.50 BTU/hr°F.ft2

4. 8 X 105

GT::: 15 =

h = 8065 X 103¢

T (inside tubes)

. 0 2 h = 7. 50 Brru /hr F. ft

Divide heat e1<:changer into steps of 400 BTlf 1 s on cooling

curve. Temperature differences are read from Figure 4.

1st step AH= 400 BTU/# mol, q = 400 BTU/hr 0

= 440 - 403 = 37 F,

- 74 -

Tt = 442 avg,

• ,-: I ~ . .. . ~ ',. ~ _,

,,,

r - _[

I

1- . (

( I

f

·\

(

('

r -·· /'\ -- ' ' (

r (' .J.C

[

-- -l:-.

Lr('

t. \

I I·

r. J

. . _( -~

_[

. r ( ' r

J

( l

..

= l

: ) \ ( _[ :-

l

(440-435) - (403-379) A Tlm = ln 440-435

403-379 = 12.1°F

r/ = 5.69 x 103

, ht= 49.2 BTU/hr°F.ft2

AT -= q 12.1 l 400 = 0 ,0302 = UA

'Po find length of tube requJ_red for first step

0,03021 1 1

= 7.50 X 0.0655 + 49.2 X 000398 = 2. 549

2. 549 L = o.0302 = 84.5 feet for first section

1otal length of tube for all steps= 15004 fto

By multi plying the J ength of tu.bins ner foot of bundle

for e::i.ch laye1' by the nufr1,er· of tubes in thnt layer, the

total length of tubing ·:~1e::> foo~ of hLmdle can be found.

Length of tubing/foo 1-. of hnndle = 60,85 ft/ft

. 150.4 The length of t0A tube bundle 1s co. 85 x 12 = 29.65 inches

Incl1;.ding 8. srfety f::ictor of 1.25 fol" P-;RSes,

length of bundle = 29.65 x 1.25 = ~'57.l inches

To cnlculnte stell side pressure drop:

R = ~;2~ ~1~ 3~ 42 = 670, f = 0.097 (13, pase 140) e .::.,. x'-'. ()

fLG'-' 2gcDp2

2 0.097 X 37.1 X 4 X 934 X 12

= 12 x 2 x 32.2 x o.25 x o.18 x 3.62

x106

= 0. 334 #/ft2

Cold box size:

approximately 40% of column is 10 11 pipe, rest is 3

11 o.D.

0. 4 X 10 = 4

0.6 X 3 = 1.8

5.8" average diameter of column

- 75 ...

',,

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,, l··

('

l. l

I •

['I ·r,fr'I 'r

JA\i,'"

(

('

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l

l

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,. ' ·-

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) - (

.-

l

_[,~ '")

_r:'-

[''

l --

I. r =- ~

(( )

::-

I'

r· .l'

[

J

\

( l :

:- l .(

. . . [ :- •

' . - ·'' -

J

.. \

_[ _,

( ..

For purposes of heat transfer, approximate column by

6" 0. D. cylinder as tall R.S the column, 111. 5".

Total heat leak= 3 x 52.9 = 159 BTU/hr.

19 valves have 1/ 411 type 304 stainless steel rod extensions

2 ft. long. 2 0.25 7T 2

Area for heat flow = ·1 x 144 = 0 .000341 ft , AT = 400°F

heat leak throu.ci;h one vBlve = 9x0. 00034lx400

2.0 = 0. 614 BTU/hr per valve st em

total beat leak through valves = 0.614 x 19 = llo7 BTU/hr

heat leA.k through box = 159 - 11.? ~ 147 BTU/hr

asswne 10;~ of box heA.t lc8k goes out top and bottom

lateral heat leak = 147 y: J.9 = 132 BTU/hr

asswnin?; the cold box is cylindricr,l in shape

lSu 21tLAT q = ln x2/x1

San toe el lnsu 1~,tion, ~ = O .011 BTU /hr( °F /ft) rt2

0 asswne outside of 'cox :1t room tomper2.ture, AT·= 400 F

X2 0.011 X 2 X ~ X 111.5 X 400 ln - = 12 X 132 = 1.945

xl

x2

= 3 x 7o0 = 21" radius of cold box

dio.metcr of cold bo;-: = 42" = 3.5 ft •

This indicBtes that a 4 1 x 4' cold box will be more than

sufficient for the app8ratus.

- 76 ..

(

l;'. i j, ~

0

.. L·

l .J

.- r r . ·- -- -

I

r

\

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' -

CO 2 scrubber design:

For a bed in a 3"

__ 2.30 2rr area of bed 4

=

double X-Hvy. pipe, I.D •

4.15 in2

for 1.822 # mol/hr of air, SCFH = 654

3/ 2 654 sts.ndard ft hr. in = 4•15 = 157. 5

= 2. 30"

Dewey and Almy soda-lime, high moisture grade, 14-20 mesh

air at 3000 psi, 20°c

for 50 hours operation to 3{ breakthrough

bed depth= 3 ft. (9, Fig. 31, page 216)

Because nf H20 released by the reaction in the soda-lime,

sp 8C e mu3 t be :-1rovi ded ror w ster to collect during a run.

300 parts per million C0 0 in air (;

For a 20 tour run, # air r,:::indled = 1.82;~ x 20 x 29 = 1058 lbs.

- 4 3 #CO2

removed= ?ix 10 x 1.058 x 10 = 0.3175 #/20 hr

soda-lime reaction:

Volume of H2o formed=

C ,./,0:z + H20 1 1 u O f 1/ 1 CO a· 0 mo 1,2 orme, mo 2

0.3175 X 18 X 1728 44 X G2o4

If the bed is put on berl saddles into whict the wAter drains,

ass wning 50% voids in ber 1 saddles, rise oF water is

3 • 59 = 1.73 inches 4.15 X 0.5

Therefore, 4 inches of rrnrl s11ddles should bo sufficiento

- 77 •

:r: .. ;. -··· ...

. r, ' \ . . ' ·"

!. . r - . ( '..

···-······-~-=-

\ r r r .. \

( .. ' = -: .. ..[.-_ --

.L

. I • r

·,

I

. - :-

t.

Drier design:

For a 3 foot bed in a 3" double X-hvy. pipe

2 area of bed= o.0288 ft

52.9 2 G = o.02ss = 1832 #/hr.ft

For 8-10 mesh silica gel, D = 0 .00634 p

µa.ir, 200 Rtm

DP G = 200.s, µ.

= o.058 #/ftohro

R O.Sl = 14.95 e

surface 8rea of gel/ft 0 of bed= a V

H = 1042 14 9h C) 0522 ~t ·do 407 X O ,J = • ... 0

p " " ~:- 29

= y lB X 200 = ..

322y"

y 1.82 wp 8 = = 0 .00565 w Ps =

322 cw, where c = o.00565p

8

PS l00°F 0 .9492 = 0 .OEA5 atm = 14.'7

1 1 = 19.15/ft " = Hao = 0 .0.122 ~~

1832 ')

G 30.55 Ji/ . ft-= 6() = ,. min._

Ge 30.55 X 0.00565 X 0.0645 b = pBHdo = Oo7 62.4 X 0.0522 = 0 .00488

X

at the end of 50 hours, bT = 0.00488 x 3000 = 14065

a Z = 19 .1.5 X

I y/y

0z 0.001( 2,1.,ig.216,p.1085) y0 = P5 MA_ 0.0645 18

PT MG - 200 x 29 = 0.0002

y = 0.001 X 0.0002 = 2 X 10-?

- 78 •

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w r I

' I

,- ( r f

. '

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. - - .. . - - .

. - (''

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: r .. . -· .......... .

;f l. • . :-

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i-

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., \ '.

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l

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• ct / . . \ u

i

-7 2 X 10 X 200 X 29 -5

p = 18 = 6.45 x 10 atm partial

pressure of water in air leaving bed •

In order to find pressure drop,

at DPG µ = 200.5, f = 9.0 (3, Fig. 22, p. 366)

G = 30.55

60

bp 2fG 2

= 0,509 #/sec.rt 2

L = -Dp_•_g_p-, l-4-4 = 0.01022

bP = 3 x 0.01022 = 3.065 X 10-2 psio

Pre-cooler design:

Design unit to cool Rir at 3000 psiR fro~ l00°F to -20°F •

AH i = 1105 B1l1U/# mol, he Rt duty = 1105 x 1.822 = 2010 I3'FL1/hr a r

/\ Freon 22 = 99. 36 BTU/# 0

at -30 F

If 30°:S of r'reon flashes on expansio~,

2010 circulation rate= 99,36 x o.7 = 29 lb/·tr·. of }'reon ~:~

Assume the outside ~ocfficient ls 1:-iO RTiT/hr°F,ft2 for

Freon 22 on tubes.

For Air cooled from 100 to -?0°F,

If the 11ir is in n 1/ 411 X 0.049 copper' tube,

5 2 Go.s = 3.14 x 104 r• = 4.18 X 10 lb/hr.ft u

D-1- = 0,01268 ft. D0° 2 = o. 418 V

3.14 X 10 4 ht 5.34 X 10-3 401 BTU/hr°F.rt 2

= X 0.11s =

- 79 -

.L ,.

' • I

I J

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n

[ . l

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( - ('

(~l O

r, .

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7. - . - - .

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- l

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Assuming Freon 22 boils at -30°F

130-10 l)Tlm = ln 13 = 46.8oF

1 l 1 UA = 150 x o 006551 + -40-1-x-=--o-.o-3_9_8.,...L =

o..1645 L

.1..... = ~ _ 46 • 8 _ U A q - 2010 - o.0233

L 0.1645 = 0

•0233

= 7.06 ft. of copper tubing to give

required area.

If the evaporator is a 2 ft. long piece of 12" std. pipe

on its side,

for a liauicl Freon level of 2.5", vol. of liauid = 0.233 ft3

rz

Total volwne 12.09 2

= 4 X 144 X 2 = 1. 593 rte.,

rz

vapor sp8.C8 volw11e = 1.593 - 0.233 = 1.360 ftv 82 1T 3

volill:1.c of coridenser = 4 x 144 x 2.479 = 0.866 ft

volume o:' tul;es o.52 Jr 3 = 4 x 144 X 2.479 X 24 = 0 0 081 ft

shell side volume of condenser 3

= o.866 - o.os1 = o.785 rt

assu..>ning 5/~ of condenser filled with liquid

vol. of liquid in cond. = 00785 x 0.05

vol. of vapor in condo = 0.785 x 0.95

3 = 0 .0392 .ft

= 0.746 ft3

at 15 psia, vapor vol. of f~eon = o.785 superheater

1.360 condenser

2.145 rt 3

3 liquid vol. of Freon= 0.233 ft ,evaporator

at 140 psia, vapor volume of Freon

liquid volume of Freon

- 80 -

= o.746 rt3, condenser

3 = 0.0392 ft, condenser

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o.233 0.0114

2.145 4.16

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0.746 o. 425

Orifice desir;n:

= 20.40 lb., liquid, 15 psia

= o.52 lb., vapor, 15 psia

= 2. 96 lb.' liquid, 140 psia

= 1.75 lb.' vapor ' 140 psia

2s. fie, 1,-,. Freon 22 cr:rrge

6" dei'lFction of n.H2? Heel Oil 11t od.f'ice in 3/8" type L

tubin1r, when f'lov: cnt<; nf 2'J pounds per· ·hour cf .s.ir F.t -2f5°F

eY.istso

Pre;1 :,:Jre ,Jrop = C x O • H 2 7 Y. 6 2 • 4 #'- /f' t 2 ---------- = 25.8 12

( 5oi.., r . ; nt - 2, - r r10 1 ntm, ~

Pair= 0.09 #/ftu

W = 1//- mo1/hr = O.OOH06 #/~;~ic

0 .130 2

tr 0 A

1 = 4 x 144 = 0.00101 rt·

~1 ~, s urne ---------------------c = o.c1 0 2 x 32.2 x o.oa x 2s.2 --·--

o.ooeoc = o.cil x 0000101 ( Al'?/Ao 2) -1

-'1 r,

Ao = 70 11- X 10 ft(,

Do -· o.?,EiB j_nch es

29 G - -if

O - 7 .4 X 10

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BIBLIOGRAPHY

1. Chemical Engineers' Handbook. Edited by J. H. Perry, McGraw-Hill Book Co., Inc., 1950.

2. Chemical Process Principles, Part Three. o. A. Hougen and K. M. Wetson, John Wiley and Sons, Inc., 1947.

3o Design and Use of Adsorptive Drying Units. R. C. Amero, J, W. Moore, :md R. G. Capell. Chemical En~ineering Progress, Vol. 43, No. 7, pap;es 349-370; Ju y 1947.

4o Effect of Vapor Agitotion on Boiling Coefficients. Donald B. Robinson nnd Donald L. Katz. Chemical Engineering Progress, Volo 47 1 No. 61 page 317, 1951.

5. Handbook of RefrigerRting Engineering. W. R. Woolrich and L. 1:. Bartlett. D. Van Hostrand Co., Inc., 19480

6. Heat ·rransfer· from Condensing Oxygen and Nitrogen V8pours R.nd Feat Transfer to Boiling Liquid Oxygen and Liquid Nitrogen. G. G. Haselden. Transactions­Institution of Chemical Bngineers, Vol. 27, pnges 195-2081 19490

? • Heat Trrurnfer in Condenser-EvEJporator Uni ts Used 1.n Air Separation. M. Guter. TrRnsRctions-Institution of er~emical Engineers, Vol. 27, pR.ges 183-194, 1949.

8. Heat Transmi;;sion. W. H. Mcf1c1nms. Mc!~rnw-}lill Book Co., 19fi4.

9. Improved Equipment f'or Oxygen Prorluc tion, Summary TechnicRl H0r•ort of Dlvlsion 11. Nationsl Defense Hesearch Committee. Offlcc of Scientific Heseprch and Development, Vv'ashini:~ton, D. r,., 1946.

10. New Data on Activated Bauxite Dessicants. R. G. Capell, R. c. Amero, n.nd .J. W. Moore, Chemical 1md Metnllurgicel Engineering, July, 19430

11. Technical Bulletin No. 201, Dehydration of Air end Gas with Davison Silicc Gel, Davison Chemical Co., Bn.ltimore, Md.

- 83 ..

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NI

('

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r_

'1

i i

. ( C • . i

'I \

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t

~ . C •

r

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12. The Separation of Gases. M. Ruhemann. Oxford University Press, . J Great Britain, 1949 •

13. Unit Operations. Brown et al. John Wiley and Sons, Inc., 1950.

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