a higher standard of monitoring systems & customer...
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© 2015 Cemtek Environmental, Inc.
Cemtek Environmental, Inc. 3041 S. Orange Avenue Santa Ana, California 92707 USA888.400.0200 | www.cemteks.com
Engineered Technical Solution to Meet Every Need.
A Higher Standard of Monitoring Systems & Customer Service
© 2015 Cemtek Environmental, Inc.
An integrated, full-service company serving the EPC Firms, Utilities, IPP’S, Petrochemical industry and general industry with solutions for process and environmental monitoring and reporting.
We Are Your Partner ForCompliance and Process Monitoring Solutions
CEMTEK GROUPWho We Are
© 2015 Cemtek Environmental, Inc.
CEMTEK GROUPWho We Are
One of the largest/most experienced companies in the CEMS Industry
Over 1,000 CEMS installed
Integration Capabilities-Dry Extractive, Dilution, Hot/Wet, Insitu, TDL Cross Stack, FTIR, Process Monitors, Combustion Efficiency, PM, Mercury, DAHS
© 2015 Cemtek Environmental, Inc.
CEMTEK GROUPWho We Are
Santa Ana, California
Ocean City, New Jersey
South Africa
Monitoring Solutions Provider
© 2015 Cemtek Environmental, Inc.
Capabilities & ServicesProject Management, Design & Engineering
Engineering and Project Manager with 35 years CEMS experience Engineering and Project Supervisor with 24 years experience, supervising
eight CEMS Engineers Regulatory and Compliance Department to navigate federal and local
regulations National Field Service with 24-7 field support Certification, parts and maintenance focus CEMS “availability” is our highest priority
© 2015 Cemtek Environmental, Inc.
Capabilities & ServicesManufacturing
• Santa Ana, California factory houses our engineering, production, test, quality, project management , marketing, sales, field service and after-market support teams
• 15,000 SF Manufacturing Facility has the capacity for handling multiple large scale projects simultaneously
© 2015 Cemtek Environmental, Inc.
Capabilities & ServicesApplication Analysis
Review combustion process and pollution control equipment, measurement location
Review permit for compliance CEMS or the process for a control CEMS
Site specific requirements and needs Estimated ranges of constituents Location of equipment Information required and purpose Installation requirements
© 2015 Cemtek Environmental, Inc.
Capabilities & ServicesMaintenance Program
30 Service Techs Emergency Repair with 24/7 emergency call out
support Preventative Maintenance CGA’s QA/QC Plans Monitoring Plans EDR & DAS Reporting
© 2015 Cemtek Environmental, Inc.
Capabilities & ServicesMaintenance Program
Standard and Custom Maintenance Programs Can Include:
PM to ensure the highest availability Expert engineering and field service support
Quarterly audit and annual RATA assistance and reporting USEPA 40CFR 60 & 75 QA/QC and custom monitoring
plans EDR preparation and reporting
Data validation, reconcilement and allowance tracking
Special state, local and RECLAIM data reporting
24/7 emergency call out support
Parts availability, single source responsibility
Reliable and dependable on-site presence
Periodic (demand) preventative maintenance
© 2015 Cemtek Environmental, Inc.
CEMS, DAHS, analyzer and hardware training
Large stock of spare parts for many different analyzers
Late day spare parts shipping
Capabilities & Services Training, Repair & Spare Parts
© 2015 Cemtek Environmental, Inc.
Capabilities & Services Analyzers Used by Cemtek
Thermo Fisher (TECO/TEI) Air Pollution Instruments (API) Rosemount California Analytical Siemens ABB Brand Gaus Ametek Land Ametek Thermox Ametek Western Research Sick Maihak ABB Los Gatos Research (LGR)
Servomex M&C Products EMRC - Flow OSI - Flow Teledyne Monitor Labs MAC Instruments - H2O Tekran - Hg Servomex- NH3
Durag – Opacity Kurz – Flow UniSearch – NH3 & HCl AP2E Cavity Ringdown
© 2015 Cemtek Environmental, Inc.
CEMS:Fully Extractive
© 2015 Cemtek Environmental, Inc.
Typical Extractive CEMS Flow Schematic
NOx
O2
Cooler
Probe
Sample Line
CO
Pump
Inst. Air
Cal Gas
Fully Extractive CEMS
© 2015 Cemtek Environmental, Inc.
Simple, Flexible, Proven Design Used in many applications Good performance in low and high concentrations Several sample probe designs/ configurations available depending upon
application and particulate loading Heated sample line maintains gas sample above dew point until removal in
conditioning stage Sample pump(s) pull sample from sample point to conditioning system
Fully Extractive CEMS
© 2015 Cemtek Environmental, Inc.
Moisture is removed from sample allowing dry gas into analyzers for measurement
Analyzers used must be selected based on proven technology for emissions being measured
Proven Analytical Technologies used: Chemiluminescence (NOx) NDIR, IR-GFC (CO & CO2) UV Fluorescence (SO2) Paramagnetic (O2) FTIR (hot/ wet extractive system)
Fully Extractive CEMS
© 2015 Cemtek Environmental, Inc.
Typical Emissions Measured: NOx, CO, O2, SO2, CO2, NH3, HCl
Typical Analyzer Vendors: Thermo, Teledyne-API, CAI, Rosemount, Siemens, Unisearch
Analyzer emissions measurements are sent to DAS System operations controlled by PLC or data logger PLC also receives other CEMS inputs and signals from plant – can also
provide outputs for plant use Auto calibration of CEMS is required – have capability for manual
calibration All CEMS components need to be protected from environmental conditions
Fully Extractive CEMS
© 2015 Cemtek Environmental, Inc.
DAS (Data Acquisition System) receives data from analyzers and other system inputs
DAS performs calculations as required DAS stores raw and calculated data DAS “flags” exceedances and other alarm conditions and
generates alarms DAS provides reports required for submittal to regulatory agencies Some regulatory agencies require daily transmittal of data
Fully Extractive CEMS
© 2015 Cemtek Environmental, Inc.
Fully Extractive Heated Probe
Fully Extractive CEMS
© 2015 Cemtek Environmental, Inc.
SAMPLE PROBE WITH HEATED FILTER
Fully Extractive CEMS
© 2015 Cemtek Environmental, Inc.
Fully Extractive CEMS
© 2015 Cemtek Environmental, Inc.
Fully Extractive CEMS
© 2015 Cemtek Environmental, Inc.
CEMS in Shelter in Refinery Application to meet Classified Area Requirements
Fully Extractive CEMS
© 2015 Cemtek Environmental, Inc.
Questions?Michelle Nelson
Western Regional Sales ManagerCEMTEK Environmental, Inc.
CEM Systems, Service, Opacity, Flow, Parts3041 S. Orange AvenueSanta Ana, CA 92707Cell: 714-904-9087
phone: 714.437.7100 x235fax: 714.437.7177
CEMS Parts: [email protected]
www.cemteks.com