a. general information · 2020. 9. 7. · for unit / plant for ujjwal bharat llp for patanjali peya...
TRANSCRIPT
For Unit / Plant For Ujjwal Bharat LLP
For Patanjali Peya Pvt. Ltd.
A. General Information
1. Name of the Unit / Plant:-
2. Address Of Unit / Plant :-
3. Nearest Land Mark-
4. Google Plus Code:-
5. Type of firm: PROPRIETOR / PARTNERSHIP / PRIVATE LTD.
6. Name of owners / Share Holder:-
7. Contact details:-
8. Name Of Unit/ Plant In Charge :-
9. Contact Details of Unit/ Plant In charge :-
10. Name of Quality In Charge:
11. Contact details of Quality In Charge:
12. Plant / Unit Owned Leased Lease valid Up To:-
13. Area :A)Total Plot Area :
B)Total Constructed Area:
C) Finished Goods Storage Area:
D) Storage Capacity In number of Units:
14. Applicable BIS Office Address:-
For Unit / Plant For Ujjwal Bharat LLP
For Patanjali Peya Pvt. Ltd.
15. Applicable FDA Office Address:-
16. BIS licence number:- Valid up To :-
17. FSSAI Number:
18. MPCB Permit:- Yes / No
19. CGWA Permit :- Yes / No /NA
20. Legal Metrology Act packers license: Yes / NO
21. Unit/ Plant Installation Capacity: BPH
22. Plant Is fully Automate / Semiautomatic:
23. BIS Approved Pack Size:
20 Ltr. 5 Ltr. 2 Ltr. 1Lit. 500ml 300ml 250ml CUP Pouches
24. Current owned Brands:
25. Current Franchised / Job worked Brands :
26. Past Franchised / Job worked Brands :
27. Current own Brand branch unit / Contract packers / Franchisee / Not Applicable
For Unit / Plant For Ujjwal Bharat LLP
For Patanjali Peya Pvt. Ltd.
If Yes , Numbers :-
Location :-
28. Unit / Plant weekly Off Day :
29. Employees: A): Total Number of Employee:-
B) Skilled Number of employee:-
C) Unskilled Number of Employee:-
24. Number of working Shifts : Shift Hours :-
25. Preferable Day for Factory visit:-
26. Lab Assumed updated as per IS 14543 with Amendment 10 : YES / NO
27. Chemist Qualification: Year of Passing:
Working with firm from: Total Year of Experience in PDW industry:
28. Microbiologist Qualification: Year of Passing:
Working with firm from: Total Year of Experience in PDW industry:
29. Additional chemist Qualification: Year of Passing:
Working with firm from: Total Year of Experience in PDW industry:
For Unit / Plant For Ujjwal Bharat LLP
For Patanjali Peya Pvt. Ltd.
30. Does the company have a written quality policy or mission statement: YES / NO
31. Does site have a Quality Assurance or Quality organisation : YES / NO
32. Have your company received any quality related certificate : : YES / NO
If Yes ,provide details :
33. Do you investigate & document corrective action for quality problems if they occur?
YES / NO
34.Have you had rework or recall the material being considered within the last 12 months due to
quality issue such as mix up ,miss labelling or contamination. : YES / NO
35. If question 34 was answered “YES “ was systemic fix implemented to prevent reoccurrence ? YES
/ NO
36. Would you provide commitment for intimation of any changes in manufacturing process or in the
specification : YES / NO
37.Would you allowed Patanjali Peya Private Ltd. Or Ujjwal Bharat LLP to perform a site audit ? YES / NO
38. Are the written procedure for critical processes related to making & packing operation:
YES / NO
39. Is there system to allow determine of the status of raw materials & finished products in the warehouse? :
YES / NO
For Unit / Plant For Ujjwal Bharat LLP
For Patanjali Peya Pvt. Ltd.
40. Are there written procedure for critical production operation , such as set-up & cleaning of equipment ?
YES / NO
Please attach in detail procedure of cleaning performed.
41. Do you keep reserve samples of finished products ? YES / NO
42. How do you normally handle rejected products? YES / NO
43. Is provision for mineral / other additive dosing to the water available ?please explain in brief. YES /
NO
44. Do you have written specifications for your incoming raw material & finished product ?
YES / NO
45.Do you have documented change control program in place ?:
46.Are batch record ( Paper or computer ) used to document critical production process
YES / NO
47.Are production related records retained for defined period of time.: YES / NO
48. Does use of the lot date code provide traceability back to receipt of the incoming raw / packaging
material : YES / NO
49. Do you provide certificate of analysis specific to each lot on request.? YES / NO
For Unit / Plant For Ujjwal Bharat LLP
For Patanjali Peya Pvt. Ltd.
50. Are there written procedure for Laboratory operation ? : YES / NO
51. Are record kept of raw material & finished product test results ? YES / NO
52. Do you conduct an document investigations for out of specification results ? :
53.Is there program to control expired reagents & reference standards? YES / NO
54. Is your raw data kept in bound laboratory notebook or in pre numbered sheets ( If no please explain ) YES
/ NO
55. IS your process capable of routinely meeting your internal requirements?: YES / NO
56. Do you use statistical process control to help determine trend & process adjustment?
YES / NO
57. Do you have internal audit program to assess compliance with procedure and government regulations?
YES /NO
58.Are the results of internal audit ( as well as corrective action plans ) shared with site management? YES
/ NO
59. Do you have procedure for investigating customer complaints & inquires? YES / NO
60. Are customer complaint investigations documented ? YES / NO
61. Did you have ever Stop marking from BIS? YES / No
62. If Yes please provide details of Stop marking from BIS.
63. Did you have ever stop marking from FSSAI? YES / NO
If yes please provide details.
64. Last BIS inspection date:
For Unit / Plant For Ujjwal Bharat LLP
For Patanjali Peya Pvt. Ltd.
B. Unit machinery Details
1. Blowing Machines:
Blowing Machine Details
No.1 Automatic Semi Automatic Auto with Preform loader
Number of Cavity →
BPH →
Make→
Blowing Machine Details
No.1 Automatic Semi Automatic Auto with Preform loader
Number of Cavity →
BPH →
Make→
Blowing Machine Details
No.1 Automatic Semi Automatic Auto with Preform loader
For Unit / Plant For Ujjwal Bharat LLP
For Patanjali Peya Pvt. Ltd.
Number of Cavity →
BPH →
Make→
Notes / Other Details:-
2. Filler.:-
Filler-1
BPM Capper Head Rinse head Make / Details
Bottle Rinse Pressure Cap Rinsing ↓ UV ↓
Ok / Not OK Yes:- Yes:-
No:- No:-
For Unit / Plant For Ujjwal Bharat LLP
For Patanjali Peya Pvt. Ltd.
Filler-2
BPM Capper Head Rinse head Make / Details
Bottle Rinse Pressure Cap Rinsing ↓ UV ↓
Ok / Not OK Yes:- Yes:-
No:- No:-
Filler-3
BPM Capper Head Rinse head Make / Details
Bottle Rinse Pressure Cap Rinsing ↓ UV ↓
Ok / Not OK Yes:- Yes:-
No:- No:-
Note :-
For Unit / Plant For Ujjwal Bharat LLP
For Patanjali Peya Pvt. Ltd.
3. Labeller:-
Labeller-1
BOPP Shrink Label Pressure Sensitive Make / Details
Speed BPM Speed BPM Speed BPM
Labeller-2
BOPP Shrink Label Pressure Sensitive Make / Details
Speed BPM Speed BPM Speed BPM
Labeller-3
BOPP Shrink Label Pressure Sensitive Make / Details
Speed BPM Speed BPM Speed BPM
Notes:-
For Unit / Plant For Ujjwal Bharat LLP
For Patanjali Peya Pvt. Ltd.
4. Packing Machine:
Packing Machine
Manual Case Packer Shrink wrap Make / Details
Case/ Min Case / Min
Notes:-
For Unit / Plant For Ujjwal Bharat LLP
For Patanjali Peya Pvt. Ltd.
5. Coding machine:-
1. Coding Machine:- Laser / Ink Jet
Coding Machine-1 Number of lines coding Make / Details
Coding Machine-2
Coding Machine-3
Notes:
For Unit / Plant For Ujjwal Bharat LLP
For Patanjali Peya Pvt. Ltd.
6. Compressor:
Compressor 1
Pressu
re
CFM
Screw
With
Bo
oste
r
Ro
tary
Cen
trifugal
Recip
rocatin
g
Oil Free
Dryer
HP
Make
High Pressure
Low Pressure
Compressor 2
Pressu
re
CFM
Screw
With
Bo
oste
r
Ro
tary
Cen
trifugal
Recip
rocatin
g
Oil Free
Dryer
HP
Make
High Pressure
Low Pressure
For Unit / Plant For Ujjwal Bharat LLP
For Patanjali Peya Pvt. Ltd.
Compressor 3
Pressu
re
CFM
Screw
With
Bo
oste
r
Ro
tary
Cen
trifugal
Recip
rocatin
g
Oil Free
Dryer
HP
Make
High Pressure
Low Pressure
Note :-
7. Cooling Tower
No Capacity in TR Pump Details ( HP / Head/ Lit) Make
1
2
Notes:
For Unit / Plant For Ujjwal Bharat LLP
For Patanjali Peya Pvt. Ltd.
8. 20 Lit Jar Line:-
Automatic Semiautomatic Manual Capacity Make
Pre washing
Washing Filling
Capping
Notes:
9. Cup Line:
Filling Head Sealing Head Capacity cups / Hr
Make
Notes:
For Unit / Plant For Ujjwal Bharat LLP
For Patanjali Peya Pvt. Ltd.
C. Process Details
1. Raw Water source:
Ground water /Surface water / Corporation / MIDC
Source -1 Source-2 Source-3 Source-4
pH
TDS
Maximum pH
Maximum TDS
2. Current Raw Water Consumption per Day :-
3. Raw Water Disinfectant Type : Chlorination Ozonation Other
4. Online Disinfectant Dosing system is there :- Yes / No
5. Raw Water Pump:
Make: Capacity (lit/Hr) MOC:
6. Sand filter:
Make: Capacity (lit/Hr)
MOC:
7. Carbon Filter:
Make: Capacity (lit/Hr) Iodine Value:
MOC: Last Charge Date :
8. Antiscalent Dosing System is there :- Yes / No
9. Softener:-
Make: Capacity (lit/Hr) OBR:-
MOC:
10. High Pressure pump:
Make: Capacity (lit/Hr)
MOC:
For Unit / Plant For Ujjwal Bharat LLP
For Patanjali Peya Pvt. Ltd.
11. Micron Cartridge Filter:-
Make: Capacity (lit/Hr) Micron Size:
MOC: Length of Filter: Number of Rounds:
Last Change Date :
12. Micron Cartridge Filter:-
Make: Capacity (lit/Hr) Micron Size:
MOC: Length of Filter: Number of Rounds:
Last Change Date:
13. Reverse Osmosis:-
In feed Reject permeate
Number Of membranes
In feed Flow
pH TDS Flow Pressure Flow Pressure pH TDS
14. Post Ro Remineralisation system is there : Yes / No
15. R. O. Membrane last change / replace / Charge date:
16. If Mineralisation system is Yes please provide details.
Make: Capacity (lit/Hr)
For Unit / Plant For Ujjwal Bharat LLP
For Patanjali Peya Pvt. Ltd.
MOC
17. Remineralisation Tank :
Capacity:
Doser Pump Make: Capacity:
18. pH Correction system is there ? Yes / No
19. U.V.:-
Make: Hour meter: Yes / No hour Meter reading:
Capacity(LPH) :-
20. Ozonator:-
Make: Gms / Lit:
Capacity(LPH) :- Type: Venture / Mixing
Oxygen generator : Yes / NO
If Oxygen generator available :- Make
If oxygen generator not Available :- Number Oxygen cylinder in Plant.
21. Online pH Meter & TDS Meter Available : Yes / No
22. Current product water pH-
23. Current product water TDS-
For Unit / Plant For Ujjwal Bharat LLP
For Patanjali Peya Pvt. Ltd.
Note:
Please attach clear photographs of following things , also attach detail flow chart from water treatment
to Finished Product.
No Location/ Machine Attached / Not Attached
1 Water Pre treatment System
2 Reverse Osmosis
3 U.V.
4 Ozoznator
5 Filler
6 Blowing Machine
7 HP Compressor
8 LP Compressor
9 Labelling machine
10 Packing Machine
11 Coding Machine
12 Jar Machine
13 Cup Machine
14 Raw material Storage area
15 Packaging Material Storage
16 Chemical Lab
17 Microbiological Lab
18 Factory exterior
For Unit / Plant For Ujjwal Bharat LLP
For Patanjali Peya Pvt. Ltd.
1. Q.C. Team Notes:
2. Status:
For Unit / Plant For Ujjwal Bharat LLP
For Patanjali Peya Pvt. Ltd.
3. Action Plan:
4. Ready To Invest in case any Machinery unavailable & within Period : YES / NO
For Unit / Plant For Ujjwal Bharat LLP
For Patanjali Peya Pvt. Ltd.
5. If give Franchise area / region sleeked :
6. Any Major Current Supply Contract.
7. Comments / Suggestion / Remark / Notes:
8. Other Notes:
9. Company owned vehicles with their load / tonnage capacity:
For Unit / Plant For Ujjwal Bharat LLP
For Patanjali Peya Pvt. Ltd.
No Model / Type Registered Number Tonnage / Load Capacity
1
2
3
4
5
6