a complete product line of rotary and electro-optic ... · a complete product line of rotary and...

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A complete product line of rotary and electro-optic solutions for the oil and gas downhole market: • Electrical Slip Rings • Fiber Optic Rotary Joints • Fluid Rotary Unions • Complete Rotary Interface • Multiplexers, Media Converters and Switches

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A complete product line of rotary and electro-opticsolutions for the oil and gas downhole market:

•ElectricalSlipRings•FiberOpticRotaryJoints•FluidRotaryUnions•CompleteRotaryInterface•Multiplexers,MediaConvertersandSwitches

Explorationandproductionofoilandgasisbecomingmoredifficult.Theeasyreserveshavealreadybeenfoundandnewonesaredeeperorinmoredifficultformations.Drillingcannowextendtodepthsof10kmandcanbemulti-directionalorhorizontal.Temperaturesandpressurescanbeupto260°Cand2000bar(29,000psi).Asaresult,thecosttorecoverthesereservesisveryhigh–makingefficiencyevenmoreimportant.

Since1998,Mooghasworkedwiththemajoroilfieldservicecompaniesandequipmentmanufacturerstosolvedemandinganduniqueproblemsforthedifficultdownholeenvironment.

Theneedtomaximizeoutputfromnewreserves(aswellasexistingreserves)requirestheneedforhigherperformanceequipmentandbetterinformationfromthewell.Toanswerthedemand,Mooghasdevelopedalineofoilfieldanddownholeequipmentandtechnologythatmeetsthechallenge.

Wedidn’tstopatdesign–Mooghasalsodevelopedprocessesandtestequipmenttoensurethatourproductswillperformbothatsurfaceandinthedeepest,mostchallengingwells.

Oilfield and Downhole

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Model 70: Multi-pass Marine Model 470:

Torodial Fluid SwivelModel 810:

Multi-pass Industrial

PRODUCT

FiberOpticRotaryJoints

Used in cable winches to facilitate optical communication and downhole fiber sensor data. Special designs are available for this application

with increased ruggedness for the oilfield environment and give improved optical performance for sensor applications.

Oilfield Communications

Moog has rugged Ethernet switches, video and serial Ethernet gateways,

and fiber optic converters and multiplexers designed for high reliability

communications in harsh environments.

Model 292:Two Channels

Model 310:Optical Sensing

Model 291:9 Channels

Model 200: Model 180 + FRU

Model 176X:Expolsion Proof

5 kV

Model 176:5 kV Slip Ring

Top Drive

Model 180X:Explosion Proof

1 kVModel 303:

HTHP Downhole

Model 813

Model 197:1 Channel MMF

Model 914: Small Media Converter

ElectricalSlipRings Electrical slip rings that perform in marine,

industrial, defense and oil and gas applications. These consist of standard offerings,

explosion-proof options, as well as high temperature and pressure products suitable

for the downhole environment.

FluidRotaryUnionsMoog fluid rotary unions have been

diversified to include a broad range of applications. They are currently used around

the world to ensure reliable transmission of process, power and control fluids.

Model 173: Model 176 + FRU

Model 922: Well Head Control

Viking: Ethernet Switch

Model 180:1 kV Slip Ring

ADVANCING TECHNOLOGY

Fromdesigntodeployment,ourexperiencedteamofprofessionalsspecializesinprovidingcustomelectricalsliprings,fiberopticrotaryjoints,fluidrotaryunions,motors,fiberopticmultiplexersandotherelectronicsolutionsfortheworldwideoilandgasindustry.Productfeaturesincludehybridpackagesthatcombinefiber,electricalandfluidrotaryjoints,packagingforharshenvironments,explosion-proof/flame-proofforhazardouslocationsandadaptationtocustomer’ssizeandmountingconstraints.Fromourabilityandwillingnesstocustomizeproducts,toourISO9001:2008Certification,toourunmatchedglobalcapacity,wearedefininganddeliveringcustomintegratedandprovenproducts.

OurhightemperatureandpressuresimulatorallowsMoogtotestelectricalandopticalequipmentinafulldepthenvironment.Thesimulatoralsocontainsadownholemotortoturnrotatingproductsduringtest.Productsarealsosubjectedtoshockandvibrationsimulationaspartofourtesting.

Moogcontinuestoadvanceitsfluidrotaryuniontechnologywithcontinuedresearchanddevelopment.Themainobjectiveistocreateaproductwithimprovedefficiency,longlife,andmeetthedemandingrequirementsoftheoilandgasenvironment.Usingastateofthearttestfacility,varioussealrecipesarecontinuouslybeingevaluated.Thetestsarecloselymonitoredtorecordeventhemostminisculeleakage,changeinpressure,temperatureortorque.ThisinformationishelpingMoogbecomean industry leader influidrotaryuniontechnology.Asthefirstandonlystopfor thedesign,manufacturingandprojectmanagementofoilandgasintegratedpower,data,andfluidrotarysolutions.

Electronicandopticalequipmentcanalsomeetthedemandingenvironment.Moogarecontinuouslystrivingtoexpandthetemperatureandrangeofmultiplexers,mediaconverters,andEthernetswitches.

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Electrical Slip Rings

Moog’s Halifax operations is fully certified to North American, ATEX, andIECExstandardsforhazardousareaqualification.Designsareavailableforharshoilfield conditions that are configured for electrical power, signals, orboth.Thesedesignscanbeintegratedwithotherproductssuchasfiberopticalrotaryjoints,fluidrotaryunions.

Some downhole tools and surface winches require an electrical rotaryinterface.Anumberofdesignsareavailabletoworkintheharshestconditions.Thesedesignsalsofitintowelldiameterstypicaloftheindustry,workat1700bar(25,000psi)and230°Candareabletocarryelectricalpowerandsignals.

Certifications

ETL: ClassI,Division1,GroupC&DT5 ClassI,Zone1,AExdIIBT5CSA: ClassI,Division1,GroupC&DT5 ClassI,Zone1,ExdIIBT5ATEX: CE0344 II2GEx&IIBT5GbIECEx: ExdIIbT5Gb

TYPICAL USES

• Wirelining• Topdrives• Coiltubing• Measuring/loggingwhiledrilling• Winches• Downholetools

OPTIONS

• Operatesinoil• Hazardousareaversionsavailable where necessary• Hightemperatureversionsfordownhole

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Model180Explosion-ProofElectricalSlipRingIdealforsmallsystems,theModel180-Xisacompact,ruggedslipringdesignedforharshoperatingconditions.The180-X isa fully certified flame-proof enclosure for the hazardous areaenvironment.Pleasesee theModel180datasheet for furtherdetails.

• Voltagemaximum1000VAC• Currentmaximum7Aperpass• Maximum100Atotalcurrent

Model176Explosion-ProofElectricalSlipRingFor higher power applications, the Model 176-X is availablefor your rotary solutions. Both slip rings can accommodate aFiberOpticRotaryJoint (FORJ).TheModel176electricalsliprings perform in marine, industrial and defense applications.Comprised of power and signal electrical passes, the Model176providessuperiorperformanceandreliabilityindemandingoperationalenvironments.TheModel176canbeconfiguredtomeetspecificcustomerneeds.PleaseseetheModel176datasheetforfurtherdetails.

• Voltagemaximum5000VAC• Currentmaximum20Aperpass• Maximum720Atotalcurrent

Whencomparedtotheexistingnon-contactingtechnologies,theMoogring/brushcontacting technologyhasthefollowingadvantages;

-Allowforhigherpower/voltage/current-Doesnotrequirehightemperature/pressuredownholeelectronicsforpowerconversion- Will allow higher data rates

TheseslipringscanbecombinedwithMoogmotorsforuseinapplicationssuchasTopDrives.

Moogalsomanufacturesanumberofnon-explosion-proofruggedizedstandardslipringswhich canbemanufacturedwiththrough-boreoptionsconfiguredtomeetagivenapplication.

Design Parameters for Slip Rings

Thepointsoutlinedbelowwillhelpidentifyanappropriateslipringforagivenapplication:

• Descriptionoftheapplication• Specificationsandstandards• Isthereadesignenveloperestriction,specifymaximumOD(mm)• Doestheslipringneedahollowbore,specifytheID(mm)• Dutycycle–continuousorintermittent• Pressurerating• Temperaturerating• Rotationalspeed• Numberofelectricalpasses• Voltagelevel(volts)foreachpass• Currentlevel(amps)foreachpass• Detailsofthepressurecompensationfluid• Maximumtorque

Top Drive Slip Ring

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Model303DownholeHighTemperatureAndHighPressureTheModel303isafamilyofelectricalslipringproductsdesignedspecificallyfortheextremelyharshhightemperatureandhighpressure(HTHP)downholeenvironment.Theseproductsaredesignedandtestedtooperateattemperaturesofupto230°Candpressuresof25,000psi(1700bar),andaregenerallyconfiguredforanoil-filledenvironment.Theycanbecombinedwithhightemperatureandhighpressureresolversandmotorsforpositionandspeedfeedbackandmotivepower.

• Innerboreandouterdiametercanbecustomizedforspecific downholetoolingenvelopes• Lowelectricalcontactresistance• Pressureandtemperaturecompensation

Oilfield Slip Ring

FiberOpticRotaryJoints(FORJs)areusedincablewinchestofacilitateopticalcommunicationandfibersensordatadownhole.Specialdesignsareavailableforthisapplicationwithincreasedruggednessfortheoilfieldenvironmentandgiveimprovedopticalperformanceforsensorapplications.

OurFORJsarecapableofworkingwithallfibertypes,sizes,andwavelengthsthatcanmeetinsertionlossperformancetypicalofcustomerrequirements.InadditiontoFORJsoperatingatstandardwavelengthsfordatacommunication,FORJ versions have been developed to work with optical sensors withenhancedopticallossandreturnlossoverabroaderrangeofwavelengths.MooghasbeentheleadingsupplierofFORJproductstothemarineindustryforover20yearswithmany thousandsofproductsdelivered to theoilandgasmarkets.Fortheoilfieldmarket,productsaredesignedtoberobustandweatherproof with all models being shock and vibration tested and mostmodelsarecapableofoperatingfluid-filledandpressurecompensated.

TYPICAL USES

• Wirelining• Coiltubing• Winches• Downholetools• PointsourcemeasurementsusingFiber BraggGrating(FBG)• DistributedAcousticSensing(DAS)• Raman-based/Brillouin-basedDistributed TemperatureSensing(DTS)

OPTIONS

• Supplyandinstallationofcustomerspecific connectorsandfibers• Customizationofmountingconfigurations, housingmaterialsanddrivecouplers• Fluidfillingandpressurecompensation• CSAandATEXversionsavailablewhere necessary• Hightemperatureversionsfordownhole

Fiber Optic Rotary Joints

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Model197FiberOpticRotaryJointTheFO197 is a single-pass,multimode fiber optic rotary joint(FORJ). It ispassiveandbidirectional,andallows the transferofany typeofopticalsignalacrossrotational interfaces.STorFCconnectorreceptaclesorcustomizedpigtails. It isavailablewithastainlesssteel,aluminumoranodizedaluminumhousing.FullySealedversions(FO197S)with ingressprotectionratingsuptoIP67arealsoavailable.

Model310FiberOpticRotaryJointTheFO310isasealedsingle-passfiberopticrotaryjoint(FORJ)whichisfactoryconfiguredtotransferopticalsignalsovereithersinglemodeormultimodefiber.TheFO310supportsbothanalogand digital optical signals, and is specially suited for sensitivesingle-pass optical sensing applications where optical insertion lossandbackreflectionmustbeoptimized.

Model300FiberOpticRotaryJointTheFO300isamulti-passfiberopticrotaryjoint(FORJ).Itallowsthe transfer of optical signals across a rotational interface and is passiveandbidirectional.Theunitcanbeconfiguredwithamixofsinglemodeormultimodepassesandisavailablein3versionssupportingchannelcountsupto17(version“A”),31(version“B”),and52(version“C”)separatechannels.Pressurecompensatedunitsarealsoavailable.

Model291FiberOpticRotaryJointTheFO291 is amulti-pass, singlemode fiber optic rotary joint(FORJ). It ispassiveandbidirectional,andallows the transferofopticalsignalsacrossarotationalinterfaceon2to9separatesinglemodeopticalfibers.Fluid-filledversionsareavailable.

Design Parameters for Fiber Optic Rotary Joint (FORJ)

ThepointsoutlinedbelowwillhelpidentifyanappropriateFORJforagivenapplication:

• Descriptionoftheapplication• Dutycycle–continuousorintermittent• Pressurerating• Temperaturerating• RotationalRPM• Numberoffiberpasses• Isitmultimodeorsinglemode(orboth)• Doestheunitneedtobesealedandpressurecompensated• Maximumtorque• Wavelengthrangeofoperation• Insertionlosstarget,maximumandrotationalvariation• Backreflectionrequirements

Oil and Gas

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Fluid Rotary Unions

OurFluidRotaryUnions(FRUs)havebeendiversifiedtoincludeabroadrangeofapplications.Moogfluidrotaryunionsarecurrentlyusedaroundtheworldtoensurereliabletransmissionofprocess,powerandcontrolfluids.Currently,fluidrotaryunionsratedforpressuresupto15,000psi(1000bar)areavailable.Sealsareselectedbasedonchemicalcompatibility,designpressure,designtemperature,requiredservicelifeandacceptableleakagerate.Leakcollectioncanbesuppliedwhen required forenvironmentalorpersonnelsafety.Fluidrotary unions can be combinedwith our electrical slip rings and fiber opticrotaryjoints.

Design Parameters for Fluid Rotary Union (FRU)

ThepointsoutlinedbelowwillhelpidentifyanappropriateFRUforagivenapplication:

• Descriptionoftheapplication• Arethereanyspacelimitations• IsathroughborerequiredontheFRU(forelectricalslipringwiring,etc)• Numberoffluidportsrequiredandportsize• Preferredconnections,threadtype• Fluidtype• Fluidpressure• Dutycycle• WhatistheRPM• Continuousorintermittentrotation• Fluidtemperature• Flowrateofthefluid• Ambienttemperature• Whatisthemaintenanceintervalandliferequirement• Whatistheenvironment• Doestheunitrequireanyspecialenvironmentalsealing• Isleakcollectionrequired• Maximumtorque

TYPICAL USES

• Coiledtubingtrucks• Heavyequipmentturrets• Cablereels• Topdrives• Automatedhandling• Palletizingmachines

OPTIONS

• Customizedmountinganddrive configurations• Customizedmaterialstosatisfyweight, chemicalcompatibilityandotherrequirements• Customizedportconfigurations• Hardcoating,standardonhighpressure FRU,canbeselectedforimprovedabrasion resistanceandextendedseallife• Leakagedetectionandcollectionports (draintotank)• Optionalhollowbore

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Model810FluidRotaryUnionThe Model 810 fluid rotary union is designed for industrialapplicationswheremultiplefluidpassesneedtobetransferredacross a rotational interface. There are various standarddesigns, depending on the application. Can be used totransfer air, oil, hydraulic fluid, water or various other fluids.It is available as a standalone FRU or can be combinedwithan electrical slip ring or a fiber optic rotary joint. The Model810 FRU has a large variety of designs, with many different configurationsandsizes.

Model200HybridFluidRotaryUnionTheModel 200 is amulti-pass fluid rotaryunion combinedwithanelectricslip ringandcanalso includeaMoogfiberoptic rotary joint. The FRU portion is typically configuredwith up to 13 passes, inter-port mixing is preventedthrough the use of double seals and an intermediate ventbetweenpasses.Itisavailableinseveralstandardportconfigurationsortypes.Itisavailablewiththestandardsealtechnologyorwithalowleakagesealoption.

Moogcanuseexistingcommercialoff-the-shelfproductstodeliveracompleterotaryinterface.Often,amorecomprehensiverotaryinterfaceisrequired,consistingofanelectricalslipring,fiberopticrotaryjoint,resolver,motor,servodriveelectronics,RFjointandmultiplexers.Theserotaryinterfacesolutionscanbeprovidedtomeetuniqueenvironmentalrequirements,fromdeepspace tokilometersbelow theoceansurface. Integrationof thecomplete rotary interfaceassembliesallowsoptimumperformanceatthelowestcosttothecustomer.

Custom Designs

Often,astandardoff-the-shelfunitdoesnotperfectlymatchtherequirementsofanapplication.Inthesesituations,acustomdesignmustbeused.MoogisanISO9001:2008Certificationregisteredfacilitywithastrongmultidisciplinaryengineeringgroup.Forthisreason,non-standardassembliescanbecreatedforverychallengingapplications. ISO 9001: 2008 Certification

Strong Multidisciplinary Engineering Group

Mechanical Design 3Dmodeling—Pro/ENGINEER®

AutoCAD®

FEAStressAnalysis

CompleteRotaryInterface

FiberOpticMultiplexingSystem

Resolver

Fiber Optic Rotary Joint

Motor Servo DriveElectronics

Fluid Rotary Union

EectricalSlip Ring

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Complete Rotary Interface

Electronics DesignAnalog and digital including high-speed

Optical DesignFreeSpaceFiberOpticCommunications

Electrical DesignElectricalAnalysis-CoulombHighVoltageTestFacilities

Time and Wave DivisionFiber Optic Multiplexer

Time and Wave DivisionFiber Optic Multiplexer

Fiber Optic Multiplexers and Media Converters

OurmultiplexersandEthernetswitchesweredevelopedtoprovidereliablefiberoptictransmissionofvideoanddatasignalsinthedemandingoilandgasapplications,robustdefensesystems,andotherplatformsoperatinginharshenvironmentsaroundtheworld.Solutionsareavailableforfluidfilledenvironmentsupto400bar(6000psi),andupto+85°C.

Moogmultiplexersusebothtimedivisionmultiplexing(TDM)andwavelengthdivisionmultiplexing(WDM)technologytoexploitthehighbandwidth,longdistance,andexcellentthermalperformancepropertiesoffiberopticcablesindownholeapplications.Multipleunidirectionalandbidirectionalchannelsofsensorandcontrolsignalscanbecombinedintoasingleopticalfiber.SignalssupportedincludeRS-232,RS-422,RS-485,CANBus,4-20mA,Ethernet,real-timecontrolphysical-layer Ethernet protocols such as EtherCAT, PROFINET, EtherNET/IP andmuchmore. Having pioneered features likeembeddedremotelyaccessiblefiberopticdiagnosticsandautomaticfiberopticswitchingforredundancy,todayweofferafullrangeofcustomandoff-the-shelfmultiplexersystemswithmorethan2000fieldedsystems.Usingcarefulcomponentselectionandscreening,wide temperature rangescanbeoffered inahighly reliableandcompact form-factor. Internalprocesses have been refined for managing obsolescence, maintaining quality, and provided extensive design testing,analysis,qualification,environmentalstressscreening(ESS)andfactoryacceptancetesting.Furthermore,AcceleratedLifeTesting(ALT)andothercustomerspecifichightemperaturelifetestscanbeprovidedasrequired.

• CANBus(repeaterandbridge)• Serial(RS-232,RS-422,RS-485)• 10/100/1000Base-T(X)Ethernet• Real-timephysicallayerEthernetincludinglink failurepass-throughcapability(EtherCAT,PROFINET,EtherNET/IP,etc.)• Manyotherdataandvideoformats.• Embeddeddiagnosticsandcontrols• Singleormultifiber,SMF/MMF,widerangeofwavelengths andopticalbudgetsavailable

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Model907MultiplexerTime division and wavelength division multiplexing to supportanynumberofsensorandcontrolsignalswithinarobustboard-levelPC / 104 form factor card.A full lineof expansion cardsprovidessupportsawiderangeofsignals.

VikingEthernetSwitchHighly reliable and compact rugged Ethernet switches, fibertransceiversandEthernetgateways.

Brushless ServoMotor

•Diameters:12to250mm(<1to10in)outsidediameter•Outputtorque:Upto170Nm(1,500lbfin)•Voltagefrom24to1,000VDC

•Speed:Upto10,000rpm•Powerrange:Upto7.5kW

Gearing •Diameters:<25to250mm(<1to10in)outsidediameter•Outputtorque:Upto800Nm(7,080lbf-in)•Ratiosupto1400:1forpwertransmission•Simpleandcompoundplanetarygearing

BallScrew AndRollerScrew

•Outputforce:Upto450kN(100,000lbf)•Screwsizesfrom11to80mm(0.47to3.15in)•Leadsrangingfrom5to40mm(0.197to1.575in)

Resolver •Resolverframesizesfromsize8to64•Outsidediameter:20to163mm(0.8to6.4in)•Halleffectfeedback•QualifiedforHTHPenvironments

MotorController •Powerrange:20to250V;upto5Ampsnominalto10ampspeak•Ambientoperatingtemperature:-25to175°C(-13to+347°F)•Maximumsurvivaltemperature:+200°C(+392°F)•Widthstartingat19mm(0.75in)

Alternator •Diameter:25to250mm(1to10in)outsidediameter•Power:50to50,000W•Speedrange:Upto8,000rpm•Voltagerange:24to600VDC

AutoCAD®isaregisteredtrademarkofAutodesk,Inc.Pro/ENGINEER®isaregisteredtrademarkofParametricTechnologiesCorporation.

ManufacturedinaISO9001:2008Certificationregisteredfacility.Specificationsandinformationaresubjecttochangewithoutpriornotice.©2014MoogInc.MS3114,rev.205/15

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Nomatterwhereintheworldyouareoperating,youwillfindthatallMoogsolutionshaveonethingincommon–theyallrelyonleading-edgeperformanceofourbuildingblockproducts.Theseproductsareengineeredtoimprovethereliability,accuracyandefficiencyofoilandgastoolswhilegivingyoutheconfidencetoovercomeanyenvironmentalchallenge.

Additional Moog Product Offerings

www.moogoilandgas.com

Email: [email protected]

77FrazeeAvenueDartmouth,NovaScotia

Canada,B3B1Z4

Tel:+1-902-468-2263Fax:+1-902-468-2249