a cast alloy power point presentation
TRANSCRIPT
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City -‐ Rajkot, State-‐Gujarat, Country-‐India. Gujarat State : Leading state of India with High development rate with high quality of infrastructure. City Infrastructure: Road(4track), Ariport (11kms)and Seaport.(260kms)
MELTING AND POURING : Set of InducLon MelLng furnace 1. 600kw control panel with 1000kg and 750kg crucible 2. 275kw control panel with 350 kg Crucible Both of the above can run parallel and can produce 500MT liquid per month.
. MOULDING: A 10 MT ConLnous Sand mixing unit with advanced PLC system using Two Part Alkyd Phenolic No-‐Bake Sand process, with having shakeout system. Capable to mould the paWern size from 20”X20”X4” to 50”X50”X40”. Single piece casLng from 50kg to 700kg. Fully automated ReclamaLon Plant with Modern cooler classifier and dust collecLon equipment.
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HEAT TREATMENT Boggy type 1.5mtrX2.0mtr auto control furnace.
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FETTLING SHOP -‐Well eqquiped feWling shop with over hung cranes to handle heavy jobs easiliy. -‐ ShotblasLng machines -‐ 1.Hanger Type of 1ton capacity. -‐ 2.Tumblast type of 300kg capacity.
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MACHINE SHOP: -‐ Well equipped machine shop with tesLng faciliLes.
METHODING SIMMULATION SOFTWARE
A solidificaLon , heat flow simulaLon and method design system adopted and will be review during development of casLngs. It ensures to get defect free casLng in first shot.
QUALITY -‐Chemical analysis carried out by OpLcal Emission Spectrometer with Fe, Ni and Nitrogen base . -‐In-‐house Mechanical properLes inspecLons are carried out by 200 KN Electronic Model UTM & Hardness tester. -‐In-‐house Dimensional inspecLon department is equipped with all the necessary equipment. CasLngs and paWerns are measured by a Height Gauge on Surface Plate. -‐In house facility of Non destrucLve test like, Die Penetrant test, MagneLc ParLcle InspecLon and Ultra Sonic TesLng.
SCRAPPER VALVE BODY GRADE: WC6 SIZE(mm): 250 X 250 X 300 WEIGHT: 23kg
BASE TRAY HT FURNACES GRADE: HT SIZE(mm): 1200 X 600 X 100 WEIGHT: 80kg
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EARTH MOVING EQUIPMENT CASTINGS GRADE: L6-‐A2 SIZE(mm): From Size 600 X 600 X 900 to 700 X 600 X 1825 WEIGHT: From 120kg to 622kg
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PRESSURE PLATE FOR LOCOMOTIVE GRADE: 60-‐30 SIZE(mm): 1100 X 1100 X 200 WEIGHT: 202kg
TIEBAR FOR LOCOMOTIVE GRADE: 60-‐30 SIZE(mm): 540 X 230 X 150 WEIGHT: 75kg
. SADDLES FOR MINING GRADE: 60-‐30 SIZE(mm): 400 X 230 X 390 WEIGHT: 126kg
Different type Of CasLngs for Valve.
. HYDRAULIC PARTS GRADE:L6 A2 SIZE(mm): 400 X 280 X 280 WEIGHT: 96kg
ISO 9001:2008 PED 97/23EC
Description Standard and Grades Carbon Steel ASTM A216 Gr. WCA, WCB, WCC, ASTM A-148,
EN 10213-1 1.0619, 1.0625
Alloy Steel ASTM A217 Gr. WC6, WC9,C5, C15, C12, C12A, EN 10213-2 1.7357, 1.7379,
Low temperature steel
ASTM A352 Gr. LCB, LCC, LC3,CA6NM, EN 10213-3 1.6220, 1.1131,1.4317
Stainless steel ASTM A351 Gr. CF8,CF3, CF8M, CF3M, CG8M, CG3M,CN7M, EN10213-4 1.4308,1.4309, 1.4409, 1.4408, 1.4409, 1.4581,1.4470, 1.4517, 1.4417, 1.4469, , ASTM A297
Nickel Base Alloy ASTM A494 Ni2MV – HAB, CW12MW –HAC, Cy40, CW6MC, ASTM A560
Duplex stainless steel
ASTM A890 & ASTM A995 CD4MCu-1A, CD4MCu-1B, CD6Mn-3A, CD3Mn-4A,CE3Mn-5A,CD3MnCuN-6A
All EN grades EN8, EN19, EN19A, EN24 A etc