a-1299-7117 english:layout 1 - cole-parmer · cole-parmer fh100d digital dispensing pump systems...

OPERATING MANUAL:

FH100D DigitalDispensing PumpSystems

Model 77722-12

Model Nos.

77722-1077722-12

A-1299-7293Edition 01

(US & Canada only) Toll Free 1-800-MASTERFLEX • 1-800-637-3739(Outside US & Canada) 1-847-549-7600 • 1-847-381-7050E-mail: [email protected] • www.coleparmer.com

Cole-Parmer

Preface

FH100D Digital Dispensing Pump Systems Operating Manual ii

Preface

© 2014 Cole-Parmer Instrument Company LLC. All rights reserved.

NORPRENE, PHARMED and TYGON – Reg TM Saint-Gobain Performance Plastics Corp.

Trademarks bearing the ® symbol in this publication are registered in the U.S. and in other countries.

A-1299-7293

1 19714 2014-10-29 First Edition SR

REV ECR/ECN DATE DESCRIPTION By

PUMP FOR LIQUIDSORIGINAL INSTRUCTIONS

Cole-Parmer FH100D Digital Dispensing Pump Systems Operating Manual iii

DANGERS: High voltages exist and are accessible. Use extreme caution when servicing internal components.

Remove power from the pump before any cleaning operation is started.

WARNING: Remove power from the pump before attempting any maintenance.

WARNINGS: Tubing breakage may result in fluid being sprayed frompump. Use appropriate measures to protect operator and equipment.

Turn Pump System off before removing or installing tubing. Fingers orloose clothing could be caught in drive mechanism.

Ensure that the pump drive is disconnected from the power source.

CAUTIONS: Power must be turned off before connecting the externalremote control cable to prevent damage to the drive.

When changing flow direction, allow the pump to come to a completestop before starting again. Failure to do so could cause permanentdamage to the motor.

Some tubing formulation and size combinations may require break-in at 100 RPM or less to start the pump. This period is typically 10-20 minutes.

CAUTIONS: To avoid electrical shock, the power cord protectivegrounding conductor must be connected to ground. Not for operation inwet locations as defined by EN61010-1.

Replace the fuse only with one of the same type and rating. The fuserating and type are stated on the rear panel.

If the product is not used in a manner specified in the instructions, theprotection provided by the equipment may be impaired.

CAUTION: Keep fingers away from rotor while pump is in operation. Stop pump before loading or unloading tubing.

CAUTION: Risk of Danger. Consult Operator’s manual for nature of hazard and corrective actions.

CAUTION: Risk of crushing. Keep fingers away from rotor while pumpis in operation. Stop pump before loading or unloading tubing.

CAUTION: Hot Surface. Do not touch.

CAUTION: Risk of electric shock. Consult Operator’s manual for natureof hazard and corrective actions.

This product is not designed for, nor intended for use in patient connected applications; including, but not limited to, medical and dental use, and accordingly has not been submitted for FDA approval.

This product is not designed for, nor intended for use in hazardous dutyareas as defined by ATEX or the NEC (National Electrical Code);including, but not limited to use with flammable liquids. Consult thefactory for products suitable for these types of applications.

PrefaceSafety Precautions

SAFETYPRECAUTIONS

Explanation ofSymbols

WARNING:Product Use

Limitation

FH100D Digital Dispensing Pump Systems Operating Manual vCole-Parmer

Table of Contents

Page

INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1Application Solutions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1General Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2

INSTALLATION AND SETUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1Before starting Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1Tubing Size Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1Inserting Tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2Tubing Inspection and Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-4Pump Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-4Tubing Flow Rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-5

OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1Turning On the Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1The Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2Priming the Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2Main Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-3Tubing Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-4Setup Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-6Continuous Mode Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-7Continuous Mode Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-8Time Dispense Mode Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-9Time Dispense Mode Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-10Copy Dispense Mode Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-12Copy Dispense Mode Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-13COPY Setting Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-15COPY Setting Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-16Volume Dispense Mode Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-17Volume Dispense Mode Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-18Remote Control Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-20DB-25 Pin Configuration with Wiring Scheme . . . . . . . . . . . . . . . . . . . . . . .3-24Remote Control Inputs and Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-25Open Collector Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-26Door Open Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-26

Section 1

Section 2

Section 3

vi FH100D Digital Dispensing Pump Systems Operating Manual Cole-Parmer

Table of Contents(continued)

Table of Contents

Page

MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1Fuse Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1Pump Head Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-2

TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1Troubleshooting Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1Error Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2

REPLACEMENT PARTS and ACCESSORIES . . . . . . . . . . . . . . . . . . . . . .6-1Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1Precision Tubing and Precision Tubing Indicator Links . . . . . . . . . . . . . . . . . .6-2

SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1

WARRANTY, PRODUCT RETURN and TECHNICAL ASSISTANCE . . . .8-1Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-1Product Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-2Technical Assistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-2

Section 6

Section 8

Section 7

Section 5

Section 4

Figures

Page

Tube Loading Upper Retainer Continuous Tubing . . . . . . . . . . . . . . . . . . . . . .2-2Tube Loading Lower Retainer Continuous Tubing . . . . . . . . . . . . . . . . . . . . .2-2Tube Loading Upper Retainer with Precision Tubing Indicator Link . . . . . . . .2-3Tube Loading Lower Retainer with Precision Tubing Indicator Link . . . . . . .2-3Tubing Location on Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3Tube Loading Tension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-4Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2Continuous Mode Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-7Continuous Mode Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-8Time Dispense Mode Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-9Time Dispense Mode Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-10Copy Dispense Mode Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-12Copy Dispense Mode Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-13Copy Setting Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-15Copy Setting Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-16Volume Dispense Mode Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-17Volume Dispense Mode Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-18Remote Control Menu Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-20Typical ESC (Escape) Field Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-20DB-25 Pin Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-24Terminating Open Collector Outputs to a PLC . . . . . . . . . . . . . . . . . . . . . . .3-26Attaching an External 24V Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-26Door Open Indicator Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-26Fuse Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1Pump Head and Limit Switch Replacement . . . . . . . . . . . . . . . . . . . . . . . . .4-2

FH100D Digital Dispensing Pump Systems Operating Manual viiCole-Parmer

Figures

Tables

Cole-Parmer FH100D Digital Dispensing Pump Systems Operating Manual ix

Tables

Page

Tubing Flow Rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-5Typical maximum single dispense volume in Copy Mode . . . . . . . . . . . . .3-14Typical maximum single dispense volume in Volume

Dispense Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-19Continuous Mode Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-23Dispense Mode Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-23Precision Tubing and Precision Tubing Indicator Links . . . . . . . . . . . . . . . . . .6-2

Section 1 Introduction

The FH100D and FH100DX are peristaltic Pump Systems that provideflow rates from 0.5 to 4,000 mL/min, depending upon tubing size.

Advantages of the Peristaltic Pumps:

• Handle abrasive slurries and corrosive fluids with minimal wear. Idealfor titanium-dioxide or diatomaceous earth filter aid applications.

• No seals in contact with the medium pumped.

• No valves to clog.

• Inner surfaces are smooth and easy to clean.

• Fluid contacts only the tubing or tube material

• Suction lift and priming up to 8m water column at sea level.

• Low shearing for low handling the most shear sensitive of fluids likelatex or fire fighting foam.

• Capable of running dry and pumping fluids with high quantities ofentrained air, such as black liquor soap.

• High volumetric efficiency allows operation in metering or dosingapplications where high accuracy is required.

• Handle extremely viscous fluids.

• Tubing and tube materials are available that are suitable for food andpharmaceutical use.

Application Solutions

Cole-Parmer FH100D Digital Dispensing Pump Systems Operating Manual 1-1

The FH100D and FH100DX Dispensing Pump Systems provide flowrates from 0.5 to 4,000 mL/min depending upon tubing size.

The FH100D and FH100DX Dispensing Pumps provide a motor speedrepeatability of 0.25 percent to maximize productivity in precisionliquid dosing, batch dispensing and filling applications. A turndownratio up to 100:1, bidirectional flow and self-priming capabilities allowfor smooth, seamless operation and an extremely broad flow rangewithin one tubing size.

In addition to high accuracy, precision, repeatability and resolution ofspeed (or flow rate), the FH100D and FH100DX Dispensing Pumpsfeature a multi-language, intuitive, man/machine interface with agraphical LCD display providing direct readout of pump speed (rpm),flow rate (user-selected units), number of dispenses and menu options.

The easy-to-use keypad eliminates setpoint overshoot and provides easynavigation through the menu options that include a number of on-screenprogramming features.

These low-maintenance drives have diagnostic and control electronicsbuilt into the motor housing for improved reliability, This, combinedwith its high turndown, superior accuracy and intuitive interface makethe FH100D and FH100DX Dispensing Pumps ideally suited whereultraprecise, repeatable flow control is required. The pumps accommodatea variety of product fill rates, fill volumes and batch dispensing profiles.Inherent to peristaltic pump technology, only the fluid contacts thetubing providing for contamination-free pumping.

FH100D and FH100DX Dispensing Pumps are self-priming, can operatedry without damage, are suitable for most chemicals and contain novalves or seals. See Tubing Chemical Compatibility Guide within this CD.

General Description

Section 1Introduction

Cole-Parmer1-2 FH100D Digital Dispensing Pump Systems Operating Manual

Section 2 Installation and Setup

• The drive should be mounted on a flat horizontal surface.• The ambient air temperature should not exceed 104° F (40° C) and

adequate air flow should be provided for.• Tubing should be clean and routed so that bend radii are at a

minimum four (4) times the tube diameter and as short as possible.

WARNING: Turn drive off before removing or installing tubing. Fingers or loose clothing could get caught in drive mechanism.

• Use a tube size of appropriate diameter for the flow rate and viscosity required.

• To maintain the best accuracy of flow rates, re-calibrate tubingregularly. See Tubing Calibration Section of this manual.

• For tubing selection and compatibility, see Tubing Selection Guidewithin this CD.

DANGERS: Remove power from the pump before any cleaning operation is started. High voltages exist and are accessible. Use extremecaution when servicing internal components.


Unpack the drive and retain all packing material until proper productoperation has been verified. Select the tubing according to the flowdesired, while considering chemical compatibility and tubing life.

Flow rate is determined by the size of the tubing in the Pump Head.When precision tubing indicator links are used, best performance will beachieved when input and output tubing connected to the link are the sameID as the link.77722-10 FH100D Pump Systems accept tubing ID sizes of of 0.8 mm to8.0 mm by 1.6 mm wall.77722-12 FH100DX Pump Systems accept tubing ID sizes of 4.8 mm to9.5 mm by 2.4 mm wall. For thick wall pumps, the use of precision tubingindicator links is strongly recommended. Please see the Accessories Section ofthis manual for part numbers.For best results, select a tubing size with a mid-range at the desired flowrate to be pumped.

Before Starting Drive


Tubing Size Selection

WARNINGS: Tubing breakage may result in fluid being sprayed frompump. Use appropriate measures to protect operator and equipment.

Turn Pump System off before removing or installing tubing.Fingers or loose clothing could be caught in the pump mechanism.

CAUTION: To avoid electrical shock, the power cord protective grounding conductor must be connected to ground. Not for operation inwet locations as defined by EN61010-1.

If the product is not used in a manner specified in the instructions, the protection provided by the equipment may be impaired.

The Pump Head has two tubing retainers, which hold tubing in place.

The occlusion bed retracts when you open the pump door and movesforward when the door is closed.

To load tubing into the Pump Head do the following:

1. Make sure that the power switch is turned OFF.

2. Open the Pump Head door using the side latch.

3. Install any tube fittings, inserts or clamps before loading the tubing.

4. Open the top tubing retainer by using just one finger to open theretainer, install tubing and release the retainer.

Figure 2-1. Tube Loading Upper Retainer Continuous Tubing

Figure 2-2. Tube Loading Lower Retainer Continuous Tubing

Inserting Tubing

2-2 FH100D Digital Dispensing Pump Systems Operating Manual Cole-Parmer

Section 2Installation and Setup

Figure 2-3. Tube Loading Upper Retainer with Precision Tubing Indicator Link

Figure 2-4. Tube Loading Lower Retainer with Precision Tubing Indicator Link

5. Install the tubing around the rotor, going with the natural curve or layof the tubing and center the tubing on the rollers.

If loading precision tubing indicator links, align retention edge to theoutside edge of the tubing retainer, as shown above in Figures 2-3 and2-4.

Correct Incorrect – not centered

Figure 2-5. Tubing Location on Roller

6. Open the lower retainer by using just one finger to open the retainerand insert the tube and release the retainer.

FH100D Digital Dispensing Pump Systems Operating Manual 2-3Cole-Parmer


Inserting Tubing(continued)

7. The tubing should be snug against the rotor, but not tight.

Correct Incorrect – too loose

Figure 2-6. Tube Loading Tension

8. Close the Pump Head door. Verify that the door is securely shut or thepump will not spin.

Tubing should be inspected periodically and checked for tears, cracks, cutmarks, abrasions, inability to hold pressure, bubbles in the flow stream andreduction or loss of flow. Tubing life may be extended by periodicallymoving the worn tubing inside the occlusion bed of the pump to theoutside of the occlusion bed to the suction side of the pump. This willavoid excessive tubing wear at any specific point. Always move the worntubing to the suction side of the pump.

CAUTION: When changing flow direction, allow the pump to come to a complete stop before starting again. Failure to do so could causepermanent damage to the motor.

1. Make sure the speed is set to the minimum setting.

2. Turn the power switch ON. Increase the speed to start the pumpaction. The higher the rpm, the faster the speed of the pump.

3. The Pump Systems are self-priming. To begin pumping, select a flowdirection with the flow direction button, insert the intake and outputtubing into a reservoir, and turn the unit ON. Prime the tubing for atleast 5 minutes. If accurate flow control is important, allow the pumpto prime for approximately 20 minutes for more stable flowconditions.

CAUTION: Some tubing formulation and size combinations may require break-in at 100 RPM or less to start the pump. This period is typically 10-20 minutes.



Inserting Tubing(continued)

Tubing Inspection and Replacement

Pump Controls

FH100D Model Pump: Thin Wall Table

TUBING VOL. CAL FILL FLOW RANGE UNITSSIZE /REV VOLUME @MIN RPM @MAX RPM

0.8 mm 0.1 10 0.4 40 mL/min

1.6 mm 0.38 38 1.5 150 mL/min

3.2 mm 1.38 138 5.5 550 mL/min

4.8 mm 3 300 12 1200 mL/min

6.4 mm 5 500 20 2000 mL/min

8.0 mm 7.5 750 30 3000 mL/min

RPM N/A N/A 4 400 RPM

FH100DX Model Pump: Thick Wall Table

TUBING VOL. CAL FILL FLOW RANGE UNITSSIZE /REV VOLUME @MIN RPM @MAX RPM

4.8 mm 3 300 12 1200 mL/min

6.4 mm 5 500 20 2000 mL/min

8.0 mm 7.5 750 30 3000 mL/min

9.5 mm 10 1000 40 4000 mL/min

RPM N/A N/A 4 400 RPM



Tubing Flow Rate

Section 3 Operation

1. Plug the power cord into the IEC Connector, located on the rear ofthe drive. Plug the opposite end of the power cord into an electricaloutlet.

2. Flip the power switch located on the rear of the drive.

3. Upon turning on the drive for the first time you will be prompted toselect a language. The selected language will be set as the default butcan be changed at any time by selecting “LANGUAGE” on the mainmenu.

4. After selecting your language, the Main Menu will now appear on theLCD screen. (NOTE: Each start-up after the initial will revert to themode of operation screen previously in use.)

5. If the language is accidently changed and the user would like to reset itto the default language (English), press and hold the UP/DOWN(s/t) keys during power up.

6. To restore drive to default settings, press and hold the LEFT/RIGHT( / ) keys during power up.s

s

Turning On the Drive

CAUTION: To avoid electrical shock, the power cord protective ground-ing conductor must be connected to ground. Not for operation in wet locations as defined by EN61010-1.

CAUTION: Power must be turned off before connecting the externalremote control cable to prevent damage to the drive.

WARNING: Tubing breakage may result in fluid being sprayed frompump. Use appropriate measures to protect operator and equipment.


The Control Panel

Priming the Pump

Section 3Operation


Figure 3-1. Control Panel

• To navigate all menus on the drive use the directional pad directly below the LCD screen.

• The (ENTER) key located in the middle of the directional padis used to enter or select a highlighted field or option. This key is oftenreferred to as the ENTER key in this manual.

• The (START/STOP) key located at the top right of the controlpanel is used to start and pause the drive. This key is functional onlywhen in one of the four operating modes: Continuous, Time Dispense,Copy Dispense, or Volume Dispense. This key is often referred to asthe START/STOP key in this manual.

• The (PRIME) key located at the bottom right of the controlpanel is used to access the prime (fast forward) function. Whilepressed, this key operates the drive at the maximum allowed speed/flowrate and in the direction shown on the display. When released, thedrive returns to its original speed or flow rate.

1. Insert appropriate tubing into Pump Head.

2. Insert tube inlet into supply fluid.

3. Insert supply outlet into desired container.

4. Turn on pump using switch located on the back of the drive.

5. Press and hold the PRIME key on the drive console to prime thepump. Priming will stop when key is released.

CAUTION: Keep fingers away from rotor while pump is in operation.Stop pump before loading or unloading tubing.

Main Menu

Section 3Operation


CONTINUOUS MODE refer to Continuous Mode in this manual.

TIME DISPENSE MODE refer to Time Dispense Mode in this manual.

COPY DISPENSE MODE refer to Copy Dispense Mode section in thismanual.

VOLUME DISPENSE MODE refer to Volume Dispense Mode section inthis manual.

REMOTE CONTROL MODE refer to Remote Control Mode section inthis manual.

CUMULATIVE VOLUME: The drive stores and displays the cumulativevolume in units based on flow rate units (see SETUP MENU in thissection). The Cumulative Volume can also be reset to zero.

NOTE: The Cumulative Volume is dependent on the Tubing Size selected.(See SETUP MENU in this section.)

SOUNDS: An audible “beep” can be enabled to indicate a keypad press,the end of a dispense and/or the end of a batch.

AUTOSTART: By default the drive will not restart when power isapplied. To enable this feature select AUTOSTART and then ON. Thedrive will now restart when power is reapplied, if the drive was runningwhen powered off.

DISPLAY CONTRAST: This display can be adjusted using theUP/DOWN (s/t) arrows after selecting this menu item.

LANGUAGE: After selecting this menu, the user will be able to select oneof seven different languages.

NOTE: If the language is accidentally changed and the user would like toreset it to the default language (English), press and hold the UP/DOWN(s/t) keys when power is reapplied.

DEFAULT SETTINGS: Selecting this menu item and pressing theENTER key will restore default settings. To restore drive to defaultsettings the user may also press and hold the LEFT/RIGHT ( / ) keyswhen power is reapplied.

s

s

Tubing Calibration 1. Insert appropriate tubing into Pump Head.

2. Insert tube inlet into supply fluid.

3. Turn on drive using power switch located on the rear of the drive.

4. For best tubing calibration results, pump should be run for 10 minutes(with or without fluid) prior to performing remaining calibration stepsat the desired flow rate.

5. Insert tube outlet into desired container. Container should be agraduated container or a container placed on a scale may be used forincreased accuracy.

If using a scale, an acceptable weight to volume conversion for water is 1 gram = 1 mL.

6. Go to the Main Menu or Mode Setup Menu by selecting the SETUP icon and pressing the ENTER key. Use the UP and DOWN keysto highlight TUBING CAL in the Main or Setup Menu and press theENTER key.

7. Set the drive for the desired flow direction, tube size, and flow rate.Note that these settings are retained and transferred to other modescreens when entering or leaving the TUBING CAL screen.

• The flow direction is set using the directional keypad to highlightthe directional arrow. Pressing ENTER will toggle arrow betweenCW and CCW.

• The tube size is set using the directional keypad to highlight thetube size field. Press ENTER and use the UP/DOWN keys toselect the tube size. Press ENTER to SAVE the selection andreturn to TUBING CAL screen.

• The estimated flow rate is set using the directional keypad tohighlight the flow rate field. Press ENTER and use theLEFT/RIGHT keys to select the digit to be changed. Use theUP/DOWN keys to adjust the flow rate value. Press ENTER toSAVE the setting and EXIT field using arrow keys. The drive willadjust this flow rate after calibration is complete.

• Note that the calibration volume is fixed and cannot be changed.

Section 3Operation


8. Press and hold the prime key on the drive console to prime thepump. Priming will stop when key is released.

9. Place a measuring container at the pump outlet. Highlight the STARTfield and press the ENTER key. The drive will run based on thedefault volume at the estimated flow rate selected.

10. Upon completion of the calibration run period, the CAL VOLUMEfield will be highlighted. Press the ENTER key and adjust the CALVOLUME to the measured quantity. Use the LEFT/RIGHT keys toselect digit to be changed, use the UP/DOWN keys to adjust thevalue, and press ENTER to SAVE setting and EXIT the field.

A lower case “c” should now be displayed when the calibrated tubingsize is selected. The volume units will depend on the flow rate units.The flow rate unit mL/min will result in a volume unit of mL; oz/minwill result in a volume unit of oz.

Tubing Calibration Notes

• If the drive is stopped during calibration, empty the container andre-start the procedure.

• Calibration time at maximum allowable flow rate (default maxflow rate) is 15 seconds and at minimum allowable flow rate(approximately 6% of the maximum flow rate) is 4 minutes.Select the CUSTOM tube size for other tubing sizes or lower flow rates.

• Minimum and maximum flow rates will change after a tubingcalibration due to a re-calculation of the vol/rev.

• Optimum results are best obtained after tubing has been broken inby running in pump for at least 10 minutes. Steps 7-10 can berepeated as necessary to optimize the accuracy of the tubing cal.

CAL RUN TIME FORMULA

60 / (flow rate [mL/min] / cal volume [mL]) = cal run time (seconds)

INVALID CAL RUN TIME EXAMPLE

• tube size 0.8 mm ID flow rate range is 0.4 mL/min – 40.0mL/min

• at flow rate of 1 mL/min, cal run time calculation is as follows:60 / (1 mL/min / 10 mL) = 600 seconds600 seconds exceed the max run time of 4 minutes (240 seconds)

NOTE: The minimum pump speed for performing a tubing calibration is25 rpm. Flow rate equivalents below 25 rpm will be reset to 25 rpm forthe tubing calibration.

Tubing Calibration(continued)

Section 3Operation


All four operation mode screens contain a SETUP icon in the upperright hand that gives quick access to the SETUP menu. The exact optionsthat can be accessed through the SETUP menu will depend on theoperating mode currently in use:

1. Selecting the SETUP Menu: In any of the four operating modes, usethe directional pad and enter key to select the SETUP icon from themode operation screen.

2. Navigating the SETUP Menu: Use the directional pad and theENTER key to select desired setting.

A breakdown of the setting features common to all modes follows. Othersettings are related to the specific operating mode currently in use and canbe accessed through the mode operation screen as well.

Flow Unit: Select desired flow unit to be displayed.

Tubing Size: Size and Maximum Flow Rate are displayed. Select desiredtubing size.

Flow Rate: Set the flow rate in flow unit listed at the top of the screen.(NOTE: To change flow unit, see Flow Unit above.) When the entire ratefield is highlighted, press ENTER. The digits can be navigatedindividually using the UP/DOWN arrows; switch between digits using theLEFT/RIGHT arrows. After selecting an optimal flow rate, press ENTERagain to validate.

Tubing Calibration: See Tubing Calibration.

Pump Direction: Select the direction of the pump flow.

Sounds: Select a beep for keypad, end of dispenses, and batches.

Remote Control: See Remote Control.

Keypad Lockout: Allows for the keypad to be locked and unlocked.

Cumulative Volume: View and reset cumulative volume.

Main Menu: Return to the Main Menu.

Exit: Return to the Mode Operation screen.

Setup Menu

Section 3Operation


Display Legend: Below is a screenshot of the screen display for the drive inContinuous Mode. An explanation of the information on the screen follows.

Figure 3-2. Continuous Mode Screen

A. Mode Display: Current operating mode in which the drive will operate.Pressing ENTER key when highlighted will cycle through the differentoperation modes.

B. Setup : Pressing the ENTER key on this icon goes to the Setupscreen. The Setup screen contains most functions that can be accessedfrom the Continuous Mode operation screen, including: flow units,tubing size, flow rate, pump direction, remote control, and keypadlockout. The Setup screen also provides access to tubing calibration,sounds, cumulative volume and the Main Menu.

C. Flow Direction: Pressing the ENTER key on this icon toggles betweenclockwise and counterclockwise flow direction.

D. Flow Units: Pressing the ENTER key on this icon goes to the Flow Unitselection screen. NOTE: % and rpm are available in Continuous Mode only.When switching to Copy Dispense or Volume Dispense Modes % and rpmunits will change to mL/min with values dependent on tubing size selected.

E. Tubing Size: Pressing the ENTER key on this icon goes to the tubingsize selection screen.

F. Current Flow Rate: The center digits show the flow rate of the drive in theunit of measure selected and shown to the right (see position D, Figure 3-2).

G. Local/Remote or : Pressing the ENTER key on this icon goesto the Remote Control setup screen. This icon indicates whether yourdrive is in local or remote control mode. If the solid rectangle appearsin the center of the figure the drive is set to be operated locally. If thesolid rectangle does not appear in the center of the figure the drive isset to be operated by remote control.

H. Key Pad Lock : Pressing the ENTER key on this icon goes to theKeypad Lockout screen. Locking the keypad will prevent someone fromchanging the settings on the drive. When locked this icon changes to .

Continuous ModeScreen

CONTINUOUS MODE

100.0017

mL/min

A

H

C

D

E

B

G For

Section 3Operation


Figure 3-3. Continuous Mode Operation

1. Getting Started: From the Main Menu, use the ENTER key to select Continuous Mode to enter the Continuous Mode Operationscreen.

2. Calibrating Tubing: Before operating the pump, insert desired tubinginto the Pump Head. For more information, see “Tubing Calibration”.

3. Preparing External Supplies: Insert tube inlet into supply fluid. Next,insert tube outlet into desired container.

4. Starting the Drive: From this operation screen, simply pressing theSTART/STOP key will start the drive at the speed/flow rate anddirection shown. In Continuous Mode the drive will operate at thedisplayed speed/flow rate and direction continuously.

5. Stopping the Drive: To pause or stop the drive, press theSTART/STOP key in the top right hand corner of the console.

6. Changing Speed/Flow Rate: To change the speed/flow rate of thedrive, use the directional pad to highlight the numeric field in the centerof the display and press the ENTER key. This puts you in a position tochange the speed/flow rate of the drive at the farthest digit to the right(tenths, hundredths, thousandths, etc depending on flow unit). Pressingthe UP arrow on the directional pad will increase the speed/flow rate byone value and pressing the DOWN arrow will decrease the speed/flowrate by one value. Use the LEFT/RIGHT arrows on the directional padto move between digits and the UP/DOWN arrows to increase ordecrease the value, respectively. Once desired speed/flow rate is selected,press ENTER key a final time to set the drive to operate at thatspeed/flow rate.

7. Changing Flow Unit: To change the flow unit of the drive pause thedrive using the START/STOP key. Next, use the directional pad toselect the Flow Units icon and press the ENTER key. Use theUP/DOWN arrow on the directional pad to select the desired flowunit and press the ENTER key to choose that unit. The drive will nowoperate in that flow unit. Press the START/STOP key to resumeoperating the drive.

Continuous ModeOperation

CONTINUOUS MODE

10017

mL/min

Section 3Operation


Display Legend: Below is a screenshot of the screen display for the drive inTime Dispense Mode. An explanation of the information on the screen follows.

Figure 3-4. Time Dispense Mode Screen

A. Mode Display: Current operating mode.

B. Setup : The Setup screen can be used to select flow units, tubingsize, flow rate, tubing calibration, sounds, cumulative volume, and MainMenu. The Setup screen contains some functions that can be accessedfrom the Time Dispense Mode operation screen, including: pumpdirection, on/off time, batch count, remote control, and keypad lockout.

C. Flow Direction: Pressing the ENTER key on this icon togglesbetween clockwise and counterclockwise flow direction.

D. Pump ON Time: When this field is highlighted the drive is ON. NOTE: The drive will not show 00:00 when switching from ON toOFF Time.

E. Pump OFF Time: When this field is highlighted the drive is OFF.

F. Batch Count: Displays the number of cycles dispensed in the batch.

G. Local/Remote or : Pressing the ENTER key on this icon goesto the Remote Control setup screen. This icon indicates whether yourdrive is in Local or Remote Control mode. If the solid rectangleappears in the center of the figure the drive is set to be operatedlocally. If the solid rectangle does not appear in the center of the figurethe drive is set to be operated by remote control.

H. Key Pad Lock : Pressing the ENTER key on this icon goes to theKeypad Lockout screen. Locking the keypad will prevent someonefrom changing the settings on the drive. When locked this iconchanges to .

I. Time Display: The center digits show the remaining time of the drivein the ON or OFF Time highlighted on the right of the display(position D or E, Figure 3-4).

Time Dispense ModeScreen

TIME DISP. MODE

00:00:00OFF

ON

1000/2000

A

I

H

C

D

E

B

F

G

Section 3Operation


Figure 3-5. Time Dispense Mode Operation

1. Getting Started: From the Main Menu, use the enter key to select TimeDispense Mode to enter the Time Dispense Mode Operation screen.


3. Choosing Settings: Select desired flow unit, tube size, flow rate, pumpdirection, etc. For more information see “SETUP Menu.”

4. Preparing Tubing: Insert tube inlet into supply fluid. Next, insert tubeoutlet into desired container.

5. Selecting Flow Rate: Use the directional pad and ENTER key to selectthe Setup icon. Use the UP/DOWN arrows on the directional pad toselect Flow Rate. In the Flow Rate selection screen, press the ENTERkey and then use the UP/DOWN arrows on the directional pad toselect a desired flow rate. For faster entry, use the LEFT/RIGHTarrows on the directional pad to move between digits and theUP/DOWN arrows to increase or decrease the value, respectively.Press ENTER one more time to validate the selected flow rate. Use thedirectional pad to select EXIT to return to the Time Dispense ModeSetup Screen. Select EXIT again to return to Time Dispense Mode.

6. Setting ON Time: To set the ON Time, use the directional pad andENTER key to select the ON field (see position D, Figure 3-5). Doingso will highlight the timer in the center of the screen (see position I,Figure 3-5). Pressing ENTER again, allows the timer to be set usingthe UP/DOWN arrows. Switch between digits using theLEFT/RIGHT arrows. Having selected an optimal ON Time, pressENTER again to validate. The drive will now run for the timeappearing in the center of the screen.

NOTE: When entering the Time Dispense Mode Screen the ON or OFFField will be highlighted (see position D or E, Figure 3-5). The highlighted field indicates whether the time displayed is for the ON timeor OFF Time.

Time Dispense ModeOperation

TIME DISP. MODE

00:00:00OFF

ON

1000/2000

I

D

E

Section 3Operation


7. Setting OFF Time: To set the OFF Time, use the directional pad andENTER key to select the OFF field (see position E, Figure 3-5). Doingso will highlight the timer in the center of the screen (see position I,Figure 3-5). Pressing ENTER again, allows the timer to be set usingthe UP/DOWN arrows. Switch between digits using theLEFT/RIGHT arrows. After selecting an optimal OFF Time, pressENTER again to validate. The drive will now rest for the timeappearing in the center of the screen. NOTE: If the OFF Time is set to00:00:00, the drive requires a START/STOP Input from the keypador the remote I/O Connector to start the next dispense.

8. Setting Batch Size: Before running the drive at the selected ON/ OFFTimes, select a batch size for the operation. To do so, use thedirectional pad and the ENTER key to select the BATCH icon (seeposition F, Figure 3-5). In the Batch Count screen, press the ENTERkey and then use the UP/DOWN arrows on the directional pad toselect a batch size. Switch between digits using the LEFT/RIGHTarrows. Press ENTER one more time to validate the selected batch size.When set to zero (0) the drive will run for an infinite number of cyclesand the � symbol is displayed. Use the directional pad to select EXITto return to the Time Dispense Operation Screen.

9. Starting the Drive: The drive is now set to operate, press theSTART/STOP key in the upper right hand corner to start the drive.The drive can be paused at any time throughout the batch to adjustflow direction, tubing size, flow units, flow rate, etc.

10. Reset Batch Count: To reset a batch count to zero, use the directionalpad and the ENTER key to select the BATCH icon (see position F,Figure 3-5). In the Batch Count screen, use directional pad to selectRESET and press the ENTER key to reset the batch count, selectEXIT to return to the main Time Dispense Mode operation screen.

Time Dispense ModeOperation (continued)

Section 3Operation



Section 3Operation

Copy Dispense ModeScreen

Display Legend: Below is a screenshot of the screen display for the drive inCopy Dispense Mode. An explanation of the information on the screenfollows.

Figure 3-6. Copy Dispense Mode Screen


B. Setup : The Setup screen can be used to select flow units, tubingsize, flow rate, tubing calibration, sounds, cumulative volume, andMain Menu. The Setup screen contains some functions that can beaccessed from the Time Dispense Mode operation screen, including:pump direction, on/off time, batch count, remote control, and keypadlockout.


D. Copy Amount Screen: See Copy Setting Screen, Figure 3-8.

E. Pump OFF Time: Highlighted when the drive is OFF.


G. Local/Remote or : Press the ENTER key on this icon to go tothe Remote Control setup screen. This icon indicates whether yourdrive is in local or remote control mode. If the solid rectangle appearsin the center of the figure the drive is set to be operated locally. If thesolid rectangle does not appear in the center of the figure the drive isset to be operated by remote control.

H. Keypad Lock : Press the ENTER key on this icon to go to theKeypad Lockout screen. Locking the keypad will prevent someonefrom changing the settings on the drive. When locked this iconchanges to .

I. Percentage Completed: This icon displays the portion of fluiddispensed as a percentage.

J. Copy Volume: Displays the Copy Volume while dispensing or theOFF Time.

COPY DISP. MODE

100.00OFF

COPY

1000/200053 %

A

J

IH

C

D

E

B

FG


Section 3Operation

Section 3Operation

Copy Dispense ModeOperation

Figure 3-7. Copy Dispense Mode Operation

1. Getting Started: From the Main Menu, use the ENTER key to selectCopy Dispense Mode to enter the Copy Dispense Mode operationscreen.


3. Choosing Settings: Select desired flow unit, tube size, flow rate, pumpdirection, etc. For more information see “Using the SETUP Menu.”

4. Preparing Tubing: Insert tube inlet into supply fluid. Next, inserttube outlet into desired container.

5. Setting Copy Amount: See Copy Setting Operation.

6. Setting OFF Time: To set the OFF Time, use the directional pad andENTER key to select the OFF field (see position E, Figure 3-7).Doing so will highlight the timer in the center of the screen (seeposition I, Figure 3-7). Pressing ENTER again, allows the timer to beset using the UP/DOWN arrows. Switch between digits using theLEFT/RIGHT arrows. After selecting an optimal OFF Time, pressENTER again to validate. The drive will now rest for the timeappearing in the center of the screen. NOTE: If the OFF Time is set to00:00:00, the drive requires a START/STOP Input from the keypador the remote I/O Connector to start the next dispense.

7. Setting Batch Size: Use the directional pad and ENTER key to selectthe Batch Count icon from the operation screen (see position F, Figure 3-7). From Batch Count screen use the UP/DOWN arrows toselect batch size. Press ENTER to validate batch size. When set to zero(0) the drive will run for an infinite number of cycles and the �symbol is displayed. Select EXIT to return to the Copy DispenseMode screen.

• Batch count may be reset to zero from the BATCH COUNT screenby selecting RESET.

COPY DISP. MODE

100.00OFF

COPY

1000/200053 %I

E

F


Section 3Operation

8. Operating Drive: Press the START/STOP key to operate the drive atthe settings selected and displayed on the screen. Press again to pauseor stop the drive. Drive will automatically stop once batch is complete.

9. Reset Batch Count: To reset a BATCH COUNT to zero, use thedirectional pad and the ENTER key to select the BATCH COUNTicon (see position F, Figure 3-7). In the BATCH COUNT screen,select RESET and press the ENTER key to reset the batch count.Select EXIT to return to the Copy Mode Operation screen.

Copy Dispense ModeOperation (continued)

Table 3-1. Typical maximum single dispense volume in COPY MODE.

TUBING SIZE VOL/REV mL Max Disp Vol mL0.8 mm ID 0.1 5001.6 mm ID 0.38 20753.2 mm ID 1.38 75004.8 mm ID 3.0 160006.4 mm ID 5.0 270008.0 mm ID 7.3 395009.5 mm ID 10.0 54000

NOTE: The drive is limited to a maximum number of revolutions that canbe stored accurately in COPY DISPENSE MODE. The maximum number of revolutions safely stored is 5,461. At full speed the maximumtime for a copy is approximately 13-1/2 minutes. If a copy dispenseexceeding this is created inaccurate dispenses will result. If greater copy volumes are required please change to TIME DISPENSE MODE orincrease the tubing size used.


Section 3Operation

Display Legend: Below is a screenshot of the screen display for the drive inCopy Setting Mode. An explanation of the information on the screen follows.

Figure 3-8. Copy Setting Screen


B. START: This icon will start drive allowing for copy volume to be set.


D. Volume Unit: This is dependent on the flow rate selected.

E. STOP: This stops the Copy and sets the volume to be dispensed. It isdisplayed in position H.

F. CLEAR: Selecting this will clear the number displayed on the screenand will allow for a new copy volume to be selected.

G. EXIT: Return to Copy Dispense Mode.

H. Volume: This is the amount that was dispensed during the copy.

COPY Setting Screen

mL/min

COPY

STOPEXIT

START

mL10000

A

H

C

D

E

B

G F

CLEAR

Figure 3-9. Copy Setting Operation

1. Getting Started: From the COPY DISPENSE MODE Screen selectCOPY and ENTER.

2. Clear Volume: Using the directional Keypad select CLEAR and ENTER.

3. Establish Copy Volume: 3 methods are available to the user.

a. Place the desired container at the tubing outlet. Press theSTART/STOP key to initiate the dispensing of fluid. When youhave reached the desired volume press the START/STOP keyagain. Select EXIT and press ENTER. The drive will store thevalue of the copy in memory and use that value in the COPYDISPENSE MODE.

b. Place the desired container at the tubing outlet. Select the STARTfield on the screen and press the ENTER key to initiate thedispensing of fluid. The drive will now highlight the STOP fieldon the screen. When you have reached the desired volume pressthe ENTER key to stop. Select EXIT and press ENTER. Thedrive will store the value of the copy in memory and use that valuein the COPY DISPENSE MODE.

c. Place the desired container at the tubing outlet. Close the contactson the START/STOP input to initiate the dispensing of fluid.When you have reached the desired volume, close and release thecontacts on the START/STOP input. Select EXIT and pressENTER. The drive will store the value of the copy in memory anduse that value in the COPY DISPENSE MODE.

NOTE: The value displayed as the volume in the COPY SETTING screenand the COPY DISPENSE Mode screen depend on the flow unitsselected. RPM, and % are invalid. If these units have been selected thedrive will display a volume in ml, in the COPY DISPENSE MODE, thatis dependent on the tubing size selected.

See TUBING CALIBRATION to improve the accuracy of this conversion.


Section 3Operation

COPY SettingOperation

mL/min

COPY

STOPEXIT

START

Rev1000CLEAR

Display Legend: Below is a screenshot of the screen display for the drivein Volume Dispense Mode. An explanation of the information on thescreen follows.

Figure 3-10. Volume Dispense Mode Screen


B. Setup : The Setup screen can be used to select flow units, tubingsize, flow rate, tubing calibration, sounds, cumulative volume, andMain Menu. The Setup screen contains some functions that can beaccessed from the Time Dispense Mode operation screen, including:pump direction, on/off time, batch count, remote control, and keypadlockout.


D. Flow Units: Select desired flow unit.

E. Pump OFF Time: Highlighted when the drive is OFF.


G. Local/Remote or : Pressing the ENTER key on this icon goesto the Remote Control setup screen. This icon tells you whether yourdrive is in local or remote control mode. If the solid rectangle appearsin the center of the figure the drive is set to be operated locally. If thesolid rectangle does not appear in the center of the figure the drive isset to be operated by remote control.

H. Keypad Lock : Pressing the ENTER key on this icon goes to theKeypad Lockout screen. Locking the keypad will prevent someonefrom changing the settings on the drive. When locked this iconchanges to .

I. Volume: Displays the Volume while dispensing or the OFF Time.

Volume DispenseMode Screen

VOL DISP. MODE

100.00OFF

mL

1000/2000

A

I

H

C

D

E

B

F

G

Section 3Operation


Figure 3-11. Volume Dispense Mode Operation

1. Getting Started: From the Main Menu, use the ENTER key to selectVolume Dispense Mode to enter the Volume Dispense Mode operationscreen.


3. Choosing Settings: Select desired flow unit, tube size, flow rate, pumpdirection, etc. For more information see “SETUP Menu.”

4. Preparing Tubing: Insert tube inlet into supply fluid. Next, inserttube outlet into desired container.

5. Setting Desired Volume: Using the directional pad highlight thenumeric field in the center of the display and press the ENTER key. Thisputs you in a position to change the fluid volume of the drive at the farthestdigit to the right (tenths, hundredths, thousandths, etc., depending on yourvolume unit). Pressing the UP arrow on the directional pad will increasethe volume by one value and pressing the DOWN arrow will decrease thevolume by one value. Use the LEFT/RIGHT arrows on the directional padto move between digits and the UP/DOWN arrows to increase or decreasethe value, respectively. Once desired volume is selected, press ENTER afinal time to set the drive to operate at that volume. Press theSTART/STOP key to resume operating the drive.

6. Setting OFF Time: Use the directional pad and ENTER key to selectOFF on the display (see position E, Figure 3-11) to enter the OFF TIME.Use the directional pad and ENTER key to select the time. The timer inthe center of the screen will be highlighted, and using the UP/DOWNarrows will increase/decrease the farthest right digit of the time interval.Switch between digits using the LEFT/RIGHT arrows. After selecting anoptimal OFF time, press ENTER again to validate. The drive will now restfor the time appearing in the center of the screen. Select EXIT to return tothe Volume Dispense Screen. NOTE: If the OFF Time is set to 00:00:00,the drive requires a START/STOP input from the keypad or the remoteI/O Connector to start the next dispense.

Volume DispenseMode Operation

VOL DISP. MODE

100.00OFF

mL

1000/2000E

F

Section 3Operation


7. Setting Batch Size: Use the directional pad and ENTER key to selectthe Batch Count icon from the operation screen (see position F, Figure 3-11). From Batch Count screen use the UP/DOWN arrows toselect batch size. Press ENTER to validate batch size. When set to zero(0) the drive will run for an infinite number of cycles and the �symbol is displayed. Select EXIT to return to drive operation screen.

• Batch count may be reset to zero from BATCH COUNT screenby selecting RESET.

8. Operating the Drive: Press the START/STOP key to operate thedrive continuously at the settings selected and displayed on the screen.Press again to pause or stop the drive. Drive will automatically stoponce batch is complete.

9. Reset Batch Count: To reset a BATCH COUNT to zero, use thedirectional pad and the ENTER key to select the BATCH COUNTicon (see position F, Figure 3-11). In the BATCH COUNT screen,select RESET and press the ENTER key to reset the batch count.Select EXIT to return to the COPY MODE OPERATION screen.

Volume DispenseMode Operation

(continued)

Table 3-2. Typical maximum single dispense volume in VOLUME DISPENSEMODE.

TUBING SIZE VOL/REV mL Max Disp Vol mL0.8 mm ID 0.1 5001.6 mm ID 0.38 20753.2 mm ID 1.38 75004.8 mm ID 3.0 160006.4 mm ID 5.0 270008.0 mm ID 7.3 395009.5 mm ID 10.0 54000

NOTE: The drive is limited to a maximum number of revolutions that canbe stored accurately in VOLUME DISPENSE MODE. The maximumnumber of revolutions safely stored is 5,461. See the chart for theequivalent maximum volume by tube size. If a volume dispense valueexceeding this is entered inaccurate dispenses will result. If greater volumesare required change to TIME DISPENSE MODE or increase the tubingsize used.

Section 3Operation


Figure 3-12. Remote Control Menu Screen

NAVIGATION: From the Main Menu or SETUP Menu select REMOTECONTROL and ENTER.

LOCAL: When this is selected the drive is controlled by the front panel keypad,START/STOP Input, Directional Input or Prime Input. After LOCAL isselected the user is directed to the START/STOP Input Selection Screen.

CURRENT INPUT: When this is selected, the drive is in remote control.This allows the user to input a current signal to control the flow. Theuser has an option to adjust the minimum, maximum and middle setpoints for current and flow. By default the minimum (MIN) current isset to 4.2 mA and the flow is set to 0. The maximum (MAX) is set to 20 mA and the flow is set to maximum. The middle (MID) is autocalculated for a current and flow that is centered between the MIN andthe MAX. The MID can be adjusted if other profiles are needed. Thescaling can be inverted if necessary. To confirm CURRENT INPUTMODE is selected, select EXIT after returning to the Remote ControlMenu, then select CONTINUOUS PUMP MODE. To deselect RemoteCurrent Input Mode select LOCAL and ENTER.

NOTE: When Current Input is selected the drive will not start until theREMOTE CONTROL MODE is exited and CONTINUOUS PUMPMODE is selected.

Figure 3-13. Typical ESC (Escape) Field Screen

ESC FIELD: This field allows the user to quickly return to the last RUNMODE screen (CONTINUOUS PUMP MODE or one of theDISPENSE MODE Screens) without changing from LOCAL to REMOTEMODE (or REMOTE to LOCAL MODE).

Remote Control Menu REMOTE CONTROL

LOCALCURRENT INPUT

CURRENT OUTPUTVOLTAGE INPUT

VOLTAGE OUTPUTSTART/STOP

EXIT

Section 3Operation


CURRENT INPUT

ESC

Min. 00.00 mA = 100 mL/min

Remote Control Menu(continued)

CURRENT OUTPUT: This allows the user to adjust the current outputfor a given flow. The user has an option to adjust the minimum,maximum and middle setpoints for current and flow. By default theminimum (MIN) flow is set to 0.00 and the current is set to 4.0 mA. Themaximum (MAX) is set to maximum flow and the current is set to 20.0mA. The middle (MID) is auto calculated for a current and flow that iscentered between the MIN and the MAX. The MID can be adjusted ifother profiles are needed. This allows for a three-point calibration of thecurrent output. The flow is linear between these points. The scaling can beinverted if necessary. NOTE: Selecting Current Output will not put user into REMOTECONTROL MODE. Only selecting VOLTAGE INPUT or CURRENTINPUT will put the user into Remote Control Mode, as indicated by theempty house icon (see position G, Figure 3-2). NOTE: The Current Output indicates the Running Command Speed. Usethe Motor Running contacts (normally open/closed) to indicate if pump isrunning.

ESC FIELD: This field allows the user to quickly return to the last RUNMODE screen (CONTINUOUS PUMP MODE or one of theDISPENSE MODE Screens) without changing from LOCAL toREMOTE MODE (or REMOTE to LOCAL MODE). See Typical ESCField Screen, Figure 3-13.

VOLTAGE INPUT: When this is selected, the drive is in remote control.This allows the user to input a voltage signal to control the flow. The userhas an option to adjust the minimum, maximum and middle setpoints forvoltage and flow. By default the minimum (MIN) voltage is set to 00.1 VDC and the flow is set to 00.0. The maximum (MAX) is set to 10.0 VDC and the flow is set to maximum. The middle (MID) is auto-calculatedfor a voltage and flow that is centered between the MIN and the MAX.The MID can be adjusted if other profiles are needed. The scaling can beinverted, if necessary. To confirm VOLTAGE INPUT MODE is selected,select EXIT after returning to the Remote Control Menu, then selectCONTINUOUS PUMP MODE. To deselect Remote Voltage InputMode select Local and ENTER.

ESC FIELD: This field allows the user to quickly return to the last RUNMODE screen (CONTINUOUS PUMP MODE or one of theDISPENSE MODE) without changing from LOCAL to REMOTEMODE (or REMOTE to LOCAL MODE). See Typical ESC Field Screen,Figure 3-13.

NOTE: When Voltage Input is selected the drive will not start until theREMOTE CONTROL MODE is exited and CONTINUOUS PUMPMODE is selected.

Section 3Operation


VOLTAGE OUTPUT: This allows the user to adjust the voltage outputfor a given flow. The user has an option to adjust the minimum,maximum and middle set points for voltage and flow. By default theminimum (MIN) flow is set to 00.00 and the voltage is set to 00.0V DC.The maximum (MAX) is set to maximum flow and the voltage is set to10.0V DC. The middle (MID) is auto calculated for a voltage and flowthat is centered between the MIN and the MAX. The MID can beadjusted if other profiles are needed. This allows for a three pointcalibration of the voltage output. The flow is linear between these points.The scaling can be inverted if necessary. NOTE: Selecting Voltage Outputwill not put the user into Remote Control Mode. Only selecting VoltageInput or Current Input will put the user into Remote Control Mode,as indicated by the empty house icon (see position G, Figure 3-2). NOTE: The Voltage Output indicates the Running Command Speed. Usethe Motor Running contacts (normally open/closed) to indicate if pump isrunning.

ESC FIELD: This field allows the user to quickly return to the last RUNMODE screen (CONTINUOUS PUMP MODE or one of theDISPENSE MODE Screens) without changing from LOCAL toREMOTE MODE (or REMOTE to LOCAL MODE). See Typical ESCField Screen, Figure 3-13.

START/STOP: The START/STOP input can be configured to be OFF(factory default), or ON for the drive to run.

With the OFF selected (factory default), use of the START/STOP input isoptional. When the START/STOP input is open, the drive can still be startedusing the START/STOP key, PRIME key, or PRIME input. In remote modesthe drive will also run if there is sufficient current or voltage at the input.

Closing the START/STOP input will cause the drive to run until theSTART/STOP input opens or the START/STOP key is pressed. In Timedispense, Copy dispense, and Volume dispense mode, only a momentarySTART/STOP closure is needed to start the drive. If the drive is alreadyrunning in one of the dispense modes, a momentary START/STOPclosure will stop the drive. In SET COPY MODE, the START/STOPinput functions the same as in CONTINUOUS MODE; closing it willcause the drive to run until it opens.


Section 3Operation



Section 3Operation


The function of the START/STOP input is considerably simplified whenthe ON is selected. The drive will not run under any condition unless theSTART/STOP input is closed.

Table 3-3. Continuous Mode Operation

MENU SETTINGS START/STOP INTERNAL MODE mA or V MODESETUP OPTIONS INPUT

AUTO START/STOP Drive State When Drive Response When Drive Running START REQUIRED Powered OFF Powered ON (sufficient level)

When Powered OFF

Drive Response when Powered ON

(sufficient level present)OFF OFF OPEN Running Not running Not runningOFF OFF OPEN Not running Not running Not runningOFF OFF CLOSED Forced run due Not running Not running

to S/S CLOSEDOFF ON OPEN Forced not running Not running Not running

due to S/S OPENOFF ON CLOSED Forced run due Not running Not running

to S/S CLOSEDON OFF OPEN Running Running RunningON OFF OPEN Not running Not running RunningON OFF CLOSED Forced run due Running Running

to S/S CLOSEDON ON OPEN Forced not running Not running Not running

due to S/S OPENON ON CLOSED Forced run due Running Running

to S/S CLOSED

NOTE: In Continuous Mode when using the START/STOP input the drive is started with a closed contact andstopped when the contacts are opened.

Table 3-4. Dispense Mode Operation

MENU SETTING SETUP OPTIONS START/STOP Drive State When Drive Response When INPUT Powered OFF Powered ON

AUTO START START/STOP REQUIRED

OFF OFF OPEN Running Not runningOFF OFF OPEN Not running Not runningOFF OFF CLOSED* Forced run due Not running

to S/S CLOSEDOFF ON OPEN Forced not running Not running

due to S/S OPENOFF ON CLOSED Forced run due Not running

to S/S CLOSEDON OFF OPEN Running RunningON OFF OPEN Not running Not runningON OFF CLOSED* Forced run due Running

to S/S CLOSEDON ON OPEN Forced not running Not running

due to S/S OPENON ON CLOSED Forced run due Running

to S/S CLOSED

* NOTE: In Dispense Modes and START/STOP MENU SETUP Option OFF the drive will start a dispensewith a momentary contact closure and stop with a momentary contact closure during both the dispenseperiod and interval period.


Section 3Operation

DB-25 PinConfiguration with

Wiring Scheme K

H AG B

J I C ED

FL

13 112 11 10 9 8 7 6 5 4 3 2

25 24 23 22 21 20 19 18 17 16 15 14

Contact Arrangements

Figure 3-13. DB-25 Pin Configuration

A. STOP/STARTB. CW/CCWC. OUTPUT 0-20mA; 4-20mAD. INPUT 0-20mA; 4-20mAE. INPUT 0-10VF. OUTPUT 0-10VG. TACH OUTPUT

H. PRIMEI. MOTOR RUNNING N.O. CONTACT (1A @ 24 V)J. MOTOR RUNNING N.C. CONTACT (1A @ 24 V)K. General AlarmL. Local.Remote Indicator

CAUTION: Power must be turned off before connecting the external remote control cable to prevent damage to the drive.

Pin No. DescriptionDB-25

1 Speed Control Voltage Input (0-10 V)2 Speed Control Current Input (0-20 mA)3 Speed Control Input Ground Return4 Speed Signal Current Output (0-20 mA)5 Speed Signal Output Ground Reference6 (Motor Running N.O. Default) 1A @24 V (Relay)7 COM (Motor Running)8 (Motor Running N.C. Default) 1A @24 V (Relay)14 Speed Signal Voltage Output (0-10 V)15 Remote Start/Stop Input 16 Remote CW/CCW Input17 Remote Start/Stop, CW/CCW, Prime Grnd Ref.18 Tach Ground Reference19 Tach Output (Open Collector)20 Remote Prime Input9 Reserved – Not Used10 Reserved – Not Used11 Reserved – Not Used12 Reserved – Not Used21 Reserved – Not Used22 Reserved – Not Used23 General Alarm (Open Collector)24 Local.Remote Indicator (Open Collector)25 Reserved – Not Used13 Reserved – Not Used


Section 3Operation

INPUTS

Remote CW/CCW, Remote Start/Stop and Remote Prime:

The remote control inputs work with current sinking outputs (open-collectorNPN transistor outputs without passive pull-up resistors) or contact closuresto DC common (earth ground). A continuous active low to the RemoteStart/Stop input causes the drive to run, while a continuous active low to theRemote CW/CCW input causes the drive to run CCW. The motor isbrought to a controlled stop before reversing direction. A continuous activelow to the Remote Prime input causes the drive to run at full rated speed.

Input Voltage Input CurrentHigh State 2.0V DC Typ. 100 μA Max. leakageLow State 0.8V DC Max. -3 mA Max.

Remote Analog Input:

4-20 mA Input: 250 ohms typical input impedance ref. to signal ground.4 mA, Stop; 20 mA, Full Speed (Default Settings) 10 Bit ResolutionOverload Capability: 10 V or 40 mA max.

0-10 V Input: 10 K ohms typical input impedance ref. to signal ground.0 V, Stop; 10 V, Full Speed (Default Settings)10 Bit Resolution

OUTPUTS

4-20 mA Output: 0 to 600 ohms max. load referenced to earth ground.4 mA, Stop; 20 mA, Full Speed (Default Settings)10 Bit Resolution

0-10 V Output: 1.0 K ohms min. load referenced to earth ground.0 V, Stop; 10 V, Full Speed (Default Settings)10 Bit Resolution

Tach Output: Open Collector, 1.0A @ 28V DC

Frequency range: 100 to 6000 Hz or 16 to 1000 Hz, 50% Duty Cycle. (10 Hz = 1 pump RPM)

Logic Outputs: Open Collector, 1.0 A @ 28V DC

Motor Running Normally Open and Normally Closed contacts when drive isrunning.

General Alarm Output: Closed (Open Collector Low Impedance) when analarm is displayed.

Local/Remote Indicator: Open (Open Collector High Impedance)when in remote control mode (either Voltage Input or Current Input).

Remote Control Inputsand Outputs

INTRODUCTIONSome remote outputs on this drive (Tachometer, Local/Remote, and GeneralAlarm) are “open collector” type outputs and cannot be wired in the samemanner as relay outputs. An open collector output is not isolated and must beconfigured differently than a relay output. When the open collector output isactive, the output is effectively switched to earth ground and if improperlyterminated could result in damage to the drive and/or external equipment.

RECOMMENDATIONWhen connecting to open collector outputs, the output should beconnected to a current limiting resistor and then to a positive supplysource which is less than 28V DC. Typically this would be connected to a24V PLC input as shown in the Figure 3-14.

Figure 3-14. Terminating Open Collector Outputs to a PLC

When a relay is preferred, it is recommended to use a 24V relay. This canbe powered from an independent 24V supply.

Figure 3-15. Attaching an External 24V Relay

NOTE: It is not recommended to attach 120V supply lines to relay contacts!

Figure 3-16. Door Open Indicator

Door Open Indicator: When this screen is displayed it indicates the DoorLimit Switch has been activated and power to the motor has been removed.


Section 3Operation

Open CollectorOutputs

Door Open Screen

+24V

10k

to PLCOutput

N.O.COMN.C.

+24V

24V Relay

Pins 19, 23, 24 on 25 PinConnector for Tach, Alarm,

Local Remote


Section 4 Maintenance


The speed control circuit has solid-state components that do not requireservice. An excessive load on the system may, however, cause the fuse toblow. An indication of an excessive load is a switch that does not lightwith power applied to the pump and when the ON-OFF switch is in theON position. If this condition occurs, remove power from the unit andremove the fuse from the fuse holder located on the rear of the pump.Replace the fuse with a fuse of the same type and rating. This informationis printed on the rear of the unit.

CAUTION: Replace the fuse only with one of the same type and rating. The fuse rating and type are stated on the rear panel.

DANGER: Remove power from the pump before any cleaning operation is started.

Keep the pump enclosure clean by using a mild detergent solution. Neverimmerse nor use excessive fluid when cleaning the pump.

Cleaning

Fuse Replacement CAUTION: Replace the fuse only with one of the same type and rating.The fuse rating and type are stated on the rear panel.

The fuse rating and type are stated on the rear panel.

1. Place the power switch in the off position.

2. Disconnect the AC power input line cord from the receptacle.

3. Remove and check the fuse and replace if defective.

Item DescriptionA I/O Receptacle DB-25 Pin B IEC Power Entry Module / Line CordC T3.15A (5 × 20 mm) Fuse – Do Not SubstituteD Power Switch – All settings are

retained in memory

AB

C D

Figure 4-1. Fuse Replacement

Section 4Maintenance

Pump HeadReplacement

Figure 4-2. Pump Head and Limit Switch Replacement


WARNING: Ensure that the pump drive is disconnected from the power source.

To remove Pump Head and Limit Switch, proceed as follows:

1. Open the Pump Head door and remove the four pan head screwslocated behind the pump rotor.

2. Remove Pump Head assembly, being careful to keep the limit switchwires attached to the drive.

3. Detach the Limit Switch from the back of the Pump Head byremoving the nut and flat head screw. Carefully lift up the switch(avoid bending the switch actuator arm) from the mounting boss andremove from the Pump Head body.

To replace Pump Head and Limit Switch, proceed as follows:

1. Attach the Limit Switch to the back of the Pump Head. Carefullysliding the actuator arm (avoid bending the switch actuator arm) intothe slot of the pump body. The boss of the switch goes in the left holeand the screw is installed from the bottom of the pump housingthrough the switch and is fastened with the nut. (Do not over tightenthe nut as it may damage the switch or not actuate properly.)

2. Open the Pump Head door to attach the pump to the front of themotor. Align the two holes on the back of the pump body to the twopins on the gear box, while aligning the tang of the pump rotor withthe slot in the gear box. Replace the four pan head screws through thepump body behind the pump rotor.

Symptom Cause RemedyMotor does not rotate, No Power. 1. Check fuse and replace,Display does not light. if necessary.

2. Check that unit is plugged into a live line.

3. Check connection of power cord.

4. Check the line cord for continuity and replace if defective.

5. Return for servicing.Motor does not rotate. Defective Remote Control or 1. Place power switch inDisplay lights. Setting Error. OFF position.

2. Check that remote cable connector is fully inserted into the receptacle.

3. Reapply power.4. If motor still does not rotate,

select remote control in Main Menu or Setup Menu and verify settings.

5. Return to Mode screen and verify icon shows for Local Control Mode, or

for Remote Control Mode .6. See Remote Control Mode in

this manual for further details.START/STOP Mode “ON” with- 1. See Remote Control Mode inout an input at I/O Connector. this manual for further details.

2. Select “OFF” in START/STOP Menu to run without an input at the I/O Connector cable.

Tubing size and formulation 1. Start drive at 100 rpm or may exceed drive rating before lower and run for 10-20 break-in. minutes.


Section 5 Troubleshooting

Troubleshooting Chart


Section 5Troubleshooting

Error #2 Motor Overspeed

Description: The drive has exceeded commanded speed value.

Error Condition(s): The motor has exceeded the commanded speed value by 20%.

Actions: Drive will stop immediately. Verify load is correct and power cycle drive. If error persists consult factory.

Error #3: Instantaneous Over-Current

Description: Motor is drawing too much current for a short duration of time.

Error Condition(s): The motor current is above 4.0 A peak.

Actions: Drive will stop immediately. Verify that pump head is not binding and that the load is not above recommended maximum load. If error persists consult factory.

Error #4: Bad Flash Checksum

Description: Run-time checksum (checked at power-on) contains a bad checksum value.

Error Condition(s): Checksum is checked at power-on for an invalid value.

Actions: Power cycle the drive. If error persists consult factory.

Error #7: Bad EEPROM Checksum (Settings)

Description: Bad EEPROM checksum on parameter values and settings, orits data is out of range.

Error Condition(s): 1) Checksum value in EEPROM does not match calculated value.

2) Data in EEPROM is out of range.

Actions: Error will be cleared after 10 seconds and parameters will bereset to default values. If error persists consult factory.

Error #8: Bad EEPROM Checksum (Factory Cal)

Description: Bad EEPROM checksum for Factory Cal

Error Condition(s): 1) Checksum value in EEPROM does not match calculated value.

2) Data in EEPROM is out of range.

Actions: Error will be cleared after 10 seconds and parameters will bereset to default values. If error persists consult factory.

Error Definitions



Error #9: EEPROM Write Verification Error

Description: Data written to EEPROM does not match.

Error Condition(s): Data values do not match.

Actions: Error will be cleared after 10 seconds and parameters will be reset. If error persists consult factory.

Error #10: Bus Over Voltage

Description: The measured AC voltage reported by the drive is too high.

Error Condition(s): The drive voltage is above 260V AC.

Actions: The pump will stop immediately, check the supply line voltage. If error persists consult factory.

Error #11: Bus Under Voltage

Description: The measured AC voltage reported by the drive is too low.

Error Condition(s): The drive voltage is below 90V AC.

Actions: The pump will stop immediately, check the supply line voltage.

NOTE: This error when displayed during power down is considered normal and proper. If error persists consult factory.

Error #12: Motor Stall / Motor Under Speed

Description: The motor was commanded to run, but has either slowed down significantly or has stopped.

Error Condition(s): The motor speed is below 95% of the desired speed for too long a period of time.

Actions: The motor will be commanded to stop. Verify the pump turns freely and is not binding. If error persists consult factory.

Error #14: Ambient Over Temperature

Description: The motor is overheating.

Error Condition(s): The temperature value from motor is above given threshold value.

Actions: The pump will stop immediately. Verify that the ambient air temperature is less than 104° F (40° C). Verify the pump turns freely and that there is no restriction of air flow. If error persists consult factory.

Error Definitions(continued)

Error #15: Motor Feedback Fault

Description: Communications to the motor control board is not correct, has disappeared, or some other communications fault.

Error Condition(s): No data coming back over the serial port from the motor.

Actions: The drive will attempt to stop the pump. Power cycle drive. If error persists consult factory.

Error #16: Invalid Interrupt or Address

Description: Software jumps to an invalid address, invalid interrupt, or other abort/exception (i.e., Data Abort Exception). This may occur due to invalid pointer references, or ram memory corruption, etc.

Error Condition(s): These are handled by an Abort Exception/Interrupt within theCPU and should branch out to their respective exception handler functions.

Actions: Power cycle the drive to reset error. If error persists consult factory.

Error #18: Watchdog Error

Description: Program has stopped running as the watch dog has not been updated, i.e., Software Locked up.

Error Condition(s): Interrupt triggered when the Watchdog has not been updated.

Actions: Power cycle drive to reset error. If error persists consult factory.

Error Definitions(continued)




Section 6 Replacement Parts and Accessories

Description Part Number Qty.Rubber Foot (pkg. of 6) A-1390-0004-CR 1Fuse (T3.15A, 250V, 5 x 20 mm) 77500-25 1Pump Replacement (for model 77722-10) 112616-CR 1Pump Replacement (for model 77722-12) 112617-CR 1Ferrite, Line Cord Snap-on, (CE Required) B-3689-CR 1Line Cord, Australia 50001-60 1Line Cord, Denmark 50001-62 1Line Cord, India 50001-64 1Line Cord (115V), United States 50001-68 1Line Cord, Israel 50001-69 1Line Cord, Europe 50001-70 1Line Cord, England 50001-72 1Line Cord, Switzerland 50001-74 1Line Cord, Italy 50001-76 1Line Cord (230V), United States 50001-78 1

Description Part Number25ft Remote Control Cable w/DB25 07523-95Footswitch w/DB-25 male 07523-92Dispenser Wand w/DB-25 male 77722-90DB-25 External Control Connector 07523-94

PTFE Sinkers – keep intake tube at bottom of reservoir:Small: 1/16 in to 1/8 in (1.6 mm to 3.2 mm) ID tubing; Large: 3/16 in to 5/16 in (4.8 mm to 8.0 mm)

Sinkers, (1 Small and 1 Large) 77310-03

Small Sinkers 1/16 in – 1/8 in (1.6 mm – 3.2 mm) 78226-81

Large Sinkers 3/16 in – 1/4 in (4.8 mm – 6.4 mm) each 78226-82

Replacement Parts

Accessories

CAUTION: Some tubing formulation and size combinations mayrequire break-in at 100 RPM or less to start the pump. This periodis typically 10-20 minutes.


Section 6Replacement Parts and Accessories

Precision Tubing and Precision Tubing

Indicator Links

1.6 mm Wall - Use in FH100D

Formulation 0.8 mm ID 1.6 mm ID 3.2 mm ID 4.8 mm ID 6.4 mm ID 8.0 mm ID

PrecisionTubing

IndicatorLinks

Silicone 97001-70 97001-71 97001-72 97001-73 97001-74 97001-75

PHARMED® BPT 97001-20 97001-21 97001-22 97001-23 97001-24 97001-25

NORPRENE® 97001-40 97001-41 97001-42 97001-43 97001-44 97001-45

TYGON® E-Food 97001-60 97001-61 97001-62 97001-63 97001-64 97001-65

2.4 mm Wall - Use in FH100DX

Formulation 4.8 mm ID 6.4 mm ID 8.0 mm ID 9.5 mm ID

PrecisionTubing

IndicatorLinks

Silicone 97001-76 97001-77 97001-78 97001-79

PHARMED® BPT 97001-26 97001-27 97001-28 97001-29

NORPRENE® Food 97001-46 97001-47 97001-48 97001-49

TYGON® E-Food 97001-66 97001-67 97001-68 97001-69

1.6 mm Wall - Use in FH100D

Formulation 0.8 mm ID 1.6 mm ID 3.2 mm ID 4.8 mm ID 6.4 mm ID 8.0 mm ID

PrecisionTubingCoils –

Thin Wall

Silicone, platinum-cured – 97000-71 97000-72 97000-73 97000-74 97000-75

PHARMED® BPT 97000-20 97000-21 97000-22 97000-23 97000-24 97000-25

NORPRENE® Food – 97000-41 97000-42 97000-43 97000-44 97000-45

TYGON® E-Food – 97000-61 97000-62 97000-63 97000-64 97000-65

2.4 mm Wall - Use in FH100DX

Formulation 4.8 mm ID 6.4 mm ID 8.0 mm ID 9.5 mm ID

PrecisionTubingCoils –Thick Wall

Silicone, platinum-cured 97000-76 97000-77 97000-78 97000-79

PHARMED® BPT – – – –

NORPRENE® Food – – – –

TYGON® E-Food – 97000-67 97000-68 97000-69


Section 7 Specifications

Output:Speed: 4 - 400 rpmTorque: 168 in-oz (12.1 kg•cm)

Input:Operating Voltage/Frequency: 90-260Vrms, 50/60 Hz, 1.6A @ 115Vrms,

1.9A @ 230 VrmsRemote Inputs:

START/STOP, CW/CCW, Contact closureRemote/Local Speed ControlVoltage input 0–10V DC @ 10k ohm, Accuracy: ±0.5% Full ScaleCurrent input 4–20 mA @ 250 ohm,Accuracy: ±0.5% Full Scale

Remote Outputs:Voltage speed output: 0–10V DC @ 1 kΩ minCurrent speed output: 0–20 mA @ 0–600 ΩMotor running contacts: 1A @ 28V DC

Environment:Operating Temperature: 32 to 104°F (0 to 40°C) Storage Temperature: -13 to 149°F (-25 to 65°C) Humidity: 10% to 90% non-condensing Altitude: Less than 6562 ft (2000 m)Pollution Degree: Pollution degree 2 (indoor use–lab, office)Noise Level: <70dBa @ 1 meter

Construction:Dimensions (L × W × H): 12.5 in × 11 in × 6 in

(31.8 cm × 27.9 cm × 15.2 cm)Weight: 5.67 kgs (12.5lbs)Color: Light Grey (5% Black)Material: Aluminum, ABS plastic and vinylEnclosure Rating: IP31 per IEC-60529

Section 7Specifications


Compliance: UL 61010-1, CAN/CSA-C22.2 No. 61010-1This product has been tested to the requirementsof CAN/CSA-C22.2 No. 61010-1, second edition,including Amendment 1, or a later version of thesame standard incorporating the same level oftesting requirements.(For CE Mark):EN61010-1: (EU Low Voltage Directive) andEN61326: (EU EMC Directive)

Section 8 Warranty, Product Return andTechnical Assistance

This product is warranted against defects in material or workmanship, andat the option of the manufacturer or distributor, any defective product willbe repaired or replaced at no charge, or the purchase price will be refundedto the purchaser, provided that: (a) the warranty claim is made in writingwithin the period of time specified on the warranty card, (b) proof ofpurchase by bill of sale or receipted invoice is submitted concurrently withthe claim and shows that the product is within the applicable warrantyperiod, and (c) the purchaser complies with procedures for returns setforth in the general terms and conditions contained in the manufacturer'sor distributor's most recent catalog.

This warranty shall not apply to: (a) defects or damage resulting from: (i)misuse of the product, (ii) use of the product in other than its normal andcustomary manner, (iii) accident or neglect, (iv) improper testing,operation, maintenance, service, repair, installation, or storage, (v)unauthorized alteration or modification, or (b) post-expiration datedmaterials.

THIS WARRANTY IS THE EXCLUSIVE REMEDY OF THEPURCHASER, AND THE MANUFACTURER AND DISTRIBUTORDISCLAIM ALL OTHER WARRANTIES, WHETHER EXPRESS,IMPLIED, OR STATUTORY, INCLUDING WITHOUTLIMITATION, WARRANTIES OF MERCHANTABILITY ANDFITNESS FOR A PARTICULAR PURPOSE. NO EMPLOYEE,AGENT, OR REPRESENTATIVE OF THE MANUFACTURER ORDISTRIBUTOR IS AUTHORIZED TO BIND THEMANUFACTURER OR DISTRIBUTOR TO ANY OTHERWARRANTY. IN NO EVENT SHALL THE MANUFACTURER ORDISTRIBUTOR BE LIABLE FOR INCIDENTAL, INDIRECT,SPECIAL OR CONSEQUENTIAL DAMAGES.

SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE.

The warranty period for this product is one (1) year from date ofpurchase.


Warranty


Section 8Warranty, Product Return and Technical Assistance

To limit charges and delays, contact the seller or Manufacturer forauthorization and shipping instructions before returning the product, eitherwithin or outside of the warranty period. When returning the product,please state the reason for the return. For your protection, pack the productcarefully and insure it against possible damage or loss. Any damages resultingfrom improper packaging are your responsibility.

If you have any questions about the use of this product, contact theManufacturer or authorized seller.

Product Return

Technical Assistance

Printed in U.S.A.

(US & Canada only) Toll Free 1-800-MASTERFLEX • 1-800-637-3739(Outside US & Canada) 1-847-549-7600 • 1-847-381-7050

www.masterflex.com • www.coleparmer.comE-mail: [email protected]

*EN809 manufactured by:Cole-Parmer Instrument Company LLC

28W092 Commercial AvenueBarrington, IL 60010

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