905-662-x2 11-2015 mc-line - bauer-equipment.com · bauer maschinen can serve any customer need...

MC

Line

BAUER MCDuty-Cycle Cranes

905-662-X2_11-2015_MC-Line.indd 1905-662-X2_11-2015_MC-Line.indd 1 17.12.2015 10:33:3817.12.2015 10:33:38

2 MC Duty-cycle cranes | © BAUER Maschinen GmbH 11/2015

We could start by telling you about Sebastian Bauer, who founded a copper forge

in the German town of Schrobenhausen some 200 years ago. We could then

move on to how his workshop prospered and developed to a leading construction

company for specialist foundation engineering. The story would continue to the

mid 20th century, when innovation and the drive for perfection prompted Bauer

to develop and build their own high-quality and high-performance machinery.

And it still wouldn´t end in the 21st century, Bauer now family-run in the seventh

generation and meanwhile a globally operating group with more than 100 branches

and subsidiaries operating in the fields of special foundation engineering (Bauer

Spezialtiefbau), in manufacturing of foundation equipment (Bauer Maschinen) and

focusing on products and services in the fields of water, energy, mineral resources

and environmental technology (Bauer Resources).

But we think what really matters about us and to our customers is this:

We are a strong partner with face and values, we are down to earth, and we are

dedicated to perfection in everything we touch.

Experience for you!

“100 years of dr i l l ing,

4 decades of bui ld ing machines,

and st i l l down to the earth” Prof. Thomas Bauer

The BAUER Group

1790Foundation as a copper forge in

Schrobenhausen, Germany

1928Well drilling in

Bavaria, Germany

1958Invention of the

ground anchor by Dr.-Ing. K.H. Bauer

1976First hydraulic rotary drill rig BAUER BG 7

1984First diaphragm wall trench cutter BC 30


3MC Duty-cycle cranes | © BAUER Maschinen GmbH 11/2015

Of the thousands of machines Bauer Maschinen has built since production started

in the 1970´s with the first rotary drill rig BG 7, many of them are still in operation

all over the world. State of the art technology developed end-to-end by our

inhouse engineers and full machine tests prior to delivery are one side of the coin.

Bauer Maschinen can serve any customer need with the most comprehensive

product portfolio. The other side is project-specific consulting by highly trained

experts, with a focus on your special requirements.

More than machines: Competent consulting

Qual i ty is not an act,

i t is a habit .

BAUER Maschinen GmbH

1980´sStart of international

equipment sales

2001Bauer Maschinen

established as independent

company within the Bauer Group

2006Stock market launch

of BAUER AG, directed by

Prof. Thomas Bauer

2007Market launch

MC cranes (Bauma 2007)

Regular showcasing of new developments on various exhibitions

Quality and experience in specialist foundation engineering n

Global operation – local contacts in over 70 countries n

Reliability in technology, service n

Customized solutions n

On-site support over entire machine service life n



The Bauer MC Duty-cycle cranes

Safety – Environment

n Operational safety features

n State-of-the-art engines

(up to Tier 4 final standard)

Quality

n Efficient and reliable

Performance

n Powerful and versatile

n Developed for foundation

engineering



Competence based on decades of

experience in specialist foundation

engineering, coupled with innovative

design capability and meticulous

workmanship in state-of-the-art

production facilities, that is what we

in BAUER consistently apply to the

development and fabrication of our

duty-cycle cranes - for the benefit of

our customers.

The exceptional strength of the MC duty-

cycle cranes lies in a systematic focus on

the requirements of specialist foundation

engineering construction.

This manifests itself in both their basic

design and a wealth of structural details.

Technical specifications

MC 32 MC 64 MC 96 MC 128

Engine*Cummins

QSB6.7-C260CATC18

CATC18

CATC27

Engine power 194 kW 570 kW 570 kW 709 kW

Main winches 2 x 160 kN 2 x 250 kN 2 x 350 kN* 2 x 350 kN

Boom length 27,8 m 48,4 m 45,4 m 54,4 m

Lifting capacity, max. 32 t 100 t 130 t 200 t

Operating weight (app.) 49 t 105 t 120 t 170 t

* Further engine and winch configurations on request


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MC Duty-cycle cranes | © BAUER Maschinen GmbH 11/2015

Safety and Environment HSE

Comfortable cab

– Tailored specifically for lift crane operation in specialist foundation engineering, generously designed FOPS cab

– Optimum visibility and ergonomic layout of operating controls for excellent working conditions

Operator-friendly controls

– Sturdy and site-oriented Bauer operating controls with clear, easy to understand display

– Optimally matched for interaction with the controls of different front-end equipment

Safety and environmental protection are our top priority.

We assist our customers in fulfilling their responsibilities

with regard to safety and environmental protection and the

preservation of the health of the employees by consistently

improving the MC crawler crane series with innovative and

unique HSE features.

Sensors for functions supervision

– Proximity sensors for control of back-fall cylinders

– Absolute sensors for rope length measuring on both winches, (lift-end switch not necessary anymore)

– Sensors for boom angle monitoring (redundant for LML)

– Swing angle sensor

Sound proof kit (optional)

– Innovative shape and collocation of air inlets

– Completely new designed air charge cooler

– Enforced sound insulation of engine compartment

– Optimized air guidance inside machine housing

– High-effective, two-stage exhaust gas muffler

– Variable fan rpm control of all coolers in the system

– Smart Eco Mode: Adjustment of engine revvs to the needs of the current working mode

Reduction of sound power level

2014 attested by TÜV Süd


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6

5


1 High-performance and efficient diesel engines, with high rated output for simultaneous operation of several power-intensive functions (e.g. CAT C 18 with 563 kW – Tier 4 final)

2 Handrails and walkways on cab level

3 Innovative cover and door concept

4 Improved position of air filter system (inside of the housing, easier and safer change of filter insert)

5 On top handrails for superstructure

6 Hydraulic ballast-lock

Rope fix point with overload protection

Working at-height safety system for boom assembling (patent pending)

Reduction of fuel consumption by up to 30% n

Increased productivity through improved efficiency n

Significantly reduced noise levels n

Tried and proven suitability for practical application n



Quality and Performance

Sturdy boom

– Extremely solid and thick-walled, designed for high dynamic continuous loading

– Adaptable for different front-end attachments and operational requirements

Stable extendable undercarriage

– Fully welded, high-strength construction for heavy-duty operation

– Depending on machine size hydraulically extendable / removable for fast conversion between transport and operating mode

High power reserves

– Cooling system designed for high continuous power output of diesel engine and hydraulic system (typical for specialist foundation engineering equipment)

– High power reserves for operations under adverse climatic conditions

Large slew ring

– Large-sized slew ring, with inner and outer gear, matched to the machine type

– Strengthened slew drive optional for heavy-duty operations



High-capacity winches

– Exceptionally high-capacity winches, individual or synchronised control, with optional freefall facility

– Generously designed oil-cooled multiple disc brakes to prevent brake fading and break wear

Fully synchronised hose rewinding system

– Discrete systems for different applications depending on machine size and operating depth

– Perfectly matched for use on MC cranes in combination with Bauer specialist foundation engineering equipment

Low-loss hydraulic system

– Designed to supply power-intensive specialist foundation engineering equipment

– Maximum coefficient of performance by optimal matching of all components

Fast conversion

– Conversion kits and flexible system designs enable simple and fast conversion between different applications

Optimal transport

– Hydraulically demountable counter weights

– On-board means for hydraulically extending/retracting or disassembling crawler frames quickly



Applications in Foundation Engineering

Grab equipmentMechanically or hydraulically operated diaphragm wall grab with various Bauer hose rewinding systems

Grab equipmentMechanically operated two-rope clamshell grabs for digging work or material handling

Base machinefor Bauer casing oscillator with hammer grab

Base machine for dynamic compaction (BDC)

Base machinefor Fly Drill piling



Base machinewith hanging leader for mounting different types of hydraulic or diesel hammers

Base machinefor Bauer cutter systems in combination with different Bauer hose rewinding systems

Base machinewith hanging leader for mounting different types of vibrators

Base machinefor suspended Bauer depth vibrators

Base machinewith hanging leader for mounting different types of rotary drives


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3 4 5

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Jobsite References

Trench Cutter

1 MC 64 – Cutter BC 32 and HTS, Germany

2 MC 96 – Cutter BC 40 and HDS, Malaysia

3 MC 128 – Cutter BC 40 and HTS, Germany

4 MC 128 – Cutter BC 40 and HDS, Egypt


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Grab operation

5 MC 64 – Rope suspended diaphragm wall grab, Germany

6 MC 64 – Hydraulic diaphragm wall grab DHG, Azerbaijan

7 MC 96 – Rope suspended pile grab and HD casing oscilator, Hongkong

Further applications

8 MC 96 – Liftcrane operation, Hongkong

9 MC 64 – Hanging leader with TR bottom feed vibrator, Germany

10 MC 128 – Dynamic compaction BDC, Germany

11 MC 32 – Hanging leader with Pileco diesel hammer, Russia



Global operation and local contact n

Long-term customer care and relationship n

Flexibility in providing customized solutions n

Strong customer orientation n

Unique combination of equipment knowledge n

and application competency

Application and process consulting based on n

knowledge from a variety of projects

Worldwide Sales Network

If you need more information,

please contact us: [email protected]



Regional organizations and contacts n

Best educated technicians to ensure a n

maximum availability of equipment

Reliable and efficient spare parts supply n

Long term on-site service & support n

Certified on-site operator´s and technician´s n

training

Worldwide Service Network

If you need assistance, please contact us:

Service Hotline: +800 1000 1200 (toll-free number)

or: +49 8252 97 2888

or: [email protected]


MC

Line

bma.bauer.de

Design developments and process improvements may require the specification and materials to be updated and changed without prior notice or liability. Illustrations may include optional equipment and not show all possible configurations. These and the technical data are provided as indicative information only, with any errors and misprints reserved.

905.662.2 11/2015

BAUER Maschinen GmbHBAUER-Strasse 186529 SchrobenhausenGermany Tel. +49 8252 [email protected]


905-662-x2 11-2015 mc-line - bauer-equipment.com · bauer maschinen can serve any customer need...

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