8manullitins002 grand entrance arch installation (rev 2) · packages. add-ons include foam wall...

8MANULLITINS002 GRAND ENTRANCE ARCH INSTALLATION 0

Equipment Manual

8MANULLITINS002 GRAND

ENTRANCE ARCH

INSTALLATION

MOTOR CITY WASH WORKS, INC. | 48285 FRANK STREET | WIXOM, MICHIGAN 48393

Equipment Manual

3/30/2020


TABLE OF CONTENTS

Introduction .................................................................................................................................................. 1

Installation Tools and Materials Needed ..................................................................................................... 1

Notes & Safety Symbols .............................................................................................................................. 2

Equipment Requirements and Specifications ............................................................................................ 2

Electrical Requirements (Back lit sign) + (Light Kit)............................................................................... 2

Equipment Dimensions ................................................................................................................................ 2

Operating Envelope of Equipment ......................................................................................................... 3

Pre-Installation Procedures ......................................................................................................................... 4

Unloading& Uncrating ................................................................................................................................. 4

Installation Procedures ................................................................................................................................ 5

Erection .................................................................................................................................................... 5

Lag & Leveling .......................................................................................................................................... 7

Water manifold Assembly ....................................................................................................................... 8

wall washer Assembly ............................................................................................................................ 11

Warranty and Return Policy ...................................................................................................................... 24

INTRODUCTION

Grand Entrance Arches & Extra. Revenue. Service. arches are white powder coated aluminum beams with a

three-piece design. Fastened to the arch is a front panel sign that showcases the car wash’s name or a featured

product available in the wash tunnel. This sign may also display driver instructions and as well as car wash

packages. Add-ons include foam wall assembly and led lights to illuminate and light the foam wall.

INSTALLATION TOOLS AND MATERIALS NEEDED

€ 1 : Socket set / Wrench

€ 2 : Allen wrench set

€ 3 : Teflon tape

€ 4 : Utility knife

€ 5 : Tape measure

€ 6 : Level

€ 7 : Hammer drill

€ 8 : Concrete drill bit 1/2”

€ 9 : Hammer

€ 10 : Screwdriver set

€ 11 : Wire stripper

€ 12 : Multi-meter


NOTES & SAFETY SYMBOLS

Where necessary, important points will be highlighted in this manual using the following symbols:

NOTE: Provides further information and details.

STOP! Precaution to take to avoid equipment malfunction or error.

WARNING! Dangerous situation which may cause equipment damage, personal injuries or fatalities.

Check Box: Utilize the Check Box to stay organized with completion of important procedures.

Always follow all notes, warnings and instructions. Failure to do so may have serious consequences on the

overall performance of the equipment and/or safety of the people working on the equipment.

EQUIPMENT REQUIREMENTS AND SPECIFICATIONS

ELECTRICAL REQUIREMENTS (BACK LIT SIGN) + (LIGHT KIT)

120VAC, 7AMPS

EQUIPMENT DIMENSIONS

The figures below are typical overall grand entrance arch dimensions with signs affixed to them and it accounts for the

space required for the foam wall assembly and light kit. This would be an expected operating envelope.

HEIGHT WIDTH DEPTH VEHICLE CLEARANCE

139” Max. 168” Max. 22” Max. 90” Max.

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OPERATING ENVELOPE OF EQUIPMENT

Picture #01: Arch Bay Width

Picture #02: Arch Bay Width

168” MAX

139” MAX

22” MAX

90” MAX

VEHICLE

CLEARANCE

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PRE-INSTALLATION PROCEDURES

Are you ready to install your new equipment? Check these steps beforehand to make sure you are prepared.

Ensure there is space for the equipment by measuring the available area and compare it to the

operating envelope.

Understand the equipment by studying this manual. Take note of the utilities that must be run to the

equipment in order for the equipment to function properly.

Gather all your tools and necessary hardware to complete the installation.

UNLOADING& UNCRATING

Upon receiving your MCWW Equipment, open all boxes and crates; verify that you have all of the required

components and that there is no damage to the equipment. Also, verify that you have all of your installation

materials.

NOTE: Please communicate to your Motor City Wash Works representative for any damage to your equipment.

Remove packaging material covering your equipment and bring into the wash bay where it will be

installed. Verify that the area is sufficiently large enough for the operating envelope.

Be extra cautious not to damage the sign during this step of removing the equipment from the

packaging.

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INSTALLATION PROCEDURES

ERECTION

The arch beam consists of two main parts. Those parts consist of the main head sign assembly (see picture

below) and the arch legs.

Picture #03: Assembling the Arch

Positions one leg assembly, sign face down onto wood boards like shown above. Then position the

main head assembly crossbeam (see picture #3) in line with the leg arch.

Slide the main cross beam mount into the leg arch. With the 3/8-16X1” bolts and 3/8” lock washer

(supplied) tighten the arch legs and the cross beam.

Confirm the two sign faces are edges are meeting perfectly. If not, loosen the fasteners holding the

angle brackets mounted in the back of the leg sign light box and adjust the position of the box to meet

with the head assembly

P/S ARCH LEG

MAIN HEAD

WOOD BOARDS

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Picture #04: Aligment of the two Light Boxes

Picture #05: Loosen the Mounts Picture #06: Adjust the Mounts

LEG SIGN LIGHT BOX

THE TWO SIGNS

BOXES ARE

MISALIGNED

HEAD ASSEMBLY

LOOSEN THE

ANGLE

BRACKETS

ADJUST THE

SIGN BOX

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Repeat with the other leg assembly. When the arch is assembled, raise and position above the

conveyor with the outside edge of the driver side arch leg 45 inches from the inside edge of the

conveyor inside guide rail (see Picture below)

Picture #07: Arch Leg 45” from Inside Guide Rail

LAG & LEVELING

This step requires a hammer drill, 1/2” concrete drill bit, 1/2” lag bolts & a hammer. A leveling tool is

required for squaring the legs to the floor.

Determine the location of the arch assembly. Using the aforementioned distance of 45 inches, place

the arch in reference to the conveyor. Mark the ground where the lag bolts will be hammered in place.

Take note to align the legs on both sides as to place perpendicular or orthogonal to the trench.

Using the pattern of holes in the base plate, drill into the concrete for the lag bolts to be inserted.

Brush away the aggregate dust after the drilling is complete.

45”

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Take the 1/2” lag bolts and use a hammer to insert into the ground. Keep the nut on the stud but loose,

to allow leveling.

Four leveling bolts on each leg totaling eight leveling bolts, per arch are included. Use these to correct

an uneven ground. There are four points of contact to allow flexible leveling with any situation.

Review the diagram below for supplemental instructions.

Picture #08: Level Arch

WATER MANIFOLD ASSEMBLY

Locate the water manifolds mount brackets and secure to the legs like shown in the next picture.

Picture #09: Water Manifold Mounts

WATER MANIFOLD ASSEMBLY

WATER MANIFOLD MOUNTS

STAUFF CLAMPS

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Locate one half water manifold assembly and secure to the mounts using the Stauff clamps (see

picture #09 above). Repeat with the other side.

Locate the Wall Washers white mount brackets and secure to the arch like show on picture 10.

Picture #10: Wall Washer Mounts

Secure each water manifolds to the wall washer mounts using the Stauff clamps (see below). Do not

tighten the clamps as you will have to install a manifold feed between the two water manifolds.

Locate the Water Manifold Feed assembly and secure between the two water manifolds. Tighten the

union fittings. Tighten firmly the two Stauff clamps.

Picture #11: Connect the Two Water Manifolds to the Feed Manifold

WALL WASHER MOUNTS

STAUFF CLAMPS

CONNECT TO FEED MANIFOLDS

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Picture #12: Arch with Water Manifold Mounted

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WALL WASHER ASSEMBLY

Locate the Wall Washer and secure like shown on the picture below.

Picture #13: LED Wall Washer

WATER SUPPLY INSTALLATION

Depending on the chemical feed delivery system, you will require 3/4” hose for the Dosatron system and 1/2”

polytube (SAM) or 3/4” hose (BAM) when utilizing the AccuShot system.

NOTE: Friction loss is common when dealing with flow (GPM) & pressure (psi) in utility lines. Lengthier runs will experience this more prevalently. The suggested sizes are only a guideline and depending on the situation may require larger diameter polytube or hose.

WALL WASHER MOUNTS

WALL WASHER

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ELECTRICAL INSTALLATION

. The LED lights are 24 VDC, powered by led drivers or a light controller.

Use the diagrams below as reference to installing the light kit.

Picture #14-15: LED LIGHTS CONTROL BOX

Allow a certified electrician to connect the control wiring using the following connection diagrams.

Picture #16: SIGN PANEL CONNECTIONS

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Equipment Manual

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Picture #17: CONTROL BOX PICTORAL CONNECTION DRAWING

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Equipment Manual

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WARRANTY AND RETURN POLICY

Motor City Wash Works warrants this product to be free of defects in material and/or workmanship for a period

of one year. During the warranty period MCWW will at its discretion, at no charge to the customer, repair or

replace this product if found defective, with a new or refurbished unit, not to include costs of removal or

installation. Any product returned to MCWW for warranty has to have a Return Material Authorization Number.

All shipping costs to MCWW are assumed by the customer. This is only a summary of MCWW’s Limited Warranty.

Please, communicate with MCWW for our complete warranty.

Prior to returning any product to MCWW, the customer must call in for a Return Material Authorization

Number and a copy of our Return Material Authorization Form must be completed. The RMA number must be

written clearly on the outside of the shipping package and a copy of the form must be included in the package.

8manullitins002 grand entrance arch installation (rev 2) · packages. add-ons include foam wall...

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