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  • 7/22/2019 8407 Slides Topic7-NPC

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    1

    Topic 7

    Multilevel Neutral Point Clamped (NPC) Inverters

    Textbook: Bin Wu, High-Power Converters and AC Drives, Wiley-IEEE Press, 2006

    Three-Level NPC Inverter Based MV Drive, Courtesy of ABB (ACS1000)

    EE8407

    Power Converter Systems

    2

    Topic 7Multilevel Neutral Point Clamped (NPC) Inverter

    Textbook: Bin Wu, High-Power Converters and AC Drives, Wiley-IEEE Press, 2006

    Lecture Topics

    Three-level NPC Inverter

    Space Vector Modulation

    Neutral Point Voltage Control

    High-level NPC Inverter

    EE8407

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    3

    Inverter Configuration

    Clamping diodes: DZ1 and DZ2 (Phase A)

    1dC

    1S

    2S

    3S

    4S

    A

    B

    CZ

    2dC

    1D

    2D

    3D

    4D

    1ZD

    2ZD

    E

    E

    Zi

    dV

    Ai

    OBi

    Ci

    Textbook: Bin Wu, High-Power Converters and AC Drives, Wiley-IEEE Press, 2006

    Topic 7 Multilevel NPC Inverters

    Three-Level NPC Inverter

    EE8407

    4

    Switching State

    Complementary Switch pairs:

    S1and S3; S2and S4;

    Device Switching Status(PhaseA)Switching

    State

    1S 2S 3S 4S

    Inverter Terminal

    Voltage

    ZAV

    P On On Off Off E

    O Off On On Off 0

    N Off Off On On E

    Textbook: Bin Wu, High-Power Converters and AC Drives, Wiley-IEEE Press, 2006

    Topic 7 Multilevel NPC Inverters

    Three-Level NPC Inverter

    EE8407

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    5

    Gate Signal Arrangements

    Inverter phase voltage vAZ has three levels: E, 0 and E

    2

    ONONONOPOPOPO

    0

    1gv

    2gv

    3gv

    4gv

    AZv

    E+

    E

    Textbook: Bin Wu, High-Power Converters and AC Drives, Wiley-IEEE Press, 2006

    Topic 7 Multilevel NPC Inverters

    Three-Level NPC Inverter

    EE8407

    6

    Inverter Output Waveforms

    2

    E+AZ

    v

    BZv

    CZv

    ABv

    0

    0

    0

    0

    t

    t

    t

    t

    BZAZAB vvv =

    E

    E2+

    E2

    E+

    Textbook: Bin Wu, High-Power Converters and AC Drives, Wiley-IEEE Press, 2006

    Topic 7 Multilevel NPC Inverters

    Three-Level NPC Inverter

    EE8407

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    7

    Space Vectors

    Three-phase voltages

    0)()()( =++ tvtvtvCOBOAO

    Two-phase voltages

    =

    )(

    )(

    )(

    3

    4sin

    3

    2sin0sin

    3

    4cos

    3

    2cos0cos

    3

    2

    )(

    )(

    tv

    tv

    tv

    tv

    tv

    CO

    BO

    AO

    Space vector representation

    )()()( tvjtvtV

    +=r

    (2) (3)

    [ ]3/43/20 )()()(32)(

    j

    CO

    j

    BO

    j

    AO etvetvetvtV ++=

    r

    where xjxe jx sincos +=

    (3)

    (1)

    (2)

    (4)

    Textbook: Bin Wu, High-Power Converters and AC Drives, Wiley-IEEE Press, 2006

    Topic 7 Multilevel NPC Inverters

    Space Vector Modulation (SVM)

    EE8407

    8

    Switching state [POO] on-state switches:

    Phase A: upper two switches [P]

    Phase B: lower two switches [O]

    Phase C: lower two switches [O]

    dBOdAO VtvVtv

    3

    1)(,

    3

    2)( ==

    dCO Vtv

    3

    1)( =and

    Substituting (5) to (4) gives a space vector

    (5)

    (6)0

    132 jdeVV =

    r

    Space Vectors (Example)

    from which

    Total switching states: 27

    Total space vectors: 19

    Textbook: Bin Wu, High-Power Converters and AC Drives, Wiley-IEEE Press, 2006

    Topic 7 Multilevel NPC Inverters

    Space Vector Modulation

    EE8407

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    Space Vectors Diagram

    19 space vectors:

    Zero vector: V0Small vectors: V1 V6Medium vectors: V

    7 V

    12Large vectors: V13 V18

    dVV

    3

    213=r

    6/

    3

    37

    jedVV =r

    3/

    3

    214

    jedVV =r

    0Vr

    3Vr

    2Vr

    4Vr

    5Vr

    8Vr

    6Vr

    15Vr

    18Vr

    12Vr

    11Vr

    10Vr

    9Vr

    17Vr

    16Vr

    3/1 dVV =r

    Textbook: Bin Wu, High-Power Converters and AC Drives, Wiley-IEEE Press, 2006

    Topic 7 Multilevel NPC Inverters

    Space Vector Modulation

    EE8407

    10

    SpaceVector

    Switching State Vector ClassificationVector

    Magnitude

    0Vr

    [PPP][OOO] [NNN] Zero Vector (ZV) 0

    P-type N-type

    PV1

    r

    [POO]1Vr

    NV1

    r

    [ONN]

    PV2

    r

    [PPO]

    2Vr

    NV2

    r

    [OON]

    PV3

    r

    [OPO]

    3Vr

    NV3

    r

    [NON]

    PV4

    r

    [OPP]

    4Vr

    NV4

    r

    [NOO]

    PV5

    r

    [OOP]

    5Vr

    NV5

    r

    [NNO]

    PV6

    r

    [POP]

    6Vr

    NV6

    r

    [ONO]

    Small Vector (SV)

    P-type Small Vector (PSV)

    N-type Small Vector (NSV)

    dV3

    1

    Switching States and Space Vectors

    Redundancy: Zero vector three switching states

    Small vectors two states per vector

    Textbook: Bin Wu, High-Power Converters and AC Drives, Wiley-IEEE Press, 2006

    Topic 7 Multilevel NPC Inverters

    Space Vector Modulation

    EE8407

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    Space

    VectorSwitching State Vector Classification

    Vector

    Magnitude

    7Vr

    [PON]

    8Vr

    [OPN]

    9Vr

    [NPO]

    10Vr

    [NOP]

    11Vr

    [ONP]

    12Vr

    [PNO]

    Medium Vector (MV) dV

    3

    3

    13Vr

    [PNN]

    14Vr

    [PPN]

    15Vr

    [NPN]

    16Vr

    [NPP]

    17Vr

    [NNP]

    18Vr

    [PNP]

    Large Vector (LV) dV3

    2

    No redundant switching states for medium or large vectors

    Switching States and Space Vectors

    Textbook: Bin Wu, High-Power Converters and AC Drives, Wiley-IEEE Press, 2006

    Topic 7 Multilevel NPC Inverters

    Space Vector Modulation

    EE8407

    12

    Sector Definition

    1Vr

    13Vr

    7Vr

    14Vr

    0Vr

    3Vr

    2Vr

    4Vr

    5Vr

    8Vr

    6Vr

    15Vr

    18Vr

    12Vr

    11V

    r

    10Vr

    9Vr

    17Vr

    16Vr

    refVr

    Vref: Reference vector, rotating in space at a certain speedAll other vectors are stationary

    Textbook: Bin Wu, High-Power Converters and AC Drives, Wiley-IEEE Press, 2006

    Topic 7 Multilevel NPC Inverters

    Space Vector Modulation

    EE8407

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    SVM Principle

    For a given length and position in space, Vref can be approximated

    by three nearby stationary vectors;

    Based on the chosen stationary vectors, switching states are

    selected and gate signals are generated;

    When Vrefpasses through sectors one by one, different sets of

    switches are turned on or off;

    When Vrefrotates one revolution in space, the inverter output

    voltage varies one cycle over time;

    The inverter output frequency corresponds to the rotating speed

    of Vref;

    The inverter output voltage can be adjusted by the magnitude of Vref.

    Textbook: Bin Wu, High-Power Converters and AC Drives, Wiley-IEEE Press, 2006

    Topic 7 Multilevel NPC Inverters

    Space Vector Modulation

    EE8407

    14

    Dwell Time Calculation

    4

    bT PNNcT

    bT

    3

    PON

    PPN

    PPO

    OON

    1

    aT

    ONN

    POO

    2

    cT

    39

    13Vr

    7Vr

    1Vr

    14Vr

    0Vr

    2Vr

    refVr

    aT

    Use volt-second balancing principle

    Select three nearest stationary vectors

    721 and, VVVrrr

    Sector I

    =++

    =++

    scba

    srefcba

    TTTT

    TVTVTVTVrrrr

    271

    Four Regions

    Dwell time is the duty-cycle time

    of selected switches during the

    sampling period Ts .

    (a)

    Textbook: Bin Wu, High-Power Converters and AC Drives, Wiley-IEEE Press, 2006

    Topic 7 Multilevel NPC Inverters

    Space Vector Modulation

    EE8407

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    Dwell Time Calculation

    =

    +=

    =

    ])3

    (sin21[

    ]1)3

    (sin2[

    ]sin21[

    asc

    asb

    asa

    mTT

    mTT

    mTT

    Ta , Tb and Tc dwell times for V1 , V7and V2

    d

    ref

    a

    V

    Vm 3= modulation index

    From equation (a)

    Textbook: Bin Wu, High-Power Converters and AC Drives, Wiley-IEEE Press, 2006

    Topic 7 Multilevel NPC Inverters

    Space Vector Modulation

    EE8407

    16

    Switching Sequence (Seven-segment)

    General Design Requirements

    a) The transition from one switching state to the next involves only

    two switches in the same inverter leg, one being turned on and

    the other turned off; and

    b) The transition for Vrefmoving from one sector (or one region)

    to the next requires no or minimum number of switchings.

    Note:

    The switching sequence design is not unique, but the above

    requirements should be satisfied for switching frequency

    minimization.

    Textbook: Bin Wu, High-Power Converters and AC Drives, Wiley-IEEE Press, 2006

    Topic 7 Multilevel NPC Inverters

    Space Vector Modulation

    EE8407

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    Switching Sequence (Seven-segment)

    Voltage Vector NV2r

    7Vr

    14Vr

    PV2

    r

    14Vr

    7Vr

    NV2

    r

    Dwell Time4

    cT

    2

    bT

    2

    aT

    2

    cT 2

    aT

    2

    bT

    4

    cT

    PhaseA O P P P P P O

    PhaseB O O P P P O OSwitching

    State

    Phase C N N N O N N N

    ,0]O[,]P[ ==E E=]N[ .

    Assuming Vrefis in Region 4 of Sector I,

    three vectors are selected: V2 , V7and V14

    Textbook: Bin Wu, High-Power Converters and AC Drives, Wiley-IEEE Press, 2006

    Topic 7 Multilevel NPC Inverters

    Space Vector Modulation

    EE8407

    18

    Switching Sequence (Seven-segment)

    2

    aT

    BZv

    AZv

    CZv

    E+

    4

    cT

    2

    bT

    sT

    ABv

    E+

    E

    E+

    2

    cT

    2

    bT

    4

    cT

    NV2r

    7Vr

    14Vr

    PV2

    r

    14Vr

    7Vr

    NV2

    r

    2

    aT

    Switching sequence requirementa) is satisfied

    Textbook: Bin Wu, High-Power Converters and AC Drives, Wiley-IEEE Press, 2006

    Topic 7 Multilevel NPC Inverters

    Space Vector Modulation

    EE8407

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    Switching Sequence (Seven-segment)

    Textbook: Bin Wu, High-Power Converters and AC Drives, Wiley-IEEE Press, 2006

    Topic 7 Multilevel NPC Inverters

    Space Vector Modulation

    EE8407

    20

    Switching Sequence (Seven-segment)

    14Vr

    15Vr

    17Vr

    18Vr

    13Vr

    16Vr

    refVr

    refVr

    Switching sequence requirementb) is satisfied

    2/2/ 1, fff spdevsw +=

    ssp Tf /1=

    Device switching frequency:

    Sampling frequency:

    Fundamental frequency:

    1f

    Textbook: Bin Wu, High-Power Converters and AC Drives, Wiley-IEEE Press, 2006

    Topic 7 Multilevel NPC Inverters

    Space Vector Modulation

    EE8407

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    AZv

    ABv

    0

    1gv

    4gv

    0

    2 3

    Simulated Waveforms (Seven-segment)

    f1 = 60Hz, Ts = 1/1080 sec,ma = 0.8, fsw = 570Hz

    vAB is not half wave symmetrical; andcontains both even- and odd-order harmonics

    Textbook: Bin Wu, High-Power Converters and AC Drives, Wiley-IEEE Press, 2006

    Topic 7 Multilevel NPC Inverters

    Space Vector Modulation

    EE8407

    22

    Simulated Waveforms (Seven-segment)

    f1 = 60Hz, Ts = 1/1080 sec,ma = 0.8, fsw = 570Hz

    dAZ VV n /

    dAB VV n /

    Textbook: Bin Wu, High-Power Converters and AC Drives, Wiley-IEEE Press, 2006

    Topic 7 Multilevel NPC Inverters

    Space Vector Modulation

    EE8407

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    dnAB VV /

    am

    am

    dnAB VV /

    Harmonic Content (Seven-segment)

    Textbook: Bin Wu, High-Power Converters and AC Drives, Wiley-IEEE Press, 2006

    Topic 7 Multilevel NPC Inverters

    Space Vector Modulation

    EE8407

    24

    Laboratory Prototype at Ryerson

    Textbook: Bin Wu, High-Power Converters and AC Drives, Wiley-IEEE Press, 2006

    Topic 7 Multilevel NPC Inverters

    Space Vector Modulation

    EE8407

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    Measured Waveforms

    AZv

    ABv

    8.0)a( =am 9.0)b( =am

    d

    n

    V

    VAB

    d

    n

    V

    VAZ

    Textbook: Bin Wu, High-Power Converters and AC Drives, Wiley-IEEE Press, 2006

    Topic 7 Multilevel NPC Inverters

    Space Vector Modulation

    EE8407

    26

    Measured waveforms (with even-order harmonic elimination)

    AZv

    ABv

    8.0)a( =am 9.0)b( =am

    d

    n

    V

    VAB

    d

    n

    V

    VAZ

    Textbook: Bin Wu, High-Power Converters and AC Drives, Wiley-IEEE Press, 2006

    Topic 7 Multilevel NPC Inverters

    Space Vector Modulation

    EE8407

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    Neutral Point Voltage Deviation

    The neutral point voltage vz can be controlled byP- and N-types of small vectors

    ZdV dV

    dV dV

    ++

    + +

    1dC

    2dC

    1dC

    2dC

    1dC

    2dC

    1dC

    2dC

    Zv

    +

    Zv

    +

    Zv+

    Zv+

    Zi

    Zi

    Z

    ZZ

    A

    B

    C

    A

    B

    C

    A

    B

    C

    A

    B

    C

    Zv]POO[affectednot]PPP[ Zv

    Zv]ONN[ definednot]PON[ Zv

    dV

    +

    Zv

    +

    1dC

    2dC

    Z

    A

    B

    C

    affectednot]PNN[ Zv

    Textbook: Bin Wu, High-Power Converters and AC Drives, Wiley-IEEE Press, 2006

    Topic 7 Multilevel NPC Inverters

    Neutral Point Voltage Control

    EE8407

    28

    Neutral Point Voltage Control

    aNaPa TTT +=

    ( )

    ( )

    =

    +=

    tT

    T

    tT

    T

    aaN

    aaP

    12

    12 11 T

    Neutral Point Deviation

    Level

    Motoring Mode0>di

    Regenerating Mode0 )( 21 0>t 0

    )( 12 0t

    ddd Vvv dV ).

    Textbook: Bin Wu, High-Power Converters and AC Drives, Wiley-IEEE Press, 2006

    Topic 7 Multilevel NPC Inverters

    Neutral Point Voltage Control

    EE8407

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    Neutral Point Voltage Control

    R is used on purpose to make the dc voltage unbalance.

    1dv

    (sec)t

    )(V

    21, dd vv

    2dZ vv =

    A

    Z

    2dv

    Zi

    dV

    1dv

    R

    Textbook: Bin Wu, High-Power Converters and AC Drives, Wiley-IEEE Press, 2006

    Topic 7 Multilevel NPC Inverters

    Neutral Point Voltage Control

    EE8407

    30

    Inverter Topologies

    1S

    2S

    3S

    1S

    A

    1D

    22 D

    2D

    E

    E

    dV E

    E

    E

    dV

    E

    E

    A

    2S

    3S

    21D

    1S

    2S

    3S

    4S

    1S

    2S

    3S

    4S

    1D

    X

    22 D

    33 D

    31D

    22 D

    3D

    X

    Y

    Y

    Z

    dC

    dC

    P

    N

    ANv ANv

    N

    P

    Ai Ai

    Textbook: Bin Wu, High-Power Converters and AC Drives, Wiley-IEEE Press, 2006

    Topic 7 Multilevel NPC Inverters

    High Power NPC Inverters

    EE8407

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    Switching State

    Switch Status

    Four-level Inverter

    1S 2S 3S 1S 2S 3S

    ANv

    1 1 1 0 0 0 3E

    0 1 1 1 0 0 2E

    0 0 1 1 1 0 E

    0 0 0 1 1 1 0

    Five-level Inverter

    1S 2S 3S 4S 1S 2S 3S 4S ANv

    1 1 1 1 0 0 0 0 4E

    0 1 1 1 1 0 0 0 3E

    0 0 1 1 1 1 0 0 2E0 0 0 1 1 1 1 0 E

    0 0 0 0 1 1 1 1 0

    Textbook: Bin Wu, High-Power Converters and AC Drives, Wiley-IEEE Press, 2006

    Topic 7 Multilevel NPC Inverters

    High Power NPC Inverters

    EE8407

    32

    Component Count

    Voltage

    LevelSwitches

    Clamping

    Diodes*

    dc

    capacitors

    m 6(m-1) 3(m-1)(m-2) (m-1)

    3 12 6 2

    4 18 18 3

    5 24 36 4

    6 30 60 5

    * The clamping diodes have the same voltage rating as

    other switches.

    Note:

    The number of clamping diodes increases substantially

    with the voltage level.

    Textbook: Bin Wu, High-Power Converters and AC Drives, Wiley-IEEE Press, 2006

    Topic 7 Multilevel NPC Inverters

    High Power NPC Inverters

    EE8407

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    IPD Modulation (four-level)

    3gv

    2gv

    1gv

    ANv

    ABv

    1crv

    2crv

    3crv

    dAB VV n /

    Textbook: Bin Wu, High-Power Converters and AC Drives, Wiley-IEEE Press, 2006

    Topic 7 Multilevel NPC Inverters

    High Power NPC Inverters

    EE8407

    34

    Harmonic Content (four-level, IPD Modulation)

    am

    dAB VV n /

    Textbook: Bin Wu, High-Power Converters and AC Drives, Wiley-IEEE Press, 2006

    Topic 7 Multilevel NPC Inverters

    High Power NPC Inverters

    EE8407

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    APOD Modulation (four-level)

    1crv

    2crv

    3crv

    ABv

    Ai

    2 3

    dn VVAB /

    Textbook: Bin Wu, High-Power Converters and AC Drives, Wiley-IEEE Press, 2006

    Topic 7 Multilevel NPC Inverters

    High Power NPC Inverters

    EE8407

    36

    Harmonic Content (four-level, APOD Modulation)

    0.2 0.4 0.6aM

    0.1

    0.2

    0.3

    00

    x

    y 612.0=

    x

    y

    n=1

    n=13,17

    n=11

    n=19

    0.8

    d

    n

    V

    VAB

    Textbook: Bin Wu, High-Power Converters and AC Drives, Wiley-IEEE Press, 2006

    Topic 7 Multilevel NPC Inverters

    High Power NPC Inverters

    EE8407

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    The 3-level NPC inverter widely used in MV drives

    Main features

    - Low device count

    - Good harmonic profile

    - Suitable for medium voltage operation

    The practical use of 4- or 5-level NPC inverters not reported

    Main reasons

    - Difficulties in dc capacitor voltage control

    - Large number of clamping diodes

    Textbook: Bin Wu, High-Power Converters and AC Drives, Wiley-IEEE Press, 2006

    Topic 7 Multilevel NPC Inverters

    Summary

    EE8407

    38

    Textbook: Bin Wu, High-Power Converters and AC Drives, Wiley-IEEE Press, 2006

    Topic 7

    Multilevel Neutral Point Clamped Inverters

    EE8407