(732-itp-20 (v-6903) 42000-sng-69-42000p-ms-5733-502-0000-06
TRANSCRIPT
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PETROLEUM DEVELOPMENT
OMAN L.L.C. (PDO) Contractor Job No. : 20036 Unit No
Vendor Doc. No. : 732/QAP/20 Rev. 06
Project Title: SAIH NIHAYDA CONDENSATE STABILIZATION PLANT (SNCP) Doc..Category : Q3
Sheet No 1 of 8
PDO Contract No. C311194
Document Title: INSPECTION & TEST PLAN (QAP) FOR V 6903
(LP Inlet Condensate Flash Vessel) PDO Doc. No.
Rev. 06 SNG-69-42000P-MS-5733-502-0000
Project No. 20036 Unit Description:
INSPECTION & TEST PLAN (QAP) FOR V 6903 (LP Inlet Condensate Flash Vessel)
MR No. :- 20036-0100-M31-MR-42000 REV. 02 PURCHASE ORDER No. :- 4580041305 TAG No. : V 6903 POS. : 00050 PR ITEM No. :- 00051 VESSEL CATEGORY:- GENERAL SERVICE PRESSURE VESSEL NACE MR-01-75
06 26/05/2014 REVISED TO INCORPORATE PDO COMMENTS S. Naik P.V.Ghanekar 05 14/04/2014 REVISED TO INCORPORATE PDO COMMENTS S. Naik P.V.Ghanekar 04 17/07/2013 ISSUE FOR APPROVAL S. Naik P.V.Ghanekar 03 10/06/2013 ISSUE FOR APPROVAL S. Naik P.V.Ghanekar 02 08/04/2013 REVISED TO INCORPORATE ABB COMMENTS S. Naik P.V.Ghanekar 01 14/01/2013 ISSUE FOR APPROVAL S. Naik P.V.Ghanekar
Rev Date Description Prepared Checked Approved
Contractor Details (Headquarters and Offices): ABB SpA - Process Automation Division via Luciano Lama 33 20099 Sesto S.Giovanni (MI) - Italy
Document property of ABB SpA: its reproduction, circulation and use without prior consent is forbidden
17/06/2014
Company comments on Rev. 05 shall be considered.
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732/QAP/20 Page 2 of 8 ....
CLIENT QAP No. : 732/QAP/20 Rev. 06P.O. No. DATE : 19/05/2014EQUPT. No. CODE OF CONSTRUCTION : ASME SEC VIII DIV 1 ED 2010 ADDENDA 2011PROJECT NAME : SAIH NIHAYDA CONDENSATE STABILIZATION PLANT (SNCP) DRG. No. : 732-E-20CONTRACTOR JOB No. INSPECTION : AI (LR Insurance, Inc.)
SPECIFICATIONS FOR PRESSURE VESSELS
:SP 2069 Rev. 0, SP 2051 Rev. 2, DEP 31.10.00.10 Sep. 2011,
SP 2041 Rev. 2, DEP 30.10.60.18 May 2004& NACE MR 0175.
SP 1176 Rev. 2, DEP 30.10.02.17 Feb. 2011
GR A.I. ABB PDO1.0
1.1 Drawing, DesignCalculations Review of DocumentsASME Sec. VIII Div. 1
/ 20036-0100-M31-MR-42000ASME Sec. VIII Div. 1
/ 20036-0100-M31-MR-42000
Approved Drawing, Design
CalculationsH R RA RA
1.2 Quality Assurance Plan,IRR Approval Review of documentsASME Sec. VIII Div. 1/ Approved Drawing
/ 20036-0100-M31-MR-42000
ASME Sec. VIII Div. 1/ Approved Drawing
/ 20036-0100-M31-MR-42000QAP H H RA RA
1.3
Procedures - NDE, Heat Treatment, Hydrotest,
Hardness, PMI, Painting, Packing transport &
preservation procedures
Documented ProcedureASME Sec. VIII Div. 1 / Approved Drawing
/ 20036-0100-M31-MR-42000
ASME Sec. VIII Div. 1/ Approved Drawing
/ 20036-0100-M31-MR-42000
Procedure Documents H R RA RA
1.4 Pre inspection meetingReviewing & understanding of
technical requirements and Approval of MTC.
Purchase order / 20036-0100-M31-MR-42000
Purchase order / 20036-0100-M31-MR-42000
Minutes ofmeeting H ---- H H
2.0
Material after receipt (For Pressure Parts)
Plates, Pipes
H H RA RA
Forging, fittings, Fastners, gaskets etc. H R RA RA
SP 1246 Part 1,2,3,4 Rev. 2 & Part 5 Rev. 3, DEP 31.22.20.31- Gen. Feb. 2011,
SL.NO
G.R.ENGINEERING PRIVATE LTD. -TARAPUR
INSPECTION & TEST PLAN (QAP) FOR V 6903
: ABB S.p.A - Italy.: 4580041305 DTD 02-12-2012.: V 6903.
: 20036
TYPE OF CHECK REFERENCE DOCUMENT ACCEPTANCE NORMS FORMAT OF RECORDScope of Inspection
REMARKS
DOCUMENTS
MATERIAL INSPECTION
STAGE / ACTIVITY
2.1
Review of manufacturer's test certificates, Identification co-realting heat number, Visual
damages & Dimesional inspection, Transfer of identity & physical
verification.
ASME Sec. -II A/BData sheet /
Approved Drawing / TDC / SP 2069, DEP 31.22.20.31
& NACE MR-01-75
ASME Sec. -II A/BData sheet /
Approved Drawing
Material Test Certificates, Identification
reports
1) ALL CS materials shall be killed or semi killed & Carbon content shal be 0.23% max. 2) Mateial for shell & head shall be supplied in normalised condition. Chemical composition : Carbon (c) = 0.20 % (Max) for plate, 0.25 % for forgings, 0.23% for seamless pipe, Sulfur (s) = 0.003 % (Max) Vanadium (V) + Niobium (NB) = 0.03 (Max) Carbon Equivalent (CE) = 0.43% (t 50mm) 4) Forged products above 50 mm thick shall be 100 % ultrasonically examined
Form No. GR 11 Rev. 02 FOR DETAILED NON DESTRUCTIVE EXAMINATION REQUIREMENTS REFER ANNEXURE "A"
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732/QAP/20 Page 3 of 8 ....
CLIENT QAP No. : 732/QAP/20 Rev. 06P.O. No. DATE : 19/05/2014EQUPT. No. CODE OF CONSTRUCTION : ASME SEC VIII DIV 1 ED 2010 ADDENDA 2011PROJECT NAME : SAIH NIHAYDA CONDENSATE STABILIZATION PLANT (SNCP) DRG. No. : 732-E-20CONTRACTOR JOB No. INSPECTION : AI (LR Insurance, Inc.)
SPECIFICATIONS FOR PRESSURE VESSELS
:SP 2069 Rev. 0, SP 2051 Rev. 2, DEP 31.10.00.10 Sep. 2011,
SP 2041 Rev. 2, DEP 30.10.60.18 May 2004& NACE MR 0175.
SP 1176 Rev. 2, DEP 30.10.02.17 Feb. 2011
GR A.I. ABB PDO
SP 1246 Part 1,2,3,4 Rev. 2 & Part 5 Rev. 3, DEP 31.22.20.31- Gen. Feb. 2011,
SL.NO
G.R.ENGINEERING PRIVATE LTD. -TARAPUR
INSPECTION & TEST PLAN (QAP) FOR V 6903
: ABB S.p.A - Italy.: 4580041305 DTD 02-12-2012.: V 6903.
: 20036
TYPE OF CHECK REFERENCE DOCUMENT ACCEPTANCE NORMS FORMAT OF RECORDScope of Inspection
REMARKSSTAGE / ACTIVITY
2.2Non Pressure Parts (including internals,
supports etc.)
Review of Material Test Certificates
ASME Sec.-II A, Approved Drawing,
SP 2069, DEP 31.22.20.31
ASME Sec. -II A, Approved Drawing
Material Test Certificates H --- R R
3.0
3.1 Shop Weld & Test Plan WPS,PQR,WPQ & Consumable, NDT Plan
ASME Sec. IX / Approved Drawing /
DEP 30.10.60.18 & 31.22.20.31 ASME Sec. IX Weld Plan H R RA RA
3.2 PQR Welding parameters ASME Sec. IX /
Approved Drawing / DEP 31.10.60.18
ASME Sec. IX /Approved Drawing WPS/ PQR H R RA RA
3.3 WPQ Qualification requirementsASME Sec. IX /
Approved Drawing / DEP 31.10.60.18
ASME Sec. IX /Approved Drawing WPQ H R RA RA
3.4 Welding Consumable Chemical & mechanical properties ASME Sec. II part C /DEP 31.10.60.18 ASME Sec. II part CBatch Test Certificate R R R R
4.0
Visual & Dimensional inspection including profile check & minimum
thickness mesurementH W W
Dye Penetrant Test (to detect cracks inside & outside
knuckle surface area) H R W
Normalising of dished ends. Heat Treatment Chart H R R
Simulation Test Coupon of normalised dished end.
Inspection Report H W H W Test Coupon for physical test
RT - Full for weld seams in dished ends. RT Report H R R
RT films review.
WELDING INSPECTION WPS & PQR
Inspection of Formed Components
4.1Inspection of Formed
Components (Dished ends)
ASME Sec. VIII Div. 1 / Approved Drawing / SP 2069
Appendix 8,SP 1176, DEP 31.22.20.31 CL 4.10,
SNG-69-42000P-MS-6038-517-0000,
SNG-69-42000P-MS-6038-539-0000,
SNG-69-42000P-MS-6026-525-0000,
SNG-69-42000P-MS-6038-536-0000
ASME Sec. VIII Div. 1 / Approved Drawing
Inspection report
Form No. GR 11 Rev. 02 FOR DETAILED NON DESTRUCTIVE EXAMINATION REQUIREMENTS REFER ANNEXURE "A"
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732/QAP/20 Page 4 of 8 ....
CLIENT QAP No. : 732/QAP/20 Rev. 06P.O. No. DATE : 19/05/2014EQUPT. No. CODE OF CONSTRUCTION : ASME SEC VIII DIV 1 ED 2010 ADDENDA 2011PROJECT NAME : SAIH NIHAYDA CONDENSATE STABILIZATION PLANT (SNCP) DRG. No. : 732-E-20CONTRACTOR JOB No. INSPECTION : AI (LR Insurance, Inc.)
SPECIFICATIONS FOR PRESSURE VESSELS
:SP 2069 Rev. 0, SP 2051 Rev. 2, DEP 31.10.00.10 Sep. 2011,
SP 2041 Rev. 2, DEP 30.10.60.18 May 2004& NACE MR 0175.
SP 1176 Rev. 2, DEP 30.10.02.17 Feb. 2011
GR A.I. ABB PDO
SP 1246 Part 1,2,3,4 Rev. 2 & Part 5 Rev. 3, DEP 31.22.20.31- Gen. Feb. 2011,
SL.NO
G.R.ENGINEERING PRIVATE LTD. -TARAPUR
INSPECTION & TEST PLAN (QAP) FOR V 6903
: ABB S.p.A - Italy.: 4580041305 DTD 02-12-2012.: V 6903.
: 20036
TYPE OF CHECK REFERENCE DOCUMENT ACCEPTANCE NORMS FORMAT OF RECORDScope of Inspection
REMARKSSTAGE / ACTIVITY
5.0Visual & dimensional inspection,
weld edge, root - gap, offset, alignment & cleanliness etc. for
long seams of shell, dished end & nozzles
H H 10%W5% W
Visual & dimensional inspection, weld edge, root - gap, offset,
alignment & cleanliness etc. for circular seam, neck to flange,
nozzles on shell/head
H W 10%W5% W
PT of weld edges to detect linear discontinuties.
ASME Sec. VIII Div. 1/Approved Drawing /
SNG-69-42000P-MS-6038-539-0000
ASME Sec. VIII Div. 1 Inspection Report H R10%W
5% W
5.2 Intermediate Inspection of weldsVisual / Interpass temperature / PT
insp. after backchip
ASME Sec. VIII Div. 1 & Sec. IX / Approved Drawing
/ SNG-69-42000P-MS-6038-517-0000 /SNG-69-42000P-
MS-6038-539-0000
ASME Sec. VIII Div. 1 & Sec. IX
Inspection Report H R S S
Visual inspection for reinforcement, undercuts,
surface defects etc.
ASME Sec. VIII Div. 1 & Sec. V / Approved Drawing / SNG-69-42000P-MS-6038-517-0000
ASME Sec. VIII Div. 1 & Sec. V / Approved Drawing
Inspection Report H W W W
Welder Identification stamp on completed weld (Die stamp)
Dye Penetrant Test
ASME Sec. VIII Div. 1 /Approved Drawing
/ SNG-69-42000P-MS-6038-539-0000
ASME Sec. VIII Div. 1 Inspection Report H R S SPT shall also be carried out for the tack
welds(after removal & ground flush) utilized to aid construction.
Radiography Test
ASME Sec. VIII Div. 1 /Data sheet / Approved Drawing/
SNG-69-42000P-MS-6038-536-0000
ASME Sec. VIII Div. 1 RT Report H R RA RA Review of Radiography films
Inspection during fabrication
ASME Sec. VIII Div. 1 / Approved Drawing
/ SNG-69-42000P-MS-6038-517-0000
ASME Sec. VIII Div. 1 / Approved Drawing
Inspection Report
5.3 Inspection of completed welds
5.1
Weld edge perparation & setup of pressure parts
(Long seam, circular seam, nozzle neck to flange, nozzle on
shell/head)
Form No. GR 11 Rev. 02 FOR DETAILED NON DESTRUCTIVE EXAMINATION REQUIREMENTS REFER ANNEXURE "A"
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732/QAP/20 Page 5 of 8 ....
CLIENT QAP No. : 732/QAP/20 Rev. 06P.O. No. DATE : 19/05/2014EQUPT. No. CODE OF CONSTRUCTION : ASME SEC VIII DIV 1 ED 2010 ADDENDA 2011PROJECT NAME : SAIH NIHAYDA CONDENSATE STABILIZATION PLANT (SNCP) DRG. No. : 732-E-20CONTRACTOR JOB No. INSPECTION : AI (LR Insurance, Inc.)
SPECIFICATIONS FOR PRESSURE VESSELS
:SP 2069 Rev. 0, SP 2051 Rev. 2, DEP 31.10.00.10 Sep. 2011,
SP 2041 Rev. 2, DEP 30.10.60.18 May 2004& NACE MR 0175.
SP 1176 Rev. 2, DEP 30.10.02.17 Feb. 2011
GR A.I. ABB PDO
SP 1246 Part 1,2,3,4 Rev. 2 & Part 5 Rev. 3, DEP 31.22.20.31- Gen. Feb. 2011,
SL.NO
G.R.ENGINEERING PRIVATE LTD. -TARAPUR
INSPECTION & TEST PLAN (QAP) FOR V 6903
: ABB S.p.A - Italy.: 4580041305 DTD 02-12-2012.: V 6903.
: 20036
TYPE OF CHECK REFERENCE DOCUMENT ACCEPTANCE NORMS FORMAT OF RECORDScope of Inspection
REMARKSSTAGE / ACTIVITY
Visual / Dimensional Inspection H R R R
PT for fillet welds of lifting lugs and other
pressure bearing weldsH R R R
Final visual & dimensional Inspection
ASME Sec. VIII Div 1 / Approved Drawing / SNG-69-42000P-MS-
6038-517-0000
ASME Sec. VIII Div 1 / Approved Drawing
Inspection Report H W H H
MT of finish welds
ASME Sec. VIII Div. 1 & Sec. V , DEP 31.22.20.31 /
Approved Drawing / SNG-69-42000P-MS-
6038-540-0000
ASME Sec. VIII Div. 1 Inspection Report H R S S
RT of finish welds
ASME Sec. VIII Div. 1/Data sheet /
Approved Drawing /SNG-69-42000P-MS-
6038-536-0000
ASME Sec. VIII Div. 1 Inspection Report H R RA
Mechanized UT of branch weld
ASME Sec. VIII Div. 1 /Data sheet /
Approved Drawing / SNG-69-42000P-MS-
6038-525-0000
ASME Sec. VIII Div. 1 Inspection Report H R W W
5.6 Post Weld Heat Treatment of equipment Review of
Heat Treatment Cycle
ASME Sec. VIII Div. 1/Approved Drawing
/ SNG-69-42000P-MS-6026-519-0000
ASME Sec. VIII Div. 1/Approved Drawing
Heat Treatment Chart H R RA R
PWHT of equipment Soaking Temperature :- 61010C.
Inspection of the equipment before PWHT 5.5
5.4
Fitment & Welding
of Internal & External attachments etc.
ASME Sec. VIII Div. 1 & Sec. V / Approved Drawing
/ SNG-69-42000P-MS-6038-517-0000,
SNG-69-42000P-MS-6038-539-0000
ASME Sec. VIII Div. 1 & Sec. V / Approved Drawing
Inspection Report
Form No. GR 11 Rev. 02 FOR DETAILED NON DESTRUCTIVE EXAMINATION REQUIREMENTS REFER ANNEXURE "A"
-
732/QAP/20 Page 6 of 8 ....
CLIENT QAP No. : 732/QAP/20 Rev. 06P.O. No. DATE : 19/05/2014EQUPT. No. CODE OF CONSTRUCTION : ASME SEC VIII DIV 1 ED 2010 ADDENDA 2011PROJECT NAME : SAIH NIHAYDA CONDENSATE STABILIZATION PLANT (SNCP) DRG. No. : 732-E-20CONTRACTOR JOB No. INSPECTION : AI (LR Insurance, Inc.)
SPECIFICATIONS FOR PRESSURE VESSELS
:SP 2069 Rev. 0, SP 2051 Rev. 2, DEP 31.10.00.10 Sep. 2011,
SP 2041 Rev. 2, DEP 30.10.60.18 May 2004& NACE MR 0175.
SP 1176 Rev. 2, DEP 30.10.02.17 Feb. 2011
GR A.I. ABB PDO
SP 1246 Part 1,2,3,4 Rev. 2 & Part 5 Rev. 3, DEP 31.22.20.31- Gen. Feb. 2011,
SL.NO
G.R.ENGINEERING PRIVATE LTD. -TARAPUR
INSPECTION & TEST PLAN (QAP) FOR V 6903
: ABB S.p.A - Italy.: 4580041305 DTD 02-12-2012.: V 6903.
: 20036
TYPE OF CHECK REFERENCE DOCUMENT ACCEPTANCE NORMS FORMAT OF RECORDScope of Inspection
REMARKSSTAGE / ACTIVITY
RT of Pressure part bult welds
ASME Sec. VIII Div. 1/Data sheet / Approved Drawing
/SNG-69-42000P-MS-6038-536-0000
ASME Sec. VIII Div. 1 Inspection Report H R RA
MT of Pressure part welds
ASME Sec. VIII Div. 1/Approved Drawing
/SNG-69-42000P-MS-6038-540-0000
ASME Sec. VIII Div. 1 Inspection Report H R RA
Mechanized UT of branch weld
ASME Sec. VIII Div. 1 /Data sheet /
Approved Drawing / SNG-69-42000P-MS-
6038-525-0000
ASME Sec. VIII Div. 1 Inspection Report H R W W
Hardness test of welds, HAZ
ASME Sec. VIII Div. 1 / Approved Drawing / SP 2069
Appendex-8, DEP 31.22.20.31 CL 6.2 / SNG-69-42000P-MS-
6061-526-0000
ASME Sec. VIII Div. 1 / Approved Drawing
Hardness test report H R W W
248 HV10 maximum for ferritic metals in process services, including H2 and sour service
conditions.
6.0
6.1Final Visual &
Dimensional Inspection(Internal & External)
Dimensions, completeness of the assembly, as built thickness
measurement
ASME Sec. VIII Div. 1 & Sec. V /Approved Drawing
/ DEP 30.22.20.31, SNG-69-42000P-MS-6038-554-0000
ASME Sec. VIII Div. 1 & Sec. V /Approved Drawing
Inspection Report H H H H
6.2 Positive Material Identification PMI examination of alloy materials
ASME Sec. II A / DEP 31.10.00.10 & SP 2069,
SNG-69-42000P-MS-6180-523-0000
ASME Sec. II A PMI Report H R W W
6.3 Pneumatic test of Nozzle RF pads Leak check
ASME Sec. VIII Div. 1 & Sec. V / Approved Drawing / DEP
30.22.20.31 CL 6.9, SNG-69-42000P-MS-6180-520-0000
ASME Sec. VIII Div. 1 & Sec. V / Approved Drawing Test Report H R RW
10%W
NDE after PWHT5.7
FINAL INSPECTION
Form No. GR 11 Rev. 02 FOR DETAILED NON DESTRUCTIVE EXAMINATION REQUIREMENTS REFER ANNEXURE "A"
-
732/QAP/20 Page 7 of 8 ....
CLIENT QAP No. : 732/QAP/20 Rev. 06P.O. No. DATE : 19/05/2014EQUPT. No. CODE OF CONSTRUCTION : ASME SEC VIII DIV 1 ED 2010 ADDENDA 2011PROJECT NAME : SAIH NIHAYDA CONDENSATE STABILIZATION PLANT (SNCP) DRG. No. : 732-E-20CONTRACTOR JOB No. INSPECTION : AI (LR Insurance, Inc.)
SPECIFICATIONS FOR PRESSURE VESSELS
:SP 2069 Rev. 0, SP 2051 Rev. 2, DEP 31.10.00.10 Sep. 2011,
SP 2041 Rev. 2, DEP 30.10.60.18 May 2004& NACE MR 0175.
SP 1176 Rev. 2, DEP 30.10.02.17 Feb. 2011
GR A.I. ABB PDO
SP 1246 Part 1,2,3,4 Rev. 2 & Part 5 Rev. 3, DEP 31.22.20.31- Gen. Feb. 2011,
SL.NO
G.R.ENGINEERING PRIVATE LTD. -TARAPUR
INSPECTION & TEST PLAN (QAP) FOR V 6903
: ABB S.p.A - Italy.: 4580041305 DTD 02-12-2012.: V 6903.
: 20036
TYPE OF CHECK REFERENCE DOCUMENT ACCEPTANCE NORMS FORMAT OF RECORDScope of Inspection
REMARKSSTAGE / ACTIVITY
6.4 Trial assembly of supplied Internals Trial fitting of internals P.O. /
Internals supplier Drawings P.O. /
Internals supplier Drawings Inspection
Report H W W
6.5 Interior & exteriorcleaning
All completed equipment shall be cleaned internally and externally to
remove scale, weld spatter,dirt, and foreign material.
Approved Drawing / DEP 31.22.20.31 Approved Drawing
Inspection Report H R R
6.6 Hydrostatic Testing (Horizontal) Leak check /
Pressure drop
ASME Sec. VIII Div. 1/Approved Drawing
/ DEP 30.22.20.31 CL 6.9, SP 2069 / SP 2051CL 6.4.4,
SNG-69-42000P-MS-6180-520-0000
ASME Sec. VIII Div. 1/Approved Drawing
Inspection Report H H H H
6.7 Drying of equipment CleanlinessApproved Drawing
/ DEP 30.22.20.31 CL 6.9, SP 2069 CL 6.2
Approved Drawing Inspection Report H ----
6.8 External & Internal Surface preparation Visual Inspection for
worksmanship, profile check H ----
6.9 Painting(Internal & External)Visual inspection for workmanship,
DFT checking, Adhesion H ---- W W
Painting shall be checked for surface chloride contaimination , Holiday / pinhole, Adhesion test
& DFT test.Criteria of Acceptability as per specification SP-
1246 Part-1 Table B1
7.0 Inspection of Mandatory & Commissioning spares Verification of spares20036-0100-M31-MR-42000 /
Approved Drawing / P.O.20036-0100-M31-MR-42000 /
Approved Drawing / P.O. Spares List H ---- H
7.1Verification of Name plateand authorise for ASME
certification markName plate review Approved Drawing Approved Drawing Inspection Report H H H
Approved Drawing / Data Sheet
/SP -1246, (PCS-1/9) / SNG-69-42000P-MS-
6180-521-0000
Approved Drawing / Data Sheet
/SP -1246, (PCS-1/9)
Inspection Report
Form No. GR 11 Rev. 02 FOR DETAILED NON DESTRUCTIVE EXAMINATION REQUIREMENTS REFER ANNEXURE "A"
-
732/QAP/20 Page 8 of 8 ....
CLIENT QAP No. : 732/QAP/20 Rev. 06P.O. No. DATE : 19/05/2014EQUPT. No. CODE OF CONSTRUCTION : ASME SEC VIII DIV 1 ED 2010 ADDENDA 2011PROJECT NAME : SAIH NIHAYDA CONDENSATE STABILIZATION PLANT (SNCP) DRG. No. : 732-E-20CONTRACTOR JOB No. INSPECTION : AI (LR Insurance, Inc.)
SPECIFICATIONS FOR PRESSURE VESSELS
:SP 2069 Rev. 0, SP 2051 Rev. 2, DEP 31.10.00.10 Sep. 2011,
SP 2041 Rev. 2, DEP 30.10.60.18 May 2004& NACE MR 0175.
SP 1176 Rev. 2, DEP 30.10.02.17 Feb. 2011
GR A.I. ABB PDO
SP 1246 Part 1,2,3,4 Rev. 2 & Part 5 Rev. 3, DEP 31.22.20.31- Gen. Feb. 2011,
SL.NO
G.R.ENGINEERING PRIVATE LTD. -TARAPUR
INSPECTION & TEST PLAN (QAP) FOR V 6903
: ABB S.p.A - Italy.: 4580041305 DTD 02-12-2012.: V 6903.
: 20036
TYPE OF CHECK REFERENCE DOCUMENT ACCEPTANCE NORMS FORMAT OF RECORDScope of Inspection
REMARKSSTAGE / ACTIVITY
7.2 Attachment of Stamped name plate on the equipmentName plate attachment
confirmation Approved Drawing Approved DrawingRub off
/ Photo copy of Name Plate
H W
7.3 Inspection Release Note / Despatch ClearanceVerification of documents & issue
of IRN 20036-0100-M31-MR-42000 /
Approved Drawing / P.O.20036-0100-M31-MR-42000 /
Approved Drawing / P.O. IRN R --- H R
7.4 Signing of Manufacturer's Data Report (MDR) Review of MDRASME Sec. VIII Div. 1 /
Approved DrawingASME Sec. VIII Div. 1
/Approved Drawing MDR H H H R
7.5 Check of packing & packing listVisual Inspection
/ Varification P.O.
/ 20036-0100-M31-MR-42000 P.O.
/ 20036-0100-M31-MR-42000 Packing list H --- W
7.6 Manufacturing Record Book(MRB) Review of MRB P.O.
/ 20036-0100-M31-MR-42000 P.O.
/ 20036-0100-M31-MR-42000 MRB H ---- H R
Legends :
S. NAIK P. V. GHANEKARQA Engineer QA Manager Authorised Inspector
H- Hold ( Do not proceed without approval), W- Witness(Give due notice, work may proceed after schedule date), R- Document Review,RA- Approval of Documents RW-Random Witness, S- Survellance, NDE- Non Destructive Examination, PT - Dye Penetrant Test, RT - Radiographic Examination, UT - Ultrasonic Test, P.O.- Purchase Order, CS - Carbon steel, PMI - Positive Material Identification, TDC - Technical Delivery Condition, HAZ - Heat Affected Zone
Form No. GR 11 Rev. 02 FOR DETAILED NON DESTRUCTIVE EXAMINATION REQUIREMENTS REFER ANNEXURE "A"