700r owner manual
TRANSCRIPT
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O
READ It contain
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EBU17091
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EBU17170
INTRODUCTION
EBU17270
Congratulations on your purchase of the Yamaha YFM70RSPX. Tyears of Yamaha experience in the production of fine sporting, touWith the purchase of this Yamaha, you can now appreciate the highthat have made Yamaha a leader in these fields.This manual will provide you with a good basic understanding of tThis manual includes important safety information. It provid
niques and skills necessary to ride the ATV. It also includes badures. If you have any questions regarding the operation or mainYamaha dealer.
AN IMPORTANT SAFETY MESSAGE:G READ THIS MANUAL TOGETHER WITH TIPS FOR THE ATV R
LY BEFORE OPERATING YOUR ATV. MAKE SURE YOU UNDPAY CLOSE ATTENTION TO THE WARNING AND CAUTION
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EBU17330
IMPORTANT MANUAL INFO
EBU17341
FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MJURY OR DEATH.Particularly important information is distinguished in this manual by
The Safety Alert Symbol means AT
SAFETY IS INVOLVED!
Failure to follow WARNING instru
or death to the ATV operator, a by
repairing the ATV.
A CAUTION indicates special prec
damage to the ATV.
WARNING
CAUTION:
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EBU17350
IMPORTANT NOTIC
EBU17360
Welcome to the Yamaha world of motor sports!This ATV is designed and manufactured for OFF-ROAD use only. Iton any public street, road or highway.This ATV complies with all applicable OFF-ROAD noise level and
effect at the time of manufacture.Please check your local riding laws and regulations before operatin
EBU17381
AFFIX DEALER 2007 by
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Checking and lubricating the brake andshift pedals ............................................ 8-37
Checking the wheel hub bearings ........... 8-37Lubricating the swingarm pivots .............. 8-37
Lubricating the upper and lower armpivots ..................................................... 8-38Battery ..................................................... 8-39Replacing a fuse ..................................... 8-41Replacing a headlight bulb ...................... 8-43Adjusting a headlight beam ..................... 8-45
Tail/brake light ......................................... 8-46Removing a wheel ................................... 8-46Installing a wheel ..................................... 8-46Troubleshooting ...................................... 8-48Troubleshooting charts ............................ 8-49
CLEANING AND STORAGE.......................... 9-1Cleaning .................................................... 9-1Storage ...................................................... 9-2
YAMAHA(Y.E.S.
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EBU17430
SAFETY INFORMAT
SAFETY INFORMATIONEBU26661
AN ATV IS NOT A TOY AND CAN BE HAZARD-
OUS TO OPERATE.
An ATV handles differently from other vehicles, in-cluding motorcycles and cars. A collision or roll-over can occur quickly, even during routinemaneuvers such as turning and riding on hills orover obstacles, if you fail to take proper precau-
tions.SEVERE INJURY OR DEATH can result if you donot follow these instructions:
R d hi l d ll l b l f ll d f l
A childate an A
G Never alATV withcontinuedoes not
G Never caG Always a
surfaces
ing lots aG Never op
or highw
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that is proper for the terrain, visibility, operatingconditions, and your experience.
G Never attempt wheelies, jumps, or other stunts.G Always inspect your ATV each time you use it to
make sure it is in safe operating condition. Al-ways follow the inspection and maintenanceprocedures and schedules described in thismanual.
G Always keep both hands on the handlebars and
both feet on the footboards of the ATV duringoperation.
G Always go slowly and be extra careful when op-erating on unfamiliar terrain. Always be alert tochanging terrain conditions when operating the
ATV.G Never operate on excessively rough, slippery or
loose terrain until you have learned and prac-ticed the skills necessary to control the ATV on
before attG Always f
hills as derain caref
climb hillsfaces. Shthrottle suNever go
G Always fo
hills and manual. start dowNever godown a h
hicle to ldown theG Always f
the side
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ing, use the proper gear and maintain a steadyspeed when climbing a hill. If you stall or rollbackwards, follow the special procedure forbraking described in this manual. Dismount on
the uphill side or to a side if pointed straight up-hill. Turn the ATV around and remount, followingthe procedure described in this manual.
G Always check for obstacles before operating in anew area.
G Never attempt to operate over large obstacles,such as large rocks or fallen trees. Always followproper procedures when operating over obsta-cles as described in this manual.
G Always be careful when skidding or sliding.
Learn to safely control skidding or sliding bypracticing at low speeds and on level, smoothterrain. On extremely slippery surfaces, such asice go slowly and be very cautious in order to re
G Always bbehind yit is safe
G Always u
this manG Always
scribed iG Never m
tion or us
G Never eATV. Casecurelystructionpulling a
ing.FOR MORTY, call thesion at 1 8
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EWB02320
EWB00030
WARNINGPOTENTIAL HAZARD
Improper handling of gasoline.
WHAT CAN HAPPENGasoline can catch fire and you could be
burned.
HOW TO AVOID THE HAZARD
Always turn off the engine when refueling.
Do not refuel right after the engine has beenrunning and is still very hot.
Do not spill gasoline on the engine or ex-
haust pipe/muffler when refueling.
Never refuel while smoking, or in the vicinity
of sparks, open flames, or other sources ofignition such as the pilot lights of water heat-
ers and clothes dryers.
When transporting the ATV in another vehi
HOW TO A
If you sho
hale a lot
oline in
immediate
wash with
on your c
POTENTIA
Starting o
ea.
WHAT CA
Exhaust
cause los
in a short
HOW TO A
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EBU17660
LOCATION OF THE WARNING AND SPE
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EBU17670
Read and understand all of the labels on your ATV. These labels coproper operation.
Never remove any labels from your ATV. If a label becomes difficult tment label from your Yamaha dealer.
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WARNING
UNDER
16
Operating this ATV if you are underthe age of 16 increases your chance
of severe injury or death.
NEVER operate this ATV if you are
under age 16.
5FE-21697-01
1Improp
INJUR
ALWAYSAN APPRHELMETPROTEC
GEA
NEVEwithat spthe con pwithwith and of lo
ALWA
2
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IMPROPER TCAUSE LOSSLOSS OF COINJURY OR DOPERATING TRecommend
Minimum
Never set tirIt could caus
LOADINGMaximum VeIncludes wei
WARNINGNEVER ride as a
passenger.
Passengers can causea loss of control,resulting in SEVEREINJURY or DEATH.
5FE-2151H-01
3 4
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EBU17680
DESCRIPTION
EBU17690
Left viewEBU17700
Right vie
1. Engine oil tank
2 Coolant reservoir
1 2 3 4
5
1. Spark arre
2 Seat
1
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EBU17712
Controls and instrumentsfrom the fig
1. Clutch lever
2 Parking brake lever
1 2 3 4
5678
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EBU17720
INSTRUMENT AND CONTROL
WARNING
EWB00010
Indicates a potential hazard that could result in
serious injury or death.
EBU17760
Main switch
The positions of the main switch are as follows:
ON
All electrical systems are supplied with power. Theheadlights and taillight come on when the light
switch is on, and the engine can be started. Thekey cannot be removed.
OFF
1. Main switc
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EBU26692
Indicator lights and warning lightssion is in th
EBU26700
Coolant te
This warninheats. Wheengine as scool down fThe electricchecked by
light does nYamaha de
CAUTIOECB00010
G The engi
loaded. Iification.
G Start the
1. Neutral indicator light N
2. Reverse indicator light R3. Coolant temperature warning light
4. Engine trouble warning light
5 4 3 2 1
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possible.The electrical circuit of the warning light can bechecked by setting the engine stop switch toRUN and turning the key to ON. If the warning
light does not come on, and then go off, have aYamaha dealer check the electrical circuit.
EBU26720
Engine trouble warning light
This warning light comes on or flashes when an
electrical circuit monitoring the engine is defective.When this occurs, have a Yamaha dealer checkthe self-diagnosis system.The electrical circuit of the warning light can bechecked by turning the key to ON. If the warning
light does not come on, then go off, have a Yama-ha dealer check the electrical circuit.
EBU18061
Handleb
EBU18070
1. Light switc
2. Engine sto3. Start switc
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EBU18090
Start switch START
Push this switch to crank the engine with the start-er.
CAUTION:ECB00050
See the starting instructions on page 6-1 prior
to starting the engine.
EBU18140
Light switch LIGHTS
Set this switch to LO to turn on the low beamsand the taillight. Set the switch to HI to turn on thehigh beams and the taillight. Set the switch toOFF to turn off all the lights.
CAUTION:ECB00040
Do not use the headlights with the engine
tle lever wilRegulate ththrottle posloaded, the
return to anthe throttle
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EBU18311
Speed limiterYour ATV was delivered with an adjustable speedlimiter. The speed limiter keeps the throttle fromfully opening, even when the throttle lever ispushed to the maximum
3. Tighte
WHAT CAN HAPPEN
The throttle could be hard to operate, making
it difficult to speed up or slow down when
you need to. This could cause an accident.
HOW TO AVOID THE HAZARDCheck the operation of the throttle lever be-
fore you start the engine. If it does not work
smoothly, check for the cause. Correct the
problem before riding the ATV. Consult a
Yamaha dealer if you cant find or solve theproblem yourself.
1. Locknut
2. Adjusting s
3. No more th
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EWB00190
EBU18382
Clutch lever
off system.)
EBU18411Brake levThe brake
WARNINGPOTENTIAL HAZARD
Improper adjustment of the speed limiter and
throttle.WHAT CAN HAPPEN
The throttle cable could be damaged. Im-
proper throttle operation could result. You
could lose control, have an accident or be in-
jured.HOW TO AVOID THE HAZARD
Do not turn the adjusting screw out more
than 12 mm (0.47 in). Always make sure the
throttle lever free play is adjusted to 2.04.0
mm (0.080.16 in). (See page 8-24.)
1. Clutch leve
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EBU18432
Brake pedal
EBU18510
Parking Use the paparking the
1. Brake lever
2. Locknut
3. Brake lever position adjusting bolt
4. Distance between brake lever and handlebar grip
1. Brake ped
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EWB00170
1. Parking brake lever (locked position)
POTENTIA
Improper
WHAT CAThe ATV c
the parkin
ing the en
trol or a c
The brakewithout r
could lose
cause an
the brakes
HOW TO A
Always se
the engine
Always be
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when shifting.
EBU18641Reverse knob REVThe reverse knob is used to shift into reverse. See
EBU18720
Fuel tanRemove thclockwise.
1. Shift pedal
11. Reverse k
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EBU18730
FuelMake sure that there is sufficient fuel in the tank.Fill the fuel tank to the bottom of the filler tube as
1. Fuel tank cap
1
1. Filler tube
2. Fuel level
RecommUNLEA
Fuel tank
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rings, as well as to the exhaust system.
Your Yamaha engine has been designed to useregular unleaded gasoline with a pump octanenumber [(R+M)/2] of 86 or higher, or a research oc-tane number of 91 or higher. If knocking or pingingoccurs, use a different brand of gasoline or premi-um unleaded fuel. Unleaded fuel will give you long-er spark plug life and reduced maintenance cost.
GasoholThere are two types of gasohol: gasohol contain-ing ethanol and that containing methanol. Gasoholcontaining ethanol can be used if the ethanol con-tent does not exceed 10%. Gasohol containing
methanol is not recommended by Yamaha be-cause it can cause damage to the fuel system orATV performance problems.
EBU18890
Seat
To remove
WHAT CA
Fuel can
vere injur
Fuel exp
tank is ovheat from
HOW TO
Do not ov
spill fuel,
pipe. WipBe sure t
Do not re
running a
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2
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To install the seat
Insert the projections on the front of the seat intothe seat holders and push down on the seat at therear.
EBU27892
Adjusting
assembli
1. Seat lock lever
1
1. Projection
2. Seat holde
2
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EWB00360 the sucreasethe su
WARNINGPOTENTIAL HAZARD
These shock absorber assemblies contain
highly pressurized nitrogen gas.WHAT CAN HAPPEN
The shock absorber assemblies could ex-
plode, causing injury or property damage.
Cylinder damage could also result in poor
handling which could cause an accident.HOW TO AVOID THE HAZARD
G Do not tamper with or attempt to open the
cylinder assemblies.
G Do not subject the shock absorber assem-
blies to an open flame or other high heat.
G Do not deform or damage the cylinders in
any way.
G Do not dispose of a damaged or worn out
1. Spring pre2. Locknut
3. Special wr
(
dj i di A i h d b 1 5 3 Ti h
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adjusting nut, distance A is changed by 1.5 mm(0.06 in).
3. Tighten
CAUTIOECB00080
Always tig
ing nut, a
torque.
Rebound d
Turn the adjthe reboun
the dampinrebound dadamping
Spring preload setting:
Minimum (hard):Distance A = 246.5 mm (9.7 in)
Standard:Distance A = 255 mm (10.0 in)
Maximum (soft):
Distance A = 261.5 mm (10.3 in)
1
TighteninLocknu
30 N
C
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Compress
Compressidamping)
1. To incand thing, tudecreatherebthe ad
1. Rebound damping force adjusting screw
Rebound damping setting:Minimum (soft):
20 click(s) in direction (b)*Standard:
(b)
(a)1
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2
3
4
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8
9
NOTE:Make sure that the position indicator marks arealigned when the shock absorber assembly is set
to the standard setting.
Compression damping force (for slow compres-
Compression damping setting (for fast com-pression damping):
Minimum (soft):Adjusting bolt 3 turn(s) out from the fullyturned in position
Standard:Adjusting bolt 1 1/4 turn(s) out from the ful-ly turned in position
Maximum (hard):
Adjusting bolt fully turned in 1. Compressicompressio
Comprespression
Minimu20 c
Standa
the minimum and maximum settings EWB00350
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the minimum and maximum settings.
NOTE:Although the total number of clicks of a damping
force adjusting mechanism may not exactly matchthe above specifications due to small differences inproduction, the actual number of clicks always rep-resents the entire adjusting range. To obtain a pre-cise adjustment, it would be advisable to check the
number of clicks of each damping force adjustingmechanism and to modify the specifications asnecessary.
EWB00370
EWB00350
EBU27950
Adjustinassembl
WARNING
POTENTIAL HAZARDSuspension components become hot during
operation.
POTENTI
Improper
ment.WHAT CA
Uneven a
and loss
accident.
HOW TO Always a
blies on
setting.
EWB00380 the su
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2
3
4
5
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7
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9
EWB00380 the sucreasethe sus
WARNINGPOTENTIAL HAZARD
This shock absorber assembly contains
highly pressurized nitrogen gas.WHAT CAN HAPPEN
The shock absorber assembly could ex-
plode, causing injury or property damage.
Cylinder damage could also result in poor
handling which could cause an accident.HOW TO AVOID THE HAZARD
G Do not tamper with or attempt to open the
cylinder assembly.
G Do not subject the shock absorber assem-
bly to an open flame or other high heat.
G Do not deform or damage the cylinder in
any way.
G Do not dispose of a damaged or worn out
1. Spring prel2. Locknut
3. Special wre
3
adjusting nut distance A is changed by 1 5 mm 3 Tighte
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adjusting nut, distance A is changed by 1.5 mm(0.06 in).
3. Tighte
CAUTIOECB00080
Always tig
ing nut, a
torque.
Rebound
Turn the adthe reboun
the dampinrebound ddamping
Spring preload setting:
Minimum (hard):Distance A = 228 mm (8.98 in)
Standard:Distance A = 233 mm (9.17 in)
Maximum (soft):
Distance A = 243 mm (9.57 in)
1
TighteninLockn
42 N
damping)
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2
3
4
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damping)1. To incr
and thing, tur
decreatherebythe adj
1. Rebound damping force adjusting screw
Rebound damping setting:Minimum (soft):
20 click(s) in direction (b)*Standard:
12 click(s) in direction (b)*
1
(a)(b)
1. Compressio
1
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NOTE:Make sure that the position indicator marks arealigned when the shock absorber assembly is setto the standard setting.
Compression damping force (for slow compres-
Compression damping setting (for fast com-pression damping):
Minimum (soft):Adjusting bolt 4 turn(s) out from the fully
turned in positionStandard:
Adjusting bolt 2 turn(s) out from the fullyturned in position
Maximum (hard):
Adjusting bolt fully turned in 1. Compresscompressi
Comprespression
Minim20 c
Stand
the minimum and maximum settings EWB00010
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1
2
3
4
5
6
7
8
9
the minimum and maximum settings.
NOTE:Although the total number of clicks of a damping
force adjusting mechanism may not exactly matchthe above specifications due to small differences inproduction, the actual number of clicks always rep-resents the entire adjusting range. To obtain a pre-cise adjustment, it would be advisable to check the
number of clicks of each damping force adjustingmechanism and to modify the specifications asnecessary.
EWB00370
WARIndicates a
serious inj
WARNING
POTENTIAL HAZARDSuspension components become hot during
operation.
EBU19200
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PRE-OPERATION CHE
EBU19212
Pre-operation check list
Before operating this ATV, be sure to check the items listed in the EWB00470
WARNINGPOTENTIAL HAZARD
Failure to inspect the ATV before operating.
Failure to properly maintain the ATV.WHAT CAN HAPPEN
Increases the possibility of an accident or equipment damage
HOW TO AVOID THE HAZARD
Always inspect your ATV each time you use it to make sure i
Always follow the inspection and maintenance procedures aners Manual.
ITEM ROUTINE
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ITEM ROUTINE
FuelG Check fuel level in fuel tank, and add recomme
sary.G Check fuel line for leakage. Correct if necessary.
Engine oilG
Check oil level in engine, and add recommendlevel if necessary.G Check ATV for oil leakage. Correct if necessary.
CoolantG Check coolant level in reservoir, and add recom
specified level if necessary.G Check cooling system for leakage. Correct if nece
Front brake
G Check operation. If soft or spongy, have Yam
hydraulic system.G Check brake pads for wear, and replace if necessG Check brake fluid level in reservoir, and add re
fluid to specified level if necessary.G Check hydraulic system for leakage. Correct if ne
Rear brake
G Check operation. If soft or spongy, have Yamhydraulic system.
G Check brake pads for wear, and replace if necessG Check brake fluid level in reservoir, and add re
fluid to specified level if necessary.Check hydraulic system for leakage Correct if ne
ITEM ROUTINE
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Wheels and tiresG Check wheel condition, and replace if damagedG Check tire condition and tread depth. Replace if G Check air pressure. Correct if necessary.
Brake and shift pedalsG Make sure that operation is smooth. Lubricate p
if necessary.
Brake and clutch leversG Make sure that operation is smooth. Lubricate l
if necessary.
Chassis fasteners G Make sure that all nuts, bolts and screws are pro
Instruments, lights andswitches
G Check operation, and correct if necessary.
ITEM ROUTINE
EBU19530
F lEBU19620
C l
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FuelMake sure that there is sufficient fuel in the tank.(See page 4-10.)EWB00500
CoolantMake sure tAdd coolan
NOTE:The coolangine since ture.
EWB00490
WARNINGPOTENTIAL HAZARD
Improper care when refueling.
WHAT CAN HAPPEN
Fuel can spill, which can cause a fire and se-
vere injury.
Fuel expands when it heats up. If the fuel
tank is overfilled, fuel could spill out due to
heat from the engine or the sun.
HOW TO AVOID THE HAZARD
Do not overfill the fuel tank. Be careful not tospill fuel, especially on the engine or exhaust
pipe Wipe up any spilled fuel immediately
POTENTIA
Removing
and radiat
WHAT CA
You couldblown out
HOW TO A
EBU19700
F t d b ktem.
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Front and rear brakes
Brake lever and brake pedal
G Check that there is no free play in the brake le-ver. If there is free play, have a Yamaha dealercheck the brake system.
G Check for correct brake pedal height. (Seepage 8-29.) If the pedal height is incorrect, havea Yamaha dealer adjust it.
G Check the operation of the lever and pedal. Theyshould move smoothly and there should be afirm feeling when the brakes are applied. If not,have a Yamaha dealer check the brake system.
Brake fluid levelCheck the brake fluid level. Add fluid if necessary.(See page 8-26.)
Brake ope
Test the br
make sure do not provthe brake pEWB00540
POTENTI
Riding w
WHAT CA
You coul
lead to an
HOW TO
Always cride. Do n
lem with
necessary. HOW TO A
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2
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y
EBU19770
Drive chainCheck the condition of the drive chain and checkthe drive chain slack. Lubricate and adjust thedrive chain as necessary. (See page 8-33.)
EBU19781
TiresEWB00561
WARNINGPOTENTIAL HAZARD
Operating this ATV with improper tires, or
with improper or uneven tire pressure.
WHAT CAN HAPPENUse of improper tires on this ATV, or opera-
tion of this ATV with improper or uneven tire
HOW TO A
G The tire
by Yam
Other t
mendedFront:
Manu
DU
Size:
ATType
Tu
Rear:
Manu
DU
Size:
AT
T
G The tires should be set to the recommend- G Maxim
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EBU19820
MeasurinUse the low
NOTE:The low-prdard equiptire pressudirt in the g
G The tires should be set to the recommend
ed pressure:
Recommended tire pressure:
Front:
27.5 kPa (4.0 psi) (0.275 kgf/cm2)Rear:
27.5 kPa (4.0 psi) (0.275 kgf/cm2)
G Check and adjust tire pressures when
the tires are cold.
G
Tire pressures must be equal on bothsides.
G Tire pressure below the minimum speci-
fied could cause the tire to dislodge from
the rim under severe riding conditions.
Minimum tire pressure:
Front:
24.5 kPa (3.5 psi) (0.245 kgf/cm2)
R
G Maxim
Fron
25
Rea
25Higher
cause
slowly
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2
3
4
5
6
7
8
9
Set the tire pressure when the tires are cold. Setthe tire pressures to the following specifications:
1. Low-pressure tire gauge
RecommFront
27.5Rear
27.5Minimum
Front24.5
Rear24.5
MaximumFront
30.5
Rear30.5
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EBU19840
Chassis fastenersMake sure that all nuts, bolts and screws are prop-erly tightened.
1. Tire wear limit
EBU19870
OPERATION
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OPERATION
WARNINGEWB00010
Indicates a potential hazard that could result in
serious injury or death.
EBU19890
EWB00610
EBU26740
Starting tEWB00620
CAUTIOECB00150
WARNINGPOTENTIAL HAZARD
Operating ATV without being familiar with all
controls.
WHAT CAN HAPPEN
Loss of control, which could cause an acci-
dent or injury.
POTENTIA
Frozen co
WHAT CA
You coulwhich cou
HOW TO A
When rid
sure all co
you begin
warning light should come on, then go off. If a 5. Contin
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warning light does not go off, see page 4-2 for
the corresponding warning light circuit check.
3. Shift the transmission into neutral. The neutral
indicator light should come on, if it does notcome on, have a Yamaha dealer check theelectrical circuit.
NOTE:This model is equipped with an ignition circuit cut-off system. The engine can be started under thefollowing conditions.G The transmission is in neutral.G The clutch is disengaged with the transmission
in gear. However, it is recommended to shift into
neutral before starting the engine.
4. Completely close the throttle lever and start
smoot
CAUTIOECB00160
For maximgine up b
hard when
NOTE:
The enginethe throttle
EBU20490
Operatin
in revers
CAUTIOECB00170
sion into reverse by pressing down on the shift EWB00660
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1
2
3
4
5
6
7
8
9
pedal, and then release the reverse knob.
NOTE
EBU20530
ShiftingThis ATV h
verse transto control that a given sp
1. Reverse knob REV
2. Shift pedal
2
1
POTENTIA
Improperl
WHAT CAYou could
behind yo
HOW TO A
When you
are no peo
it is safe t
time, rO
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EBU20560
To start out and accelerate
1 Release the throttle lever
5. Once releasquickly
6. Shift (Makeneutra
7. Open lease
8. Followthe ne
EWB00680
1. Shift pedal
2. Neutral position
3. Reverse position
2345
N
1R
1
2
3
POTENTI
Opening
clutch levWHAT CA
The ATV
tle and apply the brakes smoothly and evenly. Asl d hift t l B th t
ning. Ina
th t
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1
2
3
4
5
6
7
8
9
you slow down, shift to a lower gear. Be sure thatthe engine has sufficiently slowed before engaginga lower gear. Improper use of the brakes or shifting
can cause the tires to lose traction, reducing con-trol and increasing the possibility of an accident.EWB00650
the trans
G Always u
The engi
not desforced sh
ing witho
EBU20672
Engine b
NOTE:G For ATVs
meter, fofigures gi
G For ATVhour met
WARNINGPOTENTIAL HAZARD
Engaging a lower gear when the engine
speed is too high.
WHAT CAN HAPPEN
The wheels could stop rotating and lose trac-
tion. This could cause loss of control, an ac-
cident and injury. It could also cause engine
or drive train damage.HOW TO AVOID THE HAZARD
Make sure the engine has sufficiently slowed
operation or any condition that might result in en-i h ti t b id d
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gine overheating must be avoided.
0160 km (0100 mi) or 010 hours
Avoid prolonged operation above 1/2 throttle. Varythe speed of the ATV regularly. Do not operate it atone set throttle position.
160320 km (100200 mi) or 1020 hours
Avoid prolonged operation above 3/4 throttle. Rev
the engine through the gears freely, but do not usefull throttle at any time.
320 km (200 mi) or 20 hours and beyond
The ATV can now be operated normally.
CAUTION:ECB00220
If any engine trouble should occur during the
1. Locked po
EBU20870
Parking on a slope4. With th
clutch
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1
2
3
4
5
6
7
8
9
Parking on a slopeEWB00800
clutch lease tpedal.
NOTE:Make sure t
5. Turn th
WARNINGPOTENTIAL HAZARD
Parking on a hill or other incline.
WHAT CAN HAPPEN
The ATV could roll out of control, increasing
the chance of an accident.
HOW TO AVOID THE HAZARD
Avoid parking on hills or other inclines. If youmust park on an incline, place the ATV trans-
versely across the incline, apply the parking
brake, stop the engine, shift into first gear,
and then block the front and rear wheels with
rocks or other objects.Do not park the ATV at all on hills that are so
steep you could not walk up them easily
ering an accessory or operating an ATV which hasaccessories
EBU20930
Loading
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accessories.G Choose only accessories designed for your
ATV. Your Yamaha dealer has a variety of gen-
uine Yamaha accessories. Other accessoriesmay also be available on the market. However,it is not possible for Yamaha to test all non-Yamaha accessories, nor control over their qual-ity or suitability. Choose a genuine Yamaha ac-cessory, or one that is equivalent in design andquality.
G Accessories should be rigidly and securelymounted. An accessory which can shift positionor come off while you are riding could affect yourability to control the ATV.
G Do not mount an accessory where it could inter-fere with your ability to control the ATV. Exam-ples include (but are not limited to) a heavy or
g
As originalcarry cargocessories s
er, you mjudgment acan be chathe followinG Never ex
loaded A
G If you arel d th
MAXIMUATV loacces
100
G Make sure the load does not interfere with con-trols or your ability to see where you are going
HOW TO A
N
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1
2
3
4
5
6
7
8
9
trols or your ability to see where you are going.G Ride more slowly than you would without a load.
The more weight you carry, the slower you
should go. Although conditions vary, it is goodpractice not to exceed 2nd gear whenever youare carrying heavier loads or when towing a trail-er.
G Allow more braking distance. A heavier ATVtakes longer to stop.
G Avoid making sharp turns unless at very slowspeeds.
G Avoid hills and rough terrain. Choose terraincarefully. Added weight affects the stability andhandling of the ATV.
EWB00750
WAR
EWB00010
Indicates a
serious inj
WARNINGPOTENTIAL HAZARD
Never exc
this ATV.
Cargo sho
curely attaReduce s
ing a traile
ing.
EBU21131
RIDING YOUR ATV
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RIDING YOUR ATV
WARNINGEWB00010 RIDE WITH
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1
2
3
4
5
6
7
8
9
WARNINGIndicates a potential hazard that could result in
serious injury or death.
EBU21591
GETTING TO KNOW YOUR ATV
This ATV is intended for recreational use by expe-
rienced operators only. Even if you are an experi-enced operator of all other all terrain ATVs ormotorcycles, riding the ATV requires special skillsacquired through practice. Take your time to fullylearn techniques before attempting more difficult
maneuvers.Riding your new ATV can be a very enjoyable ac-tivity, providing you with hours of pleasure. But it is
Get trainin
Beginners sstructor.Become fameven if you atempt to opyou are totaperformancEWB01280
POTENTIA
Operating
tion.
WHAT CAThe risk o
the opera
HOW TO AVOID THE HAZARD
Beginning and inexperienced operators
HOW TO
A child u
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Riding your ATV requires skills acquired
through practice over a period of time.
Take the time to learn the basic techniques wellbefore attempting more difficult maneuvers.
Not recommended for children under 16 yearsof age.EWB00901
Beginning and inexperienced operators
should complete the certified training course
offered by Yamaha. They should then regu-
larly practice the skills learned in the courseand the operating techniques described in
this Owners Manual. For more information
about the training course, contact an autho-
rized ATV dealer or call 1-800-887-2887.
A child u
ATV with
This ATV is designed to carry operator only
passengers prohibited
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1
2
3
4
5
6
7
8
9
passengers prohibited.EWB00910
ApparelEWB00920
WARNING
POTENTIAL HAZARDCarrying a passenger on this ATV.
WHAT CAN HAPPEN
Greatly reduces your ability to balance and
control this ATV. Could cause an accident,
resulting in harm to you and/or your passen-
ger.HOW TO AVOID THE HAZARD
Never carry a passenger. The long seat is to
allow the operator to shift position as needed
during operation. It is not for carrying pas-
sengers.
POTENTIA
WHAT CAN HAPPEN
Operating without an approved motorcycle
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Do not o
Operating without an approved motorcycle
helmet increases your chances of a severe
head injury or death in the event of an acci-
dent.Operating without eye protection can result
in an accident and increases your chances of
a severe injury in the event of an accident.
Operating without protective clothing in-
creases your chances of severe injury in the
event of an accident.
HOW TO AVOID THE HAZARD
Always wear an approved motorcycle helmet
that fits properly.
You should also wear:
G eye protection (goggles or face shield)G gloves
b t
1. Protective
2. Goggles
3. Gloves
4. Boots
5. Helmet
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WHAT CAN HAPPEN
Use of improper tires on this ATV or opera-
HOW TO
Always g
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WARNINGEWB00010
Indicates a potential hazard that could result in
serious injury or death.
Do not operate at speeds too fast for your
Speed lim
For riders throttle leveiter. The spopening, ethe maximuthe maximcreases thin the adjuturning it ou
Use of improper tires on this ATV, or opera
tion of this ATV with improper or uneven tire
pressure, may cause loss of control, increas-
ing your risk of an accident.HOW TO AVOID THE HAZARD
Always use the size and type tires specified
in the Owners Manual for this ATV on page
5-6.
Always maintain proper tire pressure as de-
scribed in the Owners Manual on page 5-7.
Always g
terrain, v
and your
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1
2
3
4
5
6
7
8
9
Loading and accessories
As originally equipped, this ATV is not designed tocarry cargo or tow a trailer. If you choose to add ac-
EWB00970
1. Locknut
2. Adjusting screw
MAXIMUATV loaccess
100.
POTENTIA
Overloadicargo imp
WHAT CA
Could cau
could lead
HOW TO A
Never exc
this ATV.
During operation
Always keep your feet on the footboards during op-WHAT CA
Removin
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y p y g peration, otherwise they may contact the rearwheels.
Avoid wheeof the ATVEWB00990
Removin
your abili
you to lo
ATV. If yoyour foot
the rear
cause an
HOW TO
Always k
and both
during op
POTENTI
HOW TO A
Never mo
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1
2
3
4
5
6
7
8
9
ModificationsEWB01000
Exhaust sy
The exhausand followintouching thplace where
to touch it.EWB01010
WARNINGPOTENTIAL HAZARDOperating this ATV with improper modifica-
Never mo
stallation
accessori
genuine Ydesigned
installed a
If you hav
ATV deale
EWB01020HOW TO AVOID THE HAZARD
Do not operate, idle, or park the ATV in dry
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o o ope a e, d e, o pa e d y
grass or other dry ground cover.
Keep the engine area free of dry grass,
brush, or other combustible material.Do not touch the hot exhaust system.
Do not park the ATV in a place where others
might be likely to touch it.
POTENTI
Operating
WHAT CA
ATVs are
Paved su
dling and
the ATV t
HOW TO
Always awalks, dr
HOW TO A
Never ope
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1
2
3
4
5
6
7
8
9Do not ride on any public road, street, or highway.
p
road or hi
many stat
public stre
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1
EWB01050
WARNING
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1
2
3
4
5
6
7
8
9
When riding
be seen, suflag on the A
POTENTIAL HAZARD
Failure to use extra care when operating on
excessively rough, slippery or loose terrain.
WHAT CAN HAPPEN
Could cause loss of traction or ATV control,
which could result in an accident, including
an overturn.
HOW TO AVOID THE HAZARD
Do not operate on excessively rough, slip-pery or loose terrain until you have learned
and practiced the skills necessary to control
the ATV on such terrain. Always be especial-
ly cautious on these kinds of terrain.
mission.
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EWB01060
Select a larwith your Aobstacles
control of tand turningmore difficu
WARNINGPOTENTIAL HAZARD
Operating in areas where you might not be
seen by other off-road vehicles.WHAT CAN HAPPEN
1
do not allow skin or clothing to come in contact withthese components.Wi h h i idli ll h l h l di
WHAT CA
The ATV c
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1
2
3
4
5
6
7
8
9
With the engine idling, pull the clutch lever to dis-engage the clutch and shift into 1st gear, and thenrelease the parking brake. Open the throttle grad-ually, and at the same time, release the clutch le-ver slowly. Once the ATV has attained adequatespeed, release the throttle lever and at the sametime, quickly pull in the clutch lever and shift into2nd gear. Open the throttle part way and gradually
release the clutch. Use this same procedure asyou move into the higher gears. Be sure to coordi-nate the use of the throttle and shift pedal properly.If the throttle is applied too abruptly or if the throttleis not released during shifting, or if the shift pedal
is not released before applying the throttle, thefront wheels may lift off the ground, resulting in aloss of directional control Avoid higher speeds un
CAUTIOECB00230
Do not shitle. Damag
cur.
When slowitle and app
you slow dothe engine h
the chanc
turn.
HOW TO AOpen the
clutch lev
WHAT CAN HAPPEN
The wheels could stop rotating. This could
HOW TO
Always fo
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TURNING YOUR ATV
To achieve maximum traction while riding off-road,the two rear wheels are mounted solidly on oneaxle and turn together at the same speed. There-fore, unless the wheel on the inside of the turn is al-lowed to slip or lose some traction, the ATV will
resist turning. A special turning technique must beused to allow the ATV to make turns quickly and
il It i ti l th t thi kill b l d fi t t
As you appturn the ha
do so, put yside of theand lean ythrottle to turn. This m
of the turn the turn pro
cause loss of control, an accident and injury.
It could also cause engine or drive train dam-
age.HOW TO AVOID THE HAZARD
Make sure the engine has sufficiently slowed
before shifting to a lower gear.
as descr
tice turni
to turn aspeeds to
tions.
1
be able to pcurves.I id
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1
2
3
4
5
6
7
8
9 This procedure should be practiced at slow speed
Improper ridchanges, exments, or toturn may catip over to thmore to thegradually leside of the t
Rememberthoroughly f
CLIMBING
Use proper
turns on hillATV well oncline and th
1. Lean towards inside of turn.
2. Support your weight on the outer footrest.
WHAT CAN HAPPEN
The ATV can overturn more easily on ex-
HOW TO
Always fo
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It is important when climbing a hill to make sure
that your weight is transferred forward on the ATV.This can be accomplished by leaning forward and,on steeper inclines, standing on the footboardsand leaning forward over the handlebars.EWB01100
tremely steep hills than on level surfaces or
small hills.
HOW TO AVOID THE HAZARDNever operate the ATV on hills too steep for
the ATV or for your abilities. Practice on
smaller hills before attempting large hills.
WARNINGPOTENTIAL HAZARD
Climbing hills improperly
ing hills a
Always c
start up aNever clim
loose sur
Shift you
Never op
sudden g
over backNever go
speed. A
vehicle o
of the hill
1
WHAT CA
Could cau
t t
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1
2
3
4
5
6
7
8
9
If you are climbing a hill and you find that you havenot properly judged your ability to make it to the
to overtur
HOW TO A
Never atte
hill until y
nique as d
level grou
on any hil
Avoid cro
sible.When cro
Always f
scribed in
Avoid hills
surfaces.Shift you
ATV
EWB01251
POTENTI
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If your ATV has stalled or stopped and you believeyou can continue up the hill, restart carefully tomake sure you do not lift the front wheels which
POTENTI
Stalling, r
mounting
WHAT CA
Could res
HOW TO
Use the p
speed wh
If you losG Keep w
G Apply t
G Lock t
stoppe
If you begG Keep w
G Never
1
braking mayWhenever phill Avoid s
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1
2
3
4
5
6
7
8
9
RIDING DOWNHILLWhen riding your ATV downhill, shift your weight
f h d hill id f h ATV
hill. Avoid sto tip or rollride no faststacles whicEWB01130
POTENTIA
Going dow
WHAT CACould cau
to overtur
HOW TO AVOID THE HAZARD
Always follow proper procedures for going
down hills as described in this Owners Man
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CROSSIN
down hills as described in this Owners Man-
ual.
Note: a special technique is required when
braking as you go down a hill.
Always check the terrain carefully before you
start down any hill.
Shift your weight backward.
Never go down a hill at high speed.
Avoid going down a hill at an angle thatwould cause the ATV to lean sharply to one
side. Go straight down the hill where possi-
ble.
1
steering when riding on loose surfaces by pointingthe front wheels slightly uphill. When riding onslopes be sure not to make sharp turns either up
When cro
Always f
scribed in
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2
3
4
5
6
7
8
9
slopes, be sure not to make sharp turns either upor down hill.If your ATV does begin to tip over, gradually steer
in the downhill direction if there are no obstacles inyour path. As you regain proper balance, graduallysteer again in the direction you wish to travel.EWB01141
WARNING
POTENTIAL HAZARDImproperly crossing hills or turning on hills.
WHAT CAN HAPPEN
Could cause loss of control or cause the ATV
to overturn.
HOW TO AVOID THE HAZARDNever attempt to turn the ATV around on any
hill until you have mastered the turning tech
scribed in
Avoid hills
surfaces.
Shift you
ATV.
low water of up to a maximum of 35 cm (14 in) indepth. Before entering the water, choose your pathcarefully Enter where there is no sharp drop off
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carefully. Enter where there is no sharp drop off,and avoid rocks or other obstacles which may beslippery or upset the ATV. Drive slowly and care-
fully.EWB01150
Test your continue to
WARNINGPOTENTIAL HAZARD
Operating this ATV through deep or fast
flowing water.WHAT CAN HAPPEN
Tires may float, causing loss of traction and
loss of control, which could lead to an acci-
dent.
HOW TO AVOID THE HAZARDNever operate this ATV in fast flowing water
or in water deeper than that specified in your
1
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2
3
4
5
6
7
8
9
CAUTION:
ECB00240
After riding your ATV in water, be sure to drain
RIDING OV
Riding over
tion. Look damage to t
1. Air filter cas
WHAT CAN HAPPEN
Could cause loss of control or a collision.
Could cause the ATV to overturn
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SLIDING AND SKIDDING
Care should be used when riding on loose or slip-pery surfaces since the ATV may slide. If unex-pected and uncorrected, sliding could lead to an
accident.To reduce the tendency for the front wheels to slidei l li diti iti i
If the rear ways, controom to doslide. Appl
recommen
Could cause the ATV to overturn.
HOW TO AVOID THE HAZARD
Before operating in a new area, check for ob-
stacles.
Never attempt to ride over large obstacles,
such as large rocks or fallen trees. When you
go over obstacles, always follow proper pro-
cedures as described in the Owners Manual.
1
HOW TO A
Learn to s
practicing
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2
3
4
5
6
7
8
9
With practice, over a period of time, skill at con-trolled sliding can be developed. The terrainshould be chosen carefully before attempting suchmaneuvers, since both stability and control are re-
duced. Bear in mind that sliding maneuvers shouldalways be avoided on extremely slippery surfaces
WHAT TO
This sectiononly. Be suniques com
WHAT TO
G
If your ATBring themaneuve
practicing
smooth te
On extrem
go slowly
duce the c
control.
Steer in the direction of the slide if you have theroom. Applying the brakes or accelerating is notrecommended until you have corrected the
you comride yourbraking a
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yslide. (See page 7-27.)
G If your ATV cant make it up a hill you are trying
to climb:Turn the ATV around if you still have forwardspeed. If not, stop, dismount on the uphill side ofthe ATV and physically turn the ATV around. Ifthe ATV starts to slip backwards, DO NOT USE
THE REAR BRAKE the ATV may tip over ontop of you. Dismount the ATV on the uphill side.(See page 7-18.)
G If your ATV is traversing a sloping surface:Be sure to ride with your weight positioned to-
wards the uphill side of the ATV to maintainproper balance. If the ATV starts to tip, steerdown the hill (if there are no obstacles in your
g
WAREWB00010
Indicates a
serious in
1
EBU21647
PERIODIC MAINTENANCE AND M
EBU21660
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2
3
4
5
6
7
8
9
EBU21660
Safety is an obligation of the owner. Periodic in-spection, adjustment and lubrication will keep yourATV in the safest and best operating conditionpossible. The most important points of inspection,adjustment, and lubrication are explained on thefollowing pages.The intervals given in the periodic maintenanceand lubrication chart should be considered as ageneral guide under normal riding conditions.However, DEPENDING ON THE WEATHER,TERRAIN, GEOGRAPHICAL LOCATION, AND
INDIVIDUAL USE, THE MAINTENANCE INTER-VALS MAY NEED TO BE SHORTENED.
EBU27100
Owners Be sure to bag and to tool kit and spective co
HOW TO A
Turn off th
nance unYamaha d
not familia
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EBU21864
General maintenance and lubrication chart
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NO. ITEMCHECK OR MAINTENANCE
JOB
Whichev-er comes
first
mo
k(m
ho
1 Air filter element G Clean and replace if necessary.
2 * Clutch G Check operation and adjust if necessary.
3 * Front brake
G Check operation and correct if necessary.G Check fluid level and ATV for fluid leakage, and
correct if necessary.
G Replace brake pads.
4 * Rear brake
G Check operation and correct if necessary.G Check fluid level and ATV for fluid leakage, and
correct if necessary.G Replace brake pads.
G Check for cracks or other damage and replace
1NO ITEM
CHECK OR MAINTENANCEWhichev-er comes
mon
k
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2
3
4
5
6
7
8
9
10 *Upper and lowerarm pivots
G Lubricate with lithium-soap-based grease.
11 Drive chain
G Check chain slack and adjust if necessary.G Check rear wheel alignment and correct if nece
sary.G
Clean and lubricate.12 * Chassis fasteners
G Make sure that all nuts, bolts, and screws areproperly tightened.
13 *Shock absorberassemblies
G Check operation and correct if necessary.G Check for oil leakage and replace if necessary.
14 *
Rear suspensionrelay arm and con-
necting arm pivot-ing points
G Check operation and correct if necessary.G Lubricate with lithium-soap-based grease.
15 * S i h f L b i i h li hi b d
NO. ITEMJOB
er comesfirst
km(m
hou
NO ITEMCHECK OR MAINTENANCE
Whichev-er comes
mo
k
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EBU23070
NOTE
20 *Moving parts andcables
G Lubricate.
21 *Throttle lever hous-ing and cable
G Check operation and correct if necessary.G Check throttle cable free play and adjust if nec
sary.G Lubricate throttle lever housing and cable.
22 *Front and rear brakeswitches
G Check operation and correct if necessary.
23 * Lights and switchesG Check operation and correct if necessary.G Adjust headlight beams.
NO. ITEMJOB
er comesfirst
k(m
ho
1WARNING
EWB00010
Indicates a potential hazard that could result in
EBU23100
Panel A
To remove Remove the
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2
3
4
5
6
7
8
9
serious injury or death.
EBU23080
Removing and installing the panelThe panel shown needs to be removed to performsome of the maintenance jobs described in thischapter. Refer to this section each time the panel
needs to be removed and installed.
Remove the
1
1. Panel A2. Bolt
2
plug should be removed and checked in accor-dance with the periodic maintenance and lubrica-tion chart. In addition, the condition of the spark
f
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plug can reveal the condition of the engine.
To remove the spark plug1. Remove the spark plug cap.
To check
1. Check
centerum-to-
1
1. Spark plug
1
replace it if necessary. and itsgrime f
3. Install h
Specified spark plug:NGK/CR8E
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2
3
4
5
6
7
8
9
To install the spark plug1. Measure the spark plug gap with a wire thick-
ness gauge and, if necessary, adjust the gapto specification.
wrenchtorque.
NOTE:If a torque wa spark plugis 1/41/2 tuplug shouldsoon as pos
4. Install t
NGK/CR8E
Spark plug gap:0.70.8 mm (0.0280.031 in)
TighteninSpark
12.5
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5. Remove the engine oil tank filler cap and theengine oil tank drain bolt.
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6. Check the washers for damage, and replace ifnecessary.
8. Check
them i
1. Engine oil tank drain bolt
11. Oil filter ele
2. Bolt
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1
or soft ta
ter or sa
gine.
G If water h
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2
3
4
5
6
7
8
9
3. If the coolant is at or below the minimum level
mark, remove the reservoir cap, add coolantor distilled water to the maximum level mark,
G If water h
place it
otherwistected ag
G If water h
a Yamah
tent of th
erwise thbe reduc
NOTE:If the engininstructions
1. Maximum level mark
2. Minimum level mark
12
4. RemoWHAT CAN HAPPENYou could be burned by hot fluid and steam
blown out under pressure.
HOW TO AVOID THE HAZARD 1
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1. Place the ATV on a level surface.2. Remove panel A. (See page 8-7.)3. Place a container under the engine, and then
remove the coolant drain bolt.
5. Remo
6. Disconside, a
HOW TO AVOID THE HAZARD
Wait for the engine to cool before removing
the radiator cap. Always place a thick ragover the cap. Allow any remaining pressure
to escape before completely removing the
cap.
1. Radiator c
1
1
voir to stall the
11. Pour thtor unti
1
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2
3
4
5
6
7
8
9
7. After draining the coolant, thoroughly flush the
cooling system with clean tap water.8. Replace the coolant drain bolt washer if it is
tor unti
1. Coolant reservoir cap
2. Hose
2
Antifreez1:1Recomm
High-qtaininggines
Coolant qRadiat
1.61Coolanmum le
0.25
tected against frost and corrosion.G If water has been added to the coolant, have
a Yamaha dealer check the antifreeze con-
tent of the coolant as soon as possible, oth-
areas.
NOTE:There is a
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tent of the coolant as soon as possible, oth
erwise the effectiveness of the coolant will
be reduced.
12. Install the radiator cap, start the engine, let itidle for several minutes, and then turn it off.
13. Remove the radiator cap to check the coolantlevel in the radiator. If it is low, add sufficient
coolant until it reaches the top of the radiator,and then install the radiator cap.
14. Start the engine, and then check for coolantleakage.
NOTE:If any leakage is found, have a Yamaha dealercheck the cooling system
case. If du
the hose ater case.
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HOW TO
Use part
sponge m
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7. Wash the sponge material gently but thor-
oughly in solvent.EWB01900
8. Squee
materi
CAUTIOECB00440
Do not twi
ing it.
1. Sponge material
2. Air filter element frame
2
1
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1
WHAT CA
Could inju
Could cau
Could ca
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2
3
4
5
6
7
8
9
7. Start the engine and rev it up approximatelytwenty times while momentarily creating ex-
haust system back pressure by blocking theend of the muffler with a shop towel.
EBU26810
Adjusting
1. Purging bolt
1
Could ca
possibly l
Could staHOW TO A
When pur
Always le
touching e
Always wno one is
Never run
Make sure
als in the
1. Start the engine and warm it up.
NOTE:The engine is warm when it quickly responds to theth ttl
NOTE:
Engine id1500
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throttle.
2. Attach the tachometer to the spark plug lead.3. Check the engine idling speed and, if neces-
sary, adjust it to specification by turning theidle adjusting screw. To increase the engineidling speed, turn the idle adjusting screw in
direction (a), and to decrease it, turn the screwin direction (b).
NOTE:If the speci
described aadjustment
EBU24043
Adjustin
The throttland, if necfied in thechart.The throttle
4.0 mm (0.ically check1(a)
1
2
the throttle cable free play, turn the adjustingbolt in direction (b).
brication ch
EBU24110
CheckingTh f t(b)
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2
3
4
5
6
7
8
9
The front an
wear at the tenance anprovided wiyou to checdisassemblthe point th
most disappthe brake p
1. Locknut
2. Throttle lever free play adjusting bolt
3. Throttle lever free play
12
3
(b)
(a)
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intervals lisaged or leaG Oil sealsG Brake ho
Recommended brake fluid:DOT 4
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G Refill with the same type of brake fluid. Mixingfluids may result in a harmful chemical reactionand lead to poor braking performance.
G Be careful that water does not enter the brakefluid reservoir when refilling. Water will signifi-cantly lower the boiling point of the fluid and may
result in vapor lock.G Brake fluid may deteriorate painted surfaces or
plastic parts. Always clean up spilled fluid imme-diately.
G As the brake pads wear, it is normal for the brake
fluid level to gradually go down. However, if thebrake fluid level goes down suddenly, have a
EBU24380
CheckinThe brake intervals splubrication free play of
play is incobrake syste
1
2
EWB02010 shown. If thified, have aWARNING
POTENTIAL HAZARD
Operating with improperly serviced or ad-
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2
3
4
5
6
7
8
9
EWB02060
justed brakes.
WHAT CAN HAPPENYou could lose braking ability, which could
lead to an accident.
HOW TO AVOID THE HAZARD
After servicing:
G
Make sure the brakes operate smoothlyand that the free play is correct.
G Make sure the brakes do not drag.
G Make sure the brakes are not spongy. All
air must be bled from the brake system.
Replacement of brake components requires
professional knowledge. These proceduresshould be performed by a Yamaha dealer
1. Brake peda
HOW TO AVOID THE HAZARDAfter servicing:
G Make sure the brakes operate smoothly
and that the brake pedal position is cor-
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EBU26840
Adjusting the parking brake free playThe parking brake free play must be checked and,if necessary, adjusted at the intervals specified in
the periodic maintenance and lubrication chart.Cable length A should measure 58 60 mm
1. Releasparkin
2. Loose3. Turn t
rect.
G Make sure the brakes do not drag.G Make sure the brakes are not spongy. All
air must be bled from the brake system.
Replacement of brake components requires
professional knowledge. These procedures
should be performed by a Yamaha dealer.1. Cable leng
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switch in place. To make the brake light come onearlier, turn the adjusting nut in direction (a). Tomake the brake light come on later, turn the adjust-ing nut in direction (b).
(b)
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1. Loose2. To inc
adjust
(a), an(b).
1. Brake light switch2. Brake light switch adjusting nut
1
2
(a) (b) 1. Locknut2. Clutch leve
3. Clutch leve
(a)
1
2
and to decrease it, turn the nut in direction (b). EBU26861Drive chaThe drive ceach ride a
2(b)
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2
3
4
5
6
7
8
98. Tighten the locknut at the crankcase and theclutch lever.
To check t
1. Place t
NOTE:When checslack, there
all tires mus2. Move
tightesmeasu
1. Clutch lever free play adjusting nut (crankcase)
2. Locknut
1
(a)
Drive cha25.03
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3. If the drive chain slack is incorrect, adjust it asfollows.
To adjust the drive chain slack NOTE:
1. Drive chain slack
1
1. Rear whee
2. Rod
3. Drive chai
4. Hole
1
2
CAUTION:ECB00541
Improper drive chain slack will overload the en-
gine as well as other vital parts of the ATV and
can lead to drive chain slippage or breakage
EBU24880
LubricatiThe drive cthe intervalsand lubricat
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2
3
4
5
6
7
8
9
can lead to drive chain slippage or breakage.
To prevent this from occurring, keep the drivechain slack within the specified limits.
5. Pull the rod out, and then tighten the rear axlepinch bolts to the specified torque in the ordershown.
and lubricat
out, especiaService the
small soft brush.
CAUTION:ECB00570
To prevent damaging the O-rings, do not clean
the drive chain with steam cleaners high pres
EWB02120
POTENTI
Damaged
WHAT CA
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the drive chain with steam cleaners, high-pres-
sure washers or inappropriate solvents.2. Wipe the drive chain dry.3. Thoroughly lubricate the drive chain with a
special O-ring chain lubricant.
CAUTION:
ECB00580
Do not use engine oil or any other lubricants
for the drive chain, as they may contain sub-
stances that could damage the O-rings.
EBU24890
Checking and lubricating the cables
EBU24921
Checkin
clutch le
WHAT CA
Corrosiobecome
come fra
the opera
dent or in
HOW TO
Inspect c
cables.
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1
2
Left side Right side
1
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3
4
5
6
7
8
9
EBU25212
BatteryThis model
1. Upper grease nipple
2. Lower grease nipple
2
1. Upper grea
2. Lower grea
1
EWB02140 To chargeHave a Yamas possiblemind that quickly if th
WARNINGPOTENTIAL HAZARD
Failure to handle batteries or battery electro-
lyte carefully
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quickly if th
cal access
To store t
1. If the Amonththen p
2. If the monthly cha
To install
NOTE:
lyte carefully.
WHAT CAN HAPPENYou could be poisoned. You could be severe-
ly burned by the sulfuric acid in battery elec-
trolyte. Batteries produce explosive gases.
HOW TO AVOID THE HAZARD
Avoid contact with skin, eyes or clothing. Al-
ways shield eyes when working near batter-
ies. Keep out of reach of children.
Antidote:
EXTERNAL: Flush with water.
INTERNAL: Drink large quantities of water or
milk. Follow with milk of magnesia, beatenegg or vegetable oil Get prompt medical at
1
2
EBU25313Replacin
2
1
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3
4
5
6
7
8
9
CAUTION:ECB00630
G Always keep the battery charged. Storing a
1. Negative lead
2. Positive lead
2
1. Main fuse
2. Spare main
fuse.
2. Remonew fu
Specified
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Th i f d h f b l d d
1. Signaling system fuse
2. Headlight fuse
3. Ignition fuse
4. Fuel injection system fuse
5. Spare fuse
12
3
4
5
Specified
Main f20.0
Headl15.0
Ignitio
10.0Signa10.0
Fuel in10.0
1
2
EWB02151
WARNINGPOTENTIAL HAZARD
Using an improper fuse.
WHAT CAN HAPPEN
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3
4
5
6
7
8
9
3. Turn the key to ON and turn on the electricalcircuits to check if the devices operate.
4. If the fuse immediately blows again, have aYamaha dealer check the electrical system.
EBU25430
2. Discon
3. Remov
An improper fuse can cause damage to theelectrical system, which could lead to a fire.
HOW TO AVOID THE HAZARD
Always use a fuse of the specified rating.
Never use a material in place of the proper
fuse.
1. Headlight a
2. Bolt
2
1
2
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4. Remove the headlight bulb holder by pushing
it in and turning it counterclockwise, and thenremove the defective bulb.
EWB02180
1. Headlight bulb holder cover
2. Headlight coupler
1. Headlight
POTENTI
A headlig
1
2
8. Conne9. Install t
10. Adjust
EBU25560
Adjusting
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3
4
5
6
7
8
9
CAUTION:ECB00650
Do not touch the glass part of the headlightbulb to keep it free from oil, otherwise the
Adjusting
CAUTIOECB00690
It is advisa
this adjust
To raise a hin direction To lower a in direction
1. Do not touch the glass part of the bulb.
(a)
EBU26920Tail/brake lightThis model is equipped with an LED type of tail/brake light.If the tail/brake light does not come on, have a
Rear
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Yamaha dealer check it.
EBU25650
Removing a wheel1. Loosen the wheel nuts.
Front
2. Elevatunder
3. Remo4 Remo
1. Nut
1
2
Front Rear
1
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3
4
5
6
7
8
9
2. Lower 3. Tighten
torques
1. Arrow mark1. Arrow mark
1
EBU25730TroubleshootingAlthough Yamaha ATVs receive a thorough in-spection before shipment from the factory, troublemay occur during operation. Any problem in the fu-l i i iti t f l
HOW TO Do not s
tem. Mak
sparks in
water hea
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el, compression, or ignition systems, for example,can cause poor starting and loss of power.The following troubleshooting charts representquick and easy procedures for checking these vitalsystems yourself. However, should your ATV re-quire any repair, take it to a Yamaha dealer, whose
skilled technicians have the necessary tools, expe-rience, and know-how to service the ATV properly.Use only genuine Yamaha replacement parts. Im-itation parts may look like Yamaha parts, but theyare often inferior, have a shorter service life and
can lead to expensive repair bills.EWB02260
1
2
EBU27680Troubleshooting chartsStarting problems or poor engine performance
1. Fuel
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3
4
5
6
7
8
9
2. Compression
3. Ignition
Engine overheatingEWB02270
WARNINGPOTENTIAL HAZARD
Removing the radiator cap when the engine and radiator are
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WHAT CAN HAPPENYou could be burned by hot fluid and steam blown out under
HOW TO AVOID THE HAZARD
Wait for the engine to cool before removing the radiator cap. A
Allow any remaining pressure to escape before completely re
Wait until theengine has cooled.
Check the coolant level in thereservoir and radiator.
The coolant level is low.Check the cooling systemfor leakage.
1
2
EBU25860CLEANING AND STORA
EBU25890
CleaningFrequent, thorough cleaning of your ATV will not
ed from
application
operated c
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3
4
5
6
7
8
9
q , g g y
only enhance its appearance but will improve itsgeneral performance and extend the useful life ofmany components.1. Before cleaning the ATV:
a. Block off the end of the exhaust pipe to
prevent water entry. A plastic bag andstrong rubber band may be used.b. Make sure the spark plug and all filler caps
are properly installed.2. If the engine case is excessively greasy, apply
degreaser with a paint brush. Do not apply de-greaser to the chain, sprockets or wheel ax-
operated c
4. Once wash adetergetle brus
5. Rinse t
ter andtowel o
6. Dry therusting
7. Clean t
to keep8 Autom
EWB02300 nia) andstored.
Long-term
Before stor
WARNINGPOTENTIAL HAZARD
Operation with wet brakes after washing.
WHAT CAN HAPPEN
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EBU25932
Storage
Short-term
Always store your ATV in a cool, dry place and, ifnecessary protect it against dust with a porous
1. Followsectio
2. Turn t3. Drain
ing thefrom bfuel ta
4. Fill upavailaing.
Wet brakes may have reduced stopping abil-ity, increasing the chance of an accident.
HOW TO AVOID THE HAZARD
Test the brakes after washing. Apply the
brakes several times at slow speeds to let
friction dry out the linings.
Specified7 5 m
1
2
plug, and then place the spark plug on thecylinder head so that the electrodes aregrounded. (This will limit sparking duringthe next step.)
d. Turn the engine over several times with
8-39.
NOTE:Make any ATV.
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3
4
5
6
7
8
9
the starter. (This will coat the cylinder wallwith oil.)e. Remove the spark plug cap from the spark
plug, and then install the spark plug andthe spark plug cap.
6. Lubricate all control cables and the pivoting
points of all levers and pedals.7. Check and, if necessary, correct the tire air
pressure, and then block up the ATV so thatall of its wheels are off the ground. Alternative-ly, turn the wheels a little every month in order
to prevent the tires from becoming degradedin one spot
EBU25960 SPECIFICATIONS
EBU2597A
Dimensions:Overall length:
1845 mm (72 6 in)
Compress
9.20 :1Starting sy
El t i
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1845 mm (72.6 in)
Overall width:1170 mm (46.1 in)
Overall height:
1130 mm (44.5 in)Seat height:
815 mm (32.1 in)
Wheelbase:1280 mm (50.4 in)
Ground clearance:240 mm (9.4 in)
Minimum turning radius:3500 mm (138 in)
Weight:With oil and fuel:
Electric Lubrication
Dry sum
Engine oil:Type:
YAMAL
0 10
YA
YAMALUBE
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Reverse gear:24/13 29/12 (4.462)
Chassis:Frame type:
Aluminum die-cast and steel tube frameCaster angle:
5 0
Rear:27.5
Minimum:Front:
24.5
Rear:24 5
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5.0
Trail:21.0 mm (0.83 in)
Front tire:Type:
TubelessSize:
AT21 x 7-10Manufacturer/model:
DUNLOP/KT341 Radial
Rear tire:Type:
Tubeless
Size:AT20 x 10-9
24.5
Maximum:Front:
30.5 Rear:
30.5
Front whee
Wheel typePanel w
Rim size:10 x 5.5
Rear wheelWheel type
Panel wRim size:
1
2
Rear brake:Type:
Single disc brakeOperation:
Right foot operationRecommended fluid:
DOT 4
Headlight:Bulb type:
Krypton
Bulb voltageHeadlight:
12 V, 30
Neutral indi
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3
4
5
6
7
8
9
DOT 4
Front suspension:Type:
Double wishboneSpring/shock absorber type:
Coil spring/gas-oil damperWheel travel:
230 mm (9.1 in)Rear suspension:
Type:Swingarm (link suspension)
Spring/shock absorber type:
Coil spring/gas-oil damper
Wheel travel:256 mm (10 1 in)
Neutral indiLED
Fuel level w
LEDReverse ind
LEDCoolant tem
LEDEngine trou
LED
Fuses:Main fuse:
20.0 A
Fuel injectio10 0 A
EBU25981
CONSUMER INFORMA
EBU26011
Identification numbersRecord the key identification number, vehicle iden-
EBU26020
Key identi
The key id
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tification number and model label information inthe spaces provided below for assistance when or-dering spare parts from a Yamaha dealer or for ref-erence in case the ATV is stolen.G KEY IDENTIFICATION NUMBER:
G VEHICLE IDENTIFICATION NUMBER:
key. Recoruse it for re
1
2
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3
4
5
6
7
8
9
NOTE:The vehicle identification number is used to identi-
fy your ATV.
1. Vehicle identification number
1
1. Model labe
EBU26060
Noise regulationTAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED:
Federal law prohibits the following acts or the causing thereof: (1) Tany person other than for purposes of maintenance, repair, or replasign incorporated into any new vehicle for the purpose of noise c
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g p y p p
ultimate purchaser or while it is in use or (2) the use of the vehicle has been removed or rendered inoperative by any person.AMONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERThese acts include tampering with the following systems; i.e., mod
Exhaust systemG MufflerG Exhaust pipeG Silencer
Intake systemG Air cleaner caseG Air cleaner elementG Intake duct
1
2
EBU26080
Maintenance recordCopies of work orders and/or receipts for parts you purchase and instenance done in accordance with the warranty. The chart below is prmaintenance work is required. It is not acceptable proof of maintena
MAINTENANCE INTERVAL
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3
4
5
6
7
8
9
MAINTENANCE INTERVALDATE OFSERVICE MILEAGE SERVICINNAME ANmonth km (mi) hours
1 320 (200) 20
3 1300 (800) 80
6 2500 (1600) 160
12 5000 (3200) 320
18 7500 (4800) 480
24 10000 (6400) 640
30 12500 (8000) 800
36 15000 (9600) 960
42 17500 (11200) 1120
48 20000 (12800) 1280
54 22500 (14400) 1440
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EBU26122
YAMAHA EXTENDED SERVICE (Y.E.S.)
Keep your Yamaha protected even after your warrantyexpires with genuine Yamaha Extended Service (Y.E.S.).
Y.E.S. is designed and administered by Yamaha Motor
In addition(TRIP) is $150 reimexpenses
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Corporation to provide maximum owner satisfaction. Youget uninterrupted factory-backed coverage for extrapeace of mind.
Y. E. S. is flexible. You choose the plan that s right foryou: 12 months, 24 months, or 36 months beyond yourwarranty period.
Y.E.S. is designed and administered by the sameYamaha people who handle your warranty and itshows in the comprehensive coverage benefits. Thereare no mileage limitations. Coverage isn t l imited tomoving parts or the drive train like many other plans.And Y.E.S. covers manufacturing defects just like thewarranty. See the sample contract at your Yamaha
dealer to see how comfort ing uninterrupted factory-backed protection can be
covered stowing, phaway fromwhen you repairs asY.E.S. plan
Y.E.S. cov
dealer nat
Y.E.S. covsell or tramuch mor
This excellen
Yamaha ownewithin the Ya
1
2
We urge you to act now. Youll get the excellent benefits of
TRIP coverage right away, and you l l rest easy knowing
youll have strong factory-backed protection even after your
Yamaha Limited Warranty expires. You can also save
money: Y.E.S. costs less within the first 90 days after you
buy your Yamaha. See your dealer today!
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3
4
5
6
7
8
9
A special note:
If visiting your dealer isnt convenient, contact Yamaha with
your Primary ID number (your frame number). We l l be
happy to help you get the Y.E.S. coverage you need.
Yamaha Service Marketing
P.O. Box 6555
Cypress, CA 90630
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WARNING
Improper ATV use can result in SEVERE IN
EBU26141
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ALWAYS:use proper vehicle oveterrain and avoid pavedseriously a
NEVER operate:without proper training or instruction.at speeds too fast for your skills or theconditions.on public roads-a collision can occur withanother vehicle.
ALWAYS USEAN APPROVEDHELMET AND
PROTECTIVE GEAR
NEVER USEON PUBLIC
ROADS
NEVER CAPASSENG
Dear New Yamaha ATV Owner:
CONGRATULATIONS ON THE PURCHASE OF YOUR NEW YAMAHA ATV. You have purchased Yamaha product that, with proper use and care, will provide hours of riding pleasure. BEFOPERATE YOUR NEW ATV, Yamaha recommends these important points:
8 READ YOUR OWNERS MANUAL
8A CHILD UNDER 6 YEARS OLD SHOULD NOT OPERATE AN ATV WITH ENGINE SIZE 50CC OR
8A CHILD UNDER 12 YEARS OLD SHOULD NOT OPERATE AN ATV WITH ENGINE SIZE 70CC OR
8A CHILD UNDER 16 YEARS OLD SHOULD NOT OPERATE AN ATV WITH ENGINE SIZE GREATERTHAN 90CCis
IMPORTANTSAFETY
CARD
ached,call1-800-344
-6418].
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8 TAKE THE FREE HANDS-ON TRAINING COURSE OFFERED BY YAMAHA ASK YOUR DEALDETAILS OR CALL 1-800-887-2887
If you have any questions about these points, or if you purchased your ATV from an authorized dealership and were not informed of the age recommendation for your ATV by the dealershipfill out the information below and mail this card to yamaha today.
D
earYamahaATVOwner:PleaseReviewth
b
eforeoperatingyour
ATV[Ifcardisnotatt
Name:
Address:
Telephone:
Dealer Name & Address:
Primary I.D. [Engine Number]:
ATV Model: Purchase
MO. DA
[ ]
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