7-series cushion 3000 – 6500 lbs - tailift; world-lift 7 series cushion 3000-6500.pdf7-series...

7 - S E R I E S C U S H I O N3 0 0 0 – 6 5 0 0 L B S

G A S • L P G • C N G

Details of specifications and equipment are based on information available at time of printing and may change without notice. Some product features described herein are optional. SAS is not available on all Toyota forklifts. Please contact your dealer for complete specifications.

00722-7S105-699 1/05Litho in U.S.A. (20M)

©2005 Toyota Material Handling, U.S.A., Inc.

18488 cushion covers 1/7/05 4:08 PM

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With advanced technology and a world-renowned manufacturing

process, Toyota has earned an industrywide reputation for

high-quality, reliable products. Now, with the innovation of SAS™

on 7-Series lift trucks, you can also rely on Toyota to help

make your workplace safer. But these advancements are only

the beginning – Toyota also leads the industry with a nationwide

network of dealers who offer outstanding product support. Whether

you’re looking for a single truck or a complete fleet management

program, our team of dealer consultants will help fulfill your

material handling needs. And they are backed by Toyota’s extensive

resources: factory-trained service technicians; STARLIFT parts;

and Toyota Certified Used forklifts; plus, flexible

leasing and financing packages through Toyota

Financial Services.* Combine this support with

the productivity, operability and reliability of the

complete line of quality lift trucks, and you get

the best package available for all your applications. For more

information or the Toyota dealer nearest you, call 1-800-226-0009.

Or visit www.toyotaforklift.com.

*Available to qualified buyers. See participating dealers for details.

12672 cushion covers 8/6/02 12:33 PM Page 3

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Toyota innovation and engineering come together to

create a revolution in the forklift industry. The 7-Series

offers dramatic advancements that enhance every aspect

of forklift operation, from operability to performance.

Plus, it has the world’s first System of Active Stability™

(SAS), which helps reduce the risk of forklift accidents.

With these breakthroughs combined, the 7-Series leads

the industry toward a safer, more productive workplace.

That’s the kind of thinking you expect from a leader,

and it’s exactly the level of quality you’ve come

to expect from Toyota.

12672 Cushion body 8/8/02 10:51 AM Page 6

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Optional swing-down LP tank bracket makes change-outs quick and easy, helping to reduce back strain.

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Swing Lock Cylinderindicator light informsoperators when SAS isengaged, making themaware of SAS’s role inmaintaining stability.

ON THE 7-SERIES, SAS IS STANDARD. ON OTHER FORKLIFTS, IT’S NOT EVEN AN OPTION.

Each year, more than 68,000 forklift accidents

are reported in the United States. Industrywide,

companies have responded to this problem

by implementing better operator training

programs. Toyota has responded by engineering

a revolutionary forklift.

What makes the 7-Series truly revolutionary is that it

includes something no other forklift can offer: the patented

System of Active Stability™ (SAS).

Using technology created by Toyota’s engineers for

automotive safety systems, SAS electronically monitors

and controls forklift operations to help reduce instability.

Sensors monitor over 3,000 forklift operations. When

instability is detected, the sensors signal the controller,

which activates SAS systems, including the Active

Control Rear Stabilizer and the Active Mast

Function Controller.

ERGONOMICS

The 7-Series’ ergonomic features were designed to help make operators

more comfortable – and more productive.

Spacious compartment was engineered to provide generous headroom and

legroom to reduce operator fatigue.

Dual operator assist grips are placed on both sides of the forklift to help

make entering and exiting easier.

Low, wide steps feature a punch-plate surface to help provide sure,

confident footing when entering and exiting from either side.

Non-slip hand pad is integrated into the hood, providing a secure handhold

to help make entering and exiting safer.

Pen/pencil holder built into the dash and a clipboard mechanism integrated

into the hood offer convenient access to work materials.

Heavy-duty, non-slip floor mat reduces noise and vibration for a smoother,

more comfortable ride.

Ultra-comfort ORS seat is the world’s first four-way adjustable seat to

feature a lumbar support system to help enhance operator comfort.

TOYOTAis setting

the standardfor forklift

safety.


The Active Mast Function Controllercontrols the mast angle and speeddepending on the weight and heightof the load.

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NOBODY SAID IT WAS GOING TO BE EASY. THEN AGAIN, THEY DIDN’T HAVE A 7-SERIES.

WITHOUT SAS WITH SAS

EASE OF SERVICE

Routine maintenance is quicker and easier, thanks to the

7-Series’ many ease-of-service features.

Integrated monitoring system reports on all important vehicle

information, including SAS system status. It also includes

a digital hourmeter; water temperature and gasoline fuel

level gauge; plus indicator lights for clogged air cleaner

warning, oil pressure warning and charge warning;

SAS and Swing Lock Cylinder.

Easy-lift hood features a convenient, wide-access

design and an assist damper for quick engine

access. The damper automatically holds the hood

in a raised position.

No-tool floorboard removes in a matter of seconds

for fast, easy service access.

Swing-out or optional swing-down LP tank bracket

makes switching LP tanks quick and easy. Back strain

is reduced because the operator does not have to reach

over the counterweight.

RadialSeal™ high-flow, 2-stage air cleaner features an easy-to-change filter for faster servicing.

Extensive pleated surface area offers tremendous dirt-trapping capability.

SAS Active Control Rear Stabilizer

The Active Control Rear Stabilizer helps

operators maintain lateral stability. When

it senses instability, the Active Control

Rear Stabilizer engages the Swing Lock

Cylinder, which stabilizes the rear axle, helping to reduce the risk of tip-over.

Active Mast Function Controller

The Active Mast Function Controller is

uniquely engineered to help operators handle

loads at high heights. Depending on the height

and weight of the load, the Forward Tilt Angle Controller automatically

overrides the operator’s manual control and limits the forward tilt angle

of the mast, making it more difficult to spill a load.

The Rear Tilt Speed

Controller also helps keep the

load stable by governing

the reverse tilt

speed of the mast.


12672 Cushion body 8/8/02 10:51 AM

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AS YOUR JOBS GET TOUGHER, SO DO OUR FORKLIFTS.

Every 7-Series forklift is built using Toyota’s world-renowned

manufacturing method. That kind of quality, combined with

engineering advancements, gives the 7-Series the durability

and reliability you’ve come to expect.

Thick steel mudguards are welded to

the frame, providing extra strength and

maximum durability.

engine is counterbalanced to minimize

vibration for a longer service life.

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Rugged five main-bearing crankshaft in the


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Durable overhead guard was designed with

customer input for maximum load visibility

and increased operator protection.

Tilt cylinder mast weld features rugged

construction to strengthen durability

of the mast.

Thick pillars were designed to enhance

the frame rigidity to withstand tough

working conditions.

The EPA and CARB compliant 4Y gasoline/LPG/CNG engine is designed for minimum maintenance and excellent fuel economy.

A RELIABLE FORKLIFT STARTS WITH A RELIABLE POWERTRAIN.

The 7-Series’ powertrain is powerful enough to meet – and

exceed – the demands of your workplace.

Toyota’s EPA and CARB compliant 2.2 liter, 4Y

gasoline/LPG/CNG engine features maintenance-free

hydraulic valve lifters and an integrated ignition system to

help maximize uptime. A 2.2 liter, 4Y-ECS engine is also

available which provides a 12% increase in power for added

performance over the standard 4Y engine.

Toyota’s powershift transmission includes an electric

shifter for smooth transitions between forward and reverse.

The full-floating powertrain is designed to reduce vibration

and engine noise.

18488 Cushion body 1/10/05 3:42 PM Page 4

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Cowl mounted hydraulic controllevers allow for easy entry/exitfrom the right side of the truck.

Double action parking brake hasan ergonomically contoured handleand a release button that helpsprevent the operator fromaccidentally disengaging it.

Strategically configured consoleoffers "eyes forward" viewing of thecontrols, helping the operator staycomfortably in command.

Optional EZ Pedal is integratedwith the accelerator pedal to allow "hands on the wheel" switching between forward and reverse.

Wide-view mast offers an excellent view of the forktips in any position,helping to enhance safety andreduce operator fatigue.

CONSIDERING ALL THE TRAINING OPERATORS GO THROUGH, THE LEAST WE COULD DO IS MAKE THEIR JOBS EASIER.

Optional high mount rearcombination lights are integratedinto the overhead guard, makingstops and turns highly visible inthe workplace.

Fingertip controlled electric shift offers easy shifting betweenforward and reverse while keepingboth hands on the wheel.

Innovations in layout, steering control and load handling assistance

help increase the 7-Series’ operability – and boost your productivity.

The 7-Series’ features include an integrated headlight and

turn signal switch to enhance operability, and a memory tilt

steering wheel that instantly returns to an operator’s precise,

preselected setting.

Maneuverability is also enhanced by the 7-Series’ tight turning

radius and full hydrostatic power steering.

To further increase control, the optional Travel Speed Control

allows the maximum travel speed to be set without affecting the

lifting and lowering speed of the mast.

Both you and your operator will appreciate these, and the

many more, convenient features the 7-Series has to offer.

SAS Automatic Fork Levelingaligns the mast so forks arehorizontal, helping to make loadhandling safer and easier.


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Durable overhead guard was designed with

customer input for maximum load visibility

and increased operator protection.

Tilt cylinder mast weld features rugged

construction to strengthen durability

of the mast.

Thick pillars were designed to enhance

the frame rigidity to withstand tough

working conditions.

The EPA and CARB compliant 4Y gasoline/LPG/CNG engine is designed for minimum maintenance and excellent fuel economy.

A RELIABLE FORKLIFT STARTS WITH A RELIABLE POWERTRAIN.

The 7-Series’ powertrain is powerful enough to meet – and

exceed – the demands of your workplace.

Toyota’s EPA and CARB compliant 2.2 liter, 4Y

gasoline/LPG/CNG engine features maintenance-free

hydraulic valve lifters and an integrated ignition system to

help maximize uptime. A 2.2 liter, 4Y-ECS engine is also

available which provides a 12% increase in power for added

performance over the standard 4Y engine.

Toyota’s powershift transmission includes an electric

shifter for smooth transitions between forward and reverse.

The full-floating powertrain is designed to reduce vibration

and engine noise.

18488 Cushion body 1/10/05 3:42 PM Page 4

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AS YOUR JOBS GET TOUGHER, SO DO OUR FORKLIFTS.

Every 7-Series forklift is built using Toyota’s world-renowned

manufacturing method. That kind of quality, combined with

engineering advancements, gives the 7-Series the durability

and reliability you’ve come to expect.

Thick steel mudguards are welded to

the frame, providing extra strength and

maximum durability.

engine is counterbalanced to minimize

vibration for a longer service life.

PE

RF

OR

MA

NC

E

Rugged five main-bearing crankshaft in the


The Active Mast Function Controllercontrols the mast angle and speeddepending on the weight and heightof the load.

WO

RL

D’

S

FI

RS

T

SA

S

CO

NV

EN

IE

NC

E

NOBODY SAID IT WAS GOING TO BE EASY. THEN AGAIN, THEY DIDN’T HAVE A 7-SERIES.


EASE OF SERVICE

Routine maintenance is quicker and easier, thanks to the

7-Series’ many ease-of-service features.

Integrated monitoring system reports on all important vehicle

information, including SAS system status. It also includes

a digital hourmeter; water temperature and gasoline fuel

level gauge; plus indicator lights for clogged air cleaner

warning, oil pressure warning and charge warning;

SAS and Swing Lock Cylinder.

Easy-lift hood features a convenient, wide-access

design and an assist damper for quick engine

access. The damper automatically holds the hood

in a raised position.

No-tool floorboard removes in a matter of seconds

for fast, easy service access.

Swing-out or optional swing-down LP tank bracket

makes switching LP tanks quick and easy. Back strain

is reduced because the operator does not have to reach

over the counterweight.

RadialSeal™ high-flow, 2-stage air cleaner features an easy-to-change filter for faster servicing.

Extensive pleated surface area offers tremendous dirt-trapping capability.

SAS Active Control Rear Stabilizer

The Active Control Rear Stabilizer helps

operators maintain lateral stability. When

it senses instability, the Active Control

Rear Stabilizer engages the Swing Lock

Cylinder, which stabilizes the rear axle, helping to reduce the risk of tip-over.

Active Mast Function Controller

The Active Mast Function Controller is

uniquely engineered to help operators handle

loads at high heights. Depending on the height

and weight of the load, the Forward Tilt Angle Controller automatically

overrides the operator’s manual control and limits the forward tilt angle

of the mast, making it more difficult to spill a load.

The Rear Tilt Speed

Controller also helps keep the

load stable by governing

the reverse tilt

speed of the mast.



CO

MF

OR

T

Optional swing-down LP tank bracket makes change-outs quick and easy, helping to reduce back strain.

NE

W

SA

FE

TY

S

TA

ND

AR

D

Swing Lock Cylinderindicator light informsoperators when SAS isengaged, making themaware of SAS’s role inmaintaining stability.

ON THE 7-SERIES, SAS IS STANDARD. ON OTHER FORKLIFTS, IT’S NOT EVEN AN OPTION.

Each year, more than 68,000 forklift accidents

are reported in the United States. Industrywide,

companies have responded to this problem

by implementing better operator training

programs. Toyota has responded by engineering

a revolutionary forklift.

What makes the 7-Series truly revolutionary is that it

includes something no other forklift can offer: the patented

System of Active Stability™ (SAS).

Using technology created by Toyota’s engineers for

automotive safety systems, SAS electronically monitors

and controls forklift operations to help reduce instability.

Sensors monitor over 3,000 forklift operations. When

instability is detected, the sensors signal the controller,

which activates SAS systems, including the Active

Control Rear Stabilizer and the Active Mast

Function Controller.

ERGONOMICS

The 7-Series’ ergonomic features were designed to help make operators

more comfortable – and more productive.

Spacious compartment was engineered to provide generous headroom and

legroom to reduce operator fatigue.

Dual operator assist grips are placed on both sides of the forklift to help

make entering and exiting easier.

Low, wide steps feature a punch-plate surface to help provide sure,

confident footing when entering and exiting from either side.

Non-slip hand pad is integrated into the hood, providing a secure handhold

to help make entering and exiting safer.

Pen/pencil holder built into the dash and a clipboard mechanism integrated

into the hood offer convenient access to work materials.

Heavy-duty, non-slip floor mat reduces noise and vibration for a smoother,

more comfortable ride.

Ultra-comfort ORS seat is the world’s first four-way adjustable seat to

feature a lumbar support system to help enhance operator comfort.

TOYOTAis setting

the standardfor forklift

safety.


NE

XT

GE

NE

RA

TIO

N F

OR

KL

IFTN

EX

T G

EN

ER

AT

ION

FO

RK

LIF

T

Toyota innovation and engineering come together to

create a revolution in the forklift industry. The 7-Series

offers dramatic advancements that enhance every aspect

of forklift operation, from operability to performance.

Plus, it has the world’s first System of Active Stability™

(SAS), which helps reduce the risk of forklift accidents.

With these breakthroughs combined, the 7-Series leads

the industry toward a safer, more productive workplace.

That’s the kind of thinking you expect from a leader,

and it’s exactly the level of quality you’ve come

to expect from Toyota.


NE

XT

GE

NE

RA

TIO

N F

OR

KL

IFT N

EX

T G

EN

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AT

ION

FO

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LIF

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With advanced technology and a world-renowned manufacturing

process, Toyota has earned an industrywide reputation for

high-quality, reliable products. Now, with the innovation of SAS™

on 7-Series lift trucks, you can also rely on Toyota to help

make your workplace safer. But these advancements are only

the beginning – Toyota also leads the industry with a nationwide

network of dealers who offer outstanding product support. Whether

you’re looking for a single truck or a complete fleet management

program, our team of dealer consultants will help fulfill your

material handling needs. And they are backed by Toyota’s extensive

resources: factory-trained service technicians; STARLIFT parts;

and Toyota Certified Used forklifts; plus, flexible

leasing and financing packages through Toyota

Financial Services.* Combine this support with

the productivity, operability and reliability of the

complete line of quality lift trucks, and you get

the best package available for all your applications. For more

information or the Toyota dealer nearest you, call 1-800-226-0009.

Or visit www.toyotaforklift.com.

*Available to qualified buyers. See participating dealers for details.


7 - S E R I E S C U S H I O N3 0 0 0 – 6 5 0 0 L B S

G A S • L P G • C N G

Details of specifications and equipment are based on information available at time of printing and may change without notice. Some product features described herein are optional. SAS is not available on all Toyota forklifts. Please contact your dealer for complete specifications.

00722-7S105-699 1/05Litho in U.S.A. (20M)

©2005 Toyota Material Handling, U.S.A., Inc.


7-series cushion 3000 – 6500 lbs - tailift; world-lift 7 series cushion 3000-6500.pdf7-series...

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