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Linii flexibile de nalt performan pentru industria petrolier

ContiTech Rubber Industrial Ltd.Prezentat de

Iuliu Plosca, DirectorPhoenix Unio S.R.L.

Seminar Servicii de foraj i servicii de sond Bucharest, 17.03.2010.

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Organigrama ContiTech AG / ContiTech Organization

Power Transmission

Group

ContiTech

Oil & Marine

Industrial Hose Assembly

Industrial Hoses

Truck

Power Steering/ Chassis Control

Powertrain

Heating/Cooling/Turbocharger

Fuel

Air Conditioning

PU-Belts

Industry

Automotive Aftermarket

Automotive OE

Sealing SystemsChassis

Industry

Automotive

IndustrialProducts

DiaphragmMaterials

Coated Fabrics

Printing Blanket

EngineeredProducts

Industry

Mining World

Mining Europe

Seats, Driver Cabs

IndustrialApplications

RailwayEngineering

ReplacementBusiness

Original Equipment

Engineering CommunicationsControlling/Finance& IT Human ResourcesQuality &

Environment

Chassis & Safety Powertrain Interior

CushioningProducts

Slush Skins

AutomotiveSheeting

International Sales Organisation

Commercial Vehicle Tires

Passenger andLight Truck Tires

VibrationControl

ElastomerCoatings

Fluid Technology

Benecke-Kaliko Group

Conveyor Belt Group

Air SpringSystems

Rubber Group Automotive Group

OtherUnits

Fuel Cells

2009 statistics

Compounding Technology

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AustriaBelgiaDanemarcaElveiaFranaGermaniaGreciaItaliaMarea BritanieRomniaRusiaSerbiaSlovaciaSpaniaSuediaTurciaUngaria

Producie: ContiTech este prezent n 26 ri din lumeProduction: ContiTech is present in 26 countries worldwide

Europe

ChinaCoreeaIndiaJaponiaSingapore

Asia

BraziliaChileMexicSUA

America

Status 4/2009

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ContiTech Fluid Technology at a glanceContiTech Fluid Technology dintr-o privire

Uniti de producie/ Production plants Romnia (3) Suedia Spania (2) Ungaria (3) SUA (2)

Brazilia China (2) Germania (13) Frana Marea Britanie(3) Coreea Mexic

Furtunuri/linii de furtunuri pentru / Hoses/hose lines for aer condiionat / air conditioning sisteme de compresoare /charge air systems sisteme de carburani/ fuel systems sisteme de nclzire/rcire / heating / cooling systems sisteme hidraulice cu ulei / oil/hydraulic systems direcie/asiu / power steering/chassis aplicaii industriale / industrial applications petroliere i foraj marin / oil & marine

Vnzri(Mil.EUR)

Angajaila 31.12

2008 1,106 9,816

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Our Main Brands for HP hoses

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Structura general a furtunurilor din cauciuc cu structur legatGeneral Structure of Bonded Flexible Pipes

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Avantaje i dezavantaje ale furtunurilor flexibile de nalt presiune, cu structur legat /ADVANTAGES AND DISADVANTAGES OF BONDED HIGH PRESSURE FLEXIBLE PIPESAVANTAJE / Advantages Flexibilitate intrinsec / Intrinsic flexibility Inseria complet ncorporat n cauciuc-rezisten la coroziune / Reinforcement fully

embedded in rubber corrosion resistance Corp al furtunului mai uor / Lighter hose body Proiectare a racordului mai puin costisitoare-avantaj cost / Less expensive coupling

design cost advantage Rezisten la oboseal / Fatigue resistance Flexibilitate n proiectare: - alegerea polimerului / choice of polymer

/ Flexibility in design - alegerea inseriei / choice of reinforcement- proprietile pot fi variate pe lungimea furtunului / properties

can be varied along the line Defectul stratului interior nu este catastrofal / Failure of the hose liner is less catastrophic

DEZAVANTAJE /Disadvantages Nu poate fi executat n lungimi kilometrice continue /can not be produced in continuous

kilometer lengths Este necesar spiral interioar pentru rezisten la decompresia gazului / Internal

stripwound needed for gas decompression resistance

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Caracteristici principale ale furtunurilor de nalt presiune Taurus EmergMain Features of Taurus Emerg HP hoses

Presiunea ajunge pn la max.15.000 psi (103,4 MPa) / Pressure rating max. 15 000 psi (103,4 MPa)

Dimensiuni 2-16, la cerere sunt disponibile i diametre mai mari / Sizes 2-16 on request larger sizes available

Lungime maxim de fabricaie 40 m / Max. hose length 40 m Furtun preformat pentru a corespunde n configuraii strmte / Preformed hose to fit tight

configurations Strat interior lis sau aspru, cu protecie exterioar / Smooth or rough bore with outside

protection Design can be adjusted to application regarding / Proiectarea se poate adapta dup

aplicaie:- mediu transportat / transported medium- rigiditate la ndoire, rigiditate axial / bending stiffness, axial stiffness- rezistena la strpungere / collapse resistance- fora de traciune extern / external pulling force

Ansamblu furtun / Hose assembly:- racord ncorporat / Built-in coupling- racord sertizat / Swaged coupling

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Ansamblu furtun de nalt presiuneHigh Pressure Hose Assemblies

Racord ncorporatBuilt-in coupling

Racord sertizatSwaged coupling

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Aplicaii cu furtunuri flexibile de nalt presiune cu structur legatBonded High Pressure Flexible Pipe Applications

- Jumperi de producie / Production Jumpers

- Urcare dinamic / Dynamic Risers- Linii de injecie ap / Water injection- Linii de injecie gaz / Gas Injection- Extracie gaz / Gas lift- Injecie chimic / Chemical injection- Linii de ncercare sonde / Well Test- Simulator de sond /Well stimulation- Linii de manevrare evi extracie /

Pile Driver Lines- Linii choke and kill/ Chocke&Kill - Linii de cimentare de nalt presiune

/ HP Cement Lines- Jumperi de noroi / Mud jumpers- Furtunuri de foraj Rotary / Rotary Drilling Hoses

- Furtunuri vibratoare / Vibrator

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Industria petrolier pe uscatThe Onshore Oil Industry

Descrierea general a instalaiei Rotary

- Furtun Rotary sau Kelly (API 7K) - Furtun de cimentare sau noroi (API 7K) - Furtun preventor de explozie / BOP- Tub choke (API 16C)- Tub kill (API 16C)

Motive pentru utilizarea furtunurilor de nalt presiune

1) Micri relative ale prilor liniei fluidului (ex.furtunuri rotary)

2) Amortizare vibraii3) Instalare mai uoar

(ex.linii flexibile choke and kill, furtunuri vibratoare, linii flexibile preventoare de explozie)

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Industria petrolier offshore (maritim)The Offshore Oil Industry

Domenii principale / Main Areas- Exploatare (foraj) / Exploration (drilling)- Extracie iei i gaz / Oil and gas production- Transport de iei rafinat i gaz / Refined oil and gas transport- Construcie / Offshore construction

Provocrile furnizorului / Suplierss Challenges- Condiii dure de mediu / Harsh environmental conditions- Costuri uriae de investiie / Huge investment costs- Risc de accident i poluare a mediului / Risk of accident and

environment pollution- Defectul unei piese poate cauza pierderi foarte mari / Failure of a part can cause extremely high losses

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Aplicaii caracteristice petroliere i foraj marinOil and Marine PMS characteristic applications

Descrcare depozit de extracie plutitor

FloatingProduction

Storage Offload

RotaryChokeBOP

Furtun LPLP Hose

ExtracieProduction

Absorbie apWater Uptake

DescrcareOffloading

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Principalele standarde relevante pentru furtunurile flexibile cu structur legat i furtunurile de nalt presiune n industria petrolier /The Main Relevant Standards for Bonded Flexible Pipes and HP Hoses in Oil Industry

- API 7K (Anexa 2), ISO 14693 Rotary (Noroi & Vibrator), Cimentare- API RP 7L (modificat n 2006) Rotary (Noroi & Vibrator), Cimentare

API 7K (Addendum 2), ISO 14693 Rotary (Mud & Vibrator), CementAPI RP 7L (Amended in 2006) Rotary (Mud & Vibrator), Cement

- API 16C (a doua ediie n pregtire) Sisteme Choke & KillAPI 16C (2nd ed. in preparation) Choke & Kill Systems

- API 17K, ISO 13628-10 Speciale, Extracie i Gaz- API RP 17B, ISO 13628-11 Speciale, Extracie i Gaz

API 17K, ISO 13628-10 Specialties, Production & GasAPI RP 17B, ISO 13628-11 Specialties, Production & Gas

-Tendin: standardele API i ISO s devin echivalente / Trend: API and ISO standards become equivalent

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Cerine Speciale ale furtunurilor de nalt performanHigh Performance Hoses Unique requirements

Proprieti mecanice / Mechanical properties Oboseal / Fatigue life time expectation generally 20 years Rezisten chimic / Chemical resistance (agressive media) Rezisten la decompresia gazului / Gas decompression resistance Permeabilitate i difuzie / Permeability and diffusion ndoire, traciune axial, torsiune / Bending, axial pull, torsion ncercarea la flacr a liniei flexibile/ min.30 minute durata

ncercrii, la 700C / Flexible line fire testmin. 30 min test period, 700C temperature

Development, innovation

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Suport softwareSoftware Tools

Analiz hidrodinamic / Hydrodynamic Analyses Software: Visual OrcaFlex (Orcina Ltd)/ Software: Visual OrcaFlex (Orcina Ltd) Program FE (element finit) dedicat pentru analiza furtunurilor flexibile n aplicaii

offshore / marine (elemente grind) / Dedicated FE program for the analysis of flexible pipes in offshore/marine applications (beam elements)

Teorii pentru fiecare tip de obiect n parte (mediu, vas, traiectorie furtunuri, geamandur,etc.) ncorporat n program / Theories for each particular object type (environment, vessel, pipeline, buoy etc.) incorporated in the progam

Analiz de element finit nonlinear general/ General Purpose Nonlinear FEA Software: MSC.Marc + MSC.Mentat (MSC.Software Corporation) Marc pentru analiz, Mentat pentru pre- i postprocesare / Marc for the analysis,

Mentat for pre- and post-processing Elemente Herrmann i REBAR, Mooney-Rivlin, formulare Total Lagrange /

Herrmann and REBAR elements, Mooney-Rivlin, Total Lagrange formulation/

Software propriu dezvoltat/ In-House Developed Software Construcia de baz folosete metode analitice/ Basic construction using analytical

methods Subrutine utilizator pentru FEA / User subroutines for FEA Automatizarea pre- i postprocesrii: scripturi batch, Python / Automation of pre- and

post-processing: batch scripts, Python scripts

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Analiz de efort i determinarea rigiditii la mbinare prin FEAStress Analysis and Determination of Bending Stiffness by FEA

Structura FE n 3-D3-D FE structure

Figura deformat i tensiunea axial la raza min.de ndoire / Deformed shape and axial strain at MBR

(Minimum Bend Radius)

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Analiza la obosealFATIGUE ANALYSIS Durata de via prescris / Required Service Life

Uzual 20 ani / Typically 20 years Coeficient de siguran 10 (API Spec.7K) / Safety factor of 10 (API Specification 17k)

Estimarea duratei de via a cablurilor din oel/ Lifetime Estimation of Steel Cables Iizolate de apa mrii -> metoda tradiional folosind diagrama Haigh / Isolated from

seawater > traditional method using Haigh diagram Cazuri extreme sub limita de anduran -> teoretic durat de via nelimitat /

Extreme cases below endurance limit > theoretically unlimited lifetime Estimarea duratei de via a racordului/ Lifetime estimation of Coupling

Piese imersate n apa mrii sau structruri sudate -> unul dintre metodele standard ale industriei (ex.BS 7608, HSE Offshore Report) /Parts submerged into seawater or welded structures > one of the industry standard methods (e.g. BS 7608, HSE Offshore Report)

Determinarea locaiilor poteniale de fisurare folosind FEA / Determination of potential crack locations using FEA

Datele distribuiei perioada undei n funcie de nlime -> efectul oboselii pentru fiecare caz / Wave period vs. height directional distribution data > fatigue damage for each event

Regula minerului -> efectele expunerii totale -> durata de via / Miners rule > total exposure damage > service life

Propagarea fisurii n carcasa interioar / Rack Propagation in the Internal Carcass

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Estimarea duratei de via a racorduluiLIFETIME ESTIMATION OF COUPLING

Zona critic este gtul sudurii, ntre corpul armturii i captul racordului /Critical zone is the weld neck between coupling body and end fitting

Locaii poteniale de fisurare selectate: vrfuri de tensiune n sudur i materialul fr sudur / Selected potential crack locations: peak stresses in weld and material free from weld

Clasificarea sudurii i curbele S-N din date experimentale oferite de standarde/practici recomandate / Weld classification and S-N curves from experimental data provided by standards/recommended practices

Sudur cap la cap Fr sudur

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Proiect recent Linie de pompare extracieRecent Prroject Production Riser Line

Aplicaia din teren / Field Application

Largul Filipinelor, 290 m adncime/ Offshore Philippines, 290 m water depth

FPSO-Unitate plutitoare de producie, depozitare i descrcare / FPSO - Floating, Production, Storage and Offloading Facility

Ancorare cu pripon sintetic / Mooring with synthetic tether

Linie de pompare de 700 m, ID 6, pres.lucru 207 bar/ 700 m long riser, ID 6, WP 207 bar

Furtunuri de 30 m n linia principal, furtunuri rigide suplimentare de 5 m/ 30 m long main-line hoses, 5 m long extra stiff hoses

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Furtun flexibil preformat TauroBend pentru a corespunde spaiilor strmteTauroBend Preformed Flexible Pipe to Fit Tight Spaces

Linie de producie TauroBend / TauroBend production line Diametru interior 6 (152 mm) / Internal diameter 6 (152 mm) Capabil de ndoire la 90 la lungime de 3,6 m (inclusiv

racorduri) / Capable of 90bending at 3,6 m length (inc. couplings)

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Linie Choke and Kill cu furtunuri TauroBendTauroBend Choke and Kill Line

Ofer instalare uoar la preventorul de explozie subacvatic (BOP)/ Offers easy installation on subsea blow out preventer (BOP)

Presiunea de lucru 103,4 MPa, max.121C / 103,4 MPa operating pressure, max. 121C Rezisten la strpungere > 36 Mpa, corespunztor pentru adncime ap de 3000 m /

Collapse resistance > 36 MPa suitable for 3000 m water depth

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TAURUS EMERG furtunuri industrialeTAURUS EMERG Industrial Hoses

Furtunuri aer comprimat

Furtunuri pentru abur

Furtunuri petroliere

Furtunuri pentru chimicale

Furtunuri antiabrazive

Furtunuri pentru ap

Furtunuri pentru minerit

Furtunuri pentru rcire

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Proiect S60/ U-BahnS-60 / U-BAHN PROJECT

Cerere nou pe pia / New market demand Lungimea actual a produsului pn la 40 m /

Current product length up to 40m Utilaje noi de foraj, soluii de foraj mai rapid, mai

adnc / New drilling equipments, faster, deeper drilling solution

Eficien mrit /Improved efficiency Lungimi de furtun solicitate 45-60 m/ Requested hose

length 45-60m

Capacitile noului utilaj S60 / New S-60 machine capabilities

Diametru furtun 3 8/ Hose ID 3-8 Lungime max.furtun 60 m / Hose length max. 60 m Presiunea de lucru max.15000 psi (103,4 MPa) / Max.

working pressure 15000 psi (103,4 MPa) Standarde API 7K, 16C, 17K/Standard API7K,16C,17K

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Rezumat

Liniile de furtunuri folosite n aplicaiile din domeniul petrolier sunt sisteme complexe, n ceea ce privete att prile componente ct i condiiile de lucru / Hose lines used in oilfield applications are complex systems in terms of both structural parts and service conditions

Proiectarea constructiv necesit proceduri de analiz i execuie integrate/ Effective design requires integrated analysis and engineering procedure

Procese speciale de simulare, analiz structural i la oboseal folosind unelte FEA avansate / Special simulation processes, structural and fatigue analyses using advanced FEA tools

Metodologia de proiectare ndeplinete reglementrile i standardele stricte, recunoscute de ctre industria offshore / Design methodology shall fulfil the strict rules and standards recognised by the offshore industry

Inovaie i dezvoltare continu prin implicarea partenerilor

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MULUMIM PENTRU ATENIE!Thanks for your kind attention!www.taurus-emerge.ro

Adrese de contact: Phoenix Unio S.R.L Satu Mare/Romania office@phoenix-unio.roContiTech Rubber Industrial Kft. Szeged, Hungarysales@fluid.contitech.hu

www.taurus-emerge.rowww.taurus-emerge.com

http://www.taurus-emerge.ro/http://www.taurus-emerge.ro/mailto:office@phoenix-unio.romailto:sales@fluid.contitech.humailto:sales@fluid.contitech.huhttp://www.taurus-emerge.ro/http://www.taurus-emerge.com/Linii flexibile de nalt performan pentru industria petrolierOrganigrama ContiTech AG / ContiTech OrganizationProducie: ContiTech este prezent n 26 ri din lume Production: ContiTech is present in 26 countries worldwideContiTech Fluid Technology at a glance ContiTech Fluid Technology dintr-o privireOur Main Brands for HP hosesStructura general a furtunurilor din cauciuc cu structur legat General Structure of Bonded Flexible PipesAvantaje i dezavantaje ale furtunurilor flexibile de nalt presiune, cu structur legat /ADVANTAGES AND DISADVANTAGES OF BONDED HIGH PRESSURE FLEXIBLE PIPESCaracteristici principale ale furtunurilor de nalt presiune Taurus Emerg Main Features of Taurus Emerg HP hosesAnsamblu furtun de nalt presiuneHigh Pressure Hose AssembliesAplicaii cu furtunuri flexibile de nalt presiune cu structur legat Bonded High Pressure Flexible Pipe ApplicationsIndustria petrolier pe uscatThe Onshore Oil IndustryIndustria petrolier offshore (maritim)The Offshore Oil IndustryAplicaii caracteristice petroliere i foraj marinOil and Marine PMS characteristic applicationsPrincipalele standarde relevante pentru furtunurile flexibile cu structur legat i furtunurile de nalt presiune n industria petrolier /The Main Relevant Standards for Bonded Flexible Pipes and HP Hoses in Oil IndustryCerine Speciale ale furtunurilor de nalt performan High Performance Hoses Unique requirementsSuport softwareSoftware ToolsAnaliz de efort i determinarea rigiditii la mbinare prin FEAStress Analysis and Determination of Bending Stiffness by FEAAnaliza la obosealFATIGUE ANALYSISEstimarea duratei de via a racorduluiLIFETIME ESTIMATION OF COUPLING Proiect recent Linie de pompare extracieRecent Prroject Production Riser LineFurtun flexibil preformat TauroBend pentru a corespunde spaiilor strmteTauroBend Preformed Flexible Pipe to Fit Tight SpacesLinie Choke and Kill cu furtunuri TauroBendTauroBend Choke and Kill LineTAURUS EMERG furtunuri industrialeTAURUS EMERG Industrial HosesProiect S60/ U-BahnS-60 / U-BAHN PROJECTRezumatSlide Number 26