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    M.T.M. s.r.l.

    Via La Morra, 1

    12062 - Cherasco (Cn) - Italy

    Tel. +39 0172 4860140

    Fax +39 0172 593113

    Regulation 115 handbook 

    LPG Sequent system

    Part  Ia - (Installer’s handbook)

    90AV99001039of 10.20.2008

    M.T.M. srlTECHNICAL MANAGER

    Danilo CERATTO, Eng.

    TECHNICAL OFFICERMr. Marco BORDONARO

    E3#115R00-2426-05

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    INDEX

    PART I - (I)

    1. DESCRIPTION OF LPG SEQUENT SYSTEMS

    2. WORKING PRINCIPLE OF LPG SEQUENT SYSTEMS

    3. DESCRIPTION OF LPG SEQUENT SYSTEMS COMPONENTS

    FRONT SIDE

    3.1 GENIUS MB TH2O REDUCER (800-1200-1500 MBAR)3.2 “FJ1 HE” HIGH-EFFICIENCY FILTER3.3 “RAIL” WITH BRC INJECTOR3.4 GAS PRESSURE AND TEMPERATURE SENSOR (PTS)3.5 MANIFOLD ABSOLUTE PRESSURE SENSOR (MAP)3.6 GAS PRESSURE SENSOR (P1)3.7 “FLY SF” ECU3.8 PUSH-PUSH CHANGEOVER SWITCH WITH LEVEL GAUGE AND ACOUSTIC INDI-

    CATOR (BUZZER)3.8.A PETROL MODE3.8.B GAS MODE3.8.C ERROR INDICATION (JUST WITH DIAGNOSTIC ENABLED)3.8.D FUEL INDICATION: LPG  MODE

    3.9 LEVEL SENSOR3.10 FUSES3.11 RELAY3.12 DIAGNOSTIC SOCKET3.13 SEQUENT SYSTEMS MAIN HARNESS

    3.14 SEQUENT SYSTEMS INJECTORS EMULATION3.15 “ET98 NORMAL” WP LPG SOLENOID VALVE3.16 “ET98 SUPER”WP LPG SOLENOID VALVE3.17 SEQUENT SYSTEMS HARNESS

    4. DESCRIPTION OF LPG SEQUENT SYSTEMS COMPONENTS

    REAR SIDE

    4.1 REFUELLING POINT4.2 LPG RING-SHAPED TANK4.3. MULTIVALVE

    5. MECHANICAL INSTALLATION

    5.1 GENIUS MB TH2O LPG REDUCER5.2 “FJ1 HE” HIGH-EFFICIENCY FILTER5.3 RAIL AND INJECTORS GROUP

    2

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    5.3.1 BRC  INJECTORS ASSEMBLY ON RAIL WITH GAS PRESSURE AND TEMPERATURE SENSOR5.3.2 INSTALLATION OF INJECTORS RAIL ON VEHICLE

    5.4 MANIFOLD ABSOLUTE PRESSURE SENSOR (MAP)5.5 PIPES5.6 NOZZLES5.7 ECU5.8 PUSH-PUSH CHANGEOVER SWITCH5.9 SEQUENT SYSTEMS HARNESS

    6. RULES FOR A RIGHT INSTALLATION OF LPG SEQUENT

    SYSTEMS REAR SIDE

    6.1 RING-SHAPED TANK ASSEMBLY RULES6.2 REFUELLING POINT ASSEMBLY RULES

    7. CHECK PROCEDURES FOR A RIGHT INSTALLATION

    8. START UP PROCEDURES (RANGE-VALUES)

    9 SEQUENT SYSTEMS SOFTWARE INSTALLATION

    10. COMPONENTS MAINTENANCE SCHEDULE

    10.1 PRELIMINARY OPERATIONS10.1.1 SECURING THE EQUIPMENT

    10.2 LPG COMPONENTS OVERHAULING AND/OR REPLACEMENT10.2.1 OVERHAULING AND / OR REPLACEMENT OF LPG  SOLENOID VALVE FILTER GROUP

    10.2.1.a Disassembly of LPG Solenoid Valve with plastic cap

    10.2.1.b Reassembly of LPG Solenoid Valve with plastic cap

    10.2.1.c Disassembly of LPG Solenoid Valve with polar10.2.1.d Reassembly of LPG Solenoid Valve with polar

    10.2.2 REPLACEMENT OF LPG   SOLENOID VALVE CORE AND / OR COIL10.2.2.a Core replacement of LPG Solenoid Valve with plastic cover

    10.2.2.b Core replacement of LPG Solenoid Valve with polar

    10.2.3 GENIUS REDUCER REPLACEMENT10.2.4 FJ1 HE  FILTER OVERHAULING10.2.5 BRC   INJECTORS REPLACEMENT10.2.6 REPLACEMENT OF GAS PRESSURE AND TEMPERATURE SENSOR10.2.7 FLY SF ECU   REPLACEMENT10.2.8 FUSES REPLACEMENT10.2.9 CHANGEOVER SWITCH REPLACEMENT

    10.3 FINAL OPERATIONS

    3

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    11. INSTALLER’S LEVEL OF COMPETENCE

    12. WIRING CONNECTIONS

    12.1 LPG SEQUENT PLUG&DRIVE MAIN HARNESS12.1.1 56-POLE CONNECTOR12.1.2 SOLENOID VALVES CONNECTIONS12.1.3 SUPPLY AND BATTERY GROUND

    12.1.4 FUSES AND RELAY12.1.5 PUSH-PUSH CHANGEOVER SWITCH12.1.6 DIAGNOSTIC SOCKET12.1.7 LEVEL SENSOR12.1.8 SOLENOID VALVES12.1.9 GENIUS MB TH2O12.1.10 GAS INJECTORS12.1.11 LAMBDA OXYGEN SENSOR SIGNAL12.1.12 POSITIVE UNDER KEY12.1.13 10-POLE CONNECTOR,  PETROL INJECTORS HARNESS CONNECTION

    12.1.13.A Injectors polarity

    12.1.14 GAS PRESSURE AND TEMPERATURE SENSOR12.1.15 MAP ABSOLUTE PRESSURE SENSOR12.1.16 CONNECTION OF EOBD   DIAGNOSTIC SOCKET12.1.17 ADDITIONAL CONNECTIONS

    12.2 SEQUENT 24 MY07 MAIN HARNESS12.2.1 24-POLE HARNESS12.2.2 SUPPLY AND BATTERY GROUND12.2.3 PUSH-PUSH CHANGEOVER SWITCH12.2.4 DIAGNOSTIC SOCKET

    12.2.5 LEVEL SENSOR12.2.6 SOLENOID VALVES12.2.7 GENIUS MB TH2O12.2.8 LAMBDA OXYGEN SENSOR SIGNAL12.2.9 POSITIVE UNDER KEY12.2.10 RPM   SIGNAL12.2.11 GAS INJECTORS12.2.12 PETROL INJECTORS HARNESS CONNECTION

    12.2.12.A Injectors cutting

    12.2.13 “MAP” ABSOLUTE  PRESSURE SENSOR12.2.14 “P1” PRESSURE SENSOR

    4

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    PART I - (II)

    1. DESCRIPTION OF ALTERNATIVE COMPONENTS OF LPG

    SEQUENT SYSTEM FRONT SIDE

    1.1 SEQUENT GENIUS MAX REDUCER1.2 WATER TEMPERATURE SENSOR1.3 “RAIL” WITH KEIHIN INJECTORS

    1.4 GAS PRESSURE AND TEMPERATURE SENSOR (PTS)1.5 SEQUENT 24 ECU1.6 CHANGEOVER SWITCH WITH LEVEL GAUGE1.7 “ET98 SUPER” WP LPG SOLENOID VALVE

    2. LIST OF ALTERNATIVE COMPONENTS OF LPG SEQUENT

    SYSTEM FRONT SIDE

    3. DESCRIPTION OF ALTERNATIVE COMPONENTS OF LPG

    SEQUENT SYSTEM REAR SIDE

    2.1 CYLINDRICAL TANK2.2 REFUELLING POINT ON BUMPER

    4. LIST OF ALTERNATIVE COMPONENTS OF LPG SEQUENT

    SYSTEM REAR SIDE

    4.1 LIST OF STAKO CYLINDRICAL TANKS4.2 LIST OF STAKO 0° RING-SHAPED TANKS4.3 LIST OF STAKO 0° RING-SHAPED TANKS (W/O LEGS - CENTER FILLED)4.4 LIST OF STAKO 30° RING-SHAPED TANKS4.5 LIST OF STEP 0° RING-SHAPED TANKS4.6 LIST OF STEP 30° RING-SHAPED TANKS4.7 LIST OF ULTRA STEP RING-SHAPED TANKS4.8 LIST OF STEP CYLINDRICAL TANKS4.9 LIST OF TUGRA MAKINA 0° RING-SHAPED TANKS4.10 LIST OF TUGRA MAKINA 30° RING-SHAPED TANKS4.11 LIST OF TUGRA MAKINA CYLINDRICAL TANKS4.12 LIST OF TUGRA MAKINA CYLINDRICAL TANKS

    5

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    PART I - (I)

    1. DESCRIPTION OF

    LPG SEQUENT

    SYSTEM

    Sequent is a family of control

    systems for sequential injection car-

    buration in gaseous phase, divided

    into m any di f ferent conversion

    systems satisfying the more and

    more technological requirements of

    today’s and tomorrow’s car genera-

    tions.

    Sequent is a real Common Rail.

    In fact, it introduces in the field of

    gas supply the winning evolution formodern Diesel engines: a "rail-line"

    under pressure (rail) that supplies

    fuel to all injectors.

    Sequent introduces the concept

    of harness modularity. This allows

    installing SEQUENT equipment on

    a vehicle by only connecting three

    electrical cables (obviously besides

    the supply and ground connections)

    and adding further electrical con-

    nections just in case of particularly

    sophisticated vehicles.

    SEQUENT 24 MY07

    Sequential injection system for

    3- and 4-cylinder vehicles conver-

    ted to LPG, it introduces the new

    philosophy of components integra-

    tion, with faster connections and

    mapping.

    SEQUENT Plug&Drive (P&D)

    The transformation system with

    n e w e n g in e c o n tr o l s o ft w a re .

    Dedicated to vehicles from 3 up to 8

    cylinders.

    6

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    2. WORKINGPRINCIPLE OFLPG SEQUENTSYSTEMS

    SEQUENT is a system put “inseries” with the petrol system, that’s

    to say that it allows petrol ECU,

    during gas mode too, deciding fuel

    quantity to provide to the engine.

    We can also say that SEQUENT is

    a “passive system”, or “slave”, or that

    SEQUENT acts as a “translator”

    between petrol system and gas fuel

    management. SEQUENT system is

    based on the fact that Fly SF ECU

    is connected to the petrol ECU ter-

    minal/s driving injectors (pict. 1).

    In this way, it recognizes petrol

    injection time (Ti). (During gas

    mode, injectors signal will be reco-

    gnized thanks to the presence of

    injectors emulation integrated in the

    system itself). Thanks to Ti and

    RPM signal, Fly SF ECU calculates

    petrol flow that original ECU wants

    to supply to the engine, converts itin gas flow and realizes it by suita-

    bly piloting gas injectors.

    This choice is very important,

    because as petrol ECU is always

    operating and pilots gas dosage

    from itself, system can carry out, in

    a clear and transparent way, func-

    tions such as stoichiometric control,

    enrichment in full load and cutting

    during tip-out (cut-off) according to

    the criteria expected by the manu-facturer, RPM maximum limitation,

    coherent control of petrol vapours

    bleeding, right communication with

    air conditioner equipment, and so

    on. And this with no possibility of

    false error codes. For what con-

    cerns petrol system, nothing chan-

    g es , s o i f a n e rr or m es sa ge

    appears during petrol or gas mode,

    this has to be considered as true.

    Moreover, if vehicle has some pro-

    blems during petrol mode, those

    will be present in gas mode too.

    This is very important if you

    want to respect OBD anti-polluting

    laws, also in gas mode.

    Low impedance injectors are

    piloted in peak & hold mode, consi-

    dering gas physical parameters

    (temperature and absolute pressu-

    re) read by Fly SF ECU in real time

    (pict. 2).

    We want to underline that Ti is a

    precise and precious parameter,

    because it grows out of sophistica-

    ted calculations made by the petrol

    ECU according to complete and

    specific sensors.

    As gas pressure and temperatu-

    re conditions may change accor-

    ding to vehicle use condit ions,

    system is equipped with temperatu-re sensors and suitable absolute

    pressure sensors placed on the

    injectors gas supply and on the

    intake manifold. So, Fly SF ECU

    can adapt in real time its calcula-

    tions and, above all, can work righ-

    tly in presence of big changes of

    parameters too.

    Reducers used in the different

    configurations tend to keep a practi-

    cally constant pressure differential

    between gas outlet pressure and

    intake manifold, exactly as it hap-

    pens in most of petrol equipments.

    T his helps to optim ize system

    Pict. 2

    Pict. 1

    +

    Petrol

    Injector

    Gas

    Injector

    Orange

    Purple

    PETROLECU

    GASECU

    Phase 1   Phase 2 Phase 3

    MAP

    TonB TonG

    P1   TGas

    TonBreading   TonG

    calculation

    BRC injector

    feature

    Petrol flow

    calculation

    Gas

    FlowCalcu-

    lationPetrolFlow Gas

    Flow

    +12 V

    +12 V

    +12 V

    Rail

    Ti

    gas flow

    t   P&D ECU

    (t < 0,005 s)

    Problem

    “knowing gas body 

    we want to get,

    temperature and gas pressure,

    calculateTi injection time

    of gas injectors” 

    7

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    working, but it isn’t indispensable,

    as control electronic is faster than

    pressures steady condition.

    For example, after a sudden

    acceleration, pressure in the redu-

    c e r i n c r e a s e s i n a f r a c t i o n o f

    second. During this lapse of time,E C U m a ke s m a ny c a l cu l a ti o n

    cycles and obviously compensates

    any mechanic delay.

    As you can imagine, ECU, in

    addit ion to the system working

    general program, has to contain

    specific data of vehicle where we

    install it (it’s a rather complex kit of

    maps and other setting – mapping

    parameters).

    Computer has also the task to

    make diagnostic to verify system

    right working or to detect possible

    anomalies.

    8

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    3.1 GENIUS MB TH2OREDUCER(800-1200-1500 MBAR)

    GENIUS MB TH2O  reducer (pict.

    1) only consists of one stage, with a

    variable outlet pressure, which

    stands approx. 1,2 bar higher than

    the intake manifold pressure. Inside

    the GENIUS MB room, LPG evapo-rates thanks to the heat exchange

    with the engine coolant liquid, as in

    a common reducer. Gas outlet pres-

    sure is controlled by a spring-diaph-

    ragm-shutter system (lever-moved

    shutter), equipped with proper

    vibration-damping systems.

    Water compartment is comple-

    tely insulated from the gas one.

    In spite of its compact dimen-

    sions, the reducer assures high gasflow able to satisfy engine up to

    140 kW (190 CV). It doesn’t need

    bleeding operation because of its

    single-stage structure.

    Reducer is equipped with a

    water temperature sensor on its

    body, with the task to supply to the

    Fly SF ECU all information neces-

    sary to obtain the right petrol-gas

    changeover management, in order

    to avoid passage of LPG not com-

    pletely vaporized.

    Reducer is supplied with straight

    gas outlet (but you can buy adjusta-

    ble outlet). Moreover, reducer can

    3. DESCRIPTION OFLPG SEQUENTSYSTEMCOMPONENTSFRONT SIDE

    Pict. 2Genius MB TH2O

    ReducerSection view

    WATER TEMPERATURE SENSOR

    WATER

    WATER

    VAPORIZED LPG

    Pict. 1Genius MB TH2O

    Reducer

    LPG

    OUTLETLIQUIDINLET

    COMPONENTS DESCRIPTION   HOMOLOGATIONET98 LPG solenoid valve E13*67R01*0015*

    Genius MB LPG reducer E13*67R01*0016*

    FJ1 HE filter, pipe-holder E13*67R01*0168*

    BRC Rail E13*67R01*0185*

    PTS Sensor (Gas pressure and temperature) E13*67R01*0262*

    MAP Sensor E13*67R01*0036*

    BRC injectors E4*67R01*0092*

    Fly SF ECU E3*67R01*1001*

    Changeover switch and level gauge --------------

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    Pict. 3“FJ1 HE” filter withpipe-holder fittings

    Pict. 4Version with BRCinjectors, gas pres-sure and temperatu-

    re sensor.

    be provided with plastic or brass

    water elbow according to the kind of

    Sequent system.

    3.2 “FJ1 HE” HIGH-EFFI-CIENCY FILTER

    “FJ1 HE” filter is a very small

    cartridge filter but he has an inside

    cartridge with innovative filtering

    elements allowing to have a higher

    filtering power with regards to the

    previous ones (pict. 3).

    We suggest replacing the inside

    cartridge each 20.000 km.

    3.3 “RAIL” WITH

    BRC INJECTOR

    This is the element on which

    injectors are installed; i t al lows

    distributing gas in a suitable way to

    e a c h i n j e c to r a t t h e p r es s u re

    wished.

    A patent covers BRC injectors

    protecting its details of construction.

    It’s a “bottom feed” injector (sup-

    plied from the bottom). Gas contai-

    ned in the rail comes into the injec-

    tor lower side and it’s injected in the

    intake m anifold when shutter,

    moved by the electromagnet, frees

    the passage section.

    Tightness is assured by the rub-

    ber final part of the shutter that

    pushes on a frustum-of-cone-sha-

    ped component (called volcano).

    Pressure differential acting on

    the shutter enables it remaining inthe closure position when coil is not

    excited, and prevents gas from

    being discharged in the intake

    manifold.

    The injector has been especially

    planned to have a long life in extre-

    me conditions of use:

    • Diaphragms insulate the delicate

    area of magnetic circuit, avoiding

    that any kind of gas deposit modi-

    fies its geometry.

    • Operating temperature: from –40

    °C to +120 °C.

    • 15 g accelerations.

    • Strong electromagnetic forces

    Pict. 5“Normal”, “Max” and“Super Max” BRCinjectors

    assure opening also if there are oils

    or waxes in the dirty gas that, not

    retained by the filter, tend to paste

    shutter to its seat.

    It’s a low impedance injector

    (2,04 ohm / 2,35 mH at 20 °C) and

    so it requires a peak & hold piloting.

    Shutter opens by applying all bat-tery voltage during peak phase;

    then voltage with which injector is

    supplied becomes the keeping one

    (hold), enough to keep it open for

    the wished time. Shutter opens in

    brief time, and this allows having a

    good control of gas, injected in

    small doses too, as at idle condi-

    tions. Gas passage sections, then,

    allow a right supply also for the

    most powerful vehicles into the cur-

    rent market.In order to better satisfy needs

    of good idle control and good sup-

    ply in high speed, there are many

    kinds of injectors with different pas-

    10

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    sage sections.

    3.4 GAS PRESSURE ANDTEMPERATURE SENSOR(PTS)

    This sensor (pict. 6) has a com-pact body and is already integrated

    with the connector; it’s available in

    versions with P1 pressure sensor

    and gas temperature sensor.

    This sensor allows obtaining a

    more precise measure of gas pres-

    sure and temperature, and making

    faster gas carburetion corrections if

    needed.

    3.5 MANIFOLD ABSOLUTEPRESSURE SENSOR (MAP)

    This sensor (pict. 7) is l ight,

    small and easy-to-fix to the car

    body.

    It has a pressure sensor suitable

    for both aspirated and turbo-CNG

    engines, allowing an accurate set-

    ting on every kind of vehicle.

    3.6 GAS PRESSURESENSOR (P1)

    Inside the P1 device there’s the

    P1 sensor, measuring rail absolute

    pressure.

    This device is preamplified, so

     jamming the signal is very difficult.

    It’s easy-to-install, thanks to its pre-

    cabled connection.

    3.7 “FLY SF” ECU

    ECU is the operating unit that

    controls the whole system. It’s com-

    pletely made by automotive compo-

    nents, being therefore suitable to

    face high temperatures inside the

    engine compartment, event though

    precautions must be taken to not

    assembly it near white-hot devices

    such as the exhaust manifold. It

    incorporates components of the

    latest conception with a data pro-

    cessing speed higher than most of

    the original petrol ECUs.

    Pict. 6Gas pressure andtemperature sensor,introduced in therail body (PTS)

    Pict. 7MAP Sensor

    Memory where program and

    setting data are contained is not

    volatile, so, once programmed, Fly

    SF ECU can even be disconnected

    from the battery with no loss of

    data. It can be programmed many

    tim es without any problem , for

    instance it can be moved from avehicle to another one and re-pro-

    grammed. Some data acquisition

    channels have been planned in

    order to be connected to various

    signals, very different according to

    the kind of vehicle (e.g. TPS, MAP,

    and so on). Task of the ECU is col-

    lect and process full information

    and so check all different system

    functions.

    So, Sequent system is able to

    assure the best integration at elec-tronic and communication level

    (through serial K-l ine and CAN

    BUS) keeping the same petrol con-

    trol strategies and “translating”

    Pict. 8P1 Sensor

    11

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    one recorded at the switching on

    (idem for petrol mode).

    3.8.A PETROL MODE

    The red round LED turned on

    informs the user of this state; gas

    level information disappears, that’s

    to say the four green level LEDs are

    turned off.

    3.8.B GAS MODE

    In this state, vehicle starts in

    petrol mode (level LEDs are on)

    and it changes automatically over to

    gas when program changeover set-

    tings are reached. The round LED,

    by becoming first orange and then

    green (gas mode), informs the user

    that changeover has been done.

    3.8.C ERROR INDICATION (JUSTWITH DIAGNOSTIC ENABLED)

    When com m unication fai ls,

    3.8 PUSH-PUSHC H AN G E OV E R S W I TC HWITH LEVEL GAUGE AND

    ACOUSTIC INDICATOR (BUZZER)

    It is a push-button changeover

    switch with a separate acoustic

    indicator (Buzzer) and with a level

    indicator consist ing of 4 green

    LEDs for gas level and possible

    errors indication, and of a bicolourLED (green-red) which indicates

    the gas or petrol mode.

    Unlike the changeover switches

    provided until now, the Push-Push

    is a one-position changeover swit-

    ch. F uel change is recognised

    every time the push-button is pres-

    sed.

    When you switch off the vehicle,

    ECU recognises and records the

    fuel state (gas or petrol), in order to

    re-propose the same state at the

    next switching on. Therefore, i f

    during the switching off vehicle is in

    gas mode, the gas mode will be the

    12

    petrol ECU injection times into the

    corresponding gas ones, precisely

    and fast, adapting itself to gas pres-

    sure and temperature variations.

    It sat isf ies OBD regulat ions

    thanks to an efficient diagnostic

    system on each sensor and actua-tor.

    ECU is contained in a strong

    aluminium case totally watertight,

    able to face high temperatures and

    to protect i ts electronic compo-

    nents, both from external atmo-

    spheric agents, and from mechani-

    cal stresses it is subjected to, and

    from electromagnetic radiations

    irradiated by the engine electrical

    components or by other sources

    (transmitters, repeaters, mobile

    phones, and so on).

    We wish to remember that ECU

    has been planned to withstand pro-

    longed short-circuits, both towards

    ground and battery positive, on

    each of its inlet/outlet cables (natu-

    rally except for grounds and sup-

    plies). This allows not ruining ECU

    even in presence of the most com-

    mon wiring errors (polarity inver-

    sion, wrong connection of one or

    more cables, etc…).

    Wiring connection passes throu-

    gh a single 56-way connector,

    which contains all the necessary

    signals for its different functions,

    within the limit of max. 4 injectors.

    ECU incorporates the following

    functions, previously obtained by

    installing many external compo-nents:

    • “modular” function for injectors

    cutting and emulation,

    •  crankshaft sensor adapter

    function, even more useful on

    new vehicle models,

    • ECU contains the main   adap-

    ters for “current” and “sup-

    plied” lambda oxygen sen-

    sors, that on other system s

    must be assembled externally.

    Pict. 10Push-Pushchangeover switch(version with and

    without body andwith separateacoustic indicator)

    Pict. 9Fly SF ECU

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    system informs user by turning on

    the two blinking green level LEDs in

    the middle, and by the round oran-

    ge LED blinking too. In this situation

    the changeover switch doesn’t work

    anymore, and the ECU records the

    fuel mode that you had before theerror indication. If vehicle was in

    gas mode, the mode remains the

    same (idem for petrol mode).

    If ECU recorded the gas mode,

    but meanwhile the fuel ends, pas-

    sage to the petrol mode will happen

    automatically and without any acou-

    stic indication.

    3.8.D FUEL INDICATION:

    LPG  MODE

    Changeover switch also works

    as level gauge thanks to the four

    green LEDs.

    In order to know how much gas

    there is in the tank (LPG) is enough

    to control how many LEDs are tur-

    ned on. If four LEDs are turned on,

    tank is completely full (80% of tank

    total capacity), if three led – 3/4 of

    the tank, if two led – half tank, if

    one led – 1/4 of the tank.

    Fuel reserve indication is given

    by the first LED blinking and it is

    purely indicative.

    You can obtain correct indication

    with vehicle in plain and after few

    minutes since the starting, also if

    indication is immediately present.

    We suggest using the partial

    speedometer in order to controlvehicle autonomy.

    I f t h e f o u r g r e e n L E D s a r e

    blinking at the same time, it means

    that it could be a gas exceeding

    quantity inside the tank or the cylin-

    der. In this case, we suggest cove-

    ring som e ki lom etres unti l the

    blinking is over.

    Just in gas mode the tank gas

    level is displayed on the four green

    LEDs.

    Avoid that petrol tank be com-

    pletely empty, so always keep

    petrol level at 1/4 or 1/2 of the

    tank and periodically refill it.

    3.9 LEVEL SENSOR

    SEQUENT ECUs control gas

    level indication by m eans of asignal on the GREEN LEDs of the

    changeover switch. To do that, ECU

    is able to elaborate the signal

    coming from the BRC resistive level

    sensor (pict. 11) placed on the LPG

    tank multivalve. LEDs lighting thre-

    sholds can be freely set up with the

    PC (see Software Handbook 3/3

    Part Ic), to allow a precise indica-

    tion.

    3.10 FUSES

    LPG Sequent system is supplied

    with fuses at the correct amperage,

    fitted in the right seat.

    We suggest not inverting their

    position or replacing them with

    fuses with different amperage.

    - SQ P&D up to 4 cylinders: 5A fuse

    and 15A fuse.- SQ P&D up to 4 cylinders: 5A fuse

    and 25A fuse.

    - SQ 24 MY07: 15A fuse.

    The 5A fuse must be inserted in

    the fuse-holder with the smaller

    section cables, while the 15A fuse

    in the fuse-holder with the larger

    section cables.

    3.11 RELAY

    Sequent system uses relay to

    interrupt battery positive coming

    from the actuators.

    3.12 DIAGNOSTIC SOCKET

    The PC connection to the FLY

    SF ECU is based on a diagnosticsocket, directly coming out from the

    wiring. It is the 3-way connector dia-

    gnostic socket (female-holder on

    the harness), equipped with a pro-

    tection cap.

    F or the PC connection, i t is

    necessary to use the suitable cable

    code DE512114 or the USB cable

    code DE512522.

    3.13 SEQUENT SYSTEMSMAIN HARNESS

    You will find a detailed descrip-

    tion of sheaths and main wirings in

    chapter 12.

    3.14 SEQUENT SYSTEMSINJECTORS EMULATION

    Sequent ECU carries out thewhole cutting and emulation func-

    tion of petrol injectors.

    With the word “cutting”, we mean

    the function that, by interrupting

    electr ical connection between

    petrol ECU and injectors, avoid that

    injectors could introduce petrol into

    the cylinders during gas mode.

    Actually, in this phase engine

    gas supply must be carried out by

    the SEQUENT system, and the

    contemporaneous petrol injection

    must be absolutely avoided becau-

    se it should be dangerous for both

    engine and catalyst. Obviously, the

    13

    Pict. 11Resistive levelsensor onBRC Europa 2Multivalve

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    petrol ECU diagnostic has especial-

    ly been studied to detect possible

    interruption in actuators connection,

    especially for injectors.

    T h i s i s t h e r e a s o n w h y i t ’ s

    necessary to “emulate” the load that

    was before represented by thepetrol injectors, that’s to say to

    replace from an electrical point of

    view the petrol injectors disconnec-

    ted with “fake” injectors that ECU

    cannot distinguish from the true

    ones.

    This function happens directly

    inside the ECU without any external

    component in respective harness.

    3.15 “ET98 NORMAL” WPLPG SOLENOID VALVE

    LPG solenoid valve is Water

    Proof (with watertight connectors).

    Filtering system has been impro-

    ved, especially for what concerns

    ferromagnetic particles. Using this

    kind of solenoid valve is compul-

    sory, because of the injectors high

    precision.

    3.16 “ET98 SUPER”WPLPG SOLENOID VALVE

    ET98 Super solenoid valve is a

    necessary device to intercept LPG,

    planned to give higher performan-

    ces. An im proved coi l , in fact,

    allows having a more efficient ope-

    ning strength with the same current.

    This also allows having bigger pas-sage sections, and so, higher LPG

    flow. In this case too, solenoid valve

    has been planned for high-powered

    engines, always keeping an high fil-

    tering power. Equipped with Water

    Proof connectors, solenoid valve

    body is brass-coloured with no sur-

    face covers, while coil is red.

    3.17 SEQUENT SYSTEMS

    HARNESS

    Please make reference to para-

    graph 12, “Wiring connections”.

    Pict. 12“ET98” WPLPG Solenoid valve

    Pict. 13“ET98 SUPER” WPLPG Solenoid valve

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    4.1 REFUELLING POINT

    LPG refuelling point has a big

    importance in the equipment.

    Besides allowing the tank refuel-

    ling, it has to assure the complete

    absence of gas leakages during

    vehicle normal conditions.

    So, refuelling point is a further

    security device, because the non-

    return valve inside it is ranged in

    row with the LPG tank multivalve.

    Refuelling point (pict. 1) is made

    up of a brass main body, wheresupply gun is hooked and of a non-

    return valve carrying out all main

    functions. Copper pipe goes from

    the filler body to the multivalve.

    A plastic closing cap, present or

    not in accordance with the refuel-

    ling point position, protects it from

    possible foreign bodies.

    Refuelling point is normally fixed

    inside the petrol refuelling point

    compartment, or to the vehicle rearbumper.

    Refuelling point assembly doe-

    sn’t influence the working principle

    of LPG system in which it’s installed

    (i t doesn’t need adjustm ents);

    however, it has to respect installa-

    tion regulations in force in the coun-

    try where it’s installed.

    4.2 LPG RING-SHAPEDTANK

    LPG tank is the biggest additio-

    nal element of the equipment and

    it’s normally installed in the vehicle

    rear side, using the spare wheel

    place.

    Tanks too have to comply with

    pres cr ipti on o f Eu rope an

    Regulation R 67-01. They’re made

    for supporting an exercise pressure

    of 30 bar, bigger than the normal

    one which is of few bar, and must

    be equipped with an overpressure

    valve.

    Special attention must be

    paid to NEVER fill up tank 

    at 100% with liquid LPG.

    Until a part of its capacity, even

    litt le, contains LPG in gaseous

    state, pressure inside the tank is

    equal to the vapour tension of that

    specific LPG mixture at that specific

    temperature, so, anyway, pressure

    values are low compared with tank

    resistance. If, instead, tank is com-

    pletely full of liquid, pressure can

    Pict. 1Refuelling point

    Pict. 2LPG ring-shapedtank

    4. DESCRIPTION OF

    LPG SEQUENT

    SYSTEMS

    COMPONENTS

    REAR SIDE

    COMPONENTS DESCRIPTION   HOMOLOGATION

    1 - Ring-shaped tank (Stako-Step) E20*67R01*XXXX*

    Europa Multivalve E13*67R01*0004*

    2 - B1 refuelling point E13*67R01*0020*

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    reach very high levels. Liquid LPG,

    in fact, has a coefficient of cubic

    expansion very high, roughly 0.002

    - 0.0025 °C-1, that’s to say roughly

    2000 times more than the steel one

    and, as almost all liquids, it cannot

    be compressed a lot. Therefore, anincrease of temperature provokes a

    liquid LPG expansion, of course,

    developing in this way high pressu-

    res if in a closed place. So in this

    case, pressure doesn’t depend so

    much on liquid LPG, as on tank

    resistance.

    To avoid this situation, law

    obliges to never fill up tank 

    with liquid LPG more than the

    80% o f its vo lu me.   Multivalve

    ( d e sc r i be d i n p a r ag r ap h 4 . 3 ),

    manages this limitation by means of

    a f l o a t a n d o f a s u i t a b l e b l o c k

    system.

    The 80% filling limitation assu-

    res a big security level. In fact, to

    occupy all the tank volume with its

    expansion, it’s necessary that LPG

    overheats more than 80° C above

    the refuelling temperature.

    A so high temperature range is

    possible just in case of fire, but

    NOT during normal working condi-

    tions.

    Finally, we have to consider that

    tank complete filling is just a possi-

    bility of danger, but it doesn’t mean

    that it’s going to explode, because

    sheet metal still has all its stret-

    ching ability before breaking.

    4.3. MULTIVALVE

    Multivalve for LPG irremovable

    tanks is a group of devices planned

    on the basis of Regulation 67 01. It

    must be directly installed on the

    tank without using connections and

    must be piloted so that it can auto-

    matically close gas flow when engi-

    ne stops, even accidentally.

    Multivalve has inside itself the

    following functions:

    - valve for 80% filling limitation;

    - non-return valve;

    - level gauge;

    - security valve for overpressure;

    - remote control valve (solenoid

    valve) with excess flow valve.

    Pict. 3Multivalve

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    pipes 17x23; pipes rather big,

    because LPG needs a good water

    flow to vaporize. Water connection

    m ust be real ized in a row or in

    parallel compared with the passen-

    ger compartment heating circuit.

    During the functional inspection of

    the equipment installed, it’s impor-

    tant to check that gas temperature

    doesn’t reach low values especially

    after a long use in power.Reducer is only avai lable in

    pipe-holder fittings version, so use

    click clamps for tightening.

    5.2 “FJ1 HE”HIGH-EFFICIENCY FILTER

    Fi lt er c an b e f ixe d to t he

    bodywork or to the engine with any

    kind of orientation.

    Pipe that connects filter to the

    rail should not be longer than 200-

    300 mm. We suggest to place filter

    in an easily accessible area in order

    to carry out scheduled replacement

    without any problem.

    NOTE: During filter installa-

    tio n , b ein g car efu l w ith

    respecting the way shown by the

    arrow printed on the sticker.   It

    shows the gas flow right way, that’s

    to say from the Genius reducer to

    the injectors rail.

    Filter described is only available

    in the pipe-holder fittings version.

    We suggest replacing filter car-tridge every 20.000 km.

    1717

    T h e fo llow in g in stallatio n

    rules have to be considered as

    general.

    Before install ing the various

    components of Sequent system, it

    is recommended to check the vehi-

    cle good working in petrol mode.

    Especially, it is necessary to care-

    fully check the electronic ignition

    equipment, the air-filter, the catalyst

    and the Lambda Oxygen sensor.

    5.1 GENIUS MB TH2OLPG REDUCER

    Reducer must be firmly fastened

    to the bodywork so that it is not

    subjected to vibrations during its

    working. With the engine understress, the reducer must not hit any

    other device. It can be installed with

    any orientation; it’s not important

    that diaphragm be parallel to the

    running direction.

    Pipe that connects reducer to

    the rail should not be longer than

    200-300 mm.

    Te m pe r a tu r e s e n so r c a bl e

    should not be too tight or twisted,

    and it should not make sudden

    folds at the outlet of the sensor.

    Pipe going from the solenoid

    valve to the reducer mustn’t go

    through too hot areas of the engine

    compartment.

    As no adjustment is expected for

    reducer, it’s not essential to assem-

    ble it in an easily accessible area.

    However, the installer should avoid

    too uneasy positions, in order to

    realize maintenance operations

    without too many difficulties. Please

    note that reducer has on the water

    side some pipe-holder fittings for

    Pict. 1Genius MBreducer - exampleof installation

    5. MECHANICAL

    INSTALLATION

    17

    Pict. 2FJ1 fi lter - exampleof installation

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    Pict. 3

    2

    8

    4

    1

    3

    5

    7

    6

    9

    10

    Pict. 4MAP sensor -example ofinstallation

    Injector ends with a threaded

    part, where you have to connect the

    pipe on which fitting ought to be

    installed, as indicated in paragraph

    5.5.

    5.3.2 INSTALLATION OFINJECTORS RAIL ON VEHICLE

    The rail with the injectors can be

    fixed both to the vehicle and to the

    engine; the orientation is not impor-

    tant .

    F i x i n g m u s t b e s t a b l e ; i t i s

    necessary to place injectors as

    close as possible to the engine

    head so that air-intake manifold

    connection pipes are as short as

    possible. They should not be longerthan 150 mm.

    In case of BRC injectors, the

    suitable connection nut has to be

    assembled on one end of the pipe

    as indicated in paragraph 5.5. Pipes

    181818

    5.3 RAIL AND INJECTORSGROUP

    5.3.1 BRC   INJECTORSASSEMBLY ON RAIL WITH GAS

    PRESSURE AND TEMPERATURESENSOR

    On the rail body, besides the

    injectors, the gas pressure and tem-

    perature sensor (already described

    in paragraph 3.4) is also directly

    inserted, as you can see in picture

    3.

    There’s no more connection with

    P1 pressure sensor (a cap closes

    the hole), but pipe-holder fitting at

    the gas outlet remains (P&D ver-

    sion).

    In SQ24 MY07 version, instead,

    rail may have or not the PTS sen-

    sor, that’s to say may have or not

    the P1 fitting.

    BRC injectors has to be installed

    as follow:

    • Insert O-Ring (1) on the rail

    seat (2).• Insert O-Ring (3) on the injec-

    tor threaded part (4).

    • Insert injector (4) on the rail

    seat (2).

    • Fix injector to the rail and lock

    i t w i t h w a s h e r a n d n u t ( 5 ) .

    During tightening, hold firmly the

    i n j e c t o r w i t h a h a n d i n t h e

    wished position, avoiding its

    rotation. Do not use pliers or

    spanners to hold injector as theycan damage the steel body or

    the plastic covering. Apply a

    maximum torque wrench of 8 ±

    0,5 Nm.

    • Insert washer (6) on the sen-

    sor threaded part (7).

    • Insert sensor (7) in the rail seat

    (8).

    • Install fixing bracket (9) on the

    vehicle using the two screws

    and washers (10).

    Please pay attention to the

    clean in g d u r in g assemb ly to

    avoid dirtiness could damage

    injector.

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    must have the same length and

    don’t create any narrowing.

    Injectors must not be situated

    near the exhaust manifold. Always

    follow good installation criteria for

    pipes and electric wires indicated in

    paragraph 5.5 and in chapter 6.As the injectors are not totally

    noiseless, it is better to not fix them

    to the bulkhead that divides the

    engine from the passenger com-

    partment, because it may become

    a resonance box and amplify the

    noise. In case you cannot choose

    any other position, it is necessary

    to equip the fixing bracket with sui-

    table damping systems (silent-

    block).

    5.4 MANIFOLD ABSOLUTEPRESSURE SENSOR (MAP)

    Sensor has to be fixed to the

    vehicle bodywork (pict. 4) avoiding

    high heat irradiation areas. It is bet-

    ter than pipes are as short as pos-

    sible and anyway no longer than

    400 mm.

    5.5 PIPES

    Pipes belonging to the Sequent

    s ys t em a r e r e al i se d b y B R C.

    According to the Sequent kit used,

    we provide pipes ø 10x17 or ø

    12x19 mm with fitt ings on each

    ends (pict. 5) and pipes ø 5x10,5

    mm with fitt ing on one end only

    (pict. 6).For applications for BRC injec-

    tors, we use pipe ø 5x10,5, that

    must be cut at the length desired to

    allow installing on it a pipe-holder

    with a fitting-nut. In such cases,

    installation will be as follows (pict.

    7):

    • Install pipe-holder fitting (1) on

    the suitable nut (2).

    • Fit the click clamp (3) on the

    pipe (4).

    • Fit deeply the pipe on the pre-

    viously assembled pipe-holder.

    • Tighten pipe on the pipe-holder

    with the click clamp using suita-

    Pict. 5Gas pipe ø10x17,to use in kit havingrail with threaded fit-ting for gas outlet

    Pict. 7Assembly ofpipe-holder on pipe

    1234

    Pict. 6Pipe ø 5x10,5 mm

    Pict. 8Inclination ofmanifold drillingYES NO

    Manifold

          E     n     g

          i     n     e

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    Pict. 9Holes orientationon manifolds

    Pict. 10Manifold drilling

    Pict. 11Manifold threading

    YES   YES

    NO

    ble pliers.

    Be careful with not leaving any

    rubber residuals while cutting pipe

    or fitting pipe-holder, because they

    could obstruct the pipes or other

    com ponents of the equipm ent,

    prejudicing i ts working. Beforeinstalling pipe, it’s better to blow it

    with compressed air, in order to

    expel any impurities or residuals.

    Verify that clamp assures tightness.

    We recommend not using pipes

    different from the supplied ones and

    always installing them using high-

    quality wrenches in order to avoid

    damage to the nuts.

    Every time you need to remove

    a fitting, use two wrenches, in order

    to firmly hold the component not to

    be unscrewed. Fittings are waterti-

    ght and they seal on conical-spheri-

    cal surfaces. Do not apply excessi-

    ve torque wrenches to avoid dama-

    ging the fittings.

    Do not use any sealing product.

    The usual criteria related to the cor-

    rect installation of pipes should

    always be respected, avoiding any

    relative movements during running

    in order to not creating frictions and

    wears, contacts against sharp cor-

    ners or drive belts, and so on.

    Once installed, pipes should not

    be too stretched, they should not

    make any folds or be positioned in

    such a way to have the tendency to

    make folds in the future.

    5.6 NOZZLES

    Nozzles installation is one of the

    most important operations of the

    whole installation.

    We suggest to clearly indicating

    on the manifold all the points that

    will be drilled, before beginning.

    Use specific tools included in

    the tool-case Injection Systems

    code 90AV99004048.

    Drill should be quite near the

    cylinder head, but preserving the

    same distance on all manifold bran-

    ches and the same nozzle orienta-

    tion. Each nozzle has to be perpen-

    Pict. 12Nozzle wrenchingon pipe fitting.Just for BRCinjectors.

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    some special nozzles, shorter

    than the standard ones.

    5.7 ECU

    It can be fixed both inside the

    passenger and in the engine com-

    partment.Use the fixing holes on the alu-

    minium body avoiding subjecting

    structure to excessive stresses

    (e.g.: do not fix the ECU on a con-

    vex surface, thinking you can tigh-

    ten the bolts thoroughly, level so

    everything).

    If available, always use the sui-

    table fixing bracket.

    Avoid too hot areas, or areas

    subjected to high thermal radia-

    tions.Even though ECU is watertight,

    avoid installing it in areas subjected

    to continuous dripping in case of

    rain, so that the water doesn’t pene-

    2121

    Pict. 15ECU assemblyinto the enginecompartment

    dicular to the intake-pipe axis, or at

    least, create an angle such to con-

    vey flow towards the engine and not

    towards the throttle-body.

    On the plastic manifolds, find

    areas whose walls are as less thin

    as possible. After having markedproperly the drilling points with a

    pencil, before starting to drill, verify

    with the drilling-machine equipped

    with a helical bit, that there are not

    overall dimensions such to avoid

    the correct drilling of all branches

    following the direction wanted.

    Make an engraving and now drill

    (pict. 10). Use a correctly sharpe-

    ned 5 m m hel ical bi t , and then

    make an M6 threading (pict. 11).

    While drilling and threading, take all

    necessary measures to prevent the

    chips from going into the manifold.

    In particular, we suggest to fre-

    quently remove chips while drilling

    a n d g r e a s e t h e b i t d u r i n g t h e

    breaking last phase of the wall, in

    order to stick the chips to the bit.

    T he last part of wal l should be

    broken slowly so that the chips

    could be very thin: in this way, chips

    stick better to the bit and, if any of

    them falls inside, it would cause no

    dam ages. Even during the M 6

    threading, it is necessary to often

    grease, extract and clean the screw

    tap.

    By using two 10 mm wrenches

    (pict. 12) screw each nozzle to the

    used ø 5x10,5 mm pipe connection.

    Using some sealing product, asLoctite 83-21 (pict. 13), screw nozz-

    le and pipe on the manifold hole

    (pict. 14). Fit the nozzles correctly in

    order to avoid t ightening them

    excessively and stripping them.

    During the wrenching, we suggest

    to always use a proper wrench, as

    the one contained in the tool-case

    code 90AV99004048.

    Never change either the inside

    diameter of the nozzles or their out-

    side shape.

    NOTE: In presence of small

    diameter intake manifolds,

    it can be necessary to install

    Pict. 13Threads-blockerproduct.Just for BRCinjectors

    Pict. 14Nozzle wrenchingwith pipe onmanifold

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    right direction.

    Warning: all not pre-cabled

    connections should be carried

    out through sweet brazing (soft

    soldering) and opportunely insu-

    lated. Be careful that solde-

    r in g i s n ot “ c ol d” a nd

    without risk of detachment in the

    future. Any unused wiring cables

    should be shortened and separa-

    tely insulated. Never use weldersthat are connected to the battery

    of the same vehicle, or quick 

    type welders.

    trate and stagnate in the harness or

    sheaths.

    No adjustment is programmed

    on the ECU; i t is therefore not

    important it’s easily accessible.

    It’s more important, instead, that

    cable going from the ECU with thecomputer connection is placed in a

    very accessible area and protected

    by the cap from possible water infil-

    tration.

    5.8 PUSH-PUSHCHANGEOVER SWITCH

    Push-push changeover switch is

    available in two versions, with or

    without the round frame. So, installation

    must be carried out as following:

    built-in fixing: making a 23 mm hole

    and introducing changeover switch

    without its frame (pict. 16).

    external fixing: making a 14 mm

    hole that allows the cable passage,

    and pasting changeover switch with its

    round frame (pict. 17).

    5.9 SEQUENT SYSTEMSHARNESS

    From a “mechanical” point of

    view, we suggest placing wiring

    very carefully and avoiding forcing

    on the connections (never pull on

    wires to let a connector passing

    through a hole or to disconnect

    it!!!). Avoid making too remarked

    folds, too strong clamping, sliding

    against moving parts, etc. Avoidthat some pieces of cables are too

    stretched when the engine is under

    stress. Fix opportunely the pieces

    of cable near connectors, to prevent

    that, by dangling, they could wear

    them out in the future. Avoid any

    contact with sharp corners (burr the

    hole rims and install some wire-

    leads). Avoid placing Sequent

    system cables too close to the

    spark plugs cables or to other parts

    subjected to high voltage.

    Each connector is polarised,

    and this is the reason why you can

    install it without stress only in the

    Pict. 16Push-Push chan-geover switch -example of built-infixing

    Pict. 17Push-Push chan-geover switch -example of externalfixing

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    6. RULES FOR A

    RIGHT INSTALLA-

    TION OF LPG

    SEQUENT SYSTEMS

    REAR SIDE

    6.1 RING-SHAPED TANKASSEMBLY RULES

    Tank is provided with Multivalve

    already installed.

    R67 01 regulation describes in

    its part II prescriptions to follow for

    assembling tanks; in Italy, further

    prescriptions are indicated in the

    Ministry’s circular Prot. 1671-4102 of

    05.21.2001.

    Place tank in the luggage com-

    partment strongly anchoring it to

    the car body with its suitable sup-

    ports, with fixing clamps and tie

    rods, following assembly instruc-

    t i o n s d e s c r i b e d i n i t s s p e c i f i c

    instruction PART II (i) b.

    6.2 REFUELLING POINTASSEMBLY RULES

    Fix refuelling point inside the

    petrol refuel l ing com partm ent,

    being careful to apply some anti-

    rust paint on the holes. Let perfectly

    a d h er e r e fu e l li n g p o i nt t o t h e

    bodywork, also using some silico-

    ne.

    Pict. 3Refuelling point

    Pict. 1Ring-shaped tank

    Pict. 2Ring-shaped tankfixingTANK

    PIPES PROTECTION

    DUCT

    PLATE

    BASE OF WHEEL

    COMPARTMENT

    VEHICLE

    FRONT SIDE

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    C H E C K L I S T

    G  A S   P  E T R O L

    Components fixing

    Pipes narrowing

    Water clamps

    Fittings of high-pressure gas pipes

    Fittings of low-pressure gas pipes

    Gas leakages

    Liquids

    Components slidings

    Right 80% refuelling

    Reducer heating

    Changeover switch LED working

    Level sensor working

    Right changeover

    Check of software last vers. with PC

    Parameters check with PC

    Petrol mode

    7. CHECK

    PROCEDURES FOR

    A RIGHT

    INSTALLATION

    In the engine com partm ent,

    verify that all tightness clamps have

    been inserted, that fittings are clo-

    sed and that every component has

    been installed.

    With the engine switched on,

    check that components and pipes

    in the engine compartment don’t

    touch any moving mechanical part

    or any heat source.

    Verify fittings tightening to avoid

    possible gas leakages and checkthat pipes don’t create any nar-

    rowing.

    Control liquids level, and being

    sure with the right reducer heating.

    Check right changeover, and

    LEDs and level sensor working.

    Control tank fixation.

    Start vehicle up and refill it with

    5 l i tres of LPG in the refuell ing

    area.

    C h ec k t h e r i g ht w o r ki n g o f

    refuelling point and Multivalve while

    refuelling.

    It ’s absolutely necessary to

    verify that:

    a: 80% f i l l ing l im itat ion device

    works, testing that it really inter-

    rupts filling at roughly the 80% of

    the tank;

    b: opening and closing of supply

    solenoid valve are clear and preci-se.

    With the engine switched on,

    connect yourself to the PC and, by

    means of the suitable software,

    verify vehicle working parameters

    (download software as shown in

    paragraph 9).

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    8. START UP

    PROCEDURES

    (RANGE-VALUE)

    You’ll find Start Up proceduresand all information about diagnostic

    into the handbook Part Ib.

    9 SEQUENT

    SYSTEMS

    SOFTWARE

    INSTALLATION

    Installation can be made both

    using CD-ROM, and downloading

    files from our website www.brc.it.

    M o re o ve r, y o u c a n u p d at e

    software on PC and ECU program-

    ming files (software, loader, map-

    pings and setting up) both using

    CD-ROM, and downloading files

    from our website www.brc.it.

    In order to program an ECU, you

    need SEQUENT program, which

    allows controlling and programming

    ECU, and files to be transferred onthe ECU itself, especially:

    • Program allowing the ECU

    working

    • Loader allowing the passage

    from a program already installed

    in the ECU to a new one

    • Files containing maps of vehi-

    cles already developed (the

    ones called .AAP)

    • Files containing setting up of

    vehicles already developed (the

    ones called.FSF)

    25

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    10. COMPONENTSMAINTENANCESCHEDULE

    The following rules for compo-

    nents maintenance have to be con-

    sidered as general.

    10.1 PRELIMINARYOPERATIONS

    10.1.1 SECURING THEEQUIPMENT

    THESE OPERATIONS ARE NOT NECES-

    SARY IF YOU REALIZE INTERVENTIONS ON

    FLY   SF ECU   AND ON FUSES   (PARA-

    GRAPHS   10.2.9   AND  10.2.10),   IN THIS

    CASE,  GO TO PARAGRAPH  10.2.

    Op e n th e b o n ne t, l i f t th e sp a re

    wheel cover, and remove the gas-

    tight housing cap on LPG tank by

    operating on the 2 screws.

    Close tap on multivalve (pict. 1).

    NOTE: while closing tap

    d on’ t a pp ly t oo mu ch

    strength, to avoid damaging the

    inside rubber shutter.Start vehicle up with changeover

    switch on automatic mode (pict. 2,

    Red LED off; changeover switch but-

    ton has a red LED that reports vehi-

    cle working mode).

    Bring vehicle to 3000 RPM; after the

    changeover to gas, wait for gas

    exhaustion in the pipes.

    When gas is over, an intermittent

    sound informs that vehicle has auto-

    matically changed over to petrol.Push changeover button. Button

    should turn on and sound should

    stop.

    Switch vehicle off.

    NOTE: sometimes, during

    the automatic changeover

    from forced gas to petrol, vehicle

    could switch off. In these cases,

    change over to petrol (button on)

    and turn dashboard off.

    EUROPA

    MULTIVALVE

    TAP

    Pict. 1Multivalve

    Pict. 2Changeover switch

    Inspection of LPG system mechanical components X X X X X X X

    Inspection and replacement of LPG SV filter - - X - X - X

    Air filter cleaning X X X X X X X

    Check of spark plugs cables, spark plugs, ignition system X X X X X X X

    Inspection of connection clamping X X X X X X X

    Inspection of water-gas clamps tightening X X X X X X X

    Inspection of carburation with BRC special instrument X X X X X X X

    replacement of FJ1 filter cartridge X X X X X X

    Inspection and adjustment of valves gap X X X X X X

    Key:X= to carry out

         1     0     0     0     k    m

         2     0 .     0

         0     0     k    m

         4     0 .     0

         0     0     k    m

         6     0 .     0

         0     0     k    m

         8     0 .     0

         0     0     k    m

         1     0     0 .     0

         0     0     k    m

         1     2     0 .     0

         0     0     k    m

    Scheduled maintenancecoupons

    26

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    10.2 LPG COMPONENTSOVERHAULING AND/ORREPLACEMENT

    In this section we described pro-

    cedures necessary to overhaul

    and/or replace LPG system compo-nents. Choose paragraphs concer-

    ning component and operations

    you are interested in.

    10.2.1 OVERHAULING AND / ORREPLACEMENT OF LPGSOLENOID VALVE FILTER GROUP

    10.2.1.a Disassembly of LPG

    Solenoid Valve with plastic cap

    AFTER REALIZING PRELIMINARY OPE-

    RATIONS DESCRIBED IN PARAGRAPH

    10.1:

    1) Close Solenoid Valve in a vice as

    you can see in picture 4.

    2) With a CH17 wrench unscrew Cup

    Torque Screw (12).

    3) Remove Cup (11) which contains

    Filter (6, 5, 10).

    4) Decouple Screw (12) from Filter

    (6, 5, 10).5) Remove Bracket (3).

    6) Remove every OR of disassem-

    bled components.

    7) Make a careful wash/cleaning of

    every component not replaced

    (Body, Cup, Filter, and so on).

    10.2.1.b Reassembly of LPG

    Solenoid Valve with plastic cap

    1) Close Solenoid Valve body in a

    vice as you can see in picture 5.2) Fit OR (2) in the suitable housing.

    3) Install Bracket (3) and OR (4).

    4) Take Filter Group (6, 5, 10), house

    it in the Cup (11) checking the pre-

    sence of Magnet (30), then insert

    Screw (12) with OR (13) and assem-

    ble all on the Solenoid Valve body by

    locking Screw (12) with a CH17

    dynamometric wrench, applying a

    15±1,5 Nm torque wrench.

    5) Reassembly of Solenoid Valve on

    vehicle.

    ONCE OVERHAULING / REPLACEMENT

    E N D E D,   C A R RY O U T O P ER AT I ON S

    DESCRIBED IN PARAGRAPH 10.3.

    Solenoid valve

    Core Group

    Pict. 3Solenoid valvewith plastic cap

    Pict. 4

    Pict. 5

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    Solenoid valveCore Group

    Pict. 6Solenoid valvewith Polar

    Pict. 7

    Pict. 8

    10.2.1.c Disassembly of LPG

    Solenoid Valve with polar

    AFTER REALIZING PRELIMINARY OPE-

    RATIONS DESCRIBED IN PARAGRAPH

    10.1:

    1) Close Solenoid Valve in a vice as

    you can see in picture 7.2) With a CH17 wrench, unscrew

    Cup Torque Screw (12).

    3) Remove Cup (11) which contains

    Filter (6, 5, 10).

    4) Decouple Screw (12) from Filter

    (6, 5, 10).

    5) Remove Bracket (3).

    6) Remove every OR of disassem-

    bled components.

    7) Make a careful wash/cleaning of

    every component not replaced

    (Body, Cup, Filter, and so on).

    10.2.1.d Reassembly of LPG

    Solenoid Valve with polar

    1) Close Solenoid Valve body in a

    vice as you can see in picture 8.

    2) Fit OR (2) in the suitable body

    housing.

    3) Install Bracket (3) and OR (4).

    4) Take Filter Group (6, 5, 10), house

    it in the Cup (11) checking the pre-

    sence of Magnet (30), then insert

    Screw (12) with OR (13) and assem-

    ble all on the Solenoid Valve body by

    locking Screw (12) with a CH17

    dynamometric wrench, applying a

    15±1,5 Nm torque wrench.

    5) Reassembly of Solenoid Valve on

    vehicle.

    ONCE OVERHAULING / REPLACEMENT

    E N D E D,   C A R RY O U T O P ER AT I ON SDESCRIBED IN PARAGRAPH 10.3.

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    Solenoid valve

    Core Group

    Pict. 10

    Pict. 11

    Pict. 9Solenoid valvewith plastic cap

    10.2.2 REPLACEMENT OFLPG  SOLENOID VALVECORE AND / OR COIL

    10.2.2.a Core replacement of LPG

    Solenoid valve with plastic cap

    AFTER REALIZING PRELIMINARY OPE-RATIONS DESCRIBED IN PARAGRAPH

    10.1:

    1) Close Solenoid Valve body in a

    vice as you can see in picture 10.

    2) Remove Cap (22) with a screwdri-

    ver.

    3) Take out the Coil (21), then, with a

    CH19 wrench, unscrew Cylinder

    (20).

    4) Replace Nuclear Group with the

    new one and the OR (19), then

    screw Cylinder on the Solenoid Valve

    Body with a CH19 dynamometric

    wrench applying a 15 Nm torque

    wrench.

    5) Insert Coil (21) on cylinder and

    install Cap (22) with a plastic/rubber

    hammer.

    6) Reassembly of Solenoid Valve on

    vehicle.

    ONCE OVERHAULING / REPLACEMENTE N D E D,   C A R RY O U T O P ER AT I ON S

    DESCRIBED IN PARAGRAPH 10.3.

    P.S.: If you merely replace Coil,

    follow steps 1, 2 and 5 only.

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    Pict. 13

    Pict. 14

    Solenoid valve

    Core Group

    Pict. 12Solenoid valvewith Polar

    10.2.2.b Core replacement of LPG

    Solenoid valve with polar

    AFTER REALIZING PRELIMINARY OPE-

    RATIONS DESCRIBED IN PARAGRAPH

    10.1:

    1) Close Solenoid Valve in a vice as

    you can see in picture 13.2) With a CH17 wrench unscrew

    Polar (22).

    3) Take out the Coil (21) and the

    Washer (24), then with a CH19 wren-

    ch unscrew Cylinder (20).

    4) Replace Nuclear Group with the

    new one, then screw Cylinder on the

    Solenoid Valve body with a CH19

    dynamometric wrench applying a 15

    Nm torque wrench.

    5) Insert Washer (24), Coil (21) and

    ORs (19, 23), then close Polar (22)

    with CH17 dynamometric wrench

    applying a 15 Nm torque wrench.

    6) Reassembly of Solenoid Valve on

    vehicle.

    ONCE OVERHAULING / REPLACEMENT

    E N D E D,   C A R RY O U T O P ER AT I ON S

    DESCRIBED IN PARAGRAPH 10.3.

    P.S.: If you merely replace Coil,

    follow steps 1, 2 and 5 only.

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    Pict. 18

    FILTER

    OUTLET

    REDUCER

    OUTLET

    FIXATION

    CLAMP

    31

    10.2.3 GENIUS REDUCERREPLACEMENT

    AFTER REALIZING PRELIMINARY OPE-

    RATIONS DESCRIBED IN PARAGRAPH

    10.1:

    By using a 13 mm wrench, unscrewGenius reducer fixation screw.

    Unscrew vacuum pipe 5x10,5 mm.

    Unscrew gas pipe 10x17 mm.

    Lift reducer from the bracket and

    unscrew gas pipe fitting of reducer

    inlet.

    Close water pipes on the reducer

    with suitable pliers (pict. 17).

    Loosen clamps fixing water pipes

    on the reducer. Rem ove water

    pipes and replace reducer.

    Connect water pipes to the elbows

    of the new reducer, then fix them

    with clamps. Remove pliers from

    water pipes.

    Screw gas pipe coming from the

    solenoid valve on the reducer

    again.

    Place reducer on the bracket again.

    ONCE OVERHAULING / REPLACEMENT

    E N D E D,   C A R RY O U T O P ER AT I ON SDESCRIBED IN PARAGRAPH 10.3.

    10.2.4 FJ1 HE  FILTEROVERHAULING

    AFTER REALIZING PRELIMINARY OPE-

    RATIONS DESCRIBED IN PARAGRAPH

    10.1, unscrew the two pipes of filter

    outlet.

    Unscrew gas pipe coming out from

    the reducer.Unscrew filter fixation screw.

    Rem ove f i l ter from i ts f ixat ion

    clamp. Remove elastic clamp fixing

    the filter cap. Remove cap (pict. 27).

    Extract the old cartridge from the fil-

    ter.

    Put the old cartridge cap on the

    new one.

    Insert new cartridge in the filter,

    with cap towards the inlet.

    Place outlet cap again.

    Close with elastic clamp.

    Reassem bly f i l ter with f ixat ion

    clamp.

    Screw fittings again.

    BRASS

    ELBOWS

    GENIUS FIXATION

    SCREW

    VACUUM PIPE

    Pict. 15

    Pict . 16

    Pict . 17

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    ONCE OVERHAULING / REPLACEMENT

    E N D E D,   C A R RY O U T O P ER AT I ON S

    DESCRIBED IN PARAGRAPH 10.3.

    10.2.5 BRC   INJECTORSREPLACEMENT

    NOTE: we’ll show here how

    to replace one only BRC

    injector, because procedure is

    the same for all injectors.

    AFTER REALIZING PRELIMINARY OPE-

    RATIONS DESCRIBED IN PARAGRAPH

    10.1, unscrew gas pipe coming to

    the nozzle of injector outlet fitting.

    Unscrew injector fixation nut (pict.

    29).

    Remove injector, being careful with

    NOT missing small parts in the

    engine.

    Unhook connector from the injector,

    by f i rst bringing yel low tongue

    towards the outside, and pressing

    then the black tongue.

    Remove possible ORs left inside

    the injector housing on the Rail.

    Introduce new injector on the Rail,

    being careful with using every new

    small parts provided (OR, nut and

    washer).

    Fix new injector to the Rail with nut

    and washer, placing this latter with

    its concave side towards the Rail.

    ONCE OVERHAULING / REPLACEMENT

    E N D E D,   C A R RY O U T O P ER AT I ON S

    DESCRIBED IN PARAGRAPH 10.3.

    10.2.6 REPLACEMENT OF GAS

    PRESSURE AND TEMPERATURESENSOR

    On the rail, there’s the gas pressure

    and temperature sensor.

    AFTER REALIZING PRELIMINARY OPE-

    RATIONS DESCRIBED IN PARAGRAPH

    10.1, replace sensor as follows.

    Unhook connector and unscrew it

    using a wrench.

    Remove sensor together with the

    aluminium tightness washer.

    Introduce now the new sensor com-

    plete with tightness ring (pict. 32)

    and screw it using a wrench.

    WARNING! Screw sensor on the

    CAP

    ELASTIC CLAMP

    FOR FIXING CAP

    GAS PIPE TO UNSCREW

    Pict. 19

    Pict. 20

    Pict. 21

    INJECTOR FIXING NUT

    Pict. 22

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    Pict. 25Changeover switch

    3333

    Rail holding the nut. Never

    screw sensor on the Rail

    holding the connector.

    Join connector again.

    ONCE OVERHAULING / REPLACEMENT

    E N D E D,   C A R RY O U T O P ER AT I ON S

    DESCRIBED IN PARAGRAPH 10.3.

    10.2.7 FLY SF ECU  REPLACE-MENT

    Unhook Fly SF connector, pulling

    purple slide towards the outside of

    the connector.

    Lift connector up.

    Unscrew the two fixing screws.

    R e p l a c e F l y S F a n d f i x i t w i t h

    screws. Hook connector again.

    ONCE OVERHAULING / REPLACEMENT

    E N D E D,   C A R RY O U T O P ER AT I ON S

    DESCRIBED IN PARAGRAPH 10.3.

    10.2.8 FUSES REPLACEMENT

    Fuses situated on the Fly SF ECU

    must be replaced only with fuses

    with the same characteristics.

    ONCE OVERHAULING / REPLACEMENT

    E N D E D,   C A R RY O U T O P ER AT I ON S

    DESCRIBED IN PARAGRAPH 10.3

    10.2.9 CHANGEOVER SWITCHREPLACEMENT

    Dismounting changeover switch

    from its own housing. Unhook con-

    nector and replace changeover

    switch with a new one.

    10.3 FINAL OPERATIONS

    Once com ponents overhaul ing

    and/or replacement ended, reas-

    semble intake manifold.

    Then, open tap of multivalve in the

    rear side.

    Start vehicle up.

    Bring changeover switch in automa-

    tic gas position (LED off).

    Bring vehicle at 3000 RPM.

    Wait for changeover to gas.

    Open the bonnet and check the

    absence of leakages on gas fittings

    touched by the overhauling and/or

    PTS SENSOR

    TO UNSCREW

    Pict. 23

    Pict. 24

    CONNECTOR

    BLOCKING SLIDE

    FLY SF FIXING

    SCREWS

    replacement of gas components.

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    11. INSTALLER’S

    LEVEL OF

    COMPETENCE

    Workshop must possess suita-

    ble certifications that law makes

    compulsory to realize gas system

    conversions.

    Moreover, it has to possess the

    certificate of participation issued

    during the installer’s technical cour-

    ses made in MTM-BRC seat (or in

    the BRC dealer seat).

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    The following general installation

    rules have to be considered as indi-

    spensable for a good understan-

    ding of the system.

    SEQUENT ECUs are connected

    to the SEQUENT electric equip-

    ment (supplies, grounds, signals,

    sensors, actuators, etc.) through a56- or 24-pole (according to the

    system used) connector containing

    all the signals necessaries for the

    various functions.

    Most of the wiring cables ends

    on pre-cabled connectors, therefore

    it becomes very easy to connect

    the system com ponents to the

    ECU; furthermore, conductors are

    divided into many sheaths, in order

    to simplify the installation and the

    identification of the different cables.

    All the connections of cables not

    ending on a connector should be

    carried out by a well-done and duly

    insulated soft soldering. Avoid any

    connections by simply twisting the

    wires or using other scarcely relia-

    ble systems. For the mechanical

    assembly and the wiring location,

    make reference to the chapter 5 ofthe present handbook.

    In the following paragraphs

    we’ll analyse wiring connections

    of LPG Sequent Plug&Drive and

    LPG Sequent 24 MY07.

    12.1 LPG SEQUENTPLUG&DRIVE MAINHARNESS

    12.1.1 56-POLE CONNECTOR

    Being the 56-pole connectorused by the system SEQUENT the

    same   already used in the other

    Sequent family systems, also

    considering the similitude of ECUs

    outside structure, it could happen

    you install the wrong ECU in the

    wrong system.

    It’s very important to avoid

    this error, because it could

    damage ECUs and/or vehicle ori-

    g in al su p p ly system.   If, after

    installing the system and inserting

    ECU, vehicle doesn’t start up, we

    s ug g es t n o t i n si st i ng , r at h er

    checking that ECU is the right one.

    12.1.2 SOLENOID VALVESCONNECTIONS

    No solenoid valve terminal is

    c o n ne c te d p e r p e tu a l ly t o t h eground, but a cable comes from the

    +12V battery (through fuse and

    relay), while FLY SF ECU controls

    the other one.

    Do not connect directly the

    solenoid valve terminals to

    the ground: this may cause a

    short-circuit and will burn the

    fu ses o n th e h ar n ess an d /o r

    prejudice the correct operation

    of the equipment.Separated piloting cables have

    been planned for front and back

    solenoid valve. This separation

    allows FLY SF ECU understanding

    whether and, in case, which of the

    two solenoid valves is burnt or in

    short-circuit. It is therefore neces-

    sary to avoid connecting the twosolenoid valves in parallel: this may

    prejudice the ECU diagnostic func-

    tion (pict.1).

    12.1.3 SUPPLY AND BATTERYGROUND

    Sheath “A” in picture 4 contains

    two red and three black cables to

    be connected to the car battery: the

    red wires to the positive and the

    black ones to the negative. It is

    important to connect the cables as

    they are, allowing that they reach

    separately the terminals of the bat-

    tery, without joining wires of same

    colour in one only or joining them

    along the harness.

    Grounds must be always

    connected to the battery

    negative and not to the car body,

    to the engine ground or to other

    grounds presents on the vehicle.

    12.1.4 FUSES AND RELAY

    At the outlet of the sheath “B”

    (see pict. 4) there are the two 15A

    and 5A fuses of the SEQUENT

    equipment. The harness is supplied

    with the two fuses at the correct

    amperage, fitted in the right seat.We suggest not inverting their posi-

    12. WIRING

    CONNECTIONS

    (-)   (+)   (-)

    (+)

    Pict. 1Connection offront and rearsolenoid valves

           S      h     e     a      t      h

          “      E      ”

           S      h     e     a      t      h

          “      F      ”

    Extension cable

    code 06LB50010062

    35

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    (-)

    (+)

    Pict. 2

           S      h     e     a      t      h

          “      E      ”

          E     x      t     e     n     s      i     o     n

         c     a      b

          l     e

         c     o      d     e

          0      6      L      B      5      0      0

          1      0      0      6      2

    tion. The 5A fuse ought to be inser-

    ted in the fuse-holder with the smal-

    ler section cables, while the 15A

    fuse in the one with the larger sec-

    tion cables. We want to remember

    that for 6- and 8-cylinder versions,

    the 25A fuse is provided, instead ofthe 15A one.

    At the outlet of the sheath “B”

    there is also a relay that SEQUENT

    system uses to interrupt the battery

    positive arriving to the actuators.

    After ending connections, we

    suggest to properly fix and protect

    both fuses and relay.

    12.1.5 PUSH-PUSH

    CHANGEOVER SWITCH

    The 5-poles multi-polar cable

    “C1” of the wiring, ending on a 5-

    way connector, is the cable for con-

    nection between ECU and push-

    push changeover switch situated

    inside the passenger compartment.

    The 2-poles multi-polar cable “C2”

    of the wiring, ending on a 2-ways

    connector, is the cable for connec-

    tion between ECU and the acoustic

    indicator (buzzer), which in this kind

    of changeover switch is separated,

    because of its small dimensions.

    12.1.6 DIAGNOSTIC SOCKET

    The PC connection to the FLY

    SF ECU is based on a diagnostic

    socket, directly coming from the

    wiring “D”. It is the 3-way connectordiagnostic point (female-holder on

    the harness), equipped with a pro-

    tection cap. Diagnostic socket is

    usually placed near the 56-poles

    connector of the ECU.

    F or the PC connection, i t is

    necessary to use the suitable cable

    code DE512114 or the USB cable

    code DE512522.

    12.1.7 LEVEL SENSOR

    The resistive level sensor has

    connected directly to the wiring

    through the pre-cabled 2-poles con-

    nector (sheath “E” in picture 4).

    There is no possibil i ty of error,

    because the connector of the level

    sensor is the only one of this type.

    The connection between ECU and

    sensor can be made through the

    special extension cable

    (06LB50010062) ending on special

    connector of resistive sensor for

    Europa multivalve. Sheath “E” also

    contains the 2-poles connector forrear solenoid valve connection.

    12.1.8 SOLENOID VALVES

    Solenoid valves are connected

    to the harness through precabled

    connectors joined to the cables in

    sheats “E” and “F”.

    Front solenoid valve ought to beconnected to the connector of

    sheath “F ”, whi le the rear one

    (“Europa 2” multivalve) ought to be

    connected to the connector of

    sheath “E” through suitable exten-

    sion cable code 06LB50010062.

    Sheath “E” also contains con-

    nector for connecting resistive sen-

    sor described in paragraph 12.1.7.

    12.1.9 GENIUS MB TH2O

    It ’s connected to the harness

    through the suitable 4-way connec-

    tor (male-holder on harness) onwhich 3 cables of sheath “G” end

    (pict. 4).

    Pict. 3

    Push-Push

    Changeover

    Buzzer

    Push-Push

    Changeoverswitch

    Connector

    Buzzer

    connector

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    12.1.10 GAS INJECTORS

    Gas injectors are connected to

    the wiring through the cables with

    pre-cabled connectors contained in

    the sheaths “I1”, “I2”, “l3”, “I4” (pict.4).

    Gas injectors connectors are

    numbered from 1 to 4 (or from 1 to

    8 if we use ECU with two connec-

    t o r s ) ; t h e s a m e i s f o r s h e a t h s

    whose cables will be connected to

    the petrol injectors.

    I t i s v e r y i m p o r t a n t t o

    maintain correspondence

    between gas and petrol injectors.

    Actually, gas injector to which

    connector n° I1 has to be connec-

    ted, must correspond to the cylinder

    containing the petrol injector to

    which we will connect the plug of

    Injectors Connection Sequent

    Wiring (or the Orange and Violet

    wires of the Universal Injector

    C on n ec ti o n S e qu e nt W ir i ng )

    marked with the n° P1, and so on. If

    there is not this correspondence,

    you could feel a worsening in the

    equipment performances, such as:

    worse driving conditions, higher

    unsteadiness of lambda control,

    less “clean” petrol/gas changeover,

    etc.

    Rememb er th at n u mb er

    distinguishing gas injec-

    tors connectors is printed on

    wiring cables arriving to the con-

    nector itself.

    12.1.11 LAMBDA OXYGENSENSOR SIGNAL

    In sheath “N” there is the Yellow

    cable to be connected,   if neces-

    sary, to the Lambda Oxygen sen-

    sor signal wire, placed before the

    catalyst. You don’t have to cut this

    cable but rather only strip it, weld it

    with SEQUENT wiring cable and

    insulate it.

    Yellow cable connection allows a

    quicker self-adapting of the Fly SF

    ECU and is therefore very useful if

    the self-mapping phase needs a

    further map refinement.

    12.1.12 POSITIVE UNDER KEY

    The Brown cable of SEQUENT

    equipment, contained in sheath “L”in picture 4, has to be connected to

    the under key positive signal of the

    original equipment.

    You don’t have to cut this cable

    but rather only strip it, weld it with

    SEQUENT wiring cable and insula-

    te it.

    12.1.13 10-POLES CONNECTOR,PETROL INJECTORS HARNESS

    CONNECTION

    Sheath “M” , ending with a 10-

    poles connector, makes possible

    petrol injectors cutting. Now, it’s

    enough to connect one of the spe-

    cific injectors cutting wirings accor-

    ding to the kind of connector pre-

    s e n t o n t h e v e h i c l e ( B o s c h o r

    Sumitomo).

    Code list of wirings with  Bosch

    connector not supplied into the kit

    but sold apart:

    • code 06LB50010102 Right

    S eq ue nt Wi ri ng 4 Pe tro l

    Injectors Connection,

    • c o d e 0 6 L B5 0 01010 3 L e ft

    S eq ue nt Wi ri ng 4 Pe tro l

    Injectors Connection,

    • code 06LB50010105 Right

    S eq ue nt Wi ri ng 2 Pe tro l

    Injectors Connection,• code 06LB50010106 Left

    S eq ue nt Wi ri ng 2 Pe tro l

    Injectors Connection,

    • code 06LB50010101 Universal

    S eq ue nt Wi ri ng 4 Pe tro l

    Injectors Connection,

    • code 06LB50010104 Universal

    S eq ue nt Wi ri ng 2 Pe tro l

    Injectors Connection,

    to choose according to the petrol

    injectors polarity.

    Code l ist of wir ings with

    Sumitomo  connector not supplied

    into the kit but sold apart:

    • code 06LB50010113 Right

    Sequent Wiring 4 Petrol Injectors

    Connection,

    • code 06LB50010114 Left

    Sequent Wiring 4 Petrol Injectors

    Connection,

    • code 06LB50010115 Right

    Sequent Wiring 2 Petrol InjectorsConnection,

    • code 06LB50010116 Left

    Sequent Wiring 2 Petrol Injectors

    Connection,

    to choose according to the petrol

    injectors polarity.

    Connection is very easy, and phi-

    losophy of injectors cutting is the

    same followed by BRC during all

    these years. To select the right wiring

    you only have to follow the instruc-tions inside the single packages.

    During gas mode, it’s impor-

    tant to keep the same injec-

    tion sequence you had during the

    petrol mode. Therefore, it’s neces-

    sary to interrupt petrol injectors

    signals in the same order you will

    follow to connect gas injectors.

    To do this, you can pair a conse-

    cutive number to each cylinder, for

    instance from 1 to 4 in case of a 4-

    cylinder engine (note that this order

    only help to carry out the SEQUENT

    installation so that it could be different

    from the one assigned by the car

    manufacturer). Generally, in case of

    engine positioned in a transversal

    way, you will indicate as number 1 the

    cylinder placed on the timing belt side

    (see picture 4).

    Petrol injector sprinkling in thecylinder n. 1 will be stopped with the

    group 1 of the Petrol Injectors

    Connection Sequent Wiring (or with

    the Orange and Violet wires identified

    with n. 1 of the Universal Petrol

    Injectors Connection Wiring Sequent

    Wiring) and so on.

    The numbers identifying both

    gas and petrol injectors connec-

    tions are printed directly on the

    wiring connection cables.

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    12.1.13.A Injectors polarity

    I n o r d e r t o c h o o s e t h e r i g h t

    injectors cutting wiring (Right or

    Left) or to precisely know which is

    the negative wire (in case you pre-

    ferred to use a  Universal wiring),it’s important to know the injector

    polarity, that’s to say where positive

    wire is placed to safely intervene on

    the Negative one.

    Therefore, referring to picture 4

    it is necessary to:

    • Disconnect all injectors con-

    nectors and, if necessary, all

    other connectors eventual ly

    installed upstream (only after

    c on ta c ti n g B RC t ec h ni c al

    Assistance Service).

    • Switch the dashboard on.

    • Detect which pin of each fema-

    le connector just disconnected

    has a +12 V voltage (use the

    POLAR device code

    06LB00001093 or a pilot-light).

    [Check all of them!!].

    • If watching the connector as

    indicated in picture 4 (pay atten-

    tion to the reference teeth orien-

    tation) the +12V cable is on the

    right, you have to use a RIGHT

    Wiring. If instead you are instal-

    ling a Universal wiring you will

    have to cut the negative cable

    (on the left).

    • If supply is on the left, use a

    LEFT Wiring. If instead you are

    installing a Universal wiring you

    will have to cut the negative wire(on the right).

    12.1.14 GAS PRESSURE ANDTEMPERATURE SENSOR

    Gas pressure and temperature

    sensor, as described in paragraph

    3.4, is directly situated on the rail

    ( d e di c a te d t o B R C i n je c to r s) .

    Connection with wiring happens by

    means of the suitable 4-ways con-

    nector (male-holder in wiring) on

    which the 4 cables of wiring sheath

    “P” end.

    Pict. 4aBosch connector

    Pilot-light on orRight Polar LED

    Original

    injectorconnector

    Original

    injectorconnector

    Pilot-light on orLeft Polar LED

    Use a leftwiring or,

    if using a

    Universalwiring,

    intervene onNegative cable

    on the right

    Use a rightwiring  or,

    if using a

    Universal wiring,intervene on

    Negative cableon the left

    Pict. 4bSumitomoconnector

    Original

    injector

    connector

    Pilot-light on orRight Polar LED

    Use a leftwiring or,

    if using a

    Universalwiring,

    intervene onNegative cable

    on the right

    Pilot-light on orRight Polar LED

    Original

    injector

    connector

    Use a rightwiring  or,

    if using a

    Universal wiring,intervene on

    Negative cableon the left

    12.1.15 MAP ABSOLUTEPRESSURE  SENSOR

    The new conception MAP pres-

    sure sensor is connected to the

    wiring with the suitable pre-cabled

    connector, in its turn connected to

    the sheath “O” cables.

    In this case we add, at the end

    of wiring, roughly 10 cm of grey

    thermo-shrinking pipe.

    12.1.16 CONNECTION OF EOBDDIAGNOSTIC SOCKET

    Thanks to cables of sheath “L” we

    can take signals from the EOBD

    diagnostic socket in order to obtain

    a better integration of the system

    with petrol injection strategies.

    You have to connect to the EOBD

    diagnostic socket the White cable

    or the Yellow and Yellow/Black

    cables, and not the three ones at

    the same time (pict. 4).

    12.1.17 ADDITIONALCONNECTIONS

    At the outlet of sheath “N” there

    are the Green cable (to the Outer

    timing advance processor), the grey

    cable (RPM ) and the l ight blue

    cable (Lambda Oxygen Sensor).

    T he s e c o nn e ct io n s c a n b e

    made only on special vehicles,

    under indication of BRC technicalassistance.

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    12.2 SEQUENT 24 MY07MAIN HARNESS

    12.2.1 24-POLES HARNESS

    SEQUENT 24 MY07 harness is

    easier than the previous ones. Wego from a 56-pole connector har-

    ness to a 24-poles one. In order to

    respect norms about electromagne-

    tic compatibility, some shielded

    c o nd u ct or s h av e b e en u s ed .

    Harness connectors are water-tight,

    except for the changeover switch

    one: but this one is naturally protec-

    ted from water because inside the

    passenger compartment.

    Special attention must be

    paid to the injectors cut-

    ting, that is the main innovation

    of the system.

    In the following paragraphs we’ll

    only describe harness differences,

    compared to the previous systems

    ones.

    12.2.2 SUPPLY AND BATTERY

    GROUND

    Sheath “A” in picture