600a shear bolt connectors - hubbellcdn600a shear bolt connectors applications: • for use with...

600A SHEAR BOLT CONNECTORS

04/2019

2

600A SHEAR BOLT CONNECTORS

Applications:• For use with 600A Bolted T-Body

and Elbow Tap Plug kits

• Compatible with aluminum and copper conductors

• Accommodates cables from #2 AWG to 1250kcmil

• IEEE Std. 386 and ANSI C119.4 compliant

Installation:• De-energize the circuit before installing shear

bolt

• Wire brush the conductor and fully insert into the barrel using a rotating motion

• Tighten screws by hand following the prescribed sequence

• Use a wrench to tighten screws in order, continue until the head shears off

• Follow all detailed instructions provided along with the product

Advantages:• No crimping tools or dies are required

• Hex head will shear off at the right torque every time

• Can be used on a wide range of conductor sizes

• Will work regardless of conductor type (solid, stranded, compact, etc.)

• Will reduce the number of different size connectors typically required for a job

DB-3

3

Shear Bolt Connector

Part Number

Inner Diameter

(Inches)

Conductor (Al or Cu)

Stranded/Compressed Compact/Solid

AWG/kcmil AWG/kcmil

625LUGU1 0.610

#2#11/02/03/04/0250

#11/02/03/04/0250300

625LUGU2 0.787

4/0250300350400450

250300350400450500

625LUGU3 1.024

350400450500600650700750

400450500600650

700/750800900

625LUGU4 1.339

750800900

100011001250

800900

100011001250

ORDERING INFORMATION AND SIZE CHART

4

ORDERING INFORMATION: BOLTED T-BODY SYSTEM

Hubbell Product Prefix

6 2 5 B T

Example: The part number for 25/28 kV Bolted Elbow kit for 500 stranded, 260 mil cable with an insulation diameter of 1.415” and a test point is: 625BTLMU3T

Description Catalog #

T-Body with Test Point 625TBT

T-Body without Test Point 625TB

Aluminum Insulating Plug 625BIPwith Cap

5/8” - 11 UNC Threaded 625SAAluminum Stud

Cable Adapter 625CAx

Compression Connector 625LUGxx

Cable Sizing Kit 625CKxxx

Shear Bolt Lug 625LUGUx

Deadbreak Bolted Elbow Component Parts:

Select Cable Adapter Code from Column 1

13,5 - 17,316,3 - 20,819,3 - 24,121,6 - 26,724,9 - 30,027,7 - 33,330,0 - 37,2 32,5 - 36,334,8 - 41,438,5 - 45,243,8 - 49,1

Cable Adapter Code

Cable Insulation Range (Inches)

Cable Insulation Range (mm)

EFGHJKL

LMMNP

.530 - .680

.640 - .820

.760 - .950.850 - 1.050.980 - 1.180

1.090 - 1.3101.180 - 1.4651.280 - 1.4301.370 - 1.6301.515 - 1.7801.725 - 1.935

T = Test PointBlank = Without

S = Shield AdapterJ = Seal Kit

Blank = Neither

0.805 - 0.9050.835 - 0.9350.835 - 0.9400.875 - 0.9800.875 - 0.9800.920 - 1.0250.925 - 1.0300.970 - 1.0750.975 - 1.0801.025 - 1.1351.025 - 1.1351.080 - 1.1901.140 - 1.2301.185 - 1.295

1.260 - 1.3501.310 - 1.4301.345 - 1.4401.395 - 1.5201.405 - 1.5001.440 - 1.5351.465 - 1.5901.500 - 1.6251.530 - 1.6251.530 - 1.6551.590 - 1.7201.590 - 1.6851.645 - 1.775

0.635 - 0.7300.645 - 0.7350.675 - 0.7700.680 - 0.7750.715 - 0.8100.715 - 0.8150.760 - 0.8550.765 - 0.8600.810 - 0.9050.815 - 0.9100.865 - 0.9650.880 - 0.9650.920 - 1.0200.980 - 1.065

1.025 - 1.130

1.100 - 1.1851.150 - 1.2601.185 - 1.2701.235 - 1.3501.245 - 1.3351.280 - 1.3651.305 - 1.4201.340 - 1.4561.370 - 1.4551.370 - 1.4551.430 - 1.5501.430 - 1.5151.485 - 1.610

0.725 - 0.825 0.735 - 0.8300.765 - 0.8550.770 - 0.8650.805 - 0.9050.805 - 0.9050.850 - 0.9500.855 - 0.9550.900 - 1.0000.905 - 1.0050.955 - 1.0601.010 - 1.1151.010 - 1.1151.070 - 1.1551.115 - 1.220

1.190 - 1.2751.240 - 1.3551.275 - 1.3651.325 - 1.4451.335 - 1.4301.370 - 1.4601.395 - 1.5151.430 - 1.5501.460 - 1.5501.460 - 1.5801.520 - 1.6451.520 - 1.6101.575 - 1.705

Stranded & CompressedCompact & Solid






Stranded & Compressed

Compact


Compact

Stranded & CompressedCompact


CompactStranded & CompressedStranded & Compressed

Compact




#2#1#11/01/02/02/03/03/04/04/0250250350350500500600600700750700750900800900

10001000

ConnectorCode

AWG orkcmil Stranding

15 kV - 175mil(Inches)



22

23

24

25

26

272829303233

3536

38

394041

Select Connector Code from Column 1 or 2


1.010 - 1.1201.045 - 1.1551.045 - 1.1601.090 - 1.2001.095 - 1.2051.140 - 1.2551.925 - 1.2601.195 - 1.3101.210 - 1.3151.250 - 1.3701.310 - 1.4101.355 - 1.475

1.430 - 1.5301.480 - 1.6051.575 - 1.6151.565 - 1.6951.575 - 1.6801.610 - 1.7101.635 - 1.7651.670 - 1.8001.700 - 1.8001.700 - 1.8351.760 - 1.8951.760 - 1.8651.815 - 1.955

NOTE: Compression connectors can be used for both aluminum and copper cable conductors.

NOTE: Contact representative for conductors not listed above


Code

U1

U2

U3

U4

DB-5

5

ORDERING INFORMATION: ETP ELBOW TERMINATION SYSTEM

Example: The part number for 25/28 kV ETP kit for 500 stranded, 260 mil cable with an insulation diameter of 1.415” and an insulating cap is: 625ETPLMU3TC

6 T PE

C = 200 A Insulating CapBlank = Without

S = Shield AdapterJ = Seal Kit

Blank = Neither

T = Test PointBlank = Without

15 = 15 kV Voltage Class25 = 25/28 kV Voltage Class

Description Catalog #

T-Body with Test Point 625TBT

T-Body without Test Point 625TB

15 kV Elbow Tap Plug (ETP) 615ETP

25/28 kV Elbow Tap Plug (ETP) 625ETP

5/8” - 11 UNC Threaded 625SAAluminum Stud

15 kV Insulating Cap 215ICI

25/28 kV Insulating Cap 9U01BEW500

Cable Adapter 625CAx

Compression Connector 625LUGxx

Cable Sizing Kit 625CKxxx

Shear Bolt Lug 625LUGUx

Deadbreak ETP Elbow Component Items:

0.805 - 0.9050.835 - 0.9350.835 - 0.9400.875 - 0.9800.875 - 0.9800.920 - 1.0250.925 - 1.0300.970 - 1.0750.975 - 1.0801.025 - 1.1351.025 - 1.1351.080 - 1.1901.140 - 1.2301.185 - 1.295

1.260 - 1.3501.310 - 1.4301.345 - 1.4401.395 - 1.5201.405 - 1.5001.440 - 1.5351.465 - 1.5901.500 - 1.6251.530 - 1.6251.530 - 1.6551.590 - 1.7201.590 - 1.6851.645 - 1.775

0.635 - 0.7300.645 - 0.7350.675 - 0.7700.680 - 0.7750.715 - 0.8100.715 - 0.8150.760 - 0.8550.765 - 0.8600.810 - 0.9050.815 - 0.9100.865 - 0.9650.880 - 0.9650.920 - 1.0200.980 - 1.065

1.025 - 1.130

1.100 - 1.1851.150 - 1.2601.185 - 1.2701.235 - 1.3501.245 - 1.3351.280 - 1.3651.305 - 1.4201.340 - 1.4561.370 - 1.4551.370 - 1.4551.430 - 1.5501.430 - 1.5151.485 - 1.610

0.725 - 0.825 0.735 - 0.8300.765 - 0.8550.770 - 0.8650.805 - 0.9050.805 - 0.9050.850 - 0.9500.855 - 0.9550.900 - 1.0000.905 - 1.0050.955 - 1.0601.010 - 1.1151.010 - 1.1151.070 - 1.1551.115 - 1.220

1.190 - 1.2751.240 - 1.3551.275 - 1.3651.325 - 1.4451.335 - 1.4301.370 - 1.4601.395 - 1.5151.430 - 1.5501.460 - 1.5501.460 - 1.5801.520 - 1.6451.520 - 1.6101.575 - 1.705








Compact


Compact



CompactStranded & CompressedStranded & Compressed

Compact




#2#1#11/01/02/02/03/03/04/04/0250250350350500500600600700750700750900800900

10001000

ConnectorCode


CodeAWG orkcmil Stranding




22

23

24

25

26

272829303233

3536

38

394041

U1

U2

U3

U4

Select Connector Code from Column 1 or 2


1.010 - 1.1201.045 - 1.1551.045 - 1.1601.090 - 1.2001.095 - 1.2051.140 - 1.2551.925 - 1.2601.195 - 1.3101.210 - 1.3151.250 - 1.3701.310 - 1.4101.355 - 1.475

1.430 - 1.5301.480 - 1.6051.575 - 1.6151.565 - 1.6951.575 - 1.6801.610 - 1.7101.635 - 1.7651.670 - 1.8001.700 - 1.8001.700 - 1.8351.760 - 1.8951.760 - 1.8651.815 - 1.955

Select Cable Adapter Code from Column 1

13,5 - 17,316,3 - 20,819,3 - 24,121,6 - 26,724,9 - 30,027,7 - 33,330,0 - 37,2 32,5 - 36,334,8 - 41,438,5 - 45,243,8 - 49,1

Cable Adapter Code

Cable Insulation Range (Inches)

Cable Insulation Range (mm)

EFGHJKL

LMMNP

.530 - .680

.640 - .820

.760 - .950.850 - 1.050.980 - 1.180

1.090 - 1.3101.180 - 1.4651.280 - 1.4301.370 - 1.6301.515 - 1.7801.725 - 1.935

NOTE: Compression connectors can be used for both aluminum and copper cable conductors.

NOTE: Contact representative for conductors not listed above

6

NOTES

DB-7

7

NOTES

©Copyright 2019 Hubbell Incorporated

NOTE: Because Hubbell has a policy of continuous product improvement, we reserve the right to change design and specifications without notice.

Printed in USA | www.hubbellpowersystems.com | CA03065E

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