6. multiple reactions - cheric...3. series reactions (p. 283) apr/18 2011 spring 18 o example:...

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6. Multiple Reactions o Selectivity and Yield o Reactions in Series - To give maximum selectivity o Algorithm for Multiple Reactions o Applications of Algorithm o Multiple Reactions-Gas Phase

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Page 1: 6. Multiple Reactions - CHERIC...3. Series Reactions (p. 283) Apr/18 2011 Spring 18 o Example: Series reaction in a batch reactor 1 - This series reaction could also be written as

6. Multiple Reactions

o Selectivity and Yield

o Reactions in Series

- To give maximum selectivity

o Algorithm for Multiple Reactions

o Applications of Algorithm

o Multiple Reactions-Gas Phase

Page 2: 6. Multiple Reactions - CHERIC...3. Series Reactions (p. 283) Apr/18 2011 Spring 18 o Example: Series reaction in a batch reactor 1 - This series reaction could also be written as

0. Types of Multiple Rxns I

Apr/18 2011 Spring 2

o Parallel Reactions

- Oxidation of ethylene

o Series Reactions

- Reaction of EO with ammonia

CA

BA

2

1

k

k

CBA 21 kk

Page 3: 6. Multiple Reactions - CHERIC...3. Series Reactions (p. 283) Apr/18 2011 Spring 18 o Example: Series reaction in a batch reactor 1 - This series reaction could also be written as

0. Types of Multiple Rxns II

Apr/18 2011 Spring 3

o Complex Reactions: Series and Parallel aspects

combined

- Formation butadiene from ethanol

o Independent Reactions

- Cracking crude oil

3D2CA

C2BA

2

1

k

k

DC

BA

2

1

k

k

Page 4: 6. Multiple Reactions - CHERIC...3. Series Reactions (p. 283) Apr/18 2011 Spring 18 o Example: Series reaction in a batch reactor 1 - This series reaction could also be written as

1. Selectivity and Yield I

Apr/18 2011 Spring 4

o Two types of selectivity

Instantaneous Overall

Selectivity

Yield

Example

U

DDU

r

rS

A

DD

r

rY

U

DDU

~

F

FS

AA0

DD

~

FF

FY

BA2U

k

B

2

A1D

k

product, undesired U,BA

product, desired D,BA

2

1

CCkr

CCkr

A

2

1

BA2

B

2

A1

U

DDU C

k

k

CCk

CCk

r

rS

Page 5: 6. Multiple Reactions - CHERIC...3. Series Reactions (p. 283) Apr/18 2011 Spring 18 o Example: Series reaction in a batch reactor 1 - This series reaction could also be written as

Apr/18 2011 Spring 5

Page 6: 6. Multiple Reactions - CHERIC...3. Series Reactions (p. 283) Apr/18 2011 Spring 18 o Example: Series reaction in a batch reactor 1 - This series reaction could also be written as

1. Selectivity and Yield II

Apr/18 2011 Spring 6

o Self Test 1

- 3 species were found in a CSTR, CA0 = 2moles/dm3

Run T (oC) CA (mole/dm3) CB

(mole/dm3) CC (mole/dm3)

1 30 1.7 0.01 0.29

2 50 1.4 0.03 0.57

3 70 1.0 0.1 0.90

4 100 0.5 1.25 1.25

5 120 0.1 1.80 0.1

6 130 0.01 1.98 0.01

Page 7: 6. Multiple Reactions - CHERIC...3. Series Reactions (p. 283) Apr/18 2011 Spring 18 o Example: Series reaction in a batch reactor 1 - This series reaction could also be written as

1. Selectivity and Yield III

Apr/18 2011 Spring 7

o Self Test 2

- At low temperatures

1) Little conversion of A

2) Little B formed

3) Mostly C formed (but not too

much because of the low

conversion - 15 to 30% - of A)

- At high temperatures

1) Virtually complete conversion

of A

2) Mostly B formed

Page 8: 6. Multiple Reactions - CHERIC...3. Series Reactions (p. 283) Apr/18 2011 Spring 18 o Example: Series reaction in a batch reactor 1 - This series reaction could also be written as

1. Selectivity and Yield IV

Apr/18 2011 Spring 8

o Self Test 3

- Data suggest 2 reactions

- Reaction (1) is dominant at high temperatures

with k1 » k2, A1 » A2

- Reaction (2) is dominant at low temperatures

k2 » k1, E2 > E1

Page 9: 6. Multiple Reactions - CHERIC...3. Series Reactions (p. 283) Apr/18 2011 Spring 18 o Example: Series reaction in a batch reactor 1 - This series reaction could also be written as

1. Selectivity and Yield V

Apr/18 2011 Spring 9

o Self Test 4

Page 10: 6. Multiple Reactions - CHERIC...3. Series Reactions (p. 283) Apr/18 2011 Spring 18 o Example: Series reaction in a batch reactor 1 - This series reaction could also be written as

2. Parallel Reactions I

Apr/18 2011 Spring 10

o The net rate of disappearance of A

o Instantaneous selectivity

- If α > β use high concentration of A. Use PFR.

- If α < β use low concentration of A. Use CSTR.

β

A2U

k

α

A1D

k

d),U(UndesireA

,D(Desired)A

2

1

Ckr

Ckr

UDA rrr

β)-(α

A

2

1

β

A2

α

A1

U

DD/U C

k

k

Ck

Ck

r

rS

Page 11: 6. Multiple Reactions - CHERIC...3. Series Reactions (p. 283) Apr/18 2011 Spring 18 o Example: Series reaction in a batch reactor 1 - This series reaction could also be written as

※ Reactor Selection I

Apr/18 2011 Spring 11

o Criteria

- Selectivity

- Yield

- Temperature control

- Safety

- Cost

Page 12: 6. Multiple Reactions - CHERIC...3. Series Reactions (p. 283) Apr/18 2011 Spring 18 o Example: Series reaction in a batch reactor 1 - This series reaction could also be written as

※ Reactor Selection II

Apr/18 2011 Spring 12

o Application of Batch

- High A with low B (d)

- High B with low A (e)

Page 13: 6. Multiple Reactions - CHERIC...3. Series Reactions (p. 283) Apr/18 2011 Spring 18 o Example: Series reaction in a batch reactor 1 - This series reaction could also be written as

※ Reactor Selection III

Apr/18 2011 Spring 13

o Application of PFR (Membrane)

- High A with low B (f)

- High B with low A (g)

Page 14: 6. Multiple Reactions - CHERIC...3. Series Reactions (p. 283) Apr/18 2011 Spring 18 o Example: Series reaction in a batch reactor 1 - This series reaction could also be written as

※ Reactor Selection IV

Apr/18 2011 Spring 14

o Low A & B with temp. control

Page 15: 6. Multiple Reactions - CHERIC...3. Series Reactions (p. 283) Apr/18 2011 Spring 18 o Example: Series reaction in a batch reactor 1 - This series reaction could also be written as

※ Reactor Selection V

Apr/18 2011 Spring 15

o Reversible reaction

- Shift equilibrium by removing C

Page 16: 6. Multiple Reactions - CHERIC...3. Series Reactions (p. 283) Apr/18 2011 Spring 18 o Example: Series reaction in a batch reactor 1 - This series reaction could also be written as

2. Parallel Reactions II

Apr/18 2011 Spring 16

o Maximizing the Selectivity - Parallel Reactions 1

- Determine the instantaneous selectivity, SD/U, for the

liquid phase reactions:

Sketch the selectivity as a function of the concentration

of A. Is there an optimum and if so what is it?

Page 17: 6. Multiple Reactions - CHERIC...3. Series Reactions (p. 283) Apr/18 2011 Spring 18 o Example: Series reaction in a batch reactor 1 - This series reaction could also be written as

2. Parallel Reactions III

Apr/18 2011 Spring 17

o Maximizing the Selectivity - Parallel Reactions 2

Use CSTR with exit concentration C*A

Page 18: 6. Multiple Reactions - CHERIC...3. Series Reactions (p. 283) Apr/18 2011 Spring 18 o Example: Series reaction in a batch reactor 1 - This series reaction could also be written as

3. Series Reactions (p. 283)

Apr/18 2011 Spring 18

o Example: Series reaction in a batch reactor 1

- This series reaction could also be written as

• Reaction (1) : -r1A=k1CA

• Reaction (2) : -r2B=k2CB

- Mole balance on every species

• Species A

Page 19: 6. Multiple Reactions - CHERIC...3. Series Reactions (p. 283) Apr/18 2011 Spring 18 o Example: Series reaction in a batch reactor 1 - This series reaction could also be written as

3. Series Reactions II

Apr/18 2011 Spring 19

o Example: Series reaction in a batch reactor 2

- Net rate of reaction of A, rA=r1A+0

- Rate law, r1A=-k1ACA

- Relative rates, r1B=-r1A

- Integrating with CA= CA0 at t = 0 and then rearranging

Page 20: 6. Multiple Reactions - CHERIC...3. Series Reactions (p. 283) Apr/18 2011 Spring 18 o Example: Series reaction in a batch reactor 1 - This series reaction could also be written as

3. Series Reactions III

Apr/18 2011 Spring 20

o Example: Series reaction in a batch reactor 3

- Net species B:

• Net rate of reaction of B

• Rate law, r2B=-k2CB

• Relative rates

• Combine

☜ 1st order ODE

Page 21: 6. Multiple Reactions - CHERIC...3. Series Reactions (p. 283) Apr/18 2011 Spring 18 o Example: Series reaction in a batch reactor 1 - This series reaction could also be written as

3. Series Reactions IV

Apr/18 2011 Spring 21

o Example: Series reaction in a batch reactor 4

- Using the integrating factor, i.f.: (p 1012, A 3)

• Evaluate

•at t = 0, CB = 0

Page 22: 6. Multiple Reactions - CHERIC...3. Series Reactions (p. 283) Apr/18 2011 Spring 18 o Example: Series reaction in a batch reactor 1 - This series reaction could also be written as

3. Series Reactions V

Apr/18 2011 Spring 22

o Example: Series reaction in a batch reactor 5

- Optimization of the desired product B

- Species C, CC = CA0 - CB - CA

Page 23: 6. Multiple Reactions - CHERIC...3. Series Reactions (p. 283) Apr/18 2011 Spring 18 o Example: Series reaction in a batch reactor 1 - This series reaction could also be written as

3. Series Reactions VI

Apr/18 2011 Spring 23

o Self Test 1

- Concentration-time trajectories

- Which of the following reaction pathways best

describes the data:

Page 24: 6. Multiple Reactions - CHERIC...3. Series Reactions (p. 283) Apr/18 2011 Spring 18 o Example: Series reaction in a batch reactor 1 - This series reaction could also be written as

3. Series Reactions VII

Apr/18 2011 Spring 24

o Self Test 2

- Concentration-time trajectories

- Sketch the concentration-time trajectory for the

reaction

Page 25: 6. Multiple Reactions - CHERIC...3. Series Reactions (p. 283) Apr/18 2011 Spring 18 o Example: Series reaction in a batch reactor 1 - This series reaction could also be written as

4. Algorithm for Complex Reactions I

Apr/18 2011 Spring 25

Page 26: 6. Multiple Reactions - CHERIC...3. Series Reactions (p. 283) Apr/18 2011 Spring 18 o Example: Series reaction in a batch reactor 1 - This series reaction could also be written as

4. Algorithm for Complex Reactions II

Apr/18 2011 Spring 26

Page 27: 6. Multiple Reactions - CHERIC...3. Series Reactions (p. 283) Apr/18 2011 Spring 18 o Example: Series reaction in a batch reactor 1 - This series reaction could also be written as

4. Algorithm for Complex Reactions III

Apr/18 2011 Spring 27

o Mole Balances (p 327)

Reactor Type Gas Phase Liquid Phase

Batch

Semibatch

CSTR

PFR

PBR

Page 28: 6. Multiple Reactions - CHERIC...3. Series Reactions (p. 283) Apr/18 2011 Spring 18 o Example: Series reaction in a batch reactor 1 - This series reaction could also be written as

4. Algorithm for Complex Reactions IV

Apr/18 2011 Spring 28

o Rates 1

- Number every reaction

- Rate laws for every reaction

- Relative rates for each reaction

for a given reaction i

Page 29: 6. Multiple Reactions - CHERIC...3. Series Reactions (p. 283) Apr/18 2011 Spring 18 o Example: Series reaction in a batch reactor 1 - This series reaction could also be written as

4. Algorithm for Complex Reactions V

Apr/18 2011 Spring 29

o Rates 2

- Relative rates for each reaction 2

Page 30: 6. Multiple Reactions - CHERIC...3. Series Reactions (p. 283) Apr/18 2011 Spring 18 o Example: Series reaction in a batch reactor 1 - This series reaction could also be written as

4. Algorithm for Complex Reactions VI

Apr/18 2011 Spring 30

o Rates 3

- Net rate of formation for species A that appears in N

reactions

Page 31: 6. Multiple Reactions - CHERIC...3. Series Reactions (p. 283) Apr/18 2011 Spring 18 o Example: Series reaction in a batch reactor 1 - This series reaction could also be written as

4. Algorithm for Complex Reactions VII

Apr/18 2011 Spring 31

o Stoichiometry

- Net rate of formation for species A that appears in N

reactions

- NOTE: We could use the gas phase mole balance for

liquids and then just express the concentration as

Flow CA = FA/v0

Batch CA = NA/V0

Page 32: 6. Multiple Reactions - CHERIC...3. Series Reactions (p. 283) Apr/18 2011 Spring 18 o Example: Series reaction in a batch reactor 1 - This series reaction could also be written as

4. Algorithm for Complex Reactions VIII

Apr/18 2011 Spring 32

o Self Test

- Writing net rates of formation

• The reactions are elementary. Write the net rates of

formation for A, B, C and D

Sol) A

Page 33: 6. Multiple Reactions - CHERIC...3. Series Reactions (p. 283) Apr/18 2011 Spring 18 o Example: Series reaction in a batch reactor 1 - This series reaction could also be written as

4. Algorithm for Complex Reactions IX

Apr/18 2011 Spring 33

o Self Test 2

B

Page 34: 6. Multiple Reactions - CHERIC...3. Series Reactions (p. 283) Apr/18 2011 Spring 18 o Example: Series reaction in a batch reactor 1 - This series reaction could also be written as

4. Algorithm for Complex Reactions X

Apr/18 2011 Spring 34

o Self Test 3

C

Page 35: 6. Multiple Reactions - CHERIC...3. Series Reactions (p. 283) Apr/18 2011 Spring 18 o Example: Series reaction in a batch reactor 1 - This series reaction could also be written as

4. Algorithm for Complex Reactions XI

Apr/18 2011 Spring 35

o Self Test 4

D

- These net rates of reaction are now coupled with the

appropriate mole balance of A, B, C, and D and

solved using a numerical software package.

• For example for a PFR:

Page 36: 6. Multiple Reactions - CHERIC...3. Series Reactions (p. 283) Apr/18 2011 Spring 18 o Example: Series reaction in a batch reactor 1 - This series reaction could also be written as

5. Applications of Algorithm I

Apr/18 2011 Spring 36

(1)

NOTE: The specific

reaction rate k1A is

defined wrt species

A.

(2)

NOTE: The specific

reaction rate k2C is

defined wrt species

C.

Page 37: 6. Multiple Reactions - CHERIC...3. Series Reactions (p. 283) Apr/18 2011 Spring 18 o Example: Series reaction in a batch reactor 1 - This series reaction could also be written as

5. Applications of Algorithm II

Apr/18 2011 Spring 37

o Example A: Liquid phase PFR 1

- The complex liquid phase reactions follow

elementary rate laws

(1) A + 2B → C -r1A = k1ACACB2

(2) 2A + 3C → D -r2C = k2CCA2CB

3

- Equal molar in A and B with FA0 = 200 mol/min and

the volumetric flow rate is 100 dm3/min. The reaction

volume is 50 dm3 and the rate constants are

- Plot FA, FB, FC, FD and SC/D as a function of V

Page 38: 6. Multiple Reactions - CHERIC...3. Series Reactions (p. 283) Apr/18 2011 Spring 18 o Example: Series reaction in a batch reactor 1 - This series reaction could also be written as

5. Applications of Algorithm III

Apr/18 2011 Spring 38

o Example A: Liquid phase PFR 2

- Solution

• Mole balances

Page 39: 6. Multiple Reactions - CHERIC...3. Series Reactions (p. 283) Apr/18 2011 Spring 18 o Example: Series reaction in a batch reactor 1 - This series reaction could also be written as

5. Applications of Algorithm IV

Apr/18 2011 Spring 39

o Example A: Liquid phase PFR 3

- Solution

• Net rates

• Rate laws

Page 40: 6. Multiple Reactions - CHERIC...3. Series Reactions (p. 283) Apr/18 2011 Spring 18 o Example: Series reaction in a batch reactor 1 - This series reaction could also be written as

5. Applications of Algorithm V

Apr/18 2011 Spring 40

o Example A: Liquid phase PFR 4

- Solution

• Relative rates

Page 41: 6. Multiple Reactions - CHERIC...3. Series Reactions (p. 283) Apr/18 2011 Spring 18 o Example: Series reaction in a batch reactor 1 - This series reaction could also be written as

5. Applications of Algorithm VI

Apr/18 2011 Spring 41

o Example A: Liquid phase PFR 5

- Solution

• Selectivity

• If one were to write SC/D = FC/FD in the Matlab

program, Matlab would not execute because at V = 0

FC = 0 resulting in an undefined volume (infinity) at

V = 0. To get around this problem we start the

calculation 10-4 dm3 from the reactor entrance where

FD will note be zero and use the following IF

statement.

Page 42: 6. Multiple Reactions - CHERIC...3. Series Reactions (p. 283) Apr/18 2011 Spring 18 o Example: Series reaction in a batch reactor 1 - This series reaction could also be written as

5. Applications of Algorithm VII

Apr/18 2011 Spring 42

o Example A: Liquid phase PFR 6

- Solution

• Stoichiometry Parameters

Page 43: 6. Multiple Reactions - CHERIC...3. Series Reactions (p. 283) Apr/18 2011 Spring 18 o Example: Series reaction in a batch reactor 1 - This series reaction could also be written as

5. Applications of Algorithm VIII

Apr/18 2011 Spring 43

o Example A: Liquid phase PFR 7

- Solution

Page 44: 6. Multiple Reactions - CHERIC...3. Series Reactions (p. 283) Apr/18 2011 Spring 18 o Example: Series reaction in a batch reactor 1 - This series reaction could also be written as

5. Applications of Algorithm IX

Apr/18 2011 Spring 44

o Example B: Liquid phase CSTR 1

- Same rxns, rate laws, and rate constants as example A

A + 2B → C (1) -r1A = k1ACACB2 NOTE: The specific

reaction rate k1A isdefined wrt species A

3C + 2A → D (2) –r2C = k2CCC3CA

2 NOTE: The specific reaction rate k2C isdefined wrt species C

- Liquid phase reactions take place in a 2,500 dm3 CSTR.

• equal molar in A and B with FA0 = 200 mol/min,

• v0 = 100 dm3/min, V0 = 50 dm3.

- Find the concentrations of A, B, C, and D exiting the reactor along with the exiting selectivity.

- Plot FA, FB, FC, FD and SC/D as a function of V

Page 45: 6. Multiple Reactions - CHERIC...3. Series Reactions (p. 283) Apr/18 2011 Spring 18 o Example: Series reaction in a batch reactor 1 - This series reaction could also be written as

5. Applications of Algorithm X

Apr/18 2011 Spring 45

o Example B: Liquid phase CSTR 2 – Solution

- Liquid CSTR

• Mole balances

• Net rates

Page 46: 6. Multiple Reactions - CHERIC...3. Series Reactions (p. 283) Apr/18 2011 Spring 18 o Example: Series reaction in a batch reactor 1 - This series reaction could also be written as

5. Applications of Algorithm XI

Apr/18 2011 Spring 46

o Example B: Liquid phase CSTR 2 – Solution 2

• Rate laws

• Net rates

Page 47: 6. Multiple Reactions - CHERIC...3. Series Reactions (p. 283) Apr/18 2011 Spring 18 o Example: Series reaction in a batch reactor 1 - This series reaction could also be written as

5. Applications of Algorithm XII

Apr/18 2011 Spring 47

o Example B: Liquid phase CSTR 2 – Solution 3

• Selectivity

• Parameters

Page 48: 6. Multiple Reactions - CHERIC...3. Series Reactions (p. 283) Apr/18 2011 Spring 18 o Example: Series reaction in a batch reactor 1 - This series reaction could also be written as

5. Applications of Algorithm XIII

Apr/18 2011 Spring 48

o Example C: Gas phase PFR, no pressure drop

- Same rxns, rate laws, and rate constants as example A

A + 2B → C (1) -r1A = k1ACACB2 NOTE: The specific

reaction rate k1A is

defined wrt species A

3C + 2A → D (2) –r2C = k2CCC3CA

2 NOTE: The specific

reaction rate k2C is

defined wrt species C

- The complex gas phase reactions take place in a PFR.

• feed is equal molar in A and B with FA0 = 10 mol/min

• volumetric flow rate is 100 dm3/min.

• reactor volume 1,000 dm3, no pressure drop

• total entering concentration is CT0 = 0.2 mol/dm3

Page 49: 6. Multiple Reactions - CHERIC...3. Series Reactions (p. 283) Apr/18 2011 Spring 18 o Example: Series reaction in a batch reactor 1 - This series reaction could also be written as

5. Applications of Algorithm XIV

Apr/18 2011 Spring 49

o Example C: Gas phase PFR, no pressure drop 2

- The complex gas phase reactions take place in a

PFR.

• rate constants

• Plot FA, FB, FC, FD and S~C/D as a function of V

Page 50: 6. Multiple Reactions - CHERIC...3. Series Reactions (p. 283) Apr/18 2011 Spring 18 o Example: Series reaction in a batch reactor 1 - This series reaction could also be written as

5. Applications of Algorithm XV

Apr/18 2011 Spring 50

o Example C: Gas phase PFR, no pressure drop 3

Sol)

- Gas phase PFR, no pressure drop

• Mole balances

Page 51: 6. Multiple Reactions - CHERIC...3. Series Reactions (p. 283) Apr/18 2011 Spring 18 o Example: Series reaction in a batch reactor 1 - This series reaction could also be written as

5. Applications of Algorithm XVI

Apr/18 2011 Spring 51

o Example C: Gas phase PFR, no pressure drop 4

Sol)

- Gas phase PFR, no pressure drop 2

• Net rates

• Rate law

Page 52: 6. Multiple Reactions - CHERIC...3. Series Reactions (p. 283) Apr/18 2011 Spring 18 o Example: Series reaction in a batch reactor 1 - This series reaction could also be written as

5. Applications of Algorithm XVII

Apr/18 2011 Spring 52

o Example C: Gas phase PFR, no pressure drop 5

Sol)

- Gas phase PFR, no pressure drop 3

• Relative rates

Page 53: 6. Multiple Reactions - CHERIC...3. Series Reactions (p. 283) Apr/18 2011 Spring 18 o Example: Series reaction in a batch reactor 1 - This series reaction could also be written as

5. Applications of Algorithm XVIII

Apr/18 2011 Spring 53

o Example C: Gas phase PFR, no pressure drop 6

Sol) - Gas phase PFR, no pressure drop 4

• Selectivity

• Stoichiometry

Page 54: 6. Multiple Reactions - CHERIC...3. Series Reactions (p. 283) Apr/18 2011 Spring 18 o Example: Series reaction in a batch reactor 1 - This series reaction could also be written as

5. Applications of Algorithm XIX

Apr/18 2011 Spring 54

o Example C: Gas phase PFR, no pressure drop 7

Sol) - Gas phase PFR, no pressure drop 5

• Parameters

Page 55: 6. Multiple Reactions - CHERIC...3. Series Reactions (p. 283) Apr/18 2011 Spring 18 o Example: Series reaction in a batch reactor 1 - This series reaction could also be written as

5. Applications of Algorithm XX

Apr/18 2011 Spring 55

o Example C: Gas phase PFR, no pressure drop 8

Sol) - Gas phase PFR, no pressure drop 5