6 . appendix 19 - 24 instrument installation procedure checklist
DESCRIPTION
E&I installation checklist for offshore platformTRANSCRIPT
-
No. Pass(P/F)
1.2.3.4.5.6.7.8.9.
State PLCInput Pass(P/F)
LocalHMI
Page1of1INSRTUMENTATIONSWITCHCHECKLIST
BlockanddrainvalvesPneumatic/hydraulictubingleaktested
Alarm
StateChecklistDCS
WiringcorrectDrawingsmarkedupasbuiltHMIGraphicsymbolandtagcorrect
StateDescription
ProjectFacility:
Area:
ProjectName:Contract/PONO:P12A/CO/GO35
Instrument
InspectionChecklist
Description:
Model: SerialNumber:Tag:
Manufacturer:
Heattracing/insulation/instrumenthousing
CommentsItemtobeInspectedInstrumenttypeandclassperP&IDandspecificationInstrumenttag(s)installedandcorrectInstallationofsensorcompleteandcorrect
Comments:
Company
On OffOn Off
Date(yyyy/mm/dd)
PetronasCarigaliSdn.Bhd
Witnessedby
Testedby TurcompEngineeringServicesSdn.Bhd
TimeDelay
Name Signature
N/A01
ActualTimeDelay
Pass(P/F)(incl.units)
ActualTripPoint SetpointCalibration
0110
SetpointTripPointTransition(incl.units)
PONo:P12A/CO/G035
GlycolReboilerInstrumentInstallationWorkProcedure
Rev0
13of21
AcerText Box
-
420mAModbusOther.010V EthemetIP
No.Pass(P/F)
1.2.3.4. Blockanddrainvalves
P ti / h d li t bi l k t t d
Area: Contract/PONO:P12A/CO/GO35
InstrumentTag: Description:
Installationofsensorcompleteandcorrect
Range:
Output
INSRTUMENTATIONSWITCHCHECKLIST Page1of2
ProjectFacility: ProjectName:
InstrumenttypeandclassperP&IDandspecificationInstrumenttag(s)installedandcorrect
Manufacturer: Model: SerialNumber:
InspectionChecklistItemtobeInspected Comments
InstrumentTag: Description:
Manufacturer: Model: SerialNumber:Units:
Design
5.6.7.8.9.10.
DrawingsmarkedupasbuiltHMIGraphicsymbolandtagcorrect
Pneumatic/hydraulictubingleaktestedHeattracing/insulation/instrumenthousing
WiringcorrectImpulselinespressuretested
PONo:P12A/CO/G035
GlycolReboilerInstrumentInstallationWorkProcedure
Rev0
14of21
AcerText Box
-
Pass(P/F)
Notes:
1. Attachfactorycalbrationformsforallinstrumentswhereprovidedand/orspecified.2. Provideinstrumentparametersforeachparameterchangedfromthefactorydefault.
Comments:
TransmitterDisplayTransmitterOutputProcessDisplay
PLCHMI
TransmitterDisplayTransmitterOutputProcessDisplay
PLCHMI
TransmitterDisplayTransmitterOutputProcessDisplay
PLCHMI
Page2of2
SignalValidationInputSignal
Location DesignValue ActualValue Error(%)
INSRTUMENTATIONTRANSMITTERLOOPCHECKLIST
Company
Witnessedby PetronasCarigaliSdn.Bhd
Name Signature Date(yyyy/mm/dd)Testedby TurcompEngineering
ServicesSdn.Bhd
PONo:P12A/CO/G035
GlycolReboilerInstrumentInstallationWorkProcedure
Rev0
15of21
AcerText Box
-
No.Pass(P/F)
1.2.3.4.5.6.
Pass(P/F)
ActuatortypeandclassperP&IDandspecificationInstrumenttag(s)installedandcorrectInstallationofactuatorcompleteandcorrectwiringcorrect
InstrumentTag: Description:
Manufacturer: Model: SerialNumber:
InspectionChecklistItemtobeInspected Comments
Area: Contract/PONO:P12A/CO/GO35
MODULATINGCONTROLDEVICECHECKLIST Page1of1
ProjectFacility: ProjectName:
0%
50%
PLCOutputFieldDevicePLCOutput
DrawingsmarkedupasbuiltHMIgraphicsymbol,tagandunitscorrect
ControlValidationLocation DesignValue ActualValue Error(%)ControlOutput
Notes:
1. Attachfactorycalbrationformsforallinstrumentswhereprovidedand/orspecified.2. Provideinstrumentparametersforeachparameterchangedfromthefactorydefault.
Comments:
Company
Witnessedby PetronasCarigaliSdn.Bhd
Name Signature Date(yyyy/mm/dd)Testedby TurcompEngineering
ServicesSdn.Bhd
50%
100%
FieldDevicePLCOutputFieldDevice
PONo:P12A/CO/G035
GlycolReboilerInstrumentInstallationWorkProcedure
Rev0
16of21
AcerText Box
-
No.Pass(P/F)
1.2.3.4.5.6.7.8.
Notes:
1. Attachprintoutsoftrendsofvaroustests,withfinalPIDtuningvalues.
ProjectFacility: ProjectName:Area: Contract/PONO:P12A/CO/GO35
ControllerLoopTag: Description:
TestChecklist
PIDCONTROLLERCHECKLIST Page1of1
ItemtobeInspectedStartupTestInputsignalpositivebumptestInputsignalnegativebumptestBumplessautomanualcontroltransitionManualoutputcapabilityBumplessmanualautocontroltransition
Comments
HMIgraphicsymbols,tagandunitscorrectHMIequipmentfaceplatecorrect
FinalPIDTuningValuesP: I: D:
Comments:
Company Name Signature Date(yyyy/mm/dd)Testedby TurcompEngineering
ServicesSdn.BhdWitnessedby PetronasCarigali
Sdn.Bhd
PONo:P12A/CO/G035
GlycolReboilerInstrumentInstallationWorkProcedure
Rev0
17of21
AcerText Box
-
Pt State StateDesc. PLCInput
DCS Pass(P/F)
0 1 0 1 0 1 0 1 0 1 0
OnOff N/AOnOff
PLCDISCRETEINPUTCHECKLIST Page1of2
Project
AlarmTag Description
Facility: ProjectName:Area: Contract/PONO:P12A/CO/GO35
PLC
PLCID:Rack:
Description:Slot:
LocalHMI
OnOff N/AOnOff On Off
OnOff N/AOnOffOnOff N/AOnOffOnOff N/AOnOff
0
1 0 1 0 1 0 1 0 1 0 1 0 1
On Off N/AOnOffOnOff N/AOnOff
OnOffOnOff
OnOff N/AOnOff
OnOffOnOff N/AOnOffOnOff N/A
N/AOnOff
OnOff N/A
PONo:P12A/CO/G035
GlycolReboilerInstrumentInstallationWorkProcedure
Rev0
18of21
AcerText Box
-
0 1 0 1 0 1 0 1
Comments:
PLCDISCRETEINPUTCHECKLIST Page2of2
OnOff
OnOff
OnOff
OnOffN/A
N/A OnOff
OnOffN/A
OnOff OnOff
N/A
Company
Witnessedby PetronasCarigaliSdn.Bhd
Name Signature Date(yyyy/mm/dd)Testedby TurcompEngineering
ServicesSdn.Bhd
PONo:P12A/CO/G035
GlycolReboilerInstrumentInstallationWorkProcedure
Rev0
19of21
AcerText Box
-
Pt State StateDesc. PLCInput
DCS Pass(P/F)
0 1 0 1 0 1 0 1 0 1 0
Tag Description LocalHMI
Alarm
OnOff N/A
Facility: ProjectName:Area: Contract/PONO:P12A/CO/GO35
PLC
PLCID: Description:Rack: Slot:
PLCDISCRETEOUTPUTCHECKLIST Page1of2
Project
OnOff N/A OnOff
OnOff N/A OnOff
OnOff N/A OnOff
OnOff OnOff N/A OnOff
On Off0 1 0 1 0 1 0 1 0 1 0 1 0 1
OnOff N/A OnOff
OnOff N/A OnOff
OnOff N/A OnOff
On Off N/A OnOff
OnOff N/A OnOff
OnOff N/A OnOff
OnOff N/A OnOff
PONo:P12A/CO/G035
GlycolReboilerInstrumentInstallationWorkProcedure
Rev0
20of21
AcerText Box
-
0 1 0 1 0 1 0 1
Comments:
PLCDISCRETEOUTPUTCHECKLIST Page2of2
OnOff N/A OnOff
OnOff N/A OnOff
OnOff N/A OnOff
OnOff N/A OnOff
Company
Witnessedby PetronasCarigaliSdn.Bhd
Name Signature Date(yyyy/mm/dd)Testedby TurcompEngineering
ServicesSdn.Bhd
PONo:P12A/CO/G035
GlycolReboilerInstrumentInstallationWorkProcedure Rev0
21of21
AcerText Box
Instrument Installation ProcedureInstrumentation Checklist