6 . appendix 19 - 24 instrument installation procedure checklist

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No.  Pass P F 1. 2. 3. 4. 5. 6. 7. 8. 9. State PLC Input  Pass (P/F) Local HMI Page 1 of  1 INSRTUMENTATION  SWITCH CHECKLIST Block and drain valves Pneumatic / hydraulic tubing leak tested Alarm State Checklist DCS Wiring correct Drawings marked up asbuilt HMI Graphic symbol and tag correct State Description Project Facility: Area: Project Name: Contract/PO NO: P12A / CO / GO35 Instrument Inspection Checklist Description: Model: Serial Number: Tag: Manufacturer: Heat tracing / insulation / instrument housing Comments Item to be Inspected Instrument  type and class per P&ID and specification Instrument  tag(s) installed and correct Installation of  sensor complete and correct Comments: Company On  Off On  Off Date (yyyy/mm/dd) Petronas Carigali Sdn.Bhd Witnessed by Tested by  Turcomp Engineering Services Sdn.Bhd Time Delay Name Signature N/A 0 1 Actual Time Delay Pass (P/F) (incl. units) Actual Trip Point Setpoint Calibration 0 1 1 0 Setpoint Trip Point Transition (incl. units) PO No: P12A/CO/G035 Glycol Reboiler Instrument Installation Work Procedure  Rev0 13 of  21

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E&I installation checklist for offshore platform

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  • No. Pass(P/F)

    1.2.3.4.5.6.7.8.9.

    State PLCInput Pass(P/F)

    LocalHMI

    Page1of1INSRTUMENTATIONSWITCHCHECKLIST

    BlockanddrainvalvesPneumatic/hydraulictubingleaktested

    Alarm

    StateChecklistDCS

    WiringcorrectDrawingsmarkedupasbuiltHMIGraphicsymbolandtagcorrect

    StateDescription

    ProjectFacility:

    Area:

    ProjectName:Contract/PONO:P12A/CO/GO35

    Instrument

    InspectionChecklist

    Description:

    Model: SerialNumber:Tag:

    Manufacturer:

    Heattracing/insulation/instrumenthousing

    CommentsItemtobeInspectedInstrumenttypeandclassperP&IDandspecificationInstrumenttag(s)installedandcorrectInstallationofsensorcompleteandcorrect

    Comments:

    Company

    On OffOn Off

    Date(yyyy/mm/dd)

    PetronasCarigaliSdn.Bhd

    Witnessedby

    Testedby TurcompEngineeringServicesSdn.Bhd

    TimeDelay

    Name Signature

    N/A01

    ActualTimeDelay

    Pass(P/F)(incl.units)

    ActualTripPoint SetpointCalibration

    0110

    SetpointTripPointTransition(incl.units)

    PONo:P12A/CO/G035

    GlycolReboilerInstrumentInstallationWorkProcedure

    Rev0

    13of21

    AcerText Box

  • 420mAModbusOther.010V EthemetIP

    No.Pass(P/F)

    1.2.3.4. Blockanddrainvalves

    P ti / h d li t bi l k t t d

    Area: Contract/PONO:P12A/CO/GO35

    InstrumentTag: Description:

    Installationofsensorcompleteandcorrect

    Range:

    Output

    INSRTUMENTATIONSWITCHCHECKLIST Page1of2

    ProjectFacility: ProjectName:

    InstrumenttypeandclassperP&IDandspecificationInstrumenttag(s)installedandcorrect

    Manufacturer: Model: SerialNumber:

    InspectionChecklistItemtobeInspected Comments

    InstrumentTag: Description:

    Manufacturer: Model: SerialNumber:Units:

    Design

    5.6.7.8.9.10.

    DrawingsmarkedupasbuiltHMIGraphicsymbolandtagcorrect

    Pneumatic/hydraulictubingleaktestedHeattracing/insulation/instrumenthousing

    WiringcorrectImpulselinespressuretested

    PONo:P12A/CO/G035

    GlycolReboilerInstrumentInstallationWorkProcedure

    Rev0

    14of21

    AcerText Box

  • Pass(P/F)

    Notes:

    1. Attachfactorycalbrationformsforallinstrumentswhereprovidedand/orspecified.2. Provideinstrumentparametersforeachparameterchangedfromthefactorydefault.

    Comments:

    TransmitterDisplayTransmitterOutputProcessDisplay

    PLCHMI

    TransmitterDisplayTransmitterOutputProcessDisplay

    PLCHMI

    TransmitterDisplayTransmitterOutputProcessDisplay

    PLCHMI

    Page2of2

    SignalValidationInputSignal

    Location DesignValue ActualValue Error(%)

    INSRTUMENTATIONTRANSMITTERLOOPCHECKLIST

    Company

    Witnessedby PetronasCarigaliSdn.Bhd

    Name Signature Date(yyyy/mm/dd)Testedby TurcompEngineering

    ServicesSdn.Bhd

    PONo:P12A/CO/G035

    GlycolReboilerInstrumentInstallationWorkProcedure

    Rev0

    15of21

    AcerText Box

  • No.Pass(P/F)

    1.2.3.4.5.6.

    Pass(P/F)

    ActuatortypeandclassperP&IDandspecificationInstrumenttag(s)installedandcorrectInstallationofactuatorcompleteandcorrectwiringcorrect

    InstrumentTag: Description:

    Manufacturer: Model: SerialNumber:

    InspectionChecklistItemtobeInspected Comments

    Area: Contract/PONO:P12A/CO/GO35

    MODULATINGCONTROLDEVICECHECKLIST Page1of1

    ProjectFacility: ProjectName:

    0%

    50%

    PLCOutputFieldDevicePLCOutput

    DrawingsmarkedupasbuiltHMIgraphicsymbol,tagandunitscorrect

    ControlValidationLocation DesignValue ActualValue Error(%)ControlOutput

    Notes:

    1. Attachfactorycalbrationformsforallinstrumentswhereprovidedand/orspecified.2. Provideinstrumentparametersforeachparameterchangedfromthefactorydefault.

    Comments:

    Company

    Witnessedby PetronasCarigaliSdn.Bhd

    Name Signature Date(yyyy/mm/dd)Testedby TurcompEngineering

    ServicesSdn.Bhd

    50%

    100%

    FieldDevicePLCOutputFieldDevice

    PONo:P12A/CO/G035

    GlycolReboilerInstrumentInstallationWorkProcedure

    Rev0

    16of21

    AcerText Box

  • No.Pass(P/F)

    1.2.3.4.5.6.7.8.

    Notes:

    1. Attachprintoutsoftrendsofvaroustests,withfinalPIDtuningvalues.

    ProjectFacility: ProjectName:Area: Contract/PONO:P12A/CO/GO35

    ControllerLoopTag: Description:

    TestChecklist

    PIDCONTROLLERCHECKLIST Page1of1

    ItemtobeInspectedStartupTestInputsignalpositivebumptestInputsignalnegativebumptestBumplessautomanualcontroltransitionManualoutputcapabilityBumplessmanualautocontroltransition

    Comments

    HMIgraphicsymbols,tagandunitscorrectHMIequipmentfaceplatecorrect

    FinalPIDTuningValuesP: I: D:

    Comments:

    Company Name Signature Date(yyyy/mm/dd)Testedby TurcompEngineering

    ServicesSdn.BhdWitnessedby PetronasCarigali

    Sdn.Bhd

    PONo:P12A/CO/G035

    GlycolReboilerInstrumentInstallationWorkProcedure

    Rev0

    17of21

    AcerText Box

  • Pt State StateDesc. PLCInput

    DCS Pass(P/F)

    0 1 0 1 0 1 0 1 0 1 0

    OnOff N/AOnOff

    PLCDISCRETEINPUTCHECKLIST Page1of2

    Project

    AlarmTag Description

    Facility: ProjectName:Area: Contract/PONO:P12A/CO/GO35

    PLC

    PLCID:Rack:

    Description:Slot:

    LocalHMI

    OnOff N/AOnOff On Off

    OnOff N/AOnOffOnOff N/AOnOffOnOff N/AOnOff

    0

    1 0 1 0 1 0 1 0 1 0 1 0 1

    On Off N/AOnOffOnOff N/AOnOff

    OnOffOnOff

    OnOff N/AOnOff

    OnOffOnOff N/AOnOffOnOff N/A

    N/AOnOff

    OnOff N/A

    PONo:P12A/CO/G035

    GlycolReboilerInstrumentInstallationWorkProcedure

    Rev0

    18of21

    AcerText Box

  • 0 1 0 1 0 1 0 1

    Comments:

    PLCDISCRETEINPUTCHECKLIST Page2of2

    OnOff

    OnOff

    OnOff

    OnOffN/A

    N/A OnOff

    OnOffN/A

    OnOff OnOff

    N/A

    Company

    Witnessedby PetronasCarigaliSdn.Bhd

    Name Signature Date(yyyy/mm/dd)Testedby TurcompEngineering

    ServicesSdn.Bhd

    PONo:P12A/CO/G035

    GlycolReboilerInstrumentInstallationWorkProcedure

    Rev0

    19of21

    AcerText Box

  • Pt State StateDesc. PLCInput

    DCS Pass(P/F)

    0 1 0 1 0 1 0 1 0 1 0

    Tag Description LocalHMI

    Alarm

    OnOff N/A

    Facility: ProjectName:Area: Contract/PONO:P12A/CO/GO35

    PLC

    PLCID: Description:Rack: Slot:

    PLCDISCRETEOUTPUTCHECKLIST Page1of2

    Project

    OnOff N/A OnOff

    OnOff N/A OnOff

    OnOff N/A OnOff

    OnOff OnOff N/A OnOff

    On Off0 1 0 1 0 1 0 1 0 1 0 1 0 1

    OnOff N/A OnOff

    OnOff N/A OnOff

    OnOff N/A OnOff

    On Off N/A OnOff

    OnOff N/A OnOff

    OnOff N/A OnOff

    OnOff N/A OnOff

    PONo:P12A/CO/G035

    GlycolReboilerInstrumentInstallationWorkProcedure

    Rev0

    20of21

    AcerText Box

  • 0 1 0 1 0 1 0 1

    Comments:

    PLCDISCRETEOUTPUTCHECKLIST Page2of2

    OnOff N/A OnOff

    OnOff N/A OnOff

    OnOff N/A OnOff

    OnOff N/A OnOff

    Company

    Witnessedby PetronasCarigaliSdn.Bhd

    Name Signature Date(yyyy/mm/dd)Testedby TurcompEngineering

    ServicesSdn.Bhd

    PONo:P12A/CO/G035

    GlycolReboilerInstrumentInstallationWorkProcedure Rev0

    21of21

    AcerText Box

    Instrument Installation ProcedureInstrumentation Checklist