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Copyright © 2017 Training Leadership Consulting. All rights reserved.In partnership
with
5S: A Gateway to Lean
PCB Lean Forum
16 May 2017
Grant Davis
Copyright © 2017 The Leadership Centre. All rights reserved.In partnership
with
1 2 3
What is
5S?
5S &
Lean
Case
Study
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Lets Play The 5S Numbers Game
Do not turn over your pages until your facilitator says so.
When you are instructed to turn over:
Circle only the numbers from 1 to 49
You must do this in order - no cheating
This is a race, put your hand up as soon as you are
finished.
Complete the following:Exercise
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5Copyright © 2017 The Leadership Centre. All rights reserved.
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The Aim of 5S
SORT
SET
SHINE
STANDARDIZE
SUSTAIN
5S
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SORT :
When in doubt, throw it out!
SET :
A place for everything and everything in its place
SHINE :
A clean workplace enhances quality, safety and pride
STANDARDIZE :
Everyone doing things the same way
SUSTAIN :
Management must lead by example-Walk the talk
5S Philosophies
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Before
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After
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Before
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After
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Before
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After
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After
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Before
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After
Free Software Download Called Fences
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After
Copyright © 2017 The Leadership Centre. All rights reserved.In partnership
with
1 2 3
What is
5S?
5S &
Lean
Case
Study
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5S, The Foundation Of Being World Class
Don’t forget about implementing 5S. It is a gateway that can lead to and support most of your other
more advanced Lean tools
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How Is 5S The Gateway To Lean?
Visual Management
Inventory Management
Maximise Flow
KanbanFIFO
Core Lean Principles
Production Management
Visual Process
Defect Management
Standardised Work
Empower People
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Safety
A well organised and orderly workplace is a safer workplace.
Improving Production Efficiency
5S supports a smooth production process in various
ways.
Quality Improvement
Daily activities like inspection help to
keep the production process in the right
condition.
Controlling Your
Workplace
5S helps to control the workplace.
5S Facilitates Other Factors
Copyright © 2016 The Leadership Centre. All rights reserved.In partnership
with
1 2 3
What is
5S?
5S &
Lean
Case
Study
26Copyright © 2017 The Leadership Centre. All rights reserved.
Example of 5S Implementation Program
StartLeadership
Adopt &Commit
RecordObservations
Create RollOut Plan
Train on5S - Practical
Learn ByDoing
Audit &Coach
Compete, Repeat &
What’s Next
Go To The Gemba & Establish & Model
Part 1 – Getting Started
Part 2 – Sustain & Move Forward
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Examples of 5S Implementation Themes
Just Do It Visual Process Flow
Tools Paint Floors
HousekeepingMeasure The
Process
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Audit Sheet
248
Use Audit as Coaching.Constructive Feedback With Easy Points To Pick Up In Time For Next Audit
Keeping Track of Scores & Celebrate Successes & Progress Over Time Builds Momentum
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Thoughts In Conclusion
“The company that’s doing badly is doing the 5S’s badly.”
-Takashi OsadaAuthor of The 5S’s: Five Keys to a Total Quality Environment
Copyright © 2017 The Leadership Centre. All rights reserved.In partnership
with
Grant Davis
Thank You