国内塔内件行业分析_谢润兴

5
2011 年第 30 卷第 1 CHEMICAL INDUSTRY AND ENGINEERING PROGRESS ·47· 国内塔内件行业分析 (北京泽华化学工程有限公司,北京 100095:塔内件行业是流程工业的配套产业,和流程工业的产品质量、能源消耗、生产安全、环保指标等密切 相关;最近二十年,国内塔内件行业发展迅速,设计水平逐步提高,技术力量日益强大,但也面临着困难和挫 折。从行业特点来看,世界塔内件行业的重心将会逐渐向中国转移。本文尝试从技术和市场两个方面对国内塔 内件行业进行剖析,提出了塔内件行业的发展趋势,希望对行业的健康持续发展有一定的借鉴作用。 关键词:塔内件;塔板;填料 中图分类号TQ 028 文献标志码A 文章编号10006613201101004705 Analysis of domestic column internals industry XIE Runxing Beijing Zehua Chemical Engineering Co. LtdBeijing 100095ChinaAbstractColumn internals industry is an auxiliary part of process industries and also affects the product qualityenergy consumptionoperation safety and wastes control. In the last 20 yearsdomestic column internals industry has got great development with higher design level and greater technology power. Meanwhile it also has experienced some difficulties and frustration. Step by stepChina will become the center of global column internals industry in the future. The current situation of domestic column internals industry is analyzed in terms of both market and technology so that a proper strategy could be found for its long-term development. Key wordscolumn internalscolumn platepacking 21 世纪以来,我国在炼油、石化和煤化工行业 的超大规模投资,带动了国内塔内件行业的迅猛发 展;化工和化肥行业的高速发展和技术改造,进一 步扩大了塔内件的市场需求;环境保护的压力和低 碳经济的倡导,对塔内件行业提出了更高的要求。 这些行业的发展,不仅扩大了塔内件行业的发展规 模,还带动了塔内件行业技术的提升。最近二十年, 国内塔内件行业的技术和设计水平不断提高,不仅 新的塔内件设备不断涌现,更重要的是,设计水平 的提高使国内塔内件行业的技术含量不断提高,为 相关行业创造的价值也越来越大。 1 塔内件技术的发展历史及评价 塔内件分为塔板、规整填料和散堆填料共三大 类,V-1 浮阀塔板(或 F1 浮阀塔板)、Mellapak 整填料和 IMTP 散堆填料是这 3 种塔内件的典型 代表。长期以来,这 3 种塔内件在各自的应用领 域占有很大的市场份额,而且这种状态还会长期 延续下去,这充分说明了它们在塔内件发展历史 上的的重要性,它们也应该是现代塔内件技术的 标志性设备。 1.1 塔板技术的发展 V-1 浮阀塔板是美国格里奇公司的产品,几十 年来一直是塔板技术的标竿产品,后来出现的种种 矩形、梯形和异形浮阀,都会和 V-1 浮阀进行性能 比较,但很少能表现出明显的优势。20 世纪 80 代, SuperFrac 高性能塔板问世,它引入了一系列新 特约评述 收稿日期2010-10-18作者:谢润兴(1966—),男,硕士,高级工程师,现任北京泽华化 学工程有限公司总经理。E-mail rxie@zehua- chem.com

Upload: huangjl

Post on 24-Nov-2015

19 views

Category:

Documents


6 download

TRANSCRIPT

  • 2011 30 1 CHEMICAL INDUSTRY AND ENGINEERING PROGRESS

    47

    100095

    TQ 028 A 10006613201101004705

    Analysis of domestic column internals industry

    XIE Runxing Beijing Zehua Chemical Engineering Co. LtdBeijing 100095China

    AbstractColumn internals industry is an auxiliary part of process industries and also affects the product qualityenergy consumptionoperation safety and wastes control. In the last 20 yearsdomestic column internals industry has got great development with higher design level and greater technology power. Meanwhile it also has experienced some difficulties and frustration. Step by stepChina will become the center of global column internals industry in the future. The current situation of domestic column internals industry is analyzed in terms of both market and technology so that a proper strategy could be found for its long-term development. Key wordscolumn internalscolumn platepacking 21

    1

    V-1 F1 Mellapak

    IMTP 3 3 1.1

    V-1 V-1 20 80 SuperFrac

    2010-10-18 1966E-mail rxie@zehua- chem.com

  • 2011 30

    48

    SuperFrac V-1 20 90 AMT ADV 21

    V-1 F1 20 F1

    MD MD DJ MD

    ADV ADV

    1.2

    Mellapak 20 80 Gempak Mellapak Optiflow Gempak-AW Mellapak 20 3

    Mellapak252 20

    1.3

    IMTP CMR IMTP

    QH

  • 1

    49

    QH CMR MSR IMTP

    2

    ADV UOP MD ADV VG

    Mellapak252

    QH IMTP CMR

    3

    3.1

    ADV

    3.2

    /

    FRI FRI FRI FRI 3.3

  • 2011 30

    50

    3.4

    4

    4.1

  • 1

    51

    2000 ADV 40% 4.2

    4.3

    4.4

    4.5

    5

    20