527392 001a cd ce printerpartsmanual (1)

8/17/2019 527392 001A CD CE PrinterPartsManual (1)

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Datacard®CD/CE Series Printer

Illustra te d Pa rts Ma nua l

CD800™ / CD820™ / CE840™ / CE870™

April, 2013

Part No. 527392-001, Rev A


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Notice

Please do not attempt to operate or repair this equipment without adequatetraining. Any use, operation, or repair in contravention of this document is atyour own risk.

Proprietary Notice

All drawings and information herein are the property of DataCard Corporation.All unauthorized use and reproduction is prohibited.

Trademark Acknowledgments

Datacard is a registered trademark and service mark of DataCard Corporation inthe United States and other countries.

Desktop Embosser is a trademark of DataCard Corporation.

All other product names are the property of their respective owners.

Datacard Group 11111 Bren Road WestMinnetonka, MN 55343-9015952.933.1223Fax: 952.933.7971

www.datacard.com

© 2013 DataCard Corporation. All rights reserved.Printed in the United States of America.

http://www.datacard.com/http://www.datacard.com/http://www.datacard.com/


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Contents

Introduction _______________________________________________________________________ 1

Options List ________________________________________________________________________ 1

CD800 Simplex Printer ______________________________________________________________ 3

CE/CD Series Duplex Printer ________________________________________________________ 4

CE/CD Series Printer w/Optional Multi-Card Hopper _________________________________ 5

Supplies __________________________________________________________________________ 6

Power Supply and Cords ___________________________________________________________ 7

System Packaging _________________________________________________________________ 7

Cables ____________________________________________________________________________ 8

Standard Printer ______________________________________________________________________ 8

Optional Multi-Hopper ________________________________________________________________ 9

Covers, Single Hopper ____________________________________________________________ 10

Simplex Printer ______________________________________________________________________ 10

Duplex Printer ______________________________________________________________________ 12

Printer Assembly __________________________________________________________________ 14

Printer Assembly ____________________________________________________________________ 16

Printer Assembly ____________________________________________________________________ 18

Swingarm Assembly ______________________________________________________________ 20

Duplex Assembly _________________________________________________________________ 22

Covers, Optional Multi-Card Hopper _______________________________________________ 24

Covers, Optional Multi-Card Hopper _________________________________________________ 26

Optional Multi-Hopper Components _______________________________________________ 28

Optional Multi-Hopper Assembly __________________________________________________ 30

Optional Multi-Hopper Assembly _____________________________________________________ 32

Main Frame Assembly, Multi-Hopper_______________________________________________ 34

Shuttle Hoist Assembly, Optional Multi-Hopper______________________________________ 36

Shuttle Hoist Assembly, Optional Multi-Hopper ________________________________________ 38

Upper Hopper Assembly, Optional Multi-Hopper ___________________________________ 40

Upper Hopper Assembly, Optional Multi-Hopper ______________________________________ 41

Lower Hopper Assembly, Optional Multi-Hopper ____________________________________ 42

Lower Hopper Assembly, Optional Multi-Hopper ____________________________________ 43

Lock Option ______________________________________________________________________ 44


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Lock Option, Optional Multi-Hopper _______________________________________________ 46

Option, Alarm, Multi-Hopper ______________________________________________________ 48

100-Card Tray ____________________________________________________________________ 50

200-Card Tray ____________________________________________________________________ 51

Smart Card Options _______________________________________________________________ 52

Smart Card Options _________________________________________________________________ 54

Magnetic Stripe Option, ISO (IAT), JIS (NTT) _________________________________________ 56

Option, JIS, Dual Magnetic Stripe __________________________________________________ 58

Option, Enclosures, Dual Magnetic Stripe __________________________________________ 60

Option, Multi-Hopper Enclosure, Dual Magnetic Stripe ______________________________ 62

Functional Block Diagrams ________________________________________________________ 64


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Revision Log

CD800/CD820/CE820/CE870

Printer Illustrated Parts Manual

Revision Date Description of Changes

A April 2013 Initial release of combined CD/CE series manual.


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2 CD/CE Series Printer Parts Manual

CD800 CD820 CE870 CE840

Trays and Hoppers

Reject Tray S S S S

Manual Feed S S S S

Input Hopper (100) S S S S

Input Hopper (200) FK FK NA NA

MultiHopper (600)

OP

OP

OP

NA

Output (25) S S S S

Output (100) FK - single FK - single NA NA

Output Cover (secure) NA S S S

Locks and Alarms

Tilt Alarm NA NA S - Japan MH NA

Lock Cable OP OP OP OP

Locks - Input Hopper, Supply Cover S - MH S S S

Locks - Reject Tray S - MH S S S

Software and Drivers

USB* S S NA NA

Ethernet S S S S

DPCL2 - only D3 boards S S S S

Activation NA Required Required Required

XPS Driver Y Y Y Y

SDK Y Y 1 1

CardWizard N Y Y N

OpenCard Y N N N

CPX

N N Y

Y

Smart Card - Single Wire

Duali (contact/contactless) - only D3 boards OP OP OP OP

Smart Card - Loosely coupled

SCM (contact/contactless) OP OP NA NA

Duali (contact/contactless) NA NA NA NA

3rd party contactless only OP OP NA NA

HID pcProx OP OP NA NA

HID reader only OP OP NA NA

HID reader/writer OP OP NA NA


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CD/CE Series Printer Parts Manual 3

CD800 Simplex Printer


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CE/CD Series Duplex Printer


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CE/CD Series Printer w/Optional Multi-Card Hopper


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Supplies

Part Number Description

570113-001 CLEANING KIT (10 SLEEVES, 10 CARDS AND 1 PEN)

507377-001 CLEANING SWAB (5 PACK)

552141-002 CLEANING CARD (10 PACK)

569946-001 CLEANING SLEEVE KIT (5 PACK)

570113-001 CLEANING SLEEVE KIT (10 PACK)

572880-001 CLEANER SPINDLE

572876-998 RIBBON CARTRIDGE ASSEMBLY

546504-999 THERMAL PRINTHEAD ASSEMBLY

535000-002 COLOR RIBBON KIT – YMCKT 250 YEILD

535000-003 COLOR RIBBON KIT – YMCKT 500 YEILD

535000-004 COLOR RIBBON KIT – YMCKT 650 YIELD SHORT PANEL

535000-005 COLOR RIBBON KIT – KT 1000 YIELD

535000-006 COLOR RIBBON KIT – YMCKTKT 300 YIELD

535000-007 COLOR RIBBON KIT – YMCKTK 375 YIELD

535000-010 COLOR RIBBON KIT – KTT 750 YIELD

532000-003 MONOCHROME RIBBON KIT – DARK BLUE 1500 YIELD

532000-004 MONOCHROME RIBBON KIT – WHITE 1500 YIELD

532000-005 MONOCHROME RIBBON KIT – RED 1500 YIELD

532000-006 MONOCHROME RIBBON KIT – SILVER 1500 YIELD

532000-007 MONOCHROME RIBBON KIT – GOLD 1500 YIELD

532000-008 MONOCHROME RIBBON KIT – GREEN 1500 YIELD

532000-009 MONOCHROME RIBBON KIT – SCRATCH OFF 1500 YIELD

532000-052 MONOCHROME RIBBON KIT – BLAC K HQ 500 YIELD (CD800 ONLY)

533000-053 MONOCHROME RIBBON KIT – BLAC K HQ 1500 YIELD

532000-054 MONOCHROME RIBBON KIT – METALLIC SILVER 1500 YIELD

532000-055 MONOCHROME RIBBON KIT – METALLIC GOLD 1500 YIELD

597640-001 STICKlCARD (100 CARDS)


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Power Supply and Cords


810499-001 POWER SUPPLY – 72W, 24 Vdc, 3A, AC CORD NOT INCLUDED

804517-003 POWER CORD, US/NA, 10A, 125VAC

552141-002 INTERNATIONAL POWER CORD, 10A, EUROPE (AUSTRIA, BELGIUM, FINLAND,FRANCE, GERMANY, NETHERLANDS, NORWAY, SWEDEN)

809440-003 INTERNATIONAL POWER CORD, 10A, UK

809440-004 INTERNATIONAL POWER CORD, 10A, DENMARK

809440-005 INTERNATIONAL POWER CORD, 10A, INDIA, SOUTH AFRICA

809440-007 INTERNATIONAL POWER CORD, 10A, ITALY, NORTH AFRICA

809440-008 INTERNATIONAL POWER CORD, 10A, SWISS

809440-009 INTERNATIONAL POWER CORD, 10A, ITALY, CHINA

809440-010 INTERNATIONAL POWER CORD, 10A, AUSTRALIA, NEW ZEALAND,FIJ I,

809440-011 INTERNATIONAL POWER CORD, 10A, ISRAEL

809440-012 INTERNATIONAL POWER CORD, 10A, BRAZIL

809445-001 INTERNATIONAL POWER CORD, 7A, 125V, J APAN

System Packaging


503680-001 CARTON ASSEMBLY (SINGLE HOPPER UNIT)

505137-011 CARTON ASSEMBLY (SINGLE MULTI-HOPPER UNIT)


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Cables

Standard Printer

PartNumber

Description Connection Quantity

574154-001 TPH Cable Assembly Printhead to Print Engine PWB 1

535644-001 Sensor Encoder CableAssembly

RFID Board to Print Engine PWB 1

535644-001 Sensor Encoder CableAssembly

Magnetic Encoder to Print Engine PWB 1

809519-001 6FT USB Cable Assembly (withFerrite)

Printer USB to PC USB. 1

809561-005 Ferrite Bead Ferrite bead installs around PrintheadFan and Ribbon Motor cables.

1


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Optional Multi-Hopper

PartNumber

Description Option Connections Quantity

505241-001CABLE ASSEMBLY,

TOUCHSCREEN POWER Touchscreen

Connector J 39 on MainControl Board toconnector J 15 on

Touchscreen Board.

1

809766-003CABLE ASSY, USB 2.0 HISPEED, MINI 5P MALE TOUSB

Touchscreen

USB Mini- B connector J 44on Main Control Board toUSB2A on TouchscreenBoard.

1

810058-003CABLE, FLAT FLEX, 0.020C/C, 36 COND, 7.87 INLONG, S/S CONTAC TS

Multi-Hopper

Connector J 9 on Multi-Hopper Board toconnector J 1 on ElevatorBoard.

1

810058-004CABLE, FLAT FLEX, 0.020C/C, 36 COND, 8.86 INLONG, O/S CONTACTS

Multi-HopperConnector J 8 on ElevatorBoard to connector J 8 onShuttle Board.

1

503016-001CABLE ASSY, DUPLEXOPTION

Duplex

Lock

Connector J 29 on MainControl Board toconnector J 1 on DuplexBoard.

Connector J 38 on MainControl Board toconnector J 1 on LockBoard.

2

503720-001 CABLE ASSY, 50PIN,INTERFACE Multi-Hopper

Connector J 32 on Main

Control Board toconnector J 14 on Multi-Hopper Control Board.

1

504467-001CABLE ASSY, ALARM,MH6

Alarm 1

535644-001CABLE ASSY, RFIDENCODER OPTION

PrintConnector J 6 on MainControl Board.

1

574154-001CABLE ASSY, THERMALPRINT HEAD OPTION

PrintConnector J 6 on MainControl Board.

1


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Covers, Single Hopper

Simplex Printer

Item Part Number Description Quantity

1 572876-998 Ribbon Cartridge Assembly 1

2 504789-002 Ribbon Cartridge Lid 1

3 504790-002 Swingarm Lid 1

5 504323-001 Simplex Short Enclosure (Includes Enclosure Flap) 1

6 537497-002 Modular Main Enclosure 1

7 503163-002 Simplex Option Base 1

8 505226-001 Main Module Base Assembly 1

9 803349-201 Enclosure Base Foot (Adhesive) 4


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Duplex Printer


1 504789-002 LID, CARTRIDGE, RIBBON, GRAY 1

2 504790-002 LID, SWINGARM, GRAY 1

3 506226-001 BASE ASSY, MAIN 1

4 506464-001 LABEL, USB, RUI 1

5 537497-002 ENCLOSURE, MODULAR, MAIN (NON LOC KINGPRINTER)

1

5 504839-999 FRU, COVER, PUNCHED (LOCKING PRINTER, INCLUDESITEM 7)

7 803122-020 GROMMET, 1.620D .875ID .50T .12 GROOVE 1


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Printer Assembly


2 505542-001 GUIDE, CARD 1

10 505560-001 SPRING,BACK-UP 2

11 551471-001 SPRING, CARD GUIDE 1

19 572760-001 SHAFT, CAM 1

21 572762-001 CAM/GEAR 1

22 572763-001 GEAR,IDLER, CAM 1

23 572764-001 BRKT, BACK-UP, ROLLER 2

27 572768-001 ROLLER, TOP CLEANER 1

28 572770-001 ROLLER, BACK-UP 1

33 572888-001 SPRING,TORSION,SWINGARM 1

38 810450-001 DAMPER, ROTARY, CCW, 500 GF-CM 1


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Printer Assembly


3 505560-001 SPRING,BACK-UP 3

6 537494-001 ROLLER ASSY, PLATEN, CD 1

7 542820-001 PLATE,ROLLER,PLATEN 1

9 544482-001 PULLEY, DRIVE, FLANGED, 35T 2

10 544584-001 PULLEY, IDLER 5

13 554202-001 BELT,TIMING, STPD, 2MM P, 334T, 6MM W 1

17 572761-001 CAM 1

23 572764-001 BRKT, BACK-UP, ROLLER 3

24 572765-001 ROLLER, DRIVE, CLEANING 1

25 572766-001 DRIVE ASSY, REGISTRATION 1

26 572767-001 ROLLER, DRIVE 1

29 572772-001 TENSIONER, BELT 1

30 572773-001 SLIDE, CAM 2

34 574459-001 PLATE,BELT 1

51 568093-001 SPRING , BELT TENSIONER 1


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Printer Assembly


1 504228-001 TRANSPORT ASSY 1

12 552143-002 BRUSH, STATIC, ADHESIVE (NOT SHOWN) 2

14 566406-001 PWA, RFID ANTENNA, 1

15 566751-001 PHOTOCELL ASSY, WIDE SLOT 3

16 566752-001 PHOTOCELL ASSY, REFLECTIVE 1

18 569419-001 ROLLER, GATE 1

31 572786-001 MOTOR ASSY, TRANSPORT 1

32 572789-001 DRIVE ASSY, CAM 1

37 809428-206 SCREW, PH TORX, SEMS, M3X6 4

50 PICK BELOW FRU, PWA, PRINT ENGINE DRIVE – PICK BELOW 1

CD800 PRINT ENGINE DRIVES

506346-994 FRU, PWA, PRINT ENGINE DRIVE, CD800, IAT – SIMPLEX - OPENCARD

506346-995 FRU, PWA, PRINT ENGINE DRIVE, CD800, IAT - SIMPLEX

506346-996 FRU, PWA, PRINT ENGINE DRIVE, CD800, J IS - DUPLEX

506346-998 FRU, PWA, PRINT ENGINE DRIVE, CD800, IAT – DUPLEX - OPENCARD

506346-999 FRU, PWA, PRINT ENGINE DRIVE, CD800, IAT - DUPLEX

CD820 PRINT ENGINE DRIVES

505225-993 FRU, PWA, PRINT ENGINE DRIVE, CD820, IAT - SIMPLEX

505225-996 FRU, PWA, PRINT ENGINE DRIVE, CD820, IAT - DUPLEX

505225-991 FRU, PWA, PRINT ENGINE DRIVE, CD820, J IS - DUPLEX

CE840 PRINT ENGINE DRIVES

507556-998 FRU, PWA, PRINT ENGINE DRIVE, CE840, NO PRINTHEAD

507556-999 FRU, PWA, PRINT ENGINE DRIVE, CE840, PRINTHEAD

CE870 PRINT ENGINE DRIVES

505225-989 FRU, PWA, PRINT ENGINE DRIVE, CE870, J IS

505225-990 FRU, PWA, PRINT ENGINE DRIVE, CE870, J IS - DUPLEX

505225-992 FRU, PWA, PRINT ENGINE DRIVE, CE870, J IS

505225-995 FRU, PWA, PRINT ENGINE DRIVE, CE870, RUI – NO PRINTHEAD – IAT - DUPLEX

505225-997 FRU, PWA, PRINT ENGINE DRIVE, CE870, J IS - DUPLEX

505225-998 FRU, PWA, PRINT ENGINE DRIVE, CE870, NO PRINTHEAD – J IS - DUPLEX


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Swingarm Assembly


1 504229-001 SWINGARM ASSY 1

2 535859-001 MOTOR, PICK/RIBBON 1

3 538862-001 FAN, 35X 35X6 1

4 589060-001 GEAR, RIBBON DRIVE 1

5 810421-008 SCREW, PH TORX, SEMS W/LOCK WASHER & FLATWASHER, M2X8

2

6 546504-999 THERMAL PRINTHEAD ASSEMBLY 1


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Duplex Assembly


1 538693-001 FRAME ASSY,OPTION (Includes Items 1a – 1d) 1

1a 554279-002 DUPLEX DRIVE ROLLER 2

1b 538272-001 BACKUP IDLER ROLLER SPRING 2

1c 800257-060 DOWEL PIN 2

1d 538271-001 BAC KUP IDLER ROLLER 2

2 571703-001 PWA, FLIPPER CONTROL 1

3 538617-001 MOTOR ASSY, DUPLEX 2


5 807407-021 STANDOFF, WIRE ROUTING, .44X.39 7


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Covers, Optional Multi-Card Hopper


4 505303-001 DOOR, MAIN ENCLOSURE 1

6 505308-001 ENCLOSURE, MAIN, MULTIHOPPER 1

9 506057-001 BRACKET, DAMPER MOUNTING, DOOR 2

13 806800-408 SCREW, PH, TORX M4X8 4

15 806850-616 SCREW, PH TORX, TF M4-1.79X16 4

16 808625-010 ACTUATOR, PROX SENSOR 1

17 810450-002 DAMPER, ROTARY, CW, 1500 GF-CM 1

18 810450-003 DAMPER, ROTARY, CCW, 1500 GF-CM 1


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Optional Multi-Hopper Components


1 504785-014 BEZEL, FRONT, BLANK 1

3 504236-002 BEZEL, OUTPUT, BLANK 1

4 543057-001 DISPLAY ASSY 1

5 504254-001 FLAP, OUTPUT 1

7 505695-001 TOUCH SCREEN ASSEMBLY (INCLUDES ITEMS 7A – 7D) 1

7A 505390-001 COVER, TOUCH SCREEN 1

7B 504327-001 DISPLAY ASSEMBLY, 4.3 LCD 1

7D 505389-001 MOUNT, TOUCH SCREEN, WITH GASKET 1

8 505139-001 TRAY, EXCEPTION CARD 1


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Optional Multi-Hopper Assembly


3 505191-001 BRKT, GUIDE, Y-DRIVE 1

5 505431-001 HOPPER ASSY, LOWER, MH6 3

6 505126-001 HOPPER ASSY, UPPER, MH6 3


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Optional Multi-Hopper Assembly


1 504810-001 COVER, SLAVE PWA 1

2 507186-001 MAIN FRAME ASSY, MH6 1

4 504578-001 CLAMP, BELT 1

10 811012-002 LINEAR GUDE ASSY, 27MMW,325MM RAIL, 1LLZ SLIDERW/THD MTG

1

11 503489-001 ROLLER, TRANSPORT 1

12 806850-410 SCREW, PH TORX, TF M3-1.34 X 10 1


14 806800-408 SCREW, PH, TORX M4X8 6


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Shuttle Hoist Assembly, Optional Multi-Hopper


1 806769-072 BELT, TIMING, GT2, 2MM P, 285T, 6MM W 1

2 803116-052 BRG, BRONZE .1875ID .252OD .625W 2

3 552143-002 BRUSH, STATIC , ADHESIVE 1

4 810058-004 CABLE, FLAT FLEX, 0.020 C/C, 36 COND, 8.86 IN LONG,O/S CONTACTS

1

9 504581-001 FRAME, X-DRIVE 1

10 504579-001 FRAME, Y-DRIVE 1

12 811012-003 LINEAR GUDE ASSY, 17MMW,230MM RAIL, 2STD SLIDERSW/THD MTG

1

14 504695-001 MOTOR ASSY, X-Y, MH6 1


16 504506-001 PHOTOCELL ASSY, WIDE SLOT, 20 IN 1

17 811011-001 PULLEY, TIMING, GT2, 2MMP, 28G 2

18 504662-001 PWA, MULTI-HOPPER, AUX 1



24 505424-001 SHAFT, PULLEY 1

25 505424-002 SHAFT, PULLEY 1

26 803072-118 SPRING, COMP, .180 OD .750 L, .022W, MW 2

27 504583-001 TENSIONER, X-Y DRIVE 1


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Shuttle Hoist Assembly, Optional Multi-Hopper



5 504578-001 CLAMP, BELT 1

6 504810-001 COVER, AUX PWA 1

7 504811-001 FRAME, SHUTTLE, LEFT 1

8 504812-001 FRAME, SHUTTLE, RIGHT 1

11 504585-001 GEAR, IDLER, SHUTTLE DRIVE 1

12 811012-003 LINEAR GUDE ASSY, 17MMW,230MM RAIL, 2STD SLIDERS 1



18 504662-001 PWA, MULTI-HOPPER, AUX 1

19 554279-002 ROLLER, DUPLEX DRIVE 2

20 557582-002 ROLLER, PRESSURE 2

21 503489-001 ROLLER, TRANSPORT 1




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Upper Hopper Assembly, Optional Multi-Hopper


5 505533-001 DIVERTER, EXTENDED 1

11 504645-001 MOUNT, HOPPER, TOP 1

12 505128-001 PHOTOCELL ASSY, RIGHT ANGLE, 18 IN 1

13 809010-004 RING, RTNG, METRIC, E-RING, 4.0MM 1


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Upper Hopper Assembly, Optional Multi-Hopper


1 543759-001 BLOCK, PICK, ASSY 1

2 572871-999 CRANKSHAFT, PICKER 1

6 504660-001 FRAME, INPUT HOPPER 1

7 572868-001 GATE ASSY, PICK 1


10 505224-001 MOTOR, PICK, UPPER 1


2

15 553949-001 SPRING , GATE 1


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Lower Hopper Assembly, Optional Multi-Hopper


1 505533-001 DIVERTER, EXTENDED 1

2 572864-001 HOPPER ASSEMBLY 1

3 504580-001 MOUNT, HOPPER-TO-HOPPER 1

4 504655-001 PHOTOCELL ASSY., RIGHT ANGLE 1


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Lower Hopper Assembly, Optional Multi-Hopper


1 543759-001 BLOCK, PICK, ASSEMBLY 1

2 572871-999 CRANKSHAFT, PICKER 1

3 553949-001 SPING , GATE 1

4 504660-001 FRAME, HOPPER 1

5 572868-001 GATE ASSEMBLY, PICK 1

9 535859-001 MOTOR, PICK/RIBBON 1



2


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Lock Option


2 503338-001 ROD, REJ ECT TRAY, LOCK 1

3 504562-001 LATCH, INPUT HOPPER, LOCK 1

4 504563-001 BRACKET, INPUT HOPPER, LOCK 1

5 504565-001 GEAR, ECCENTRIC, LOCK 1

6 504567-001 LATCH, SWINGARM, LOC K 1

7 504568-001 PAWL, LOCK 1

8 504765-001 SPRING, TORSION, LOCK 2

9 504853-001 ROD, HOPPER, LOCK 1

10 504882-001 SPRING, COMPRESSION, LOC K 1

11 507064-001 BRACKET, TRANSPORT, LOCK, NONCONDUCTIVE 1






17 811004-001 LOCK, KEY, TUBULAR, KEYED ALIKE, 90 DEG CCW 1


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Lock Option, Optional Multi-Hopper


2 504565-001 GEAR, ECCENTRIC, LOC K 1

3 507064-001 BRACKET, TRANSPORT, LOCK, NONCONDUCTIVE 1

4 504567-001 LATCH, SWINGARM, LOCK 1

5 504764-001 PAWL, MH, LOCK 3

6 504765-001 SPRING, TORSION, LOCK 3

7 504882-001 SPRING, COMPRESSION, LOC K 1

8 504883-001 CABLE, HOPPER LOCK 1

9 505128-001 PHOTOCELL (NOT SHOWN) 1

10 505203-001 PAWL, LOC K, LONG 1




14 806850-408 SCREW, PH TORX, TF M3-1.34X8 2


16 811004-001 LOCK, KEY, TUBULAR, KEYED ALIKE, 90 DEG CCW 1

17 811015-508 SCREW, SEMS, PLASTITE, PAN HD TORX, METRIC, M3.12-1.27 X 8

2


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Option, Alarm, Multi-Hopper


1 505065-003 PWA, MAGNASPHERE SENSOR 3

2 506286-001 FILLER, TILT SENSOR 1

3 506434-001 BODY, TILT ALARM 1

4 507504-001 BALL, 440C SST, ANNEALED, 0.500DIA 1


6 809716-001 MAGNET, DISC, NEODYMIUM, 0.250 DIA, .125 THICK 2


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100-Card Tray


1 504800-001 100 Card Input Assembly (Includes Cover and Lid) 1

3 N/A See Error! Reference source not found.. 1

4 543057-001 Interfac e Panel with LCD 1

5 504784-002 25 Card Output Cover 1

6 504785-011 Front Bezel, CD800 (Blank) 1


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200-Card Tray

This input tray is available only as a field option for end user installation.


1 504805-002 200 Card Input Lid Assembly (Includes Cover and Lid) 1

3 N/A See Error! Reference source not found.. 1

4 543057-001 Interfac e Panel with LCD 1

5 504784-002 25 Card Output Cover 1

6 504785-011 Front Bezel, CD800 (Blank) 1


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Smart Card Options


1 805798-001 DOUBLE-SIDED FOAM TAPE 1

2 588345-001 SMART CARD BASE LID 1

4 541756-001 CABLE ASSEMBLY, SMART CARD OPTION TO MAINBOARD

1

5 535349-001 CONTAC T SMART CARD MOUNT 1

6 588304-001 SMART CARD CARD GUIDE 1

7 574318-001 OPTION INTERFACE PWA ASSEMBLY 1

8 566751-001 WIDE SLOT PHOTOCELL (SMART CARD REGISTRATION) 1

9 552143-002 ADHESIVE STATIC BRUSH 1

10 588296-001 SMART CARD BASE 1

11 569419-001 GATE ROLLER 1

12 503396-001 SMART CARD STATION SPRING 1


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Magnetic Stripe Option, ISO (IAT), J IS (NTT)


1 543346-001 BACKUP SPRING 1

2 538849-001 ENCODER MOUNTING BRACKET 1

3 806850-410 TORX SCREW 1

4 809413-001 OPTICAL ENCODER 1

5 809429-108 PHILLIPS SCREW 2

6 538819-001 MAGSTRIPE ENCODER CABLE ASSEMBLY 1

7 807519-104 STANDOFF 2

8 569585-001 MAGNETIC STRIPE BOARD 1

9 543829-001543830-001

READ/WRITE MS HEAD 3-TRACK GIMBAL ISOREAD/WRITE MS 1-TRACK GIMBAL J IS

1

10 538891-001 MAGSTRIPE ROCKER ASSEMBLY 1


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Option, JIS, Dual Magnetic Stripe


1 506623-001 FRAME, MAG 1

2 506459-001 DRIVE ASSY, MAG 2

3 506807-001 MOTOR ASSY, TRANSPORT, DUAL MAG 1

4 506624-001 GUIDE, CARD 1

5 543830-001 HEAD,MS,READ/WRITE,J IS,GIMBAL 1


7 506627-001 ROCKER ASSY, MAG 1

8 506730-001 ROCKER ASSY, INPUT 1

9 811127-001 ENCODER, OPTICAL, 1024 CPR, 3/16 SHAFT 1

10 806769-074 BELT, TIMING, GT2, 2MM P, 137T, 6MM W 1

11 507626-001 SPRING, ROCKER ARM 4

12 507625-001 SPRING, CARD GUIDE 2

13 803072-216 SPRING, COMP, .480 OD 0.880 L, .035W, MW 1


15 506490-002 PWA, MAG STRIPE, J IS 5 V ENCODER 1

16 574154-001 CABLE ASSY, TPH 1


18 504226-001 CLIP, WIRE RETAINING 1

19 507738-001 CABLE ASSY, 5V MAG ENCODER 1


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Option, Multi-Hopper Enclosure, Dual MagneticStripe


1 506963-001 ENCLOSURE, MAIN, MH6, DUAL MAG 1

2 507370-001 ENCLOSURE, MULTI HOPPER, J IS 1

3 507490-001 BASE ASSY, MH6, DUAL MAG 1

4 811004-002 LOCK, KEY, TUBULAR, KEYED ALIKE, 90 DEG CCW,W/1/4 OFFSET CAM

1


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Functional Block Diagrams

Main Control Board


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Main Control Board Options


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Multi-Card Hopper Boards


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Duplex Board

Lock Option Board


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Duali Single Wire Smart Card Board


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Basic Smart Card


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SCM Dual Smart Card

527392 001a cd ce printerpartsmanual (1)

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