50404 core loss testers

7/27/2019 50404 Core Loss Testers

http://slidepdf.com/reader/full/50404-core-loss-testers 1/4

50404

CORE LOSS TESTERSC or e Lo ss Te st er s ( CL a nd CL-A Se ri es)

E x cl us iv e Tec h n ic al A dv an t ages

T he C L Se ri es

Co r e lo ss testing has beco me o ne o f the mo st impo r tantt e s t s f o r q u a l it y a ss u r an c e in t h e m o t or i n d us t r y. I t h a s

p r o v e n i t s v a l ue f o r p r e d i c t i n g a m o t o r ’ s r e l ia b i l i t y a n do per ating co st f o llo wing r epair .

T h e f u n ct i o n o f a c o r e l o s s t e s t s e t i s t o

d e t e r m i n e w h e t h e r a m o t o r h a sd a m ag e d c o r e i ro n . D a ma g e c ou l di n c l u d e s h o r t s b e t w e e n l a m i n a t i o n s

a n d e l e c t r i c a l a r c i n g . T h e c o r e l o s st e s t is a v i t a l s t e p i n t h e re w i nd i n g o f

a m o t or. A c o r e l o s s t e s t s h o ul d b ep e r f or m e d b e f or e t h e w i n d in g s a r e

r e m ov e d t o d e t e ct a n y d a m ag e t o t h ec o r e . A f t e r t h e w i n d i n g s a r e

r e m ov e d , t h e c o re s ho u l d b e r e -t es te d t o v er if y t ha t i t w as no td a m a g e d d u r i n g r e m o v a l o f t he o l d

winding. Altho ugh it is po ssible f o r am ot or t o s ti ll r u n w it h c or e da ma ge ,

t h e e ff i c i e n c y o f th a t m ot o r w i l l b eg r e a t l y r e d u c e d . T h e m o t o r w i l l

c o n s u m e m o re p o w e r t o o p e r a t e a t n o r m a l l e v e l s a n di t w i l l c au s e t h e m ot o r t o g e n er a t e m or e h e a t. H e a t w i ll

i n t u r n r e d uc e t h e r e l ia b i li t y o f t h e m o t or a n d i t s o v e ra l lf u nc t io na l l if e . An i n cr e as e o f 1 0 °C i n t h e wi n di n g c anr e d uc e t h er m a l i n su l a t io n l i f e b y ha l f. A l l o f t he s e

c o n s e q u e n c e s a d du p t o m o r e o p e ra t i ng

a n d m a i n t e n a n c ec o s t a n d l o s s of p ro -d u c t i o n t i m e .

Phenix Techno lo gies manuf actur es a line o f high cur r ent AC supplies with co ntinuo usly var iable o utput specif ically

designed f o r testing stato r, r o to rs and ar matur e co r es.These units have ver y lo w disto r tio n, independent o f

lo ad and o utput setting. This ensur es test r esultsthat are bo th accur ate and r epeatable.

An o ptio nal co mputer and pr inter withu s e r -f r i en d l y s of t w a re i s a v a il a b le t o g u i de

t h e op e ra t or t h ro u gh t h e t es t s e qu e nc e a nd t oa s s i s t in d e t er m i n in g t h e c o nd i t io n o f t h e c o re .

A r ealistic duty cycle allo ws yo u to o ver ex citea nd h ea t th e co re

s u f f i c i e n t l y t olo cate ho t spo ts.

T h e C L - s e ri e s o f co r e l o s s t e s t e r s m a nu f a c t u r e d b yP h e n i x o f f e r s s e v e r a l i m p o r t a nt t e c h n i c a l a d v a n t a g es o v e r

t h o s e a v ai l a b l e f ro m a n y o t he r s u p p l i e r. T h e f i r s t , a n d m o s tc r i t i c a l , i s th e t r u e s i n u s o i d al w a v e f o r m o u t p u t p ro d u c e d b yt h e Ph e n ix t e s t s e t s . B e c au s e th e r e i s no d i s to r t io n o n t h e

o u t p u t , r e g ar d l e s s o f l o a d , t h e u s e r i s a s s u r e d o f t h e h i gh e s tp o s s ib l e m e t e ri n g a c c ur a c y. L a c k o f d i s t or t i on a l s o a l l o ws

a b s ol u t e r e p ea t a bi l i ty of te s t r e s u lt s a n d u s e o v e r a f u l lr a n ge of m ot o r s. Fr o m f r a ct i o na l ho r s ep o w er t o t h e

f ull r ating o f the test set, accur ate testing is assur ed.

A standar d f eatur e o f all Phenix CL mo dels is ac o m pu t e r i n t er f a ce t h a t a l l ow s a c o m pu t e r t o r e a d

the meter s dir ectly. This eliminates the po ssibili ty

o f a n y d a ta e n t r y e r ro r s . P re c i s io n c o n tr o l o f t h eo u t p u t s e t t i n g i s p o s s i b l e b e c au s e P h e n i x p r o v i d e s

3 t o 5 r a ng e s p e r o u t p u t t a p . T h is t r a n s l a te s i n t o 3t o 5 t i m e s g r e a t e r r e g u l a t i o n o f t h e o u t p u t v ol t a g e

s e t t i n g .Mod elCL10-A

Mod el CL25



M ax im um Tes t C apabi l i ty

D u ty C y c le

Option

S ta nd ar d D es ig n a nd S af et y F ea tu re stttttttttttt

M a i n p o w e r c i r cu i t b r e a k e r w i t h i n d ic a t or

Windo ws o per ating so f twar eON/OFF pushbutto ns

Multi-r ange digital meter sH O L D s w i t ch t o f r e ez e m e t e r r e a di n g sEx ter nal interlo ck pr o visio n

Co ntinuo usly var iable o utputTher mal o ver lo ad pr o tectio nwith indicato r

Rugged steel cabinet with caster sOutput cable withsto r age ho o k

Separ ate vo ltmeter leads f or gr eater meter ing accur acyInstr uctio n manual with schematics and par ts list

F ul ly A ut om at ed C or e L os s Te st S et s(CL-A Series)

CL1 0 CL 25 CL 60 CL 12 5

50 0 H P 1 25 0 H P 2 500 H P 50 00 HP

NOTE: Actual capa bility can var y with moto r design .

Co ntinuo us Testing

6 ” o p e ni n g c l a mp s f o r a r m a t ur e t e s t in g .

T h e f u t u r e o f c o r e l o s s t e s t e r s i s h e r e t o d a y . T h e C L - As e r i es o f Ph e n i x c o r e l o s s t es t e r s ha s p a ck a g e d s p e e d,

a c c u ra c y a nd e a s y o pe r a t io n i n t o a f f o rd a b l e t e s t s e ts f o rt h e m o t o r i n d u s t r y.

I n a d d it i o n t o t h e s t a n da r d d e s i g n a n d s a f e ty f e a t ur e so f th e C L m o d el s , t h e C L - A h a s be e n d e s i gn e d t o b e f ul l y

a u t o m a t e d . T h e t e s t s e t u t i l i z e s W i n d o w s 9 8 / N T s o f t w a r ef o r i t s o p e ra t i n g s y s t e m . O p e r a t i on o f t he t e s t u n i t i s a s

e a s y a s h o o k i n g u p t h e t e s t l e a d s , t y p i n g i n t h e p a r a m e t e r so f t h e t e s t a n d p u s h i n g a b u t t o n . T h e t e s t s e t ta k e s o v e r

f r o m t h e r e . T he u n i t a u t o m a t i c a l l y r a m p s u p t h e v o l t a g er e c o r d s t h e r e s u l t s , d o e s a l l t h e n e c e s s a r y c a l c u l a t i o n s a n d

r a m p s t h e v o l t a ge b ac k d o w n . T h e a u t o ma t i c f u n ct i o n vir tual ly eli min ates the chan ce f o r hum an er r o r when

t e s t i ng a n d i n c re a s e s t he a c c u ra c y a n d r e p e at a b il i t y o f

t h e t e s t . B e c a u s e t h e t e s t s e t i s a u t o m a t i c , t h e t r a i n i n g o nt h e t e s t s e t h a r d w a r e i s g r e a t l y r e d u c e d . I f t h e t e s t s e t

i s i nc or r ec tl y s et up f or a t es t, th e c om pu te r w il l l ett h e o p e r a t o r k n o w t h e r e i s s o m e t hi n g w r o n g b y d i s p l a y -

i n g o n e o f s e v e r a l p r e - p r o g r a m m e dm e s s a g e s . T h e s e m e s s a g e s h a v e

b e e n d e s i g n e d t o a l e r t t h e

o p e r at o r o f se v e r a l c o m m on t e s ts e t u p e r r o r s . T h i s s a v e s t i m e a n d

i n c r e a s e s t h e s a f e t y o f t h e o pe r a t o r. A d a t a b a s e c a n b eb u i l t f o r t h e s p e c i fi c m o t o rs t e s te d . P as t r es u l t s c a n b e

e a si l y a c ce s s ed w h en r e -t e st i ng a m o to r t h at h a s b e ent e s t e d i n t h e p a s t , m a k i n g t r e n d a n a l y s i s q u i c k a n d e a s y .

At the hear t o f the se uni ts is the Pr o g r amm abl e Lo gi cC o n t r o l l e r ( P L C ) . T h e c o m p u t e r s o f t w a r e i n t e r f a c e s w i t h

t h e u n i t s P L C t h a t i n t u r n g u i d es t h e t e s t s e t th r o u gh i t st e s t f u nc t io n s. T he P LC e l im i na t es a l a rg e po r ti o n o f

c i r c u i t r y r e q u i r e d i n m a n u a l t e s t u n it s . W i t h l e s s c i r c u i t r y,t h e t e st s et be c om e m u ch m o re re l ia b le an d e a si e r t ot r o u b l e s h o o t i f a p r o b l e m d o e s o c c u r.

Ano th er adv ant age o f th e CL- A is th e me te r

c a l i br a t i on . T he r e is n o n e e d t o t a k e p a n e ls o f f t h et e s t se t t o c a l i b ra t e t h e me t e r i ng . Al l m e te r

c a l i br a t i on i s d on e t hr o u gh t h e co m p ut e r, s a v in gt i m e a n d i n s u r i n g a c c u r a t e r e a d i n g s .

S p e c i a l i z e d c l a m p s a r e a v a i l a b l e f o r t e s t i n g r o t o r sa nd a rm at ur es f or b ot h t he C L a nd C L- A

s e r i e s . ( s e e p i c t u r e a t r i g h t )

Mod el CL60-A



CL10 CL25 CL60 CL125

30” W x 30” D x 47” H 30” W x 30” D x 47”H 32” W x 45” D x 48” H 60”W x 34”D x 52”H

(762mm W x 7 62mm D x 1 194mm H ) (762mm W x 762mm D x 1194mm) (813mm W x 1143mm D x 1219mm H ) (1524mm W x 863mm D x 1321mm H )

600 pounds 750 pounds 1500 pounds 2000 pounds(272kg) (304kg) (680kg) (908kg)

Specifications

Dimensions/Weights

Output

Instrumentation

Input

I n p u t , o u t pu t , d u t y c y c l e a n d m e t e r i n g ra n g e s a n da c c u r a c y r em a i n t h e s a m e a s t h e m a n u a l C L s e r i e s o f c o re

l o s s t e s t e r. T h e d i m e n s i o n s o f t h e t e s t s e t s h a v e c h a n g e d t ot h e f o l l o w i n g :

H e ig ht Widt h D e pt h We ig ht

CL 10- A 4 4 in 3 6 i n 2 5 in 8 1 5 l b

( 1 1 1 8 mm ) ( 9 1 4 mm ) ( 6 3 5 mm ) ( 3 7 0 kg )CL 25- A 4 4 i n 3 6 i n 2 5 in 8 6 5 l b

( 1 1 1 8 mm ) ( 9 1 4 mm ) ( 6 3 5 mm ) ( 3 9 2 kg )

C L 6 0 - A 4 9 i n 4 5 i n 2 7 in 1 1 0 0 l b

( 1 2 4 5 mm ) ( 1 1 4 3 mm) ( 6 8 6 mm ) ( 4 9 9 kg )

C L 1 2 5 - A 4 9 i n 50 i n 3 0 in 1 3 2 5 l b

( 1 2 4 5 mm) ( 1 2 7 0m m) ( 7 6 2 mm ) ( 6 0 1 kg )

Model Step Tap 1 Tap 2 Tap 3

1 0- 1.67V @ 2000A 0-5V @ 667A

CL10 2 1.67-3.34V @ 2000 A 5-10 V @ 667A

3 3.34-5.0V @ 2000 A 10-1 5V @ 667A

1 0- 4.16V @ 2000A 0-8.33V @ 100 0A

CL25 2 4.16-8.33V @ 2000 A 8.33-16.66V @ 1000A

3 8.33-12.5V @ 2000 A 16.66-25V @ 1 000A

1 0- 6V @ 2000A 0-12V @ 1000A

2 6- 12V @ 2000A 12-24 V @ 1000A

CL60 3 12- 18V @ 2000A 24-36 V @ 1000A

4 18- 24V @ 2000A 36-48 V @ 1000A

5 24- 30V @ 2000A 48-6 0V @ 1000A

1 0- 6V @ 4200A 0-12 V @ 21 00A 0-18V @ 1400A

2 6- 12V @ 4200A 12-2 4V @ 2 100A 18-36V @ 140 0A

CL125 3 12- 18V @ 4200A 24-3 6V @ 2 100A 36-54V @ 140 0A

4 18- 24V @ 4200A 36-4 8V @ 2 100A 54-72V @ 140 0A

5 24- 30V @ 4200A 48-6 0V @ 2 100A 72-90V @ 140 0A

NOTE: Oth er ratings are availab le. C onsult factory .

CL10 CL25 CL60 CL125

2 08 /2 20 VA C, 5 0A 4 40 /4 80 VA C, 6 0A 4 40 /4 80 VA C, 13 5A 4 40 /4 80 VA C, 27 5A

NOTE: 1 . Al l inputs are sing l e-ph ase, 5 0 /6 0 Hz. 2 . Oth er inputs are po ssibl e; co nsul t facto ry .

S a mp l e s cr e en s f r om t h e c o re l o ss t e st e r s o ft w ar e .

Voltm eter Currentmeter Wattmeter

CL10 0-1 5.000V 0-66 7/1999A 0-1 0.000kW

CL25 0-1 9.999/ 25.00 V 0-10 00/1999A 0-1 9.999/ 25kW CL60 0-1 9.999/ 60.00 V 0-10 00/1999A 0-1 9.999/ 60kW

CL125 0-1 9.999/ 90.00 V 0-14 00/2100/ 4200A 0-1 9.00/ 125kW

NOTES : 1. Metering sy stem accuracy is 0.5% F.S .

2. All meters h ave 0.5” LED d isplay

3. Voltmeter and wattmeter are 4½ digit; currentmeter is 3½ digit.

±



Core Loss Testers

AC, DC and AC/DC Mo to r Test Sets

Water Br ake Dynamo meter sTr ansf o r mer Test Sets

Frequency Response Analyzer

High Cur r ent / Cir cuit Br eaker Test SetsR e c l os e r Te s t S e t s

D C Po w er S u pp l ie s

H i g h Vo l t ag e D C C a b le T h u m p e rs

High Vo ltage Ter minatio ns

High Power Co lumn-Type Var iable Tr ansf o r mer s

High Power Tho ma-Type Var iable Tr ansf o r mer s

Vo ltage and Cur r ent Stabiliz er s

Impulse Gener ato r s/Standar d Capacito r s/Co uplingCapacitors

H i g h V o l t a g e A C D i e l e c t r i c T e s t S e t s

R e s o n a n t T e s t S e t s

Var iab le Fr equ ency Reso nant Test SetsD C H i p o t s a n d I n s u l a t i o n T e s t S e t s

Auto m atic Insu lati ng Mater ial Tester s (D14 9)

M i c r o h m m e t e r s

L i q u i d D i e l e c t r i c T e s t S e t s

M e g o h m m e t e r s AC /D C Ki lo vo lt me te r s

P a r t i a l D i s c h a r g e D e t e c t o r

Vacuu m/Oil Inte r r u pter Tester s

B u c k e t T r u c k T e s t e r s

H i g h - F r e q u e n c y C a b l e A g i n g T e s t S e t s

H e a t C y c l i n g T e s t S e t s

R u b b e r G o o d s - P r o t e c t i v e E q u i p m e n t T e s t e r s

T h e P H EN I X Te c hn o lo g ie s P r od u ct L in e

C o mp a ny P r of i le

Yo u r l o c a l r e p r e se n t at i v e i s

2/05

®

P H E N I X T E C H N O L O G I E S i s a l e a d i n gm a n uf a c tu r e r o f h i g h v o l t ag e , h i g h c u r r en t , a n d h i g h p o w er

t e s t s y s t e ms a n d c o m po n e n ts . O u r t e s t s y s t e ms a r e i no p e r a t i o n a r o u n d t h e w o r l d s a t i s f y i n g t h e t e s t i n gr equir ements o f o ur custo mer s.

O u r 6 5 ,0 0 0 s q ua r e fo o t he a dq u ar te r s is a m o de r nmanuf actur ing f acility wher e all the majo r co mpo nents o f o ur systems ar e pr o duced. All aspects o f electr ical andmechanical design, so f twar e design, and actual pr o ductio na r e p er f or m e d i n t h is f a c il i ty a n d c on t ro l le d b y a n I SO 9 00 1q u al i ty p ro g ra m . O u r e n gi n ee r s o f fe r a u n iq u e b l en d o f theo r etical kno wledge and pr actical ex per ience. Our ever -ex panding Ser vice and Calibr atio nDepar tment stands

r ea dy to a ss is t y ou d ur in g a nd a ft er i ns ta ll at io n t o i ns ur eyear s o f tr o uble-f r ee ser vice.

Our engineer ing reso ur ces, manuf acturing capability,a n d c o m mi t m e nt t o f l e xi b i l it y h a v e e a r ne d u s t h e r e p u ta t i onas the supplier o f cho ice. Fr o m po r table test equipment to

l a r g e , c u t t i n g e d g e a u t o m a t e d t e s t s y s t e m s , P h e n i xTechno lo gies pr o vides so lutio ns f o r yo ur testing needs. Yo uo w e i t to y o u rs e l f t o d i s cu s s y o u r t e s t in g r e qu i r em e n t s wi t hPhenix Technologie s today.

7 5 S p e i c h er D r i ve Accid ent, MD 21520 USA

Tel: 301-746-8118Fax: 301-895-5570

Email: info@ p henixtech.comhttp://www.phenixtech.com

50404 core loss testers

Documents