5031ts laminator parts list - adss85 632500721 sure eccentric lever(pl m10*117 pcs 1 613010113 86...
TRANSCRIPT
5031TS LAMINATORParts List
GBC IS AN ACCO BRANDS COMPANY
PLEASE READ THIS BEFORE ORDERING PARTS
Check the part number on the drawing against the Bill of Material (BOM), whichis located after the last page of the parts list to see if there is an old part numberassociated with the part number on the drawing. If there is an old part numbershown on the BOM, order the old part number. If there is no old part number,order the new part number.
P/N Description Qty638001570 Top/Bottom Heater Wire, Blue, Right Side 1638001571 Top/Bottom Heater Wire, Black, Right Side 1638001574 Top/Bottom Heater Jumper Wire, Blue, Left Side 2638001575 Top/Bottom Heater Jumper Wire, Blue, Left Side 2638003295 Thermostat (TCO) to Heater Wire, Blue, Right Side 2
1712258 Heat Sensor Assembly 2
5031TS Heat Shoe Wires & Heat Sensor (Not Shown)
634100003
TOP & BOTTOM HEAT ROLLER BEARING KIT (BOM)
P/N# 630101049 Left Side Bracket
P/N# 632502981 Heat Shoe Rock Pin
P/N# 810400068 S-Ring
P/N# 635400180 Thrust Needle Bearing AXK3552 P/N# 635400124 Thrust Needle Washer AS35535031TS Laminator Quantity of 1each per side.
703020513
630101889
630600269
810300026
5031TS-Laminator Required
No. Part No. Description Spec unit Q'ty Old P/N1 630100472 A/CUTTER LEVER SPC3.0T 70*24*11 pcs 22 630101015 A/E SIDE PLATE RIGHT SPC4.5T 750.9*515.4/AE80P010 pcs 13 630101016 A/E SIDE PLATE LEFT SPC4.5T 750.9*515.4/AE80P020 pcs 14 630101017 A/E ECCENTRIC CLAMP PLATE L SPC4.5T 483.5*207/AE80P030 pcs 15 630101018 A/E ECCENTRIC CLAMP PLATE R SPC4.5T 483.5*207/AE80P030 pcs 16 630101019 A/E FAN BRACKET SPC2T 134.5*33.6*934/AE80P040 pcs 27 630101020 A/E FAN COVER SPC2T 105.5*60*935/AE80P050 pcs 28 630101021 A/E ADDITIONAL PLATE SPC5T 242.5*159.2/AE80P060 pcs 29 630101022 A/E SHOE UPPER SUPPORT PLATE R SPC3T 144.7 69.3*F120/AE80P070 pcs 110 630101023 A/E SHOE UPPER SUPPORT PLATE L SPC3T 144.7 69.3*F120/AE80P080 pcs 111 630101024 A/E BEARING BRACKET SPC2T F75*F45/AE80P090 pcs 212 630101025 A/E HEAT ROLLER PRESSURE HOUSING L SPC4.5T 76*21*111/AE80P100 pcs 113 630101026 A/E HEAT ROLLER PRESSURE HOUSING R SPC4.5T 76*21*111/AE80P100 pcs 114 630101027 A/E SHOE LIMIT BUTTON SPC2T 44*20*27/AE80P110 pcs 115 630101028 A/E HINGE HOUSING BRACKET SPC5T 84*55*92/AE80P120 pcs 116 630101029 A/E HEATER PLATE SPC2T 60*33.5 47/AE80P140 pcs 217 630101030 A/E REAR IDLE BAR BRACKET L SPC3T 87.2*39.5/AE80P150 pcs 118 630101031 A/E REAR IDLE BAR BRACKET R SPC3T 87.2*39.5/AE80P150 pcs 119 630101032 A/E SHOE LIMIT BRACKET SPC2T 43*31/AE80P160 pcs 120 630101033 A/E AUTO LIMIT BRACKET SPC2T 25*31*15/AE80P180 pcs 121 630101034 A/E AUTO LOCK HOUSING SPC2T 19.2*14.5*28.5/AE80P190 pcs 122 630101035 A/E PC COVER LIMIT BRACKET SPC2T 23*12*28/AE80P200 pcs 223 630101036 A/E THERMOSTAT SUPPORT PLATE(UP) SPC1.5T 25*23*400/AE80P210 pcs 124 630101037 A/E THERMOSTAT SUPPORT PLATE(LOW) SPC24*20*400/AE80P220 pcs 125 630101038 A/E POWER PANEL SPC2T 99*14*71/AE80P230 pcs 126 630101039 A/E SLITTER BRACKET L SPC4T 75.5*43/AE80P240 pcs 127 630101040 A/E SLITTER BRACKET R SPC4T 75.5*43/AE80P240 pcs 128 630101041 A/E HEAT SENSOR BRACKET SPC2T 40*72.7/AE80P250 pcs 129 630101042 A/E SHOE LOWER SUPPORT R SPC3T 159*71.6/AE80P260 pcs 130 630101043 A/E SHOE LOWER SUPPORT L SPC3T 159*71.6/AE80P270 pcs 131 630101044 A/E MIDDLE GUIDE SPC1.5T 196*934/AE80P280 pcs 132 630101045 A/E FRONT GUIDE SPC1.5T 300*934/AE80P290 pcs 133 630101046 A/E FANGUIDE REAR SPC1.5T 251.6*934/AE80P300 pcs 134 630101047 A/E FILM SUPPORT PLATE R SPC4.5T 241.4*162.2/AE80P310 pcs 135 630101048 A/E FILM SUPPORT PLATE LEFT SPC4.5T 241.4*162.2/AE80P320 pcs 136 630101049 A/E HOT ROLLER SIDE BRACKET L SPC4.5T+1.5T 44.6*15/AE80P330 pcs 137 630101050 A/E HOT ROLLER SIDE BRACKET R SPC4.5T+1.5T 44.6*15/AE80P330 pcs 1
38 630101051 A/E STAND ROD LEFT SPSR 2.3T 50*100 650/AE80P340 pcs 1No. Part No. Description Spec unit Q'ty Old P/N39 630101052 A/E STAND ROD RIGHT SPSR 2.3T 50*100 650/AE80P340 pcs 140 630101053 A/E BOTTOM PLATE SPC3T 950*364/AE80P350 pcs 141 630101054 A/E Q CUTTER CONNECT BRACKET SPC3T 100*37.5*127/AE80P370 pcs 242 630101055 A/E SURELAM CONNECT BRACKET SPC3T 100*57*127/AE80P380 pcs 243 630101056 A/E FRONT TABLE PAPER GUIDE L SPC1.5T 40*36*126.5/AE80P390 pcs 144 630101057 A/E FRONT TABLE PAPER GUIDE R SPC1.5T 40*36*126.5/AE80P390 pcs 145 630101058 A/E PC COVER PC 3T 204.7*932/AE80P400 pcs 146 630101059 A/E FEEDING TABLE SPC1.5T 129*930/AE80P410 pcs 147 630101060 A/E FRONT TABLE BRACKET LEFT SPC5T 289*27/AE80P420 pcs 148 630101061 A/E FRONT TABLE BRACKET RIGHT SPC5T 289*27/AE80P420 pcs 149 630101062 A/E PC COVER BRACKET LEFT SPC2T 91.5*78/AE80P430 pcs 150 630101063 A/E PC COVER BRACKET RIGHT SPC2T 91.5*78/AE80P430 pcs 151 630101064 A/E REWINDER FILM GUIDE SPC2T F250*F90/AE80P440 pcs 452 630101065 A/E PAPER ADJUST HOUSING SPC3T 20*36*80/AE80P450 pcs 253 630101066 A/E SIDE SLITTER LOCK BRACKET SPC3T 18.5*8/AE80P460 pcs 354 630101067 A/E PULL PC COVER BRACKET L SPC2T 85.4*18/AE80P470 pcs 155 630101068 A/E PULL PC COVER BRACKET R SPC2T 85.4*18/AE80P470 pcs 156 630101069 A/E PULL PC COVER PC 3.0T 88.8*930/AE80P480 pcs 157 630101070 A/E ATTACHMENT BAR CONNECTOR SPSR 2.3T 20*40 910/AE80P490 pcs 258 630101071 A/E PCB PLATE SPC2T 276*115*12/AE80P510 pcs 159 630101072 A/E PULL ROLLER BEARING HOUSING PLATESPC4.5T 100*69.9*21/AE80P530 pcs 260 630101073 A/E SLITTER BRACKET LOCK SPC4T 47.5*21.8/AE80P540 pcs 261 630101074 A/E FILM SUPPORT PLATE SUB L SPC4.5T 197.8*215.1/AE80P560 pcs 162 630101075 A/E FILM SUPPORT PLATE SUB R SPC4.5T 197.8*215.1/AE80P560 pcs 163 630101076 A/E FRONT FAN GUIDE SPC1.5T 15*21.5/AE80P580 pcs 164 630101077 A/E FILM SUPPORT SPC3T 58.8*15/AE80P590 pcs 165 630101078 A/E CLUTCH WASHER SPC2T F36*F17/AE80P610 pcs 166 630101081 A/E CLUTCH PLATE SPC5T 66*66/AE80P630 pcs 167 630500213 TALON FRONT TABLE SUPPORT BRACKET SPC 27*17.5*17.5(Cr) pcs 2 60122063368 630600101 EXCELAM II TABLE LEVER BRACKET SPC 2.0T*49*19(PL) pcs 2 60125017969 630800074 SURE BACK COVER SUPPORT FE2.0T*17*43 pcs 4 60121115770 630800076 TENSION WHEEL CAP FE2.0T*F62*F15 pcs 2 60121116171 630800095 SURELAM SHOE PLATE LEVER(LOW) PC 3.0T*90*30 pcs 2 60121119572 630800096 SURELAM SHOE PLATE LEVER(U/L) PC 3.0T*59*26 pcs 1 60121119673 630800099 SURELAM SHOE PLATE LEVER(U/R) PC 3.0T*59*26 pcs 1 60121119974 630800108 SURELAM OUTER TENSION DISC FE 3.0*62*28*19 pcs 3 60123071175 631000095 SURELAMPRO INTERUPT BRACKET SPC1.5T 60*57*55.5 pcs 1 60121126876 631000119 S/PLUS HEATER GUIDE PLATE SPC 2T 91.8*53.6 pcs 477 631000155 S/PLUS-P800 REWINDER IDLE BRACKET SPC3T F42*F12.2(GY012)/SS80P130 pcs 1
78 631000166 S/PLUS-P800 CONNECTOR SPSR2.3T 50*100*734(GY012)/SS80P260 pcs 1No. Part No. Description Spec unit Q'ty Old P/N79 631000177 S/PLUS-P800 HEATER PLATE SPC 2T 80*44*40(Zn)/SS80P410 pcs 280 631800338 S/PLUS-800 P/ROLLER SPP F25*1008.5*F60.5*914(201-40 G, C0.5) pcs 281 631800398 A/EXCEL H/ROLLER SPP F35*989*F60.5*895(601-45 RED)/AE80H0 pcs 282 632500495 TALON TOP REWINDER TENSION BOLT SM45C F18.6*67*M8/TL00H031 pcs 1 61303077183 632500674 EAGLE CORE BUSH BOLT(PL FE f8*15*40 pcs 8 61303052784 632500682 GBC4265 supporting pin for front table(PL SM45C F10*20 pcs 7 61303054185 632500721 SURE eccentric lever(PL M10*117 pcs 1 61301011386 632500775 SURELAM SHOE SHAFT(PL) F12*40 pcs 2 61301081887 632500810 HEAT SHOE CLAMPING BOLT(PL F30*M12*26 pcs 4 61301101488 632500839 SURE FILM SHAFT ADAPTOR(PL F40*F16*F21.5 pcs 2 61303056089 632500840 SURE FILM SHAFT CLAMP HANDLE(PL F55*7*F16 pcs 2 61303056190 632500841 SURE FILM SHAFT ADJUST HANDLE(PL F45*11*F12 pcs 2 61303056291 632500842 SURE FILM SHAFT HOUSING(PL F55*55*F16 pcs 2 61303056392 632500843 SURE FILM TENSION BOLT(PL F30*66*M16 pcs 2 61303056493 632500844 SURE FILM TENSION HANDLE(PL F60*35*F32 pcs 2 61303056594 632501318 FILM SHAFT TENSION BOLT(PL F19*62*F15* pcs 2 61303056795 632501378 FALCON SENSING BUSH Bs F30*F8*17 pcs 1 61302077596 632501397 SAFETY PIN RING F21.5 pcs 397 632501437 S/PLUS SLIDE BOSS S45C F30*F10.1*9.5 pcs 298 632501581 S/PLUS-800 IDLE ROLLER LOW(PL) F30*10*953/SS80H100 pcs 199 632501583 S/PLUS-800 FILM PIPE(PL) STKM 19*965*F33.9*896/SS08H162 pcs 2100 632501584 S/PLUS-800 ECCENTRIC CAM SHAFT(PL) S45C F15*1034/SS80H120 pcs 1101 632501585 S/PLUS-800 SHOE SHAFT(PL) S45C F12*957/SS80H170 pcs 1102 632501586 S/PLUS-800 FRONT TABLE SHAFT(PL) S45C F10*935/SS80H180 pcs 1103 632501702 EAGLE TENSION BLOCK(PL) S45C F25*F15*74 pcs 1104 632501809 S/TOPIC REWINDER IDLE SHAFT S45C F12*F25*49.5 pcs 1105 632501812 S/TOPIC REWINDER SHAFT PIN BS F14.5*30 pcs 1106 632501957 S/PLUS-800 IDLE SHAFT(PL) S45C F30*952/SS80H010 pcs 1107 632501966 S/PLUS-800 REWINDER SHAFT(PL) S45C HEX19*924/SS80H100 pcs 1108 632501972 S/PLUS-800 SLITTER BRACKET PIN LOW S45C F13*20/SS80H220 pcs 1109 632501975 S/PLUS-800 IDLE ROLLER(PL) STKM F27.2*F24*926/SS80H330 pcs 1110 632501976 S/PLUS-800 IDLE ROLLER BAR S45C F15*935/SS80H340 pcs 1111 632501979 S/PLUS-800 PULL R/L HOUSING UP S45C F61*F42*3/SS80H360 pcs 2112 632501981 S/PLUS-800 TENSION GUIDE PIN S45C F14*F5.2*8/SS80H380 pcs 6113 632502427 A/E REAR IDLE BRAR BEARING HOUSING S45C F35*F22.2*6/AE80H100 pcs 2114 632502428 A/E TEFLON ROLLER BEARING HOUSING S45C F73*F45*3.3/AE80H110 pcs 2115 632502429 A/E HOT ROLLER BEARING HOUSING LOW S45C F71*F55*5.5/AE80H130 pcs 2116 632502430 A/E ECCENTRIC LEVER CAP S45C F20*82.5/AE80H150 pcs 1117 632502431 A/E PAPER ADJUST BAR S45C F12*854/AE80H160 pcs 2
N
118 632502432 A/E IDLE GEAR BOSS S45C F25*30.5*F220*23/AE80H180 pcs 1No. Part No. Description Spec unit Q'ty Old P/N119 632502433 A/E CONNECT BOLT CUTTER S45CF15* F8**M5*48 /AE80H190 pcs 2120 632502434 A/E CONNECT BOLT AUTOEXCEL S45CF15* F8**M5*67.5/AE80H190 pcs 2121 632502435 A/E REAR IDLE BAR S45C F20*945/AE80H200 pcs 1122 632502436 A/E HINGE PIN S45C F8*125/AE80H260 pcs 1123 632502437 A/E REWINDER SHAFT BUSH BS HEX 17*F12*11/AE80H270 pcs 1124 632502438 A/E ROLLER RING BS F47*F35.2*47/AE80H300 pcs 2125 632502439 A/E ECCENTRIC PLATE GUIDE S45C 12*16.5*35/AE80H120 pcs 2126 632502440 A/E HINGE BLOCK AL 28*35*31/AE80H140 pcs 2127 632502441 A/E CLUTCH SHAFT S45C F30*19.5*F17*56.7/AE80H240 pcs 1128 632502442 A/E CLUTCH SHAFT NUT S45C F30*14.5*M10/AE80H250 pcs 1129 632502443 A/E PAPER ADJUST BLOCK MC WHITE 20*80*24/AE80H170 pcs 2130 632502444 A/E SLITTER KNOB MC BLACK 25*11*30/AE80H210 pcs 3131 632502445 A/E REWINDER FILM GUIDE MC BLACK F100*F74*15/AE80H220 pcs 4132 632502446 A/E SIDE SLITTER UPPER CONTROL HOUSI MC WHITE 12*34*15.5/AE80H230 pcs 3133 632502449 A/E PULL ROLLER RING BS F25.1*F30*10/AE80H330 pcs 2134 632502450 PULL ROLLER HOUSING S45C F57*F35*12/AE80H340 pcs 2135 632502451 ECCENTRIC PLATE GUIDE REAR S45C 25*12*15/AE80H320 pcs 2136 632502662 AUTOEXCEL CAM S45C F25*F15*15 pcs 2137 632502858 A/E PULL ROLLER RING UP BS F25.1*F30*13/AE80H360 pcs 2138 633000185 EX-P REWINDER COVER(L) ABS 3.0T 93*162*F17(450-28021) pcs 1139 633000186 EX-P REWINDER COVER(R) ABS 3.0T 93*162(450-28021) pcs 1140 633000209 FILM CORE COVER ABS F43*F70.7*26 pcs 4141 633000210 FILM CORE COVER ABS F43*F70.7*26 pcs 4142 633100001 PAPER GUIDE KNOB NYLON66 F19*20*M5 pcs 3 604022032143 633200017 1670RS CASE(L) PC 3.2T*120*83.2 pcs 1 604020321144 633200018 1670RS CASE(R) PC 3.2T*120*83.2 pcs 1 604020322145 633200019 1670RS TENSION HANDLE PC F75*F15*30(GRAY) pcs 1 604020323146 633200036 EXCELAM II TABLE LEVER GUIDE PC 49*19*8.7(920-70625) pcs 2 604022109147 633300015 PC CONTROL KEY PC (MEASURE/MILK) pcs 1 703020513148 633300016 PC CONTROL KEY PC (COOLING/MILK) pcs 1 703020514149 633300017 PC CONTROL KEY PC (RUN/BLACK) pcs 1 703020515150 633300018 PC CONTROL KEY PC (STOP/MILK) pcs 1 703020516151 633300019 PC CONTROL KEY PC (REVERSE/BLACK) pcs 1 703020517152 633300020 PC CONTROL KEY PC (UP-DOWN/MILK) pcs 10 703020518153 633300118 handle for eccentric lever(ROLL) BACKLIGHT f8.0*85 pcs 1 703021051154 633300166 1670RS CONTROL PANEL PC3.0T*165*96*11 pcs 1 703020216155 633600139 FILM CORE WING AL 84*13.4 pcs 24 604037010156 633600717 FILM CORE HOUSING(3"-34mm) AL F34*F70.7*105.5/BD34I010 pcs 4157 633600743 A/E REAR COVER AL 46.3*84.2*934/AE80I010 pcs 1
158 633600744 A/E SIDE SLITTER RAIL AL44.5*29*921/AE80I030 pcs 1No. Part No. Description Spec unit Q'ty Old P/N159 633600745 A/E PC COVER GUIDE AL21.5*902/AE80I040 pcs 1160 633600746 A/E FRONT TABLE AL 300*923/AE80I050 pcs 1161 633600747 A/E PULL PC COVER CAP AL 21.5*930/AE80I060 pcs 2162 633600748 A/E PC COVER BLOCK AL 38*24.5 7T/AE80I070 pcs 2163 633900018 S/PLUS-800 HEAT SHOE(TEFLON) AL6063 91.8*885 pcs 2164 634100007 CASTER(wheel) 3" FREE pcs 2 701130507165 634100015 U-HANDLES(MERCURY) AL 110*30(UN110) pcs 2 703070365166 634100120 BRASS SENSOR TUBE F3.2*F4.0*30MM pcs 2 703070117167 634100136 HR2 INSIDE TENSION DISK 3.0T*F56 pcs 3 703070112168 634100138 F55 CLUTCH SKIN PAD SKIN 2.0T*F15*F55 pcs 2 703070114169 634100143 SENSING DISK 200 P.P.R pcs 1 703070373170 634100183 CASTER(wheel) 3" BRAKE pcs 2171 634100391 F55 CLUTCH PAD(GBC4064) NON ASBESTOS 3.0T*F17.2*F55/CA03O030 pcs 5172 634200007 SURELAM CHAIN TAKE UP MC F40*30*8 pcs 1 703040206173 634300040 SILICON SENSOR TUBE F2.0*F3.0*20MM pcs 1 703010308174 634300057 HEXAGON CORE "O" RING-2 P60 (F59.6*5.7T) pcs 4 703010346175 634700015 fan motor AC 120mm square 230V50HZ pcs 12 609040106176 635000041 DC GEARED MOTOR DC200W/36V/3000RPM(OA26 50:1) pcs 1177 635300010 TRANSFORMER GM300JA 230V/50,12A pcs 1 610011502178 635300099 TRANSFORMER GM9661S-234 230V/36V-6.0A pcs 1 610011706179 635400003 BALL BEARING 6803 pcs 4 701010103180 635400007 BALL BEARING #6900 pcs 2 701010107181 635400012 BALL BEARING # 6905 pcs 2 701010112182 635400013 BALL BEARING # 6907 pcs 4 701010113183 635400022 BALL BEARING #6804 pcs 4 701010133184 635400045 THRUST NIDDLE ROLL BEARING AXK1730 pcs 2 701020203185 635400092 THRUST NIDDLE WASHER AS1730 pcs 4 701110702186 635400124 THRUST NIDDLE WASHER AS3552 pcs 4187 635400138 BALL BEARING #6905ZZ-NR pcs 2188 635400156 THRUST NIDDLE ROLL BEARING ASS'Y AXK1528+AS pcs 2189 635400171 NIDDLE ROLL BEARING NK2516 pcs 2190 635400177 NIDDLE ROLL BEARING NK2416 pcs 2191 635500025 DU BUSHING FLANGE 10*06(JAPAN) pcs 3 701050232192 635500027 DU BUSHING FLANGE 10*08 pcs 6 701050234193 635500029 DU BUSHING FLANGE 10*10 pcs 2 701050236194 635500032 DU BUSHING FLANGE 10*15 pcs 2 701050239195 635500036 DU BUSHING FLANGE 15*10 pcs 2 701050243196 635500042 DU BUSHING FLANGE 12*10 pcs 8 701050249197 635500112 DU BUSHING TUBE 15*10 pcs 2 701050143
198 635500149 DU BUSHING TUBE 15*04 pcs 1 701050183No. Part No. Description Spec unit Q'ty Old P/N199 635500163 DU BUSHING FLANGE 12*15(JAPAN) pcs 2200 635700033 ROLLER CHAIN RS25H(44PCS) pcs 1 701070144201 635700096 ROLLER CHAIN RS35H(39PCS) pcs 1 701070228202 635700115 ROLLER CHAIN RS35H(23.5PCS) pcs 1 701070247203 635800430 S/PLUS-800 CLUTCH SPROCKET PULL RS#35 20T*F26*9.5/SS80G050 pcs 1204 635800431 S/PLUS-800 REWINDER GEAR 57T*F17*8.0*M1/SS80G060 pcs 1205 635800433 S/PLUS-800 CLUTCH SPROCKET HOT RS#35 21T*F26*9/SS80G080 pcs 1206 635800436 S/PLUS-800 REWINDER IDLE GEAR 40T*F25*17*M1/SS80G140 pcs 1207 635800438 S/PLUS-800 H/R SPROCKET RS#35 16T*F32*18.5(KEY)/SS80G160 pcs 1208 635800478 A/E REWINDER ONESIE GEAR RS25H 24T F26*27.8/AE80G010 pcs 1209 635800479 A/E IDLE GEAR RS35H 17T F32*19/AE80G020 pcs 1210 635800480 AUTOEXCEL MOTOR SPROCKET RS#35 12T*F15*30(KEY)/SS80G150 pcs 1211 635800482 PULL ROLLER GEAR(A/E) RS25 35T+RS35 15T/AE80G040 pcs 1212 635900015 FAN protector 120*120mm pcs 18 704200102213 636300003 CORD CABLE OLFLEX-110 5*6 m 2.5 704020505214 636400027 CORD STOPPER PG21 pcs 1 704140413215 636800141 SOCKET TYPE CONNECTOR SCK-8P pcs 1216 636900054 GLASS TUBE FUSE 20mm 5*20 2.0A 250V pcs 2 704130114217 636900061 GLASS TUBE FUSE 20mm 5*20 6.3A 250V pcs 1 704130122218 637000002 FUSE HOLDER f12.5*20mm250V10A pcs 3 704120101219 637300009 POWER CORD SOCKET 400V32A(2P) pcs 1 704110252220 637300010 POWER CORD PLUG 400V32A(2P) pcs 1 704110253221 637400025 MICRO SWITCH (EAGLE) 250V/15A(VP-531A-3H)2 pcs 4 704090411222 637400109 PHOTO SENSOR PS-R11L pcs 1 704090810223 637400120 EMERGENCY SWITCH AR22V22R-02R(ZB2-BS544)400V(2POLL) pcs 2 704090253224 637400151 CIRCUIT BREAKER S/W AC2-B0-26-630-414-D pcs 1225 637600069 TERMINAL BLOCK UK5N T/B pcs 6 704051031226 637600070 TERMINAL BLOCK END COVER D-UK 4/10 pcs 2 704051032227 637600071 TERMINAL BLOCK STOPPER E/NS 35 N (E-UK) pcs 2 704051033228 637600072 TERMINAL BLOCK RAIL NS 35/7.5 m 0.4 704051034229 637600074 TERMINAL BLOCK BRIDGE BAR FB 10-6 pcs 0.6 704051036230 637800004 BI-METAL THERMOSTAT 150 DEG(PW2N) pcs 2 704150104231 637800007 BI-METAL THERMOSTAT 120 DEG(PW2N) pcs 2 704150107232 638001570 WIRE ASS'Y SURELAMPRO UL1332#18(BLU)L400-MG610223-M3BOLT pcs 1 704164601233 638001571 WIRE ASS'Y SURELAMPRO UL1332#18(BLK)L400-MG610223-M3BOLT pcs 1 704164602234 638001574 WIRE ASS'Y SURELAMPRO UL1332#18(BLU)L300-MG610223-M3BOLT pcs 2 704164605235 638001575 WIRE ASS'Y SURELAMPRO UL1332#18(BLU)L300-MG610222-M3BOLT pcs 2 704164606236 638001592 WIRE ASS'Y SURELAMPRO-500 UL3068#16(WHT)L120-RE250-3.2RING pcs 2 704164623237 638002228 WIRE ASS'Y SURELAMPLUS-1250S UL CC(2C)L1750 M5264-03 pcs 2
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238 638002626 WIRE S/TOPIC(EMERGENCY EXT) UL1007#16(WHT/WHT)L150 M5557-02/8S&�� pcs 4No. Part No. Description Spec unit Q'ty Old P/N239 638002653 WIRE S/TOPIC(SIGNAL EMERGENCY EXT) UL1007#18(WHT/WHT)L750 M5557-02/M5559-02 pcs 2240 638002701 WIRE S/TOPIC(SIGNAL EMERGENCY EXT) UL1007#18(WHT/WHT)L150 M5557/M5559-02*2 pcs 1241 638003270 WIRE A/E_GM300JA SEC 9V TO MAIN PCB UL1007#18 L500 BLUE/BLUEM 5557-02P pcs 1242 638003271 WIRE A/E_GM300JA SEC 18V TO MAIN PCB UL1007#18 500 RED/RED M5557-02P pcs 1243 638003273 WIRE A/E_GM300JA SEC 9V TO FUSE UL1007#18 L850 BLUE/BLUE M5557-02P/R187 pcs 1244 638003274 WIRE A/E_GM300JA SEC 18V TO FUSE UL1007#18 L850 RED/RED M5557-02P R187 pcs 1245 638003275 WIRE A/E_GM300JA PRI FUSE UL1007#18 L450 BROWN M5557-02P R187 pcs 1246 638003276 WIRE A/E_GM300JA 36V1 TO MAIN PCB UL1007#18 L200 YEL/YEL M3191-02P M5559 pcs 1247 638003277 WIRE A/E_SEC 36V TO BRIDGE DIODE AC UL1007#18 L400 YEL/YEL M5557-02P R250 pcs 1248 638003278 WIRE A/E_BRIDGE DIODE DC TO MAIN PCB UL1007#18 L400 RED/BLACK RECEP 250 M31 pcs 1249 638003279 WIRE A/E_SEC 36V WIRE TO E/S SWITCH/F UL1007#18 L400 WHITE/WHITE M5557/M5559 pcs 3250 638003280 WIRE A/E_SEC 36V WIRE TO E/S SWITCH UL1007#18 L1250 RED/RED M5557/M5559 pcs 1251 638003281 WIRE A/E_PCB TO MAIN MOTOR EXT UL1007#18 L200 RED/BLACK M3191-02P/M319 pcs 1252 638003282 WIRE A/E_DISPLAY PCB TO MAIN PCB UL2464#24 L1200 7COLOR+SHIELD M5264/M52 pcs 1253 638003283 WIRE A/E_MAIN PCB TO SSR EXT UL1007#20 L1200 RED/BLACK M5557-02P/R4.2 pcs 2254 638003284 WIRE A/E_CIRCUIT BREAKER TO TERMINAL UL1015#14 L1300 BROWN 5.2RING/8MM STRI pcs 2255 638003285 WIRE A/E_CIRCUIT BREAKER TO TERMINAL UL1015#14 L1300 BLUE 5.2RING 8MM STRIP pcs 2256 638003286 WIRE A/E_TERMINAL BLOCK TO NOISE FILTEUL1015#14 L250 BROWN 8mm STRIP/R250 pcs 1257 638003287 WIRE A/E_TERMINAL BLOCK TO NOISE FILTEUL1015#14 L250 BLUE 8mm STRIP/R250 pcs 1258 638003288 WIRE A/E_NOISE FILTER TO MAIN PCB UL1015#14 L650 BROWN RECEP 250/8MM ST pcs 1259 638003289 WIRE A/E_NOISE FILTER TO MAIN PCB UL1015#14 L650 BLUE RECEP 250 8MM STRIP pcs 1260 638003290 WIRE A/E_TERMINAL BLOCK TO SSR UL1015#14 L1500 BLUE 8mm STRIP/5.2R pcs 2261 638003291 WIRE A/E_TERMINAL BLOCK TO SHOE HEA UL1015#16 L1500 BROWN 8mm STRIP/MG620 pcs 2262 638003292 WIRE A/E_SSR TO TOP/BOTTOM SHOE UL1015#16 L1500 BLUE 5.2RING/MG620222 pcs 2263 638003293 WIRE A/E_TOP ROLL HEATER WIRE UL3068#18 L1200/1850 WHITE M5557/3.2R pcs 1264 638003294 WIRE A/E_BOTTOM1 HEATER WIRE UL3068#18 L1200/1850 BLACK M5557/3.2R pcs 1265 638003295 WIRE A/E_THERMOSTAT TO HEATER �� WI UL1332#18 L420 BLUE RECEP250/M3 BOLT pcs 2266 638003296 WIRE A/E_TOP/BOTTOM HEATER �� WIRE UL1332#18 L800 BLUE MG610223-01P/R250 pcs 1267 638003297 WIRE A/E_TOP/BOTTOM HEATER �� WIRE UL1332#18 L800 BLACK MG610223-01P/R250 pcs 1268 638003298 WIRE A/E_MAIN PCB TO FEEDER EXT WIRE UL1007#24 L1400 5COLOR M5264-05P/M5267 pcs 1269 638003299 WIRE A/E_MAIN PCB TO SENSOR EXT WIRE UL1007#24 L1400 3COLOR+2COLORM5264/M pcs 1270 638003300 WIRE A/E_CONNECTOR TO FEEDER APPLY UL1007#24 L150 5COLOR M5264/5MM STRIP pcs 1271 638003301 WIRE A/E_CONNECTOR TO SENSOR APPLY UL1007#24 L150 3COLOR M5264-5MM STRIP pcs 1272 638003302 WIRE A/E_FEEDER&800DBS APPLY WIRE Twist Cable (1m) pcs 1273 638003303 WIRE A/E_SHOE SAFETY MICRO SWITCH W UL1007#20 L1200/1300/750 ORG/ORG/M5557 pcs 1274 638003304 WIRE A/E_MOTOR ENCORDER WIRE UL2547#24 L400 3COLOR M5264-03P/M5264 pcs 1275 638003305 WIRE A/E_FAN EXT WIRE1 UL1007#18 L1400 WHITE/WHITE M5557-02P pcs 2276 638003306 WIRE A/E_FAN EXT WIRE2 UL1007#20 L100 WHITE 5mm Strip&SOL/R110 pcs 24277 638003307 WIRE A/E_IR SENSOR EXT WIRE UL2464#24 L950 4COLOR+SHIELD SMH-250/0 pcs 1
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278 638003308 WIRE A/E_TOP,BOTTOM ROLL HEATER WIR UL3068#18 L1200/1850 WHITE M5557-02P/3.2 pcs 2No. Part No. Description Spec unit Q'ty Old P/N279 638200426 AUTOEXCEL ROLLER INFRARED HEATER A F15*1010*58OHM(ROLLER) set 2280 638200427 AUTOEXCEL SHOE INFRARED HEATER ASS' F15*825*12 OHM(SHOE) set 4281 638400003 BRIDGE DIODE PBT2506 pcs 1 705030503282 638400008 FERRITE EMI FILTER ES1-F15/15A pcs 1 705031302283 638900064 PCB ASS'Y 1670RS DISPLAY 4PK-EX1670 D set 1 706011156284 638900266 PCB ASS'Y JAGUAR700 SENSING JA700PI pcs 1285 638900373 PCB ASS'Y AT80DSM REV 1.0 set 1286 639100025 SOLID STATE RELAY GLS25 pcs 2 705090302287 639400001 INFRARED SENSOR ASS'Y TPML1-710 set 1 705200201288 639900133 SIDE SLITTER ASS'Y EXCELAM-PLUS pcs 3289 640100005 BALL CHAIN F2.3*100 pcs 4290 710300067 STYROFOAM/SURELAMPLUS SURELAMPLUS set 1291 710800126 MANUAL SURELAMPLUS 297*210*24PAGE(ENGLISH) pcs 1292 810100027 STOPPER NUT M8 pcs 2 701110145293 810100048 PLATE WASHER 2.0T*F6*F18 pcs 6 701110215294 810100049 PLATE WASHER 2.0T*10*30 pcs 1 701110216295 810300018 BRASS SCREW M-RH M5*8RH pcs 1 701108032296 810300054 CAP/B HEXAGON SOCKET HEAD M4 M4.0*8CHS pcs 3 701107204297 810300058 CAP/B HEXAGON SOCKET HEAD M4 M4.0*16CHS pcs 24 701107208298 810300066 CAP/B HEXAGON SOCKET HEAD M5 M5.0*10CHS pcs 4 701107304299 810300088 CAP/B HEXAGON SOCKET HEAD M6 M6.0*25CHS pcs 8 701107409300 810300091 CAP/B HEXAGON SOCKET HEAD M6 M6.0*40CHS pcs 4 701107412301 810300109 CAP/B HEXAGON SOCKET HEAD M8 M8.0*25CHS pcs 6 701107507302 810300381 M/S ROUND HEAD M5.0RH M5.0*8RH WHT pcs 6 701100406303 810300387 M/S ROUND HEAD M5.0RH M5.0*15RH WHT pcs 14 701100412304 810300468 M/S ROUND HEXAGON SOCKET HEAD M8 M8*25CHS pcs 8 701108307305 810300478 M/S SAMS M3.0RH M3.0*6RH SPRING WHT pcs 4 701109111306 810300485 M/S SAMS M4.0RH M4.0*8RH SPRING WHT pcs 33 701109104307 810300494 M/S SAMS M6.0RH M6.0*35RH SPRING WHT pcs 4 701109132308 810300698 SET SCREW HEXAGON SOCKET M5 M5.0*8SET pcs 4 701106303309 810300719 SET SCREW HEXAGON SOCKET M8 M8.0*16SET pcs 8 701106505310 810300844 T/S FLAT HEAD 2CLASS T3.0FH T3.0*6FH2C WHT pcs 4 701104404311 810300866 T/S FLAT HEAD 2CLASS T4.0FH T4.0*6FH2C WHT pcs 9 701104502312 810300872 T/S FLAT HEAD 2CLASS T4.0FH T4.0*12FH2C WHT pcs 16 701104508313 810301383 M/S ROUND HEAD M4.0RH M4.0*10RH WHT/(4mm) pcs 3 701108112314 810301396 SQUARE HEAD BOLT M4 M4*28 pcs 2 701108132315 810301398 SQUARE HEAD M5 M5*20 pcs 4 701108134316 810400013 FLAT TENSION SPRING F20 pcs 3 701090511317 810400025 SPRING E RING f8.0mm pcs 1 701090607
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318 810400045 SPRING PIN 3*15 pcs 2 701090835No. Part No. Description Spec unit Q'ty Old P/N319 810400081 SPRING S(IN)RING f22 pcs 2 701090722320 810400085 SPRING S RING 20 pcs 1 701090726321 810400132 DISCOVERY 80/100S SPRING 4.5T*F26.5*24.5 pcs 2 701090140322 810400133 ROLL film pipe spring 3.5T*F26*24MM pcs 2 701090141323 810400226 SPRING F18*30 GREEN pcs 8324 810400253 SPRING S RING F24 pcs 2325 810500055 vinyl cover(FUSE) PE 0.05*55*80 pcs 1 801060201326 810500076 paper pipe inside film F58*6T*800 pcs 1 804020415327 810700063 WARNING HOT ROLLS STICKER(GMP-HR2) 38MM*204MM pcs 1 803040321328 810700064 WARNING ELECTRIC SHOCK STICKER(GMP 41MM*183MM pcs 1 803040322329 810700065 WARNING SHOCK HAZARD STICKER 39MM*168MM pcs 1 803040323330 810700067 WARNING SHARP BLADE STICKER 22MM*114MM pcs 1 803040325331 810700082 EMERGENCY STICKER(SURELAM) PC0.4T*F54*F28 pcs 1 803040343332 810900192 AUTOEXCEL TENSION STICKER PC 0.3T*F73.7*F26/AE80L050 pcs 1333 810900205 NAME STICKER(BLANK) PC0.3T 65*125/AE80L020 pcs 1334 810900206 PROFESIONAL 5031 NAME STICKER EASI CUT 230*50 pcs 1335 810900207 S/W PANEL STICKER(GBC) PC0.4T 168*63/AE80L030 pcs 1336 810900210 A/E FUSE STICKER PC0.5T 87*8 pcs 1
TECHNICAL SERVICE & SUPPORT BULLETINT.S.S.B. NO. 1014 DATE: 1/5/06
MODEL: 5031TS
SUBJECT: DRY CLUTCH BEARINGS PAGE: 1 OF 1
Some new 5031TS laminators were shipped out with improperly greased inner ‘thrustneedle roll bearings’, part# 701020203. These must be inspected for proper lubricationwhen installing or servicing newer units. If found to be dry, lube with a heavy dutygrease. Replace if damaged.
1- Remove the key link on the front roller drive chain.2- Unscrew and remove the tensioner stud for the main drive chain.3- Step 1 and 2 will allow you to open the clutch assembly to get to the bad bearing.
The Rewind bearings may also require grease. Check and grease as required.
500 Bond Street • Lincolnshire, IL 60069 • ph 800-723-4000 • fax 888-821-3736 • www.gbc.com
TECHNICAL SERVICE & SUPPORT BULLETINT.S.S.B. NO. 1014A DATE: 3/5/07
MODEL: 5031TS LAMINATOR
SUBJECT: SLITTER BRACKET IDLER KIT PAGE: 1 OF 3
A slitter bracket Kit has been created so the slitter blades will be lowered from 14mm to 16mm, andan idler bar will be added to the slitter bracket. This will make the web ride over the idler bar whichputs a very slight upward curve on the web, just behind the slitters and in front of the pull rollers.This will prevent the web from “dipping” when a sheet enters the nip rollers. That way the slittersalways stay in full contact with the web.
A double idler sprocket is also included in this kit. It is replacing the clutch on the drive side of thelaminator, making it a direct drive system. This won't be a mandatory upgrade, but should beinstalled when the technician is at the customer’s site for any other reason. Eventually we wantevery 5031 laminator to have this upgrade kit. There is no charge for this kit, and can be orderedunder part number 1723161. The bill of materials is listed below if you need replacement parts. Ifreplacement parts are needed after the 90 day warranty period, there will be a charge for theindividual parts. Attached are the installation instructions.
PART NUMBER DESCRIPTION630101548 LEFT SIDE BRACKET630101549 RIGHT SIDE BRACKET632503238 IDLER BAR635500017 FLANGE BUSHING632500585 DOUBLE IDLER SPROCKET
10303 80th Avenue, Pleasant Prairie, WI 53158 • PH 800-723-4000 • fax 888-821-3736 • www.gbc.com
5031TS Slitter Idler Bar Retrofit Kit Instructions
Latch Pins
Bushings
Left bracket as viewed from Right bracket as viewed fromthe back of the laminator. the back of the laminator.
Idler BarLatches
1. Unlatch the side slitter bar and remove from the machine.2. Remove both left and right side latches.3. Remove the two screws from the left side bracket.
Side Bracket Screws
4. Install the new left side bracket and tighten the screws.5. Remove the two screws from the right side bracket.6. Install the new right side bracket; do not tighten the screws at this time.7. Install the bushings in the openings of the brackets so that the flanges are on the same side as the latch pins.8. Insert the idler bar into the bushings and tighten the screws of the right side bracket.9. Attach the latches on both left and right side brackets.
5031TS Slitter Idler Bar Retrofit Kit Instructions, (continued)
1. Remove the control panel side cover.
Clutch Lock Nut Clutch Shaft Plate
Clutch
Motor Drive Chain Tensioner
2. Remove the motor drive chain tensioner and the motor drive chain from the clutch.3. Remove the clutch lock nut and the four bolts holding the clutch shaft plate on the side frame.4. Remove the heat roller chain and slide the clutch assembly off the shaft.5. Discard the sprockets and clutch pad; retain the sprocket bearings.6. Place the bearings in the new double idler sprocket.7. Slide the double idler sprocket on the shaft ensuring that the 21 tooth side goes to the heat roller and the20 tooth side goes to the drive motor.8. Replace the heat roller chain and mount the shaft plate to the side frame; adjust the chain tension.9. Reinstall the thrust bearing assembly and lock nut.10. Replace the motor drive chain and tensioner; adjust the chain tension.
21 Tooth side to heat roller
Double Idler Sprocket 20 Tooth side to motor drive chain
TECHNICAL SERVICE & SUPPORT BULLETINT.S.S.B. NO. 1014B DATE: 5/15/07
MODEL: 5031TS LAMINATOR
SUBJECT: HEATER REPLACEMENT & WIRES PAGE: 1 of 1
When replacing the heaters in the upper or lower heat shoe, you must also replace the heater wires.When you remove the existing heater wires they have a tendency to break off and they are nolonger usable. Listed below are the part numbers for the replacement heater wires.
P/N Description Qty638001570 Top/Bottom Heater Wire, Blue, Right Side 1638001571 Top/Bottom Heater Wire, Black, Right Side 1638001574 Top/Bottom Heater Jumper Wire, Blue, Left Side 2638001575 Top/Bottom Heater Jumper Wire, Blue, Left Side 2638003295 Thermostat (TCO) to Heater Wire, Blue, Right Side 2
R.P. 5/15/07
10303 80th Avenue, Pleasant Prairie, WI 53158 • PH 800-723-4000 • fax 888-821-3736 • www.gbc.com
TECHNICAL SERVICE & SUPPORT BULLETIN T.S.S.B. NO. 1014C DATE: 12/11/07
MODEL: 5031TS LAMINATOR
SUBJECT: RETURNING HEAT SHOE HEATER WIRES PAGE: 1 of 1
We have been experiencing heater wires failing on some machines where the heater wires connect to the heaters of the heat shoes. This is due to the connection not being tight enough on the heater or the connector breaks off from the heater wire when removing the heat shoe wires. We are requesting that Manufacturing change this connection design to a more robust design. In order to implement this change, Manufacturing is requesting that we send the failed heat shoe wires back to them. When encountering the above issue, please return the failed heat shoe wires back to the attention of Greg Carrillo at the address below.
10303 80th Avenue, Pleasant Prairie, WI 53158 • PH 800-723-4000 • fax 888-821-3736 • www.gbc.com
TECHNICAL SERVICE & SUPPORT BULLETIN T.S.S.B. NO. 1014D DATE: 1/23/08
MODEL: 5031TS LAMINATOR
SUBJECT: NEW ROHS COMPLIANT MAIN PCB & INFRARED HEAT SENSORS PAGE: 1 of 1
A new RoHS (Restriction of Hazard Substance) compliant Main P.C. Board and Infrared Sensors have been released for the 5031TS Laminator. These new RoHS compliant parts must be used in machines starting with serial number TJ02222G. Part number for the RoHS complaint Main P.C. Board is 638900436 and the chip is marked with “Revision 1.0.4”. Part number for the RoHS complaint Infrared Sensor is 639400018. Laminators prior to serial number TJ02222G are using part number 638900373, which is a non RoHS compliant Main P.C. Board “Revision 1.0.2”. Part number 705200201 is a non RoHS compliant Infrared Sensor. The older 5031TS laminators that need a new Main PC Board can use the new RoHS compliant boards only if the new RoHS compliant Infrared Sensors are changed as well. NOTE: These parts are not backwards compatible. You cannot use a RoHS compliant Main P.C. Board with a non RoHS compliant Infrared Sensor. R.P. 1/23/08
10303 80th Avenue, Pleasant Prairie, WI 53158 • PH 800-723-4000 • fax 888-821-3736 • www.gbc.com
TECHNICAL SERVICE & SUPPORT BULLETINT.S.S.B. NO. 1014B DATE: 5/15/07
MODEL: 5031TS LAMINATOR
SUBJECT: HEATER REPLACEMENT & WIRES PAGE: 1 of 1
When replacing the heaters in the upper or lower heat shoe, you must also replace the heater wires.When you remove the existing heater wires they have a tendency to break off and they are nolonger usable. Listed below are the part numbers for the replacement heater wires.
P/N Description Qty638001570 Top/Bottom Heater Wire, Blue, Right Side 1638001571 Top/Bottom Heater Wire, Black, Right Side 1638001574 Top/Bottom Heater Jumper Wire, Blue, Left Side 2638001575 Top/Bottom Heater Jumper Wire, Blue, Left Side 2638003295 Thermostat (TCO) to Heater Wire, Blue, Right Side 2
R.P. 5/15/07
10303 80th Avenue, Pleasant Prairie, WI 53158 • PH 800-723-4000 • fax 888-821-3736 • www.gbc.com