5 complete the sentences

Vocations:

Mechanical computer technician

Heavy vehicle and mobile equipment service technician

Automotive technician

A coursebook for vocational schoolsin the field of mechanical engineering

Ivana piranec

FORWARDIN ENGINEERING

IMPRESSUM

4

Autorice:

Naslov:

Lektorica:

Nakladnik:

Urednica:

Tisak:Naklada:

55

PREDGOVORFORWARD in engineering

FORWARD in engineering

.

IZVATCI IZ RECENZIJA

6

Forward in engineering

i

i

CONTENT

77

.............................................................................................................................. ....... 4 .............................................................................................................................. ....... 5

........................................................................................................................ .............................................................................................................................. .......

................................................................................................ 10 .................................................................................................

....................................................................... ...........................................................................

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.................................................................................. ............................................................

.........................................................................................................

......................................................................... 40 .................................................................................................... 44

......................................................................................................................... ..................................................................... 51

................................

..............................................................................

....................................................................................................................... ...........................................................................................................

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....................

................................................................................... ...................................................

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........................................................................................

...................................................................................

......................................................................................... .......................................................

..................................................................................... ................................................................................................... 100

.........................................................................................

...........................................................

8

13 MACHINE ELEMENTS ............................................................................................................. 106Unit 28 Machine elements ................................................................................................... 106Unit 29 Machine elements for permanent joints ................................................................. 110Unit 30 Machine elements for detachable joints ................................................................. 112

...............................115 ................................................ 119

14 HEAT TREATMENT ................................................................................................................. 121Unit 33 Heat treatment ........................................................................................................ 121

15 CORROSION ......................................................................................................................... 123Unit 34 Corrosion and metals ............................................................................................... 123

16 READING GRAPHS ................................................................................................................. 126 .................................................................................................. 126

17 CHIPLESS FORMING PROCESSES ............................................................................................ 128 ..................................................................................... 128

18 PRODUCT ASSEMBLY ............................................................................................................. 130............................................................... 130

19 VEHICLES ......................................................................................................................... 134 ............................................................................................................. 134

......................................................................................................... 138 ........................................................................... 141

.......................................................................................................... 144 ................................................................................. 148

Unit 41 Health and safety ..................................................................................................... 15120 ENGINES ......................................................................................................................... 155

.................................................................... 155 ............................................ 157

..............................159 ........................................................................................................................ 161

21 PRODUCT DESIGN ................................................................................................................. 163 ............................................................................. 163

22 MATERIAL TESTING ............................................................................................................... 165 ........................................................................ 165

23 MANUFACTURING DOCUMENTATION .................................................................................... 167 ............................................................................................ 167

.................................................................. 169 .................................................................................... 171

24 TOOLS AND GADGETS ........................................................................................................... 173Units 51/52 Tools and devices ..................................................................................................... 173

................................................................................................. 17825 PNEUMATICS ......................................................................................................................... 180

......18026 POWER TRANSMISSION ........................................................................................................ 184

.......................184 ................................................................... 187

27 INTERNAL COMBUSTION ENGINE .......................................................................................... 190 .....................190

........................................................................................................... 194 ....................................................................... 198

Unit 61 Systems in car ..................................................................................................... .. 200 ........................................................................................... 204

28 HYDRAULICS ......................................................................................................................... 207 .................................................................................................. 207

........................................................... 20929 BOILERS ......................................................................................................................... 212

................................................................................... 212

99

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...............................................................

........................................................................................ ..................................................................

225 ................................................................................

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........................................................................

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........................................................................... .....................................................................................................

255 ........................................................................................................

...........................................................................................................

MCT Y1 HVET Y1 AMT Y1Unit 00

What is terminology?

10

2

and

a ____________________

1 INTRODUCTION

11

11

4

a

c

5

a _________________

_________________

c _________________

d _________________

e _________________

_________________

g _________________

in colour

a results in

8

Unit 01

What is engineering?

12

have / get the knack for something

2

a

c d e

MCT Y1 HVET Y1 AMT Y1

1313

a

. _________________

_________________

c

_________________

d

_________________

e

_________________

4

a ______________________________________________________________________________

______________________________________________________________________________

c ______________________________________________________________________________

14

What is engineering?

a

c d

8

a _____________________

_____________________s.

c _____________________

d _____________________.

a ______________________

____________________

a ______________________

______________________.

5 and engineersa ____________ ____________ ____________

d ____________ ____________ ____________

____________

15

15

a ______________________

______________________

a _____________________

_____________________

c _____________________

NOUN

Unit 1

Types of lines and technical drawings

16

________________________ ____________ or a

________________________ ____________

__________________________ ______________

____________ ______________

2

CROATIAN

__________________

B __________________

F

K

MCT Y1 HVET Y1

2 TECHNICAL DRAWING

1717

4

a ______________________

______________________

c ______________________

d ______________________

e ______________________

______________________

g ______________________

______________________

i ______________________

______________________

5a

c d

A: _____________________________________________________________________________

A: _____________________________________________________________________________

A: _____________________________________________________________________________

A: _____________________________________________________________________________

18

CROATIAN NOUN

a w________________ w_______________

c l_______________ l_______________

d l_______________ w_______________

e

w_______________

8 or solids

19

19

a ____________________________________________._____________________________________.

c ______________ _________________________________.

d _________________________________________________.

e _______________ _______________________________________.

solids

Unit 2

Technical curves and dimensioning

20

NOUN NOUN

2 , and

a ___________________

___________________ ___________________ ___________________

c ___________________.

a ___________________

___________________

c ___________________

d ___________________

MCT Y1 HVET Y1

2121

4

a ____________________________

____________________________

c ____________________________

d ____________________________

5 and scale

__________________________

_____________ __________________________

____________ _____________ _____________

, and

a

8

A: ________________ ________________.

A: ________________A:

________________ ________________.A:

________________

A: ________________

a d g e

c i

22

23

23

a ________________________________________________________________________________________________________________________________

c ________________________________________________________________d ________________________________________________________________e ________________________________________________________________

________________________________________________________________g ________________________________________________________________

________________________________________________________________

a

c d e

g 4

Unit 3

Scale and documenting

24

__________________________

______________ or ______________ ______________

______________ ______________

2

______________

Pupil: ______________

______________ ______________

Pupil: ______________

4

a _________________

_________________

c _________________

d _________________

e _________________

MCT Y1 HVET Y1

25

25

5

a _________________

_________________

c _________________

d _________________

e _________________

and circletriangles

radius

________________________________ ________________

________________ ________________

circle ________________________________ ________________

triangle _____________

_____________________________

________________

________________ ________________ _____________

.

Unit 4

On the lines, drawings, curves, dimensions, and scales

26

________________________ ____________ or a

________________________ ____________

__________________________ ______________

____________ ______________

2

__________________

B __________________

F

K

AMT Y1

2727

4CROATIAN NOUN

5a w____________ w___________

c l____________ l___________

d l__________ w____________

e

w__________

28

a ______________

______________

c ______________

d ______________

8 and scale

__________________________

_____________ __________________________

____________ _____________ _____________ _____________

_____________

a ______________

______________

c ______________

d ______________

29

29

, and

a

a _________________

_________________

c _________________

d _________________

e _________________


Base and supplementary units

30

__________________________

__________________________

_____________

_____________ _____________ _____________

2

CROATIAN

s

K

direct current

3 MEASUREMENT

3131

4

a ________________

________________

c ________________

d ________________

e ________________

________________

g ________________

5

a c d

32

a ____________________________

____________________________

c ____________________________

d ____________________________

tense

8

a __________________

__________________

c __________________

d __________________

e __________________

__________________

g __________________

__________________

33

33

FACTOR

T 10

P 1015

10

d 10

c 10

10

10

n 10

a _____________ _____________ _____________

_____________ _____________ _____________ _____________

c _____________ _____________

a _____________

_____________

c _____________

d _____________

e _____________


Measuring and labelling shapes and location

34

__________________________________

__________________________________ _________________

__________________________________

2

_________________ _________________

__________________________________

_________________. _________________ is

a c

4a __________________________________________

__________________________________________

c __________________________________________

d __________________________________________

3535

5

CROATIAN

a ______________

______________

c ______________

d ______________

e ______________

______________

g ______________

______________

i ______________

______________

k ______________

l ______________

udar ______________

MCT Y1 HVET Y1 AMT Y1Units 6/7

What is energy?

36

a

c d

e

4 ENERGY

3737

2

What is energy?

or

______________ a c

2 ______________ a c

______________. a c

4 ______________. a c

5 ______________. a c

______________ a c

______________ a c

8 ______________. a c

______________. a c

___________. a c

______________. a c

in colour

38

4 , or

5

NOUN CROATIAN

a ________________ ________________.

________________

c ________________

d ________________________________.

e ________________.

________________

g ________________

8 or

a ________________________________

________________________________

c ________________________________

d ________________________________

e

8

3939

2 ___________.___________

45

___________.

MCT Y1 HVET Y1Unit 7

Materials in mechanical engineering and

a ________________

________________

2a i

c kd le

ng o

a

d e

c

40

5 ENGINEERING MATERIALS

4

a __________________________

c _____________

d _____________

e _____________

_____________

g _____________

_____________

i _____________

_____________

5

ENGINEERING MATERIALS

4141

Pick & Mix Smart Materials for Robotics

a

________________________________________________________________________________

________________________________________________________________________________

c

________________________________________________________________________________

d

________________________________________________________________________________

e

________________________________________________________________________________

8

1

1

1

1

1

1

42

KEY WORDS

9 S

______________ ____________________________

____________________________ ______________

______________ ____________________________

______________

10

MATERIAL CATEGORY DESCRIPTION AND PROPERTIES

b

11 M b

4343


Material properties

nouns, or

2

a __________________________

__________________________

c __________________________

d __________________________

e __________________________

__________________________

g __________________________

__________________________

i __________________________

__________________________

k __________________________

l __________________________

__________________________

n __________________________

o __________________________

p __________________________

__________________________

44

NOUN

4

a d__________________.

d______________

c r_______________

d .

e

w________________.

g r_________________

r_______________

i

s_____________ .

5

a ________________

________________

c ______________

d ________________

e ________________

4545

a ____________________________________________________________________________________________________________

c ______________________________________________________d ______________________________________________________e ______________________________________________________

______________________________________________________g ______________________________________________________

______________________________________________________i ______________________________________________________

a

c d

46

8

Making vehicles safer with new material

a ___________________________________________.

___________________________

__________________________________________________________________

c ______________________________________.

d ________________________________________

_____________________________________________________________________________.

a _________________________

_________________________

c _________________________

d _________________________

e _________________________

_________________________

4747


Steels

2a ___________________________________

___________________________________

c ___________________________________

a ________________

________________

c ________________

d ________________

e ________________

________________

48

4_______.

a c

2 _______. a c

_______ a c

4 _______ a c

5 _______ a c

5

New discovery paves the way for using super strong nanostructured metals in cars

a

c d e

4949

6 Complete the table with the passive forms of the verb to be.

a Present Simple

b Present n n s

c Past Simple

d Past n n s

e Present Perfect Simple

f Modal verbs

ill can m st s o ld o ld ave to ma

7 Transform the sentences into passive form. Study the examples below.ExamplesCivil engineers consider costs, materials and soil before building. ac veCosts, materials and soil are considered before building. passive

Luckily, my boss dealt with that roblem in me. ac veLuckily, that problem was dealt with in me. passive

a e ill s ppl ener b s b sea transmission lines________________________________________________________________________b We ave alread mo nted a ne device________________________________________________________________________c IBM is rin emplo ees beca se of t e crisis________________________________________________________________________d We divide ener into rene able and non rene able________________________________________________________________________e Tesla invented alterna n c rrent________________________________________________________________________f inese ere sin abac s for co n n ________________________________________________________________________g We ma de ne eometr as t e meas rement of areas vol mes and distances ________________________________________________________________________

8 Project work. Create a poster with the passive forms of the verb to be for your classroom.

KEY WORDS steel labelling steel50

MCT Y1 HVET Y1 VMV 1.R

Metals, non-metals, sintered materials

51

Unit 10

1gold / heavy metals / sintering / pressure / aluminium / noble / sintered / copper / light metal

a A ____________________________________

b __________________ 3

__________________c __________________

__________________d __________________

____________________________________

2

Metal properties and uses

a What type of atomic structure do metals possess?b c d e f

52

52

a ____________________________________________

c ______________________d ______________________e ______________________

4 and a

a

5

a ______________

______________. c ______________ ______________. d ______________ ______________

e ______________

______________

a re re

c red ree re

g re

______________________g ______________________

______________________i ______________________

AMT Y1

Generally on engineering materials in mechanical engineering

53

Unit 11

a ________________________________________________________________

c ________________________________d ________________________________e ________________________________

________________________________g ________________________________

________________________________i ________________________________

________________________________k ________________________________l ________________________________

________________________________n ________________________________o ________________________________

2

a _____________

_____________

c _____________

d _____________

e _____________

_____________

g _____________

_____________

i _____________

_____________

5454

a

c

d

4a c

d

55

5

ENGINEERING MATERIALS

a ________________

________________

c ________________

d ________________

e ________________

________________

nouns, or

56

56

8

a ____________________________________.

__________________

__________________.

c ____________________________________

d ______________________________________________________

a _________________________

_________________________

c _________________________

d _________________________

e _________________________

_________________________

g _________________________

_________________________

i _________________________

_________________________

k _________________________

l _________________________

_________________________

n _________________________

o _________________________

p _________________________

_________________________

a


What do you use computers for?

57

Units 11/12

2a c e

d

a c e d

6 COMPUTERS

KEY WORDS computer CPU RAM ROM hardware5858

4

Each computer consists of hardware and . is a set of computer programs that perform some task on a computer system. Hardware refers to electronic and mechanical devices

the main memory and the peripherals. The heart of a computer is the CPUThe main memory

Peripherals

are DVD drive and hard disk.

computer

_____________ _____________

main memory peripherals

______________ ______________ ____________ ___________ ____________

5AutoCAD is a commercial computer-ai___________

devel___________

archi___________

engi___________

6 / / include / is a type of / consists of

a A computer __________________

Mechanics __________________

c Peripherals __________________

d __________________

e A scanner __________________ output device.

7

_____________

MCT Y1 HVET Y1

Casting

59

Unit 12

sa_____________.

2

a

a ____________________________________________________________________________

c ______________________________________d ______________________________________e ______________________________________

______________________________________g ______________________________________

______________________________________i ______________________________________

______________________________________k ______________________________________

7 MATERIAL PROCESSING

60

60

4

a _____________

_____________

c _____________

d _____________

e _____________

_____________

g _____________

_____________

a ___________________________ e ______________________________________________________ ___________________________

c ___________________________ g ___________________________d ___________________________ ___________________________

5NOUN

A:_____________

_____________.A: _____________

_____________A: _____________

A:

A: _____________

MCT Y1 HVET Y1

Chip formation

61

Unit 13

2

4

2a ___________________________________________

___________________________________________c ___________________________________________d ___________________________________________e ___________________________________________

___________________________________________g ___________________________________________

___________________________________________i ___________________________________________

___________________________________________k ___________________________________________l ___________________________________________

___________________________________________n ___________________________________________o ___________________________________________p ___________________________________________

___________________________________________r ___________________________________________s ___________________________________________

saw

__________________________________

_________________ __________________________________

_________________

4a c saw e

d drill

62

63

5

a

c d

a ________________________________

________________________________

8


Chip formation performed by hand tools

64

Unit 14

a ____________________________________________________

____________________________________________________

c ____________________________________________________

d ____________________________________________________

e ____________________________________________________

____________________________________________________

2a ___________________

___________________

c ____________________

d ____________________

e ____________________

____________________

rasp and a

a _____________

_____________ is a

6565

4a c d drill

5

NOUN

66

a __________________________________

__________________________________

c __________________________________

d __________________________________

e __________________________________

__________________________________

a ______

______

c ______

d ______

e ______

______

g ______

______

i loos______

______

k ______

l ______

______

n low______

o ______

p ______

67

67

8

a _________________________

_________________________

c _________________________

d _________________________


Types of machining

68

Unit 15

a ___________________________

___________________________

c ___________________________

d ___________________________

e ___________________________

___________________________

g ___________________________

2

Turning

Drilling grinding

1

4

5

69

69

4a c d e

5NOUN CROATIAN

MCT Y2 HVET Y1 VMV 1.R

70

Unit 16

2

a

c d e

71

71

a

c

d

4

5

CROATIAN

addA: ________________________________

________________

A:

________________ ________________

A: ________________

________________

AMT Y1

72

Unit 17

_______________________ ____________ _____________

____________

2a c d

a c

73

73

4

a

c d

A: _____________________________________________________________________

A:A: _____________________________________________________________________

A: _____________________________________________________________________

A: _____________________________________________________________________

5

a _________

_________

c _________

d _________

e _________

_________

g _________

Brass is _________ _________

i _________ .

_________

k _________

l _________

_________

n _________

o _________

p _________

AMT Y1

Sheet metal: cutting, straightening, bending, punching, and clinching

74

Unit 18

____________________ __________

__________ ____________________ or __________.

____________________

2

a

a c d e

8 SHEET METAL WORKING

75

75

4

a

c

d

e

5

a c

AMT Y1

Types of mechanical fasteners

76

Unit 19

nut, ,

2

a

c 2 a

c

a

c

, a stud, and a

a c

a ______________________

______________________

c ______________________

9 JOINING OF MATERIALS

7777

4a

c d e

5

or

a

c d

a c d

a ____________________________________________________________________________________________________________________

c __________________________________________________________d __________________________________________________________e __________________________________________________________

__________________________________________________________g __________________________________________________________

__________________________________________________________

7777

AMT Y1

Using riveting and soldering to join parts together

78

Unit 20

, , tail

2 and

7979

a

c d e

4a

c d

C.

5

a ________________________

________________________

c ________________________.

d ________________________

e ________________________

________________________.

80

a

c

d e

81

81

8

NOUN CROATIAN

draw

drill


Welding

82

Unit 21

______________________________________________ _______________________

_______________________. _______________________

_______________________ _______________________

_______________________.

2a ____________________________________________________

____________________________________________________

c ____________________________________________________

d ____________________________________________________

e ____________________________________________________

____________________________________________________

g ____________________________________________________

____________________________________________________

i ____________________________________________________

____________________________________________________

k ____________________________________________________

l ____________________________________________________

____________________________________________________

8383

a e

c g d

84

4

a

c

d

e

g

5a ______________________________________

______________________________________

c ______________________________________

d ______________________________________

e ______________________________________

______________________________________

g ______________________________________

85

85

a ________________

________________

c ________________________________

d ________________________________.

e

________________ ________________

________________

a __________________________________________

__________________________________________

c __________________________________________

d __________________________________________

e __________________________________________

__________________________________________

g __________________________________________

8

MCT Y3 HVET Y2

Welding defects

86

Unit 22

a _________________________________________

_________________________________________

c _________________________________________

d _________________________________________

e _________________________________________

_________________________________________

g _________________________________________

2

______.

a c 2 ______. a c

______. a c 4 ______. a c 5 ______. a c

______. a c

______. a c

87

87

4a

c d

5

a

c d e

a is loss

c is .d is .e .

AMT Y1

Types of adhesive bonding

88

Unit 23

2a c

a ____________________________________________________

____________________________________________________

c ____________________________________________________

89

89

4

or

a

c d e

5a __________________________________________________________

__________________________________________________________c __________________________________________________________d __________________________________________________________e __________________________________________________________

__________________________________________________________g __________________________________________________________

__________________________________________________________

a

c d e

g


Modern engineering wonders

90

Units 23/24

2a c d e

a ___________________________

___________________________

10 ENGINEERING WONDERS

91

91

c ___________________________

d ___________________________

e ___________________________

4a ____________________

____________________

c ____________________

d ____________________

e ____________________

____________________

5

____________________ 2 ____________________ ____________________

a ______________

______________

c ______________

d ______________.

e ______________.

______________

g __________

8

MCT Y2 HVET Y2

Section view of 3D objects

92

Unit 24

a _____ ______________

_____ ______________

c _____ ______________

d _____ ______________

e _____ ______________

_____ ______________

g _____ ______________

2a

c

11 STANDARDS IN TECHNICAL DRAWING

Figure 2

9393

a __________________________________________________.

_____________________________________________.

c ________________________________________________.

d ___________________________________________.

e _____________________________________________.

_________________________________________________

4

5

a

To:

a

94

the smallest valve in the drawing.

8

a ____________________________

____________________________

c ____________________________

d ____________________________

e ____________________________

____________________________

g ____________________________

____________________________

9595

How to highlight details in a technical drawing?

96

Unit 25

1 What do we use in order to highlight details in a technical drawing? Look at the drawings and decide which detail is highlighted correctly.

2

a How many details can a drawing show?b Do we need to name these details? c Why are some parts in a drawing shown separately? d How do we name such details?

_______________________________________________________________________________?Because it is not possible to show all the details in the main drawing. In some cases you need to specify the dimensions of some smaller part. If you include all that in the main drawing, it might be unclear. Thats why they are shown separately.

_______________________________________________________________________________?Of course. You should use a circle to mark the detail you want to highlight, and also you should name it.

_______________________________________________________________________________?

_______________________________________________________________________________?All the details that are needed. However, it should be done in a clear and precise way not to

highlighted.

3a What types of view can be shown in a technical drawing?b How do we highlight details in a technical drawing?c What is the purpose of hatching?d

MCT Y2 HVET Y2

97

97

4

4 ____________

5____________.

8

2

solid.


Can you follow instructions?

Units 25/26

98

2

How to set up your stationary bike?

a _______________ ______________________________

_______________

_______________

c _______________

d _______________

e _______________ _______________

______________________________

99

99

a _____________________________

_____________________________

c _____________________________

d _____________________________

e _____________________________

_____________________________

g _____________________________

4

Surface roughness

100

Unit 26

a

c d e

______________________________________________________________________

______________________________________________________________________

______________________________________________________________________

______________________________________________________________________

______________________________________________________________________

2 P, , Ra

c

MCT Y2

101

101

Ra Rz

a _______

_______

4 a ___________ C ___________ .

___________ ___________ .c ___________ ___________ d ___________ ___________ .e ___________ ___________ a solid.

___________ ___________ g ___________ ___________

___________ ___________ i ___________ ___________

___________

k ___________ ___________

5________________________________________________________________________

________________________________________________________________________________________________________________________________________________

unless

a

______________________________________________________________________________C

______________________________________________________________________________c

______________________________________________________________________________

8

ISO system of tolerances

102

Unit 27

a _____________________.

_____________________ _____________________.

c _____________________

d _____________________

e _____________________

2

a

a _______________ _______________

_______________ _______________

c _______________ _______________ .

d _______________ _______________

e _______________ ________________

_______________ _______________

g _______________ _______________

_______________ _______________

i _______________ _______________

_______________ _______________

MCT Y2 HVET Y2

102


What are the most awesome tech gadgets?

Units 27/28

103

st

a d e g

12 TECH GADGETS

104104

2

a c d 2 ________. a c d

________. a c d 4 ________. a c d

5 ________

a c d ________.

a c d ________.

a c d

a _________________.

_________________.

c _____________________________________________.

d ___________________

e _________________

_________________.

g _____________________________________________________.

105

4a c d

5

radio

a __________ ________________________________.

__________ _______________________________.

Machine elements

106

Unit 28

a _____________________________________

_____________________________________

c _____________________________________

d _____________________________________

e _____________________________________

_____________________________________

g _____________________________________

_____________________________________

i _____________________________________

_____________________________________

k _____________________________________

l _____________________________________

2

MCT Y2

13 MACHINE ELEMENTS

a

c d

107107

a

c d

4a

c d e

5

a

c

108

a _______________________________________ _______________

_______________________________________ _______________

c _______________________________________ _______________

d _______________________________________ _______________

e _______________________________________ _______________

_______________________________________ _______________

g _______________________________________ _______________

a _____________________________________

_____________________________________

c _____________________________________

d _____________________________________

e _____________________________________

_____________________________________

g _____________________________________

8 and

109

109

25

8

4

Machine elements for permanent joints

110

Unit 29

a c

2

a _____________________________________________.

___________________________________.

c ___________________________________________.

d ________________________________________________________.

e _____________________.

________________________________________________.

g ______________________________________________________________.

a ____________________________________________________________________

c __________________________________

d __________________________________

MCT Y2 HVET Y2

111

111

4

5 _______

a

c

2 _______ a

c

_______.

a

c

a

c d

a

c d

8

Machine elements for detachable joints

112

Unit 30

, nut, ,

2

____________________. a

c

2 ___________________. a

c

____________________. a

c

MCT Y2 HVET Y2

113113

, a stud, and a

a ______________________

______________________

c ______________________

4

a ________________________________

________________________________

c ________________________________

d ________________________________

e ________________________________

________________________________

5

a

c d

114

a __________________________________________________________

__________________________________________________________

c __________________________________________________________

d __________________________________________________________

e __________________________________________________________

__________________________________________________________

g __________________________________________________________

__________________________________________________________

114

a

c d

Machine elements for rotary motion and power transmission

115

Unit 31

a drivea c

2a c

.

4a _______________________________________________

_______________________________________________c _______________________________________________d _______________________________________________e _______________________________________________

_______________________________________________g _______________________________________________

MCT Y2 HVET Y2

116116

5a ro ______________________________________________

______________________________________________c ______________________________________________d ______________________________________________

a

c d

117

.

8

a c

a _______________________________

_______________________________

c _______________________________

and an

a _____________

_____________

118

118

NOUN

a _______

_______

c _______

d _________

e ________

_______

g _______

Brass is _______ ______

i _______

_______

k _______

l ______

_______

n ______

o ______

p _______

Machine elements that transform types of motion

119

Unit 32

________________________________

________________ ________________________________

________________

2a _______________________

_______________________

c _______________________

d _______________________

e _______________________

_______________________

g _______________________

a c

HVET Y2

120

120

4

a

____________________________.

____________________________

c ____________________________.

5a

c

a _______________________________________________________________________

_______________________________________________________________________

c _______________________________________________________________________

in coloura ________________________________________________________________

.________________________________________________________________c ________________________________________________________________d .________________________________________________________________e .________________________________________________________________

________________________________________________________________g ________________________________________________________________

________________________________________________________________i .________________________________________________________________

8 , and drives

Heat treatment

121

Unit 33

in colour

.

a __________________________

__________________________

c __________________________

d __________________________

e __________________________

__________________________

g __________________________

__________________________

i __________________________

__________________________

k __________________________

l __________________________

2

MCT Y2 HVET Y2

14 HEAT TREATMENT

122

122

a _______________________

_______________________

c _______________________

d _______________________

e _______________________

4

NOUN

5 or slow

a _____________ .

_____________

c _____________

d _____________ _____________

e _____________

Corrosion and metals

123

Unit 34 MCT Y2 HVET Y2

a

c d

2

2

__________ _________ __________ __________

__________ __________

.

a ____________________.

________________________________________.

c ____________________

d ____________________

4

a ____________________ ____________________.

____________________ ____________________.

c ____________________.

15 CORROSION

124124

5

a ____________________

_____________________.

c __________________

d ______________________

e __________________

_________________

g ______________________

______________________

i ___________________ ______________

___________________

k ______________________

l __________________ __________________

a _____________________.

_____________________

2

a _______________________.

_____________________

a _____________________

_____________________

125

ordersa

c

.

8


Say it with a graph!

Unit 34/35

a ____________________.

____________________.

c ____________________.

d ____________________.

2

a ____________________________________________________________________________________________________________________________________________________________

____________________________________________________________________________________________________________________________________________________________

126126

16 READING GRAPHS

127127

a ____ ____

____

4

128

Unit 35 HVET Y2

Chipless forming processes

2a _______________________

_______________________

c _______________________

d _______________________

e _______________________

_______________________

g _______________________

_______________________

i _______________________

a ______________________________________

c ___________________d ___________________

e ______________________________________

17 CHIPLESS FORMING PROCESSES

129

129

4

5

NOUN

The process of assembling a new product

130

Unit 36

2

a c

4

__________________________________ _________________

___________________________________________________. __________________________________

MCT Y3 HVET Y2

18 PRODUCT ASSEMBLY

131131

5

a _________________________________________

_________________________________________

c _________________________________________

d _________________________________________

e _________________________________________

_________________________________________

a

c

The assembly process

a

.

8a c d

132

a

c d e

g

linking devices

a ________________________________________________________________________________ ________________________________________

d ________________________________________________________________________________________________________________________ ________________________________________________________________________________

i ________________________________________ ________________________________________

133

133

a ________________________________________

______________________c ______________________d ______________________

e __________________________________________

g

__________________________________________.

i _____________________

AMT Y2Units 36/37

134

a ar _________________________ _________________________

c _________________________d _________________________e _________________________

_________________________g _________________________

_________________________i _________________________

2

a

c d

e

_________________________k _________________________l _________________________

_________________________n _________________________o _________________________p _________________________

_________________________r _________________________

19 VEHICLES

135135

4

a _________________________

_________________________

c _________________________

d _________________________

e _________________________

_________________________

g _________________________

_________________________

5

a

i _________________________

_________________________

k _________________________

l _________________________

_________________________

n _________________________

o _________________________

136

a

c d e

8

Green

Red

a __________________________________________________

__________________________________________________

c __________________________________________________

d __________________________________________________

e __________________________________________________

__________________________________________________

g __________________________________________________

__________________________________________________

i __________________________________________________

__________________________________________________

k __________________________________________________

l __________________________________________________

137137

a

c d e

g

___________________________________________________________

___________________________________________________________

___________________________________________________________

___________________________________________________________

___________________________________________________________

___________________________________________________________

___________________________________________________________

do a ____________

____________c ____________d ____________ e ____________

____________g ____________

car parts, car , ,

Driving licence

138

Unit 37

a

c

2

driving licencea _ _

_ _ c a _ _d _ _ _ _ e _ _

_ _ _

AMT Y2

139139

4

5

140

8a

c d e

A _____________________________________________________________________________

A _____________________________________________________________________________

A _____________________________________________________________________________

A _____________________________________________________________________________

A _____________________________________________________________________________

a __________________________________________________.

_____________________________________________________.

c ___________________________________________________________.

d ___________________________________________________________.

e ________________ ___________________________________________________.

_____________ _____________________________________________.

g ____________________________________________________.

_________________________________________.

Documents for vehicle inspection

141

Unit 38

a

2a road

c

d

e

g

a

c d

4

AMT Y2

142142

5a c

Date

Address

2

Contact Invoice Date

Part Price Total

Parts serviced

Total

Car inspection

144

Unit 39

1 What do the photos below show? Discuss in class.

a b

2

a b c

3Large amount of car own_______ (3) impor_______ (4) things

to do and the car sudd_______ (4) _______ (/2) call the

car repa_______ (2) centre to have their car chec_______ (3) and repaired. The inven_______ (4)

_______ (/1) lot of convenience _______ (/2) the car

owner.

Some of _______ (/3) _______ (/3)

_______ (/5) are also others that can be used _______ (/2

scan_______ (3)

_______ (/3) _______ (/2)

advance and prevent accidents be_______ (4) _______ (/2) to use

a small camera to check _______ (/3) wit_______ (4) entering it. Novel

for both the car owners and the repair ce_______ (4).

4a b

AMT Y2

145145

5

a

c d

a

c

146

__________________

__________________

__________________

__________________

__________________

__________________

__________________

__________________

__________________

__________________

__________________

__________________

8a _______________________________________________________.

________________________________________________________________.

c _________________________________________________.

d ____________________________________________________________.

e _______________________ ______________________________________.

147

147

a _________________

_________________ _________________.

c _________________

d _________________.

e _________________

a ____________________________________________________

c __________________________d __________________________e __________________________

__________________________

AMT Y2

Car service and car inspection

148

Unit 40

a

c d or a

a

2a

c d e

4

a ________________________________________________

________________________________________________

c ________________________________________________

149149

5 Do the quiz on car facts. Choose the correct answer.

1 There are over _____________ cars currently in use on Earth. a 1 billion b 2 billion c 3 billion

2 About _____________ cars are produced every day. a 155,000 b 165,000 c 175,000

3 It would take about _____________ to get to the Moon by car at 95 kph. a 6 months b 8 months c 10 months

4 The average car has about _____________ parts. a 10,000 b 20,000 c 30,000

5 Ethanol, which is used as fuel, is produced from _____________. a rapeseed oil b c sugar cane

6 _____________. a Russia b c Nepal

7 There are more cars than people in _____________. a Milan b New York c Los Angeles

8 The vehicle with the highest mileage covered _____________. a 4,586,630 km b 4,686,630 km c 4,786,630 km

9 _____________ a 92% b 95% c 97%

150

a

a

us

8

AMT Y2

Health and safety

151

Unit 41

a ____________________________________________.

_________________________________________.

2

a

c d

e

152152

a

c d e

4

a

c

d

e

5

CAR REPAIR SHOP DOS AND DONTS

.

g

No

i ri _ _

lo _ _

k No

l _ _ _

153

6 Translate into English.a _____________________________

b _____________________________

c _____________________________

7

WASTE

________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________

8

a _________________________________

b _________________________________

c _________________________________

_________________________________

e _________________________________

_________________________________

g _________________________________

_ _ _ _

_ _ _ _

_ _

_ _ _ _ _

_ _ _

154

154

POLLUTION

a ____________________________________________________________________________

____________________________________________________________________________

c ____________________________________________________________________________

d ____________________________________________________________________________

e ____________________________________________________________________________

_ _

_ _ _

_ _

_ _ l

_ _

_ _ __ _

AMT Y2

Car diagnostics, sensors, and actuators

155

Unit 42

a

c d

2 in colour

Electronic Engine Management: Perfectly Regulated Engine Functions

a ____________________________________

____________________________________

c ____________________________________

d ____________________________________

e ____________________________________

____________________________________

g ____________________________________

____________________________________

i ____________________________________

____________________________________

k ____________________________________

l ____________________________________

____________________________________

20 ENGINES

Develop your business!

________________________ ____________

____________ ____________

4a

c d

5

a c d

a

Find out more!

Actuator

156156

e

g

Control and repair of valve train and fuelling systems

157

a _____________________________

_____________________________

c _____________________________

d _____________________________

e _____________________________

2

in colour

_______________________ _______________________

_______________________

_______________________

_______________________

_______________________ _______________________

_______________________

AMT Y2Unit 43

158

158

4a

c

5

NOUN NOUN

a

c d e

a

c

8

_________________ _________________ _________________

_________________ _________________.

Control and repair of lubrication, cooling and exhaust systems

159

a c e g d

2a _______________________

_______________________

4a ________________________________________________

________________________________________________c ________________________________________________

AMT Y2Unit 44

160

160

5__________________

____________________________________

__________________

____________________________________

____________________________________

__________________ )

__________________

__________________ __________________

8a __________________

____________________________________

c __________________

d __________________

Fuels

161

oil

___________________________

a

___________________________

___________________________

c

2

Octane rating tip__________________

__________________ __________________

__________________ __________________ __________________

a

c d

4a __________________ e __________________

__________________ __________________

c __________________ g __________________

d __________________

AMT Y2Unit 45

162

162

5

Octane Number

a

c d

e

______. a c oil2

______. a c

a

c d a ________________________________ c ________________________________

________________________________ d ________________________________

8a O__________________

N__________________.

d__________________ c__________________

c

C__________________ N__________________

Product design and construction

163

in colour

My design process

.

2

a

c d

MCT Y3Unit 46

21 PRODUCT DESIGN

164

164

4a process

stage c calculated d solved

5a ____________________________________________________

____________________________________________________c ____________________________________________________d ____________________________________________________e ____________________________________________________

____________________________________________________g ____________________________________________________

____________________________________________________

a

_____________________________._____________________________.

c _________________d _____________________________

Static and dynamic material testing

165

a

c d e

g

i

2

or

a

a c

______________________ ______________________ ______________________

MCT Y3Unit 47

22 MATERIAL TESTING

166

166

4

____________________ ____________________

____________________ ____________________

____________________

5a

c

a __________________________

__________________________is

.

c __________________________ is

a __________________________

______________________________________________________________________________

______________________________________________________________________________

______________________________________________________________________________

c ______________________________________________________________________________

______________________________________________________________________________

______________________________________________________________________________

Manufacturing process

167

a

c d e

g

2

a

__________________________.

__________________________.

c

__________________________.

d

__________________________.

e

__________________________.

a

c d

MCT Y3Unit 48

23 MANUFACTURING DOCUMENTATION

168

168

4

a

_____________________________________ _______________________________________

c d

_____________________________________ _______________________________________

5

a ___________________________ ___________________________

___________________________ ______________________________________________________

c ___________________________ ___________________________

d ______________________________________________________ ___________________________ rolls.

Manufacturing process documentation

169

a ___________________________________________________

___________________________________________________

c ___________________________________________________

d ___________________________________________________

e ___________________________________________________

2

Operation sheet

____________

____________

____________

____________

____________

____________

_______________

______________________________

______________________________

_______________

MCT Y3Unit 49

170170

4 ____________

____________ ____________ ____________

5a

c d e

g

i

k l

n o p

MCT Y3

Manufacturing process time

171

Unit 50

a ________________________________________________________

____________________________________________________________________

c _____________________________________________________________

d __________________________________________________________________

2

______________________________

____________________________________________________________

______________________________

______________________________

172KEY WORDS

172

3 Make complex sentences using linking words in colour.a Depending on

directly to your process.________________________________________________________________________________________________________________________________________________________________

b If

.________________________________________________________________________________________________________________________________________________________________

c If then

________________________________________________________________________________________________________________________________________________________________

d So

________________________________________________________________________________________________________________________________________________________________

4 Read the text to complete the sentences with the words in colour.

and .

a ______________________________transfer to a

b ______________________________

c ______________________________itself.

d ______________________________moved

Tools and devices

173

1 a tools _______________________________________________________________b devices _______________________________________________________________c hand tools _______________________________________________________________d _______________________________________________________________e _______________________________________________________________f _______________________________________________________________g _______________________________________________________________

h _______________________________________________________________

2

to devise tools and use them to achieve a purpose

manufactured products

resources

propartefacts.

a

c d

e

3 / / / / method

_____________

__________________________

_____________ _____________

Units 51/52 MCT Y3

24 TOOLS AND GADGETS

174174

4 in coloura _______________________

_______________________

c _______________________

d _______________________

_______________________

_______________________

5a drill

c d e

a

175

a drill c d e

8

a ________________________________________________________________

________________________________________________________________

c drill ________________________________________________________________

d ________________________________________________________________

e ________________________________________________________________

drilla ___________________

___________________

c ___________________

d ___________________

e ___________________

176176

a c drill d e

________________

________________________________

________________________________

in colour

a ________________________________________________________________________________________________________________

c ________________________________________________________d ________________________________________________________e ________________________________________________________

________________________________________________________g ________________________________________________________

________________________________________________________

drill 177

or a

a

c

d

e

g

i

k

a

Measurement tools

178

Unit 53

a

c d

2

a __________________________________________

__________________________________________

c __________________________________________

d __________________________________________

e __________________________________________

MCT Y4

179

179

4a

___________________________________________________________________________

___________________________________________________________________________ c

___________________________________________________________________________ d

___________________________________________________________________________

5

NOUN

HVET Y3

Basic pneumatics Regulating and executing elements of pneumatic systems

180

Units 54/55

2a

c d e

g

___________________ ______________________________________

______________________________________

MCT Y3

25 PNEUMATICS

181181

4

a

________________________________________________________________________________

________________________________________________________________________________

________________________________________________________________________________

________________________________________________________________________________

________________________________________________________________________________

________________________________________________________________________________ d

________________________________________________________________________________

________________________________________________________________________________

________________________________________________________________________________

________________________________________________________________________________

5 and

a

d

_______________

_______________

_______________

2 _______________

_______________

______________________________

___________ a

d

2 ___________ a

d

___________ a

d

4 ___________ a

d

182

8

______________________ ___________

___________

a

c d e

183

183

Power transmission on road vehicles: clutch, gear, and differentials

184

a

c

d e

g

i

2

HVET Y3 AMT Y3Unit 56

________________________________________

____________________

____________________

26 POWER TRANSMISSION

185185

________________

________________

________________.

________________________________

4

a ________________

________________

c ________________

d ________________

e ________________

5 in colour

a

c d e

g

a ________________________________________________

________________________________________________

c ________________________________________________

d ________________________________________________

8

1

a

c

2

a

c

a

c

186

187

Unit 57 HVET Y3

a

c

d

e

g

i

k

l

n

2 in colour

.

.

a __________________________________________ __________________________________________

c __________________________________________d __________________________________________e __________________________________________

__________________________________________g __________________________________________

__________________________________________i __________________________________________

Power transmission in railway vehicles

188188

a

c

4 ,

Drive Systems for Rail Applications______________

______________.______________

____________________________.

5 or a

c d

a

c d e

______________________________________________________________________

2 ______________________________________________________________________

______________________________________________________________________

4 ______________________________________________________________________

5 ______________________________________________________________________

189

a

_____________________________________ ____________________________________

c d

_____________________________________ ____________________________________

e

_____________________________________ ____________________________________

Otto engine: gasoline engine, petrol engine, spark-ignition engine

190

Unit 58 HVET Y3

190

a

c

d

2a

c

d

Gasoline engine

Four-stroke cycle

27 INTERNAL COMBUSTION ENGINE

191191191191

Two-stroke cycleIn the original two-stroke cycle (as developed in 1878), the compression and power stroke of the four-stroke cycle are carried out without the inlet and exhaust strokes, thus requiring only one

192

4a

5

Wankel rotary engine

193193

a

c d e

8

a __________________________________ __________________________________

c __________________________________d __________________________________e __________________________________ __________________________________

a _________________________________________

_________________________________________

c _________