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ChemTECH World Expo 201528-31, January 2015, Mumbai, India
ChemTECH World Expo 201528-31, January 2015, Mumbai, India
August 2013 • 3Chemical Engineering World
amol_ Ad Template.indd 3 8/23/2013 10:41:13 AM
ContentsCEW
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NEWSIndustry News/ 8
Technology News / 22
NEWS FEATURESBASF to Invest €50 Million in India / 28
There Should be Nothing Like ‘Waste’: Prof M M Sharma / 30
Sustainable Waste Remediation: A Paradigm Shift towards Environmental Biorefinery / 32
– Dr S Venkata Mohan, Principal Scientist, BEES, CSIR-IICT
Computed Tomography for Industrial Process Control / 42
– Dr Dirk Neuber, GE Measurement & Control
Harnessing Waste Heat Potential / 48
– Dr S S Verma, Professor, SLIET
Corrosion Footprint, a Greener Conservation Challenge / 54
– M Valliappan, We CAN Control Corrosion in India Network
Design Metal Temp Determination for Secondary Reformer / 58
–Brijesh K Sharma, Mechanical Engineering, Fluor Daniel India Pvt Ltd
Ignition Temperature of Micron- And Nano-Aluminium Dust Clouds:
A Theoretical Model / 64
–Manju Mittal, Sr Pr Scientist, Fire Research Laboratory, CSIR-CBRI
Bioremediation of Industrial Waste Water / 78
–Dr Abhishek Gupta, BU Manager - Waste Water, Chembond Chemicals Ltd
Energy Efficient Pumps are Need of the Hour: Viniit Gupta / 82
The New T35/TS35 Plate Heat Exchanger from Alfa Laval Designed to Boost Production &
Cut Lifecycle Costs / 86
Choosing the Correct Emission Control Technology / 88
Ad Index / 118Book Shelf / 120Interview/ 121“Integration of Operation: Mantra for Higher Profitability”
–Vinod Saraf, Managing Director, Vinati Organics Ltd
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VOL. 49 | ISSUE NO.12 | DECEMBER 2014 | MUMBAI | ` 200
Disclaimer: The Editorial/Content team at Jasubhai Media Pvt Ltd has not contributed to writing or editing “Marketing Initiative.” Readers would do well to treat it as an advertisement.
Industry NewsCEW
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October 2013 • 11Chemical Engineering World
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Industry NewsCEW
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Peter Thomas Chairman, President and CEO Ferro Corporation
Industry NewsCEW
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Ray Nishimoto Sumitomo Chemical
Michael Molinini President and CEO Airgas Inc
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Industry NewsCEW
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Dr Albert Heuser President Functions Asia Pacific and President and Chairman - Greater China, BASF
Sergey Komyshan Managing Director - Head of Basic Polymer Division SIBUR
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Industry NewsCEW
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Technology NewsCEW
22 Chemical Engineering World
A comparison of the basic ring structure of the carbon compound graphene with that of a similar hydrogen-based structure synthesised by Carnegie scientists
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Technology NewsCEW
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This image is a representation of the mosaic structure of -NiOOH and its possible structures.
Aji Mathew assistant professor at Luleå University of Technology with her graduate students Peng Liu and Zoheb Karim with prototypes of nano-filters.
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News FeaturesCEW
BASF to Invest 50 Million in India
BASF Chemicals India Private Limited has announced to invest 50 million to expand its R&D presence in Asia Pacific. The company aims to locate 25 per cent of its global R&D employees in Asia Pacific by 2020. The company also plans to start a Innovation Campus (Mumbai) in 2017. The facility will employ 300 scientists who will collaborate in Mumbai on global and regional research and development projects.
Harald Lauke, President, Advanced Materials & Systems Research, Raman Ramachandran, Chairman & MD, BASF India Ltd & Head South Asia and Martin Brudermüller, Vice Chairman of the Board of Executive Directors, BASF SE during the ground breaking ceremony.
30
News FeaturesCEW
There Should be Nothing Like ‘Waste’: Prof M M Sharma
(Read the complete paper by B N Thorat
and Poonam Vij, Department of Chemical
Engineering, on www.cewindia.com.)
World Forum for Crystallization, Filtration and Drying (WFCFD) and Institute of Chemical Technology organised a workshop on “Waste (Resource) Management of Chemical and Allied Industries” on 7th and 8th November 2014, where Professor M M Sharma delivered the plenary lecture. The workshop featuring ten principal speakers was attended by over 120 members from both academic as well as industrial background.
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Guest Column
Waste is far too valuable to send it away, out of sight. Transforming waste and its ingredients into useable forms is the essence of Sustainable Waste Management, writes Dr S Venkata Mohan, Principal Scientist, Bioengineering and Environmental Sciences (BEES), CSIR-Indian Institute of Chemical Technology (CSIR-IICT). The Author, who has been awarded the Shanti Swarup Bhatnagar prize 2014 in Engineering Sciences, further explains how wastewater can be deemed as a renewable resource obtaining value added products in the article.
Sustainable Waste Remediation: A Paradigm Shift towards Environmental Biorefinery
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(The author has also explained how wastewater can also serve as a source for generation of various value added products l i ke vo la t i l e f a t ty ac ids , b ioplast ics, b iofert i l isers, etc, and talked about photosynthetic machinery for value addition from waste carbon, sequestrat ing CO2 to valwue added products and biorefinery. To read the entire article please visit the Guest Column section on www cewindia.com.)
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42 Chemical Engineering World
To increase productivity and quality by 3D process control, industrial Computed Tomography (CT) is actually migrating from the R&D and quality labs directly to the production floor. By allowing scanning and evaluation speeds several hundred times faster than conventional industrial fan beam CT, this is the first time technology allows scanning of larger production badges to immediately adjust production parameters based on statistical data.
Computed Tomography for Industrial Process Control
Technical Article
Figure 1: Left side: Simulation of pore hotspots; Right side: Pores actually verified in the cast part.
Figure 2: In fast automatic helix CT, the gantry with the X-ray tube and opposing multi-line detectors rotate around the work pieces on the moving inspection table
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CEW Features
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Figure 3 : Top: cast part with evacuation of the form; Below: without evacuation of the form. CT reveals a significantly lower porosity in the cast part when the form is evacuated.
Diagram1: Overall porosity/part over casting piston speed and metal temperature: At reduced speed, several porosity values increase to >0.15%>
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[1] O. Brunke, E. Ambos et al.: High-speed computer tomography employed in pressure die casting. In: Casting Plant & Technology, 03/2012, p. 42 – 51. O. Brunke and I. Stuke: Die nächste Stufe – Inline-Computertomografie in der Massenfertigung. In: QZ 56(2011)5, p. 80 – 83.
[2] E. Ambos, O. Brunke et al.: Fast CT. Porosity and Dimensional 3D Process Control – Fast Computed Tomography in High Pressure Die Casting. In: Materials Evaluation, Vol. 72, No. 8/2014, p. 978-984.
[3] O. Brunke, F. Hansen et al.: A new Concept for High-Speed atline and inline CT for up to 100% Mass Production Process Control allowing both, 3D metrology and failure analysis. In: Proceedings of Conference on Industrial Computed Tomography (iCT 2012), Sept. 19-20 2012, Wels, Austria
Figure 4: left side: Colour representation of the CT dataset surface deviations, in contrast with a CAD model (green areas have a low level of deviation, yellow mid-level, and red higher). Right side: Porosity containment analysis with pores marked in colour regarding their position as it relates to the processed surfaces: Yellow pores remain in the cast part, green pores are removed with the machining allowance, and red pores are cut. Software: VGStudio MAX.
The article has been authored by Eberhard Ambos, Magdeburg; Frank Leupold, Hoym; Holger Lux, Oliver Brunke and Dirk Neuber, Ahrensburg and Wunstorf, Germany.
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This article discusses new developments taking place for tapping waste heat from various sources and highlights the significance of thermoelectric devices, which “enable the conversion of heat into electricity. These are still at an early stage in the energy innovation chain, but the principle behind how they work can help highlight a crucial aspect of energy waste across the world that is often ignored in the policy realm.”
Harnessing Waste Heat Potential
Technical Article
Figure 1: Thermoelectric devices enable the conversion of heat into electricity
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Figure 2: Taking advantage of nanotechnology and quantum effects, the technology holds great promise for heat recovery
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Corrosion Footprint, a Greener Conservation ChallengeCorrosion has undoubtedly become one of the most worrisome issues for the industry today as the country losses roughly about 4-5 per cent of GDP due to deterioration and decay in infrastructure and other industry segments. Above and beyond the financial losses, its consequence on health, safety and environment are much perilous and need industry’s immediate attention.
Forward Focus
M ValliappanWe CAN Control Corrosion in India Network
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This article describes the approach to determine or verify the design metal temperature used for designing the pressure parts of secondary reformer under the maximum continuous operating gas temperature.
Design Metal Temp Determination for Secondary Reformer
Technical Article
Figure 1: Secondary Reformer (Image cour tesy from RHI)Section of 1170 I.D X 2624 mm length of 50mm thk t aken f r om seconda r y r e fo r me r fo r des i gn me ta l temperature determination
++
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1. “Heat & Mass Transfer” By D.S.Kumar
Katson Publication
2. “ASME Section II Part D, Material
Properties,American Society for
Mechanical Engineering, New York.
3. Secondary Reformer Sketch/Drawing of
Ammonia Plant
4. Refractories & support Media for Ammonia
Processing by Saint Gobain
Figure 2: Cross sectional view of Section of 1170 I.D X2624 mm length taken from secondary reformer
Figure 3: Secondary Reformer (Image Cour tesy from Saint
Figure 4: Section of 1170 I.D X 2624 mm length taken fromsecondary reformer
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Minimum ignition temperature of dust clouds is an important parameter requiring special attention for designing the explosion prevention measures. This paper presents a model for determining minimum ignit ion temperature for an inorganic dust-air cloud, aluminium, simulat ing the condit ions in a Godbert-Greenwald (G-G) furnace. The model correlates the particle size in micron- and nano-range, as well as the dust concentration with the minimum ignition temperature for aluminium dust. The predicted values by the model developed are in close agreement with experimental data.
Ignition Temperature of Micron- And Nano-Aluminium Dust Clouds: A Theoretical Model
Technical Article
Figure 1: Combustion mechanism for aluminium dust
a) Nano-size aluminium heterogeneous surface combustion-surface between liquid Al and Al oxide.
b) Micron-size aluminium - vapour phase combustion
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)]2/exp(1.[ . cpp SSn
eff
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(11)
(12)
Table 1: Values of Parameters used for Validating Model
Table 2: Minimum Ignition Temperature for Micron and nano-size Aluminium Dust- Experimental Results- CSIR- CBRI Study
2
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Figure 2: Variation of combustion time with par ticle size of aluminium dust il lustrating kinetic and diffusion regimes
Figure 3: Var iat ion of minimum ignit ion temperature with dust concentrat ion for aluminium - comparision of predicted and experimental results
Figure 4: Var iat ion of minimum ignit ion temperature with dust concentrat ion for aluminium - comparision of predicted and experimental results
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1. Eckhoff, R. K. Dust Explosions in the Process Industries,
Butterworth-Heinemann, Oxford, 1991.
2. Cassel, H.M. and Liebman, I., Combust. Flame 3, 467-75 (1959).
3. Cassel, H.M., US Bureau of Mines, RI 6551, Pittsburgh, 1964.
4. Nagy J. and Surincik, D.J., US Bureau of Mines, RI 6811, Pittsburgh,
1966.
5. Mitsui, R. and Tanaka, T., Ind. Eng. Chem. Process Des. Develop, 12
(3), 384-9 (1973)
6. Krishna, C.R. and Berlad, A.L. , Combust . Flame 37, 207-10 (1980)
7. Zhang, Dong-ke and Wall, T.F., Combust. Flame 92 (4), 475-80 (1993)
8. Mittal, M and Guha, B.K., Fire and Materials, 21, 169-177 (1997)
9. Di Benedetto, A., Di Sarli, V. and Russo, P., Chemical Engineering
Transactions, 19, 189-194(2010).
10. Mittal, M., Chemical Engineering World, 48(6), 38-47(2013).
11. Beckstead, M.W., Comb. Explos. Shock Waves 41(5),
533-546(2005).
12. Bouillard, J., Vignes, A., Dufaud, O., Perrin, L, and
Thomas,D. J. Hazard. Materi. 181, 873-880(2010).
13. Dufuad, O., Traore, M., Perrin, L., Chazelet, S. and Thomas,
D., Journal of Loss Prevention in the Process Industries,
23, 226-236 (2010).
14. Dreizin, E.L, Combustion and Flame,105,541-556(1996)
15. Essenhigh, R.H., Misra, M.K and Shaw D. W., Combust.
Flame 77, 3-30(1989).
16. Parr, T, and Johnson,C. Evaluation of advanced fuels
for underwater propulsion, in Proceedings of 39th JANNAF
Combustion Subcommittee Meeting (2003).
17. Glassmann I, & Yetter , R.A.,Combustion, 4th Ed. Academic
Press, Orlando,2008 (Chapter 9)
18. Huang, Y., Risha, G., Yang, V. and Yetter, R. A,
Combustion & Flame, 156,5-13(2009)
19. Ezhovskii, G.K., Ozerov, E.S, and Roshchenya, Y.V., Fiz.
Goren. Vzryva, 15, 97-102 (1979).
20. Mohan,S. M.S. Dissertation, New Jersey Technology, USA, Jan.2004.
21. Mittal, M., Chemical Products Finder, 31(5), 34-36 (2012).
22. ASTM Standard test method for minimum explosible concentration
of combustible dusts, E1515. West Conshohocken, PA: ASTM
International (2007).
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The following article highlights the need to explore the complete potential of bioremediation, an advanced technology that can benefit a number of industries in treating waste water. Bioremediation uses potential of microorganisms and finds many applications in decolourisation of effluent, odour control and neutralistion, clean-up of oil spills and others.
Bioremediation of Industrial Waste Water
Technical Article
Figure 1: Microbes degrade contaminants because in the process they gain energy that allows them to grow and
reproduce. Microbes get energy from the contaminants by breaking chemical bonds and transferring electrons from the
contaminants to an electron acceptor, such as oxygen. They “invest” the energy, along with some electrons and carbon
from the contaminant, to produce more cells.
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January 28-31, MumbaiHall 1 - Booth D11A
Market InsightsCEW
82
Energy Efficient Pumps are Need of the Hour: Viniit Gupta
Market Insights CEW
83
TOTAL MATERIAL HANDLING SOLUTION FROM BLUK TO THE PALLET
TOTAL MATERIAL HANDLING SOLUTION FROM BLUK TO THE PALLET
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86 Chemical Engineering World
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The New T35/TS35 Plate Heat Exchanger from Alfa Laval Designed to Boost Production & Cut Lifecycle CostsThe T35/TS35, Alfa Laval’s latest gasketed heat exchanger, comes with several innovations that minimize maintenance costs and ensure high uptime. These include the CurveFlow distribution area, which reduces fouling, and glue-free ClipGrip gaskets, which maximizes lifetime
Vacuum Pumps & Systems (Reciprocating/Diaphragm/Rotary Vane/Screw Type)-Lubricated & Oilfree
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Oil Rotary VaneVacuum Pumps-HV(Cap:6-540m3/hr)
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E-mail: [email protected] URL: www.landskyindia.com
88 Chemical Engineering World
Marketing InitiativeMarketing Initiative
Choosing the Correct Emission Control Technology
Figure 1: The concept of oxidation for emission abatement has been around since the early 1970’s
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90 Chemical Engineering World
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Figure 2: This Catalytic Oxidiser was installed at a Pure Terephthalic Acid (PTA) plant and eventually replaced by a more efficient abatement system
Digi-Sense® Professional Logging Infrared Thermometer, 50:1
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First Indian company with Clean room coating facility.
First Indian Coating Company to recieved Training at M/s. Solvay Solexis SPA Italy Coating Facility
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92 Chemical Engineering World
Marketing InitiativeMarketing Initiative
Figure 3: This graphic shows how air flows and heat is transferred within a Regenerative Thermal Oxidizer (RTO)
FLUIDYME PROCESS FLOW TECHNOLOGIESFLUIDYME PROCESS FLOW TECHNOLOGIESDesign & manufacture of
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separation of dust
direct gas cooling
e oval of pollutants (SO2, Cl2, HCl, NH3, HF, etc.)
gas conveying wit out fan
94 Chemical Engineering World
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Figure 5: Each RTO is capable of handling almost 70,000 SCFM of polluted air at 98% destruction efficiency
Figure 4: The new RTOs at this PTA plant handle twice the airflow of the old catalytic system with less operating costs and fewer greenhouse gas emissions
(This paper was originally published in Chemical Processing Magazine)
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96
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110 Chemical Engineering World
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111Chemical Engineering World
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CEW Ad Index
118 Chemical Engineering World
1 Alfa Laval (India) Ltd 25
2 Ani Engineers 101
3 Arvind Anticor Ltd 101
4 Aesseal India Pvt Ltd 95
5 Atomic Vacuum Company (Exports) Inside Cover I
6 BHS-Sonthofen (India) Pvt Ltd 83
7 Bonfiglioli Transmissions 45
8 Busch Vacuum India Pvt Ltd Front Cover
9 Chembond Chemicals Ltd 59
10 Cole-Parmer India 91
11 De Dietrich Process Systems India Pvt Ltd 13
12 Desmi Pumping Technology A/S 47
13 Emjay Engineers 81
14 Evergreen Technologies Pvt Ltd 29
15 Fluidyme Process Flow Technologies 93
16 Fluorotech Engineering Works 91
17 Forbes Marshall 17
18 GEA Process Engg (I) Pvt Ltd Inside Cover
19 Glatt (India) Pharma Engineering Pvt Ltd 21
20 Goodie International Pvt Ltd 67
21 Gopani Product Systems Back Cover
22 Hanna Equipments (India) Pvt Ltd 97
23 Heidelberg ProMinent Fluid Controls India Pvt Ltd 103
24 Hitech Applicator 11
25 Horiba India Ltd 107
26 HRS Process Sysstems Ltd 7
27 ImageGra x Engineering Services Pvt Ltd 109 111 113 115
28 Integral Process Controls India Pvt Ltd 31
29 Jasubhai Engineering Pvt Ltd 85
30 Kirloskar Brothers Ltd Inside Cover II
Client’s Name Page No Client’s Name Page NoSr. No.
Sr. No.
CEWAd Index
119Chemical Engineering World
Client’s Name Page No Client’s Name Page NoSr. No.
Sr. No.
31 Koerting Engineering Pvt Ltd 93
32 KPC Filtech Pvt Ltd 97
33 Landsky Engineers Pvt Ltd 87
34 Lubrizol Advanced Materials India Pvt Ltd 57
35 Membrane Hitec 77
36 Mist Resonance Engg Pvt Ltd 61
37 Mojj Engineering Systems Pvt LTd 41
38 NNE Pharmplan (India) Pvt Ltd 43
39 Paharpur Cooling Towers Ltd 49
40 Parth Enterprises 95
41 PPI Pumps Pvt Ltd 99
42 Rasaii Flow Lines Pvt Ltd 79
43 Rathi Transpower Pvt Ltd 99
44 Ravel Hiteks Pvt Ltd 109
45 Ross Process Equipment Pvt 37
46 Samarth Engineers 89
47 SAP-VCentric 9
48 SGL Group 71
49 Shanbhag & Associates 33
50 Shree Siddhivinayak Ind 93
51 Slurrytec Pumps & Systems Pvt Ltd 69
52 SPX Flow Technology (India) Pvt Ltd 19
53 SSP Pvt Ltd 73
54 Super Industrial Lining Pvt Ltd 5
55 Suraj Ltd 103
56 Tecnimont ICB Pvt Ltd 55
57 Transflow Asia 53
58 Uni Klinger Ltd 65
59 UNP Polyvalves (India) Pvt Ltd 35
60 Zeeco Inc 23
120 Chemical Engineering World
Book ShelfCEW
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CEWInterview
121Chemical Engineering World
Integration of Operation: Mantra for Higher Profitability
Integration is key to success, says Vinod Saraf, Managing Director, Vinati Organics Ltd.of operations, major technical predicaments that a company faces while optimising technologies, and more.
InterviewCEW
122 Chemical Engineering World
Basic chemicals have big volumes with higher absolute capital cost; however, when compared to unit production, volume cost is muchlower. They are expected to go for best possible technologies withworld scale plants so that their operational cost is much lower.
R.N.I. No. 11403/1966 Date of Publication: 29th of every month. Postal Registration No: MH/MR/SOUTH-125/2012-14. th & 30th of every month. Total Page No.:124
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