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  • 8/3/2019 49_2_Philadelphia_10-04_1214

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    ENHANCED METHOD FOR PREDICTING THE

    PROPERTIES OF PETROLEUM FRACTIONS

    Tareq A. Albahri

    Chemical Engineering Dept. - Kuwait UniversityP.O.Box 5969 - Safat 13060, Kuwait

    [email protected]

    IntroductionThe properties of petroleum and its fractions are usually

    determined experimentally in the laboratory. Several methods areavailable in the literature to predict these properties for petroleumfuels from their bulk properties such as the boiling point and thespecific gravity for example. Although accurate enough, these

    methods are not suitable for incorporation into the molecularlyexplicit models for simulating the kinetics and dynamics ofpetroleum refining processes.

    In previous work1 we have developed a molecularly explicit

    characterization model (MECM) that allows for the simulation of themolecular composition of petroleum fractions using a pre-selected setof pure components. What is lacking, however, is the ability topredict the properties of the various streams as the molecular

    composition changes during processing by physical separation orchemical reaction. This work focuses on the development of such aproperty estimation method from the molecular composition of

    complex, multicomponent mixtures such as petroleum.

    Technical Development

    In our previous work on the simulation of light petroleum

    fractions1 we have found that not all the properties of the petroleumfuel are required to be optimized against those from the purecomponents. In fact only the ASTM D86 Distillation, the PNAcontent and the RVP were sufficient to provide a feasible solution.

    All the other properties calculated form the bulk properties of thepetroleum fraction and those from the pure components in them were

    almost alike. This lead us to believe that the properties of a petroleumfraction can be estimated from the above three properties alone.

    The concept of the proposed model is that the global propertiesof a petroleum fraction such as the boiling point, the vapor pressure

    and the paraffins, naphthenes, and aromatics content must be equal tothose calculated from the pure components contained in that

    petroleum fraction. When both bulk and pure component propertiesare available, the composition of the petroleum fraction may be

    predicted using optimization algorithms as simplified in Figure 1.The predicted composition of a limited set of pure components may

    then be used to predict the other properties of the petroleum fuelusing appropriate mixing rules.

    MECMModel

    RVP

    ASTM D86 orTBP Distillation

    Detailedcompositionof 68predefinedmolecules

    C3

    C11PNA

    MixingRules

    APIMWRIH/CViscositySurface TensionOther properties

    Figure 1. Simplified schematic representation of the proposedmodel.

    Experimental values of the RVP and PNA are always desirableas inputs. However, when these are not available they may be

    predicted using methods available in the literature2,3 making theASTM D86 distillation or the true boiling point (TBP) the minimum

    model input required.

    The internally calculated properties are the molecular weight,the Reid vapor pressure (RVP), the true vapor pressure at 100F, the

    specific (API) gravity, the cubic average boiling point (CABP), themean average boiling point (MeABP), the volumetric average boilingpoint (VABP), the weight average boiling point (WABP), the molar

    average boiling point (MABP), the Watson characterization factor(Kw), the refractive index, the carbon to hydrogen ratio (C/H), thekinematic viscosity at 100 and 210F, the surface tension, the aniline

    point, the true and pseudo critical temperatures and pressures, thecritical compressibility factor, the acentric factor, the freezing point,the heat of vaporization at the normal boiling point, the net heat ofcombustion at 77F, the isobaric liquid heat capacity at 60F, the

    isobaric vapor heat capacity at 60F, the liquid thermal conductivityat 77 F, and the paraffins, naphthenes, and aromatics content. Theseproperties are calculated for the petroleum fraction using well

    established methods in the literature or were developed specificallyfor this project1.

    The same properties are calculated from the pure component

    composition using the appropriate mixing rules from the literature.When the pure component properties are not available in databases

    they were estimated using group contribution methods available inthe literature or were developed specifically for this project1.

    The difference between the values obtained from the twodifferent methods for the true boiling point and the PNA content areminimized in the objective function the purpose of which is tocalculate the values of xi which is the mole fraction of the pure

    components in the petroleum fraction. This is shown in Equation 1where both PNA and Tb of the pure components are a function of x i.The composition of the light ends was determined using the RVP

    which is converted to the true vapor pressure at 100 F and then usingsimple bubble point calculations.

    The First line in the objective function represents the sum oferrors in the boiling points of the pure components and thecorresponding value on the true boiling point (TBP) curve.The purecomponent concentrations are determined by minimizing the

    following modified objective function,

    ( )

    ( )

    1

    1

    2

    2

    ( ) 100

    ( ) 100

    n

    j j j j

    oS b b W b

    PNA PNA W PNA

    T T T=

    +

    =

    (1)

    wherejis the index number of the molecule and nis the total numberof molecules. PNAi and PNA'i refer respectively to the actual and

    predicted paraffin, naphthene, and aromatic content of the petroleumfraction. Tbj and T'bi refer respectively to the boiling point of the pure

    component jand the corresponding value on TBP curve. W1 and Woare weighting factors and S is the objective function to be minimized.

    An optimization algorithm based on the least square method wasused to minimize the objective function while calculating the

    concentration of the pure components. The nonlinear regressionalgorithm minimizes the sum of the difference between the fuels bulk

    properties and those estimated from pure components. Using theMicrosoft Excel Solver tool and the global optimization algorithm,convergence was achieved in less than one minute for all cases on aPentium IV-1.7 GHz PC.

    Discussion

    The model was tested to predict the properties of 30 petroleumnaphtha samples ranging in API from 35 to 91, IBP from 62 to 267

    F and FBP from 152 to 312 F. Some of these results are shown inTable 1 and Figures 2 to 4. The MECM model proves to be apowerful tool for simulating the properties of petroleum fuels.

    Prepr. Pap.-Am. Chem. Soc., Div. Fuel Chem. 2004, 49(2), 925

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    This work demonstrates that the complex nature of petroleumfuels may be modeled by a limited set of representative pure

    components using non-linear-regression optimization models.Considering the difficulty and limitations in predicting the propertiesof petroleum fuels in the currently used pseudo component

    techniques, the proposed method can be an effective alternative. Theclear advantage of the model is its ability to compliment themolecularly explicit models for petroleum refining processing.

    20

    40

    60

    80

    100

    120

    20 40 60 80 100 120

    API gravity determined experimentally

    APIGravitycalcu

    latedfrompurecomponents R

    2= 0.99

    Figure 2. Bar plot for the predicted API gravity from purecomponents for 30 petroleum naphtha samples versus that calculated

    from global properties using published methods.

    50

    60

    70

    80

    90

    100

    110

    120

    130

    50 70 90 110 130

    Molecular weight determined from global properties

    Molecularweightcalculatedfrompurecomponents

    R2

    = 0.99

    Figure 3. Bar plot for the predicted molecular weight from pure

    components for 30 petroleum naphtha samples versus that calculatedfrom global properties using published methods.

    10

    12

    14

    16

    18

    20

    22

    24

    26

    28

    30

    10 15 20 25 30

    Surface tension calculated from global properties

    (dynes/cm)

    Surfacetensioncalculatedfromp

    urec

    omponents.

    (dynes/cm)

    R2

    = 0.99

    Figure 4. Bar plot for the predicted surface tension from purecomponents for 30 petroleum naphtha samples versus that calculated

    from global properties using published methods.

    Table 1. Error analysis for some of the properties investigated

    No. Property Av. % error Corr. Coef.

    1. API gravity 2.67 0.995

    2. Cubic average boiling point 1.34 0.9953. Mean average boiling point 0.99 0.995

    4. Volume average boiling point 1.34 0.9955. Molar average boiling point 0.83 0.995

    6. Mass average boiling point 1.07 0.9967. Watson characterization factor 0.80 0.970

    8. Molecular weight 2.06 0.9909. Refractive index 0.21 0.99310. Hydrogen content 2.57 0.96511. Viscosity at 210 F 4.04 0.960

    12. Viscosity at 100 F 5.41 0.97213. Surface Tension 2.67 0.995

    14. Aniline Point 4.27 0.83015. Critical temperature 0.93 0.99116. Pseudocritical temperature 0.80 0.98917. Pseudocritical pressure 2.22 0.890

    18. Heat of vaporization 2.07 0.94819. Heat of combustion 0.80 -

    20. Freezing 5.38 -

    21. Acentric factor 3.13 0.94622. Critical compressibility factor 0.25 0.83223. Flash point 5.16 0.924

    AcknowledgmentThis work was supported by Kuwait University, Research Grant

    No. EC04/01.

    References[1] T. A. Albahri, Am. Chem. Soc., Div. fuel chem. prep., 2004, 49(1), 327-

    328.

    [2] M. R. Riazi & T. E. Daubert, Ind. Eng. Chem. Process Des. Dev., 1980, 19

    (2), 289-294.

    [3] Jenkins, G. I. and white, M. M.. J. Inst. Petrol., 1969, 55 (543), 153.

    Prepr. Pap.-Am. Chem. Soc., Div. Fuel Chem. 2004, 49(2), 926