47 pagesenvirotec

47
CONCEPT INTRODUCTION CONSTRUCTION OF TRANSPORT INFRASTRUCTURES

Upload: mohd-syaril-mohd-ali

Post on 29-Dec-2015

10 views

Category:

Documents


0 download

DESCRIPTION

alternative for premix

TRANSCRIPT

Page 1: 47 Pagesenvirotec

CONCEPT INTRODUCTION

CONSTRUCTION OF TRANSPORT INFRASTRUCTURES

Page 2: 47 Pagesenvirotec

PRESENTATION CONTENTS

1) INTRODUCTION : ENVIROTAC II

2) CONCEPT DESCRIPTION

3) THE PRODUCT – ENVIROTAC II

4) THE EQUIPMENT – TEREX Reclaimers

5) ROAD CONSTRUCTION DETAILS - CONVENTIONAL METHOD VS NEW CONCEPT

6) THE ENVIRONMENT & CARBON FOOTPRINT

7) CONCEPT APPLICATION AREAS

8) CONCLUSION - QUESTIONS

Page 3: 47 Pagesenvirotec

1) INTRODUCTION : ENVIROTAC II

• Road Construction Consultancy & Project Management

• Turnkey Projects in cooperation with Road Construction Companies

• Provide product & equipment for implementation according to revolutionary concept

• Provide extensive Warranties for Combined Materials executed by Smart Construction Solutions (M) SDN BHD • Guarantee shorter Project Time-frame

• Guarantee lower Project Costs

• Product & procedures are safe for the Environment and reduce Carbon Footprint

Page 4: 47 Pagesenvirotec

2) CONCEPT DESCRIPTION

Water Truck containing diluted product hose-connected to the Reclaimer

WATER + PRODUCT

TEREX RS600C

Product mixed with soils available on-site

Page 5: 47 Pagesenvirotec

2) CONCEPT DESCRIPTION

Page 6: 47 Pagesenvirotec

3) THE PRODUCT – ENVIROTAC II

• Concentrated Liquid Water-based Co-polymer

• Designed to solidify non-organic soils resulting in increased strength & ductility compared

with conventional constructed road base layers.

• Eliminates the need for import of large volumes aggregates currently used for road base

Page 7: 47 Pagesenvirotec

3) THE PRODUCT – ENVIROTAC II

• made in U.S.A

Page 8: 47 Pagesenvirotec

3) THE PRODUCT – ENVIROTAC II

• Overseas transportation by ISO Liquid Containers or by Standard Containers with Totes

ISO Liquid Container – 24,000 litres capacity Totes – 1,000 litres capacity

Page 9: 47 Pagesenvirotec

3) THE PRODUCT – ENVIROTAC II

• Until 2009 primarily used for military purposes in desert environment

US Air Force take-off & landing sites in Iraq and Afghanistan

Page 10: 47 Pagesenvirotec

3) THE PRODUCT – ENVIROTAC II

IMPORTANT NOTE:

ENVIROTAC II is currently the only global available liquid soil-stabilizing product

able to solidify soils in extreme saline environment and does not require other

binding materials such as Portland Cement or lime/fly-ash.

Envirotac II can be diluted with water containing up to 4% salts or with ‘’grey’’

water from waste-water plants.

‘’Sabkha’’ at Al Ashaab area, Emirates of Abu Dhabi

Page 11: 47 Pagesenvirotec

3) THE PRODUCT – ENVIROTAC II

• Diluted in fresh, salt or grey-water at an average mix-ratio 4 ltr H2O : 1 ltr Envirotac II

Page 12: 47 Pagesenvirotec

3) THE PRODUCT – ENVIROTAC II

• ENVIROTAC II eliminates the need for import of large volumes aggregates for road base

Page 13: 47 Pagesenvirotec

3) THE PRODUCT – ENVIROTAC II

• ENVIROTAC II mixed directly with in-situ soil (sand only!)and added carbon dye for coloring

• 4,500 m2 completed in less than 4 hours and ready for striping and traffic after 24 hours

• ASPHALT PAVING NOT NECESSARY

Page 14: 47 Pagesenvirotec

4) THE EQUIPMENT – TEREX Reclaimers

• TEREX RS600C & RS950b

Page 15: 47 Pagesenvirotec

4) THE EQUIPMENT – TEREX Reclaimers

• TEREX RS445C & RS446

Page 16: 47 Pagesenvirotec

4) THE EQUIPMENT – TEREX Reclaimers

• TEREX RS600C & RS950b

Depth Adjustable Milling Rotor Chamber

Page 17: 47 Pagesenvirotec

4) THE EQUIPMENT – TEREX Reclaimers

• TEREX RS445C & RS446

Page 18: 47 Pagesenvirotec

4) THE EQUIPMENT – TEREX Reclaimers

• TEREX Reclaimer - Milling Rotor Chamber

Latest milling technology

Adjustable milling depth

Page 19: 47 Pagesenvirotec

4) THE EQUIPMENT – TEREX Reclaimers

• TEREX Reclaimer – Operational Details

Page 20: 47 Pagesenvirotec

4) THE EQUIPMENT – TEREX Reclaimers

• normal site preparations before implementation of ENVIROTAC II with TEREX Reclaimer

Page 21: 47 Pagesenvirotec

4) THE EQUIPMENT – TEREX Reclaimers

• Soils compacted at desired road height

Page 22: 47 Pagesenvirotec

4) THE EQUIPMENT – TEREX Reclaimers

• TEREX Reclaimer – mixing ENVIROTAC II with the compacted soils

Microprocessor controlled pump for calibrated injection of Envirotac II/H2O into milled soil.

Hose connected to Water Truck

Page 23: 47 Pagesenvirotec

4) THE EQUIPMENT – TEREX Reclaimers

• Thorough compaction immediate after mixing ENVIROTAC II with in-situ pre-compacted soils

Page 24: 47 Pagesenvirotec

4) THE EQUIPMENT – TEREX Reclaimers

• Treated areas ready for traffic and/or asphalt paving after 12 to 24 hours curing

Page 25: 47 Pagesenvirotec

4) THE EQUIPMENT – TEREX Reclaimers

ALTERNATIVE APPLICATION METHOD – Asphalt Recycling:

Most recent developments and executed projects in U.S.A have also shown

that ‘’on-the-spot’’ recycling of asphalt (full depth asphalt recycling) using the

TEREX RS600C and TEREX RS950b while mixing Envirotac II and Carbon (for

coloring) directly with the on-site milled materials results in a new road

surface after compaction with equal appearance as new asphalt however

better in strength and performance.

One single TEREX Reclaimer can process up to 15,000m2 in one day

operation. The treated areas are ready for traffic after 12 to 24 hours curing!

Page 26: 47 Pagesenvirotec

4) THE EQUIPMENT – TEREX Reclaimers

• ALTERNATIVE APPLICATION METHOD - ‘’on-the-spot’’ Asphalt Recycling

Microprocessor controlled pump for calibrated injection of Envirotac II/H2O and Carbon (for coloring) into milled asphalt and soil.

Hose connected to Water Truck

Damaged Asphalt

Reclaimed Asphalt/Road Base Materials mixed with Envirotac II & Carbon (for coloring) will after compaction result in a new improved pavement layer. Conventional asphalt paving is therefore not necessary.

Page 27: 47 Pagesenvirotec

4) THE EQUIPMENT – TEREX Reclaimers

• Full Depth Asphalt recycling

Page 28: 47 Pagesenvirotec

4) THE EQUIPMENT – TEREX Reclaimers

• Immediate compaction after mixing ENVIROTAC II with ‘’on-the-spot’’ pulverized Asphalt

Page 29: 47 Pagesenvirotec

4) THE EQUIPMENT – TEREX Reclaimers

• crushing old asphalt for discard or complicated recycling methods NOT NECESSARY!

Page 30: 47 Pagesenvirotec

5) ROAD CONSTRUCTION DETAILS

• CONVENTIONAL METHOD

Page 31: 47 Pagesenvirotec

5) ROAD CONSTRUCTION DETAILS

• CONVENTIONAL METHOD – Imported aggregates (Macadam) applied at 0.15m per layer

Page 32: 47 Pagesenvirotec

5) ROAD CONSTRUCTION DETAILS

• NEW CONCEPT - ENVIROTAC II for construction of road base layer

Page 33: 47 Pagesenvirotec

5) ROAD CONSTRUCTION DETAILS

• NEW CONCEPT - Water diluted ENVIROTAC II mixed with in-situ soils

Page 34: 47 Pagesenvirotec

6) THE ENVIRONMENT & CARBON FOOTPRINT

• ENVIROTAC II is completely harmless for the environment and is used in eco-sensitive areas

Page 35: 47 Pagesenvirotec

6) THE ENVIRONMENT & CARBON FOOTPRINT

• SMART CONSTRUCTION SOLUTION CONCEPT (ENVIROTAC II + TEREX Reclaimers) reduces Carbon Footprint

Page 36: 47 Pagesenvirotec

6) CONCEPT APPLICATION AREAS

• General Road & Highway construction

Page 37: 47 Pagesenvirotec

6) CONCEPT APPLICATION AREAS

• Construction of un-paved farm roads and other areas where asphalt pavement not required

Page 38: 47 Pagesenvirotec

6) CONCEPT APPLICATION AREAS

• Full depth ‘’on-the-spot’’ asphalt recycling

Page 39: 47 Pagesenvirotec

6) CONCEPT APPLICATION AREAS

• Construction of military take-off & landing sites in desert environment

US Air Force take-off & landing sites in Iraq and Afghanistan

Page 40: 47 Pagesenvirotec

6) CONCEPT APPLICATION AREAS

• Construction of storage areas and service roads for onshore oil & gas drilling sites

Page 41: 47 Pagesenvirotec

6) CONCEPT APPLICATION AREAS

• Able to solidify total upper layer of artificial satellite islands in order to create efficient

storage areas, infrastructures and foundations for other construction activities.

Page 42: 47 Pagesenvirotec

6) CONCEPT APPLICATION AREAS

• Construction of Railway Track Foundation & Railway Service Road

Page 43: 47 Pagesenvirotec

7) CONCLUSION & QUESTIONS

Page 44: 47 Pagesenvirotec

7) CONCLUSION & QUESTIONS

• SAVES MONEY, SAVES TIME, SAVES THE ENVIRONMENT

• IN EXTREME HARSH ENVIRONMENT

• UNDER EXTREME CONDITIONS

• MULTIPLE AREAS OF APPLICATION

• EQUAL TO BETTER RESULTS COMPARED WITH CONVENTIONAL METHODS

• EXTENSIVE WARRANTIES FOR THE COMBINED MATERIALS EXECUTED BY SMART CONSTRUCTION SOLUTIONS (M) SDN BHD

Page 45: 47 Pagesenvirotec

7) CONCLUSION & QUESTIONS

• Envirotac II

Page 46: 47 Pagesenvirotec

7) CONCLUSION & QUESTIONS

Page 47: 47 Pagesenvirotec

7) CONCLUSION & QUESTIONS

QUESTIONS?