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    RT-flex Training

    -

    Data Bus System

    Wrtsil Land & Sea Academy 1 Chapter 42

    Chapter 42

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    RT-flex Bus Systems

    There are many possibil ities to connect the various sensors,

    control lers, switches, transmitters, actuators, etc.

    Wrtsil Land & Sea Academy Page 2 Chapter 42

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    RT-flex Bus Systems Traditional Cabling

    Each element is connected to terminal boxes and controllers byindividual cables. Numberless cable trees with an endless potentialfor misconnections, broken wires, short circuits, etc.

    Wrtsil Land & Sea Academy Page 3 Chapter 42

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    RT-flex Bus Systems Bus Connections

    Sensor cables

    Wrtsil Land & Sea Academy Page 4 Chapter 42

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    RT-flex Bus Systems Bus Connections

    Bus elements so called nodes are communicatin ver fast bexchanging digital messages in a defined, Bus specific language

    (so called protocol) over a two-wire cable. Different systems may.

    In a Bus system all nodes are connected in series, one after theother. There are clearly defined two ends of each Bus.

    Bus systems MUST NOT be connected in parallel as star-connection.

    Wrtsil Land & Sea Academy Page 5 Chapter 42

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    RT-flex Bus Systems Bus Connections

    Less cablin work with low risk of malfunctionin .

    Bus systems are robust in electromagnetically noisy environments.

    - .

    At each end of the Bus cable, there must be a terminating resistor ofspecified resistance matched with the wave impedance of the Bus

    cable.

    Wrtsil Land & Sea Academy Page 6 Chapter 42

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    RT-flex Bus Systems Bus Systems

    Bus s stems used for WECS-9520:

    CANopen (System Bus and Module Bus)

    SSI Bus

    Wrtsil Land & Sea Academy Page 7 Chapter 42

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    RT-flex Bus Systems CAN Bus

    CAN Bus

    CAN (Controller Area Network) is a multicast shared, differential

    serial bus standard, originally developed by Bosch for connectinge ec ronc con ro un s n e au omo ve n us ry.

    CANopen is a standard CAN protocol for process control systemsaccordin to ISO 11898.

    WECS-9520 uses two different CANopen Busses: System Bus andModule Bus. Each FCM-20 module has three CANopen interfaces.

    The System Bus is used for the communication between FCM-20modules and is not leaving the rail unit box. There are two S-Buses

    for redundanc reasons.

    The Module Bus is connecting only one specific FCM-20 module tointernal or external devices.

    Wrtsil Land & Sea Academy Page 8 Chapter 42

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    RT-flex Bus Systems CAN Bus Interface to PCS

    Remote Control System

    Crew Operator InterfaceAlarm System

    Digital

    Governor

    Two modules are responsiblefor the communication withthe PCS, these are FCM-20

    redundantCANopen Bus

    dPSC

    #1 and FCM2-20 #2.

    Two modules are usedMMI ecause o e re un ancy.

    There are 5 classes of

    FCM 1 FCM 2 FCM 3 FCM 4 FCM 5

    CAN CAN CAN CAN CAN

    Commands from RCS

    exchanged:

    System CAN BUS (redundant)and Digital Governor

    Feedback signals fromo an g aGovernor

    Parameters and indications fromand to Crew Operator Interface

    Wrtsil Land & Sea Academy Page 9 Chapter 42

    Safety System

    arms o

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    RT-flex Bus Systems Modbus

    Modbus is a data transmission protocol for process control systems.It was develo ed b the com an Gould Modicon which namedtheir bus protocol by the company's name.

    The basic function of the ModBus system is the same as with CAN

    but using a different language.Each FCM-20 has one RS-485 interface used for ModBus connection

    Alarm Monitoring System which required such protocol.

    ModBus s stemis used for some Pro ulsion Control S stemandAMS.

    Wrtsil Land & Sea Academy Page 10 Chapter 42

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    RT-flex Bus Systems Modbus

    Else if, the execution fails or the data was faulty, the slave returns an .

    The data transmission mode for the Modbus data is the RTU

    [Remote Terminal Unit] mode. Possible is alsoASCII [AmericanStandard Code f. Information Interchange) mode like on a normalPC, but RTU is twice as fast as the ASCII and therefore default in themodbus rotocol.

    The RTU coding format is 1 byte = 11bit,

    z 1 start bit

    z 8-bit binary for the data, least significant bit first, 2x 4bithexadecimal characters

    therefore:)

    z 2 stop bits (instead of 1 bit, because of no parity).

    Wrtsil Land & Sea Academy Page 12 Chapter 42

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    RT-flex Bus Systems Modbus

    A messa e normall contains more than one b te of data information.

    The slaves recognize separate messages from each other by a silent

    interval of a certain length between the different messages (orpackets).

    Only the master addresses actions from the slave. Therefore the each,

    require one.

    In the WECS a lication alwa s the ro ulsion control or the alarmmonitoring system is the master.

    The FCM-20 modules only work as slave and respond to requestsfromPCS orAMS. All FCM-20 modules have the hexadecimaladdress 11h.

    Wrtsil Land & Sea Academy Page 13 Chapter 42

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    RT-flex Bus Systems Modbus

    and flexView data from FCM-20 #3 and #4.

    Both busses carry out exactly the same actions, i.e. the bus traffic isredundant.

    The Propulsion Control System delivers all required maneuveringa a, ue comman , a a or manua con ro pane s an

    safety system states to FCM-20 #1 and #2.

    Wrtsil Land & Sea Academy Page 14 Chapter 42

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    RT-flex Bus Systems SSI Bus

    SSI Bus

    The SSI Bus is a very fast Bus system.

    signals to FCM-20 modules (except the spare on line one).

    The SSI Bus consist of two lines: Clock Bus and Data Bus.

    Always the last and one before the last cylinder modules aregenerating Clock Pulses send over the Clock Bus to synchronizetransmission and rece tion of data trou h the Data Bus.

    Termination resistors are required on the end of the Bus lines except

    the E96 box (Crank Angle Encoders are equipped with built in.

    Wrtsil Land & Sea Academy Page 15 Chapter 42

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    RT-flex Bus Systems Bus Telegram

    The Bus message, the Bus Telegram, consist of the followinginformation:

    SOF

    1 bit

    Arbi tration

    12 bits

    Control

    6 bits

    Data

    1-64 bits

    CRC

    9 bits

    Ackn.

    2 bits

    EOF

    1 bits

    The Telegram can not be read with normal instruments

    .

    Physical condition of the Bus can be assessed by oscilloscope.

    Wrtsil Land & Sea Academy Page 16 Chapter 42

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    RT-flex Bus Systems Bus cabling

    S ecial attention has to be ut on the Bus cablin .

    Only special CAN or Bus cables may be used

    Wrtsil Land & Sea Academy Page 17 Chapter 42

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    RT-flex Bus Systems Bus cabling

    At each end of the Bus cable a

    terminator resistor of 120 mustbe installed to avoid signalreflection.

    Wrtsil Land & Sea Academy Page 18 Chapter 42