40te/41te (a604)40te/41te (a604) fwd 4 speed a 92 b d e 070 034 510 530 520 777 540 378 778 181 311...

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JP (Automatic Transmissions) Ltd Tel +44 (0) 1934 852772 [email protected] www.jpat.co.uk

40TE/41TE (A604) FWD 4 Speed

A

92

B

D

E

070034

510

530

520

777

540378 778

181311

500310 211 670

177 047050 574 880

232

Input Clutch Hub

770 348 698A 273 274 716 720848

Ext. Hsg.Differential

274 273 698B 290* 725 793074

269* 278 279 710 207 795 759304780

Rear Cover

730

Pinion

274 273381

698899

713276*

280 281 712 208 796

074 066774

368

781

786

303

758

Differential Cover

120 100 876 142* 860 100 120 861 140

Underdrive Clutch O.Dr. Clutch

891 100 120 150 892* 571 220 221

Reverse ClutchUnderdrive Hub

C

883 630 968 332 333 978 124

568

104 863 154* 885* 114 134

2-4 Clutch Low / Reverse Clutch

785

Input Shaft

727

Diff.Parts

717

Driven

Drive

309

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FWD 4 Speed 40TE/41TE (A604)

A

92

B

C

D

E

334B334A

340 331 862 971 330 961 331560

O.Dr. / Rev Piston

554 341 875 980 970 960 877564

Input Clutch Retainer

760

765

300

010

379

995

CaseParts

761

995-3 995-1

995-2

779

072

342

410C

791

740

792

420

328

328

052570 052

213*214

039578

039882 882 594

O.Dr. Hub 2-4 Hub w/Sun Gear

Front Planet

Ring Gear Rear Planet

238 614 241058

584

893 977 967 338 339 957 329567

484

377

410

377439

746

583 251 252

370A

436

370A

438

947

949355

945

896

994

371

494

493

946B

946

191

191

Low / Rev. Accum.

191

937

936

191

952

951

935 950191 191

O.Dr. Accum. Underdrive Accum.

V.B.Parts

741

2-4 Accum.

191932191931931B934

930

Rear Sun Gear

Valve Body

Park Pawl

347

Case

582

376A

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PART # PAPER & RUBBER KIT QTY REFERENCE #

92000..............Paper & Rubber Kit, A604 1989-Up ...............................................................................................1 ..............

PART # OVERHAUL KITS QTY REFERENCE #

92002..............Overhaul Kit, A604 1989-03 (For Bonded Underdrive Piston Sell # 92960)(For AWD Sell Two........................32074A Also) ..................................................................................................................................1 ..............488293492002A ...........Overhaul Kit, A604 (For Bonded Pistons Sell # 92960CK For 40TE Or #92960DK For 41TE)........................(For AWD Sell Two 32074A Also) ...................................................................................................1 ..............

PART # MASTER L/STEEL KIT QTY REFERENCE #

92004A ...........Master L/Steels Kit, A604 1990-03 (For Bonded Underdrive Piston Sell 92960)(For AWD Sell........................Two 32074A Also) ..........................................................................................................................1 ..............92004B ...........Master L/Steels Kit, A604 1990-03 (W/Hi-Energy Frictions) (For Bonded Underdrive Piston Sell........................#92960)(For AWD Sell Two 32074A Also) ......................................................................................1 ..............488387892004C ...........Master L/Steels Kit, A604 2004-Up (For Bonded Pistons Sell #92960CK For 40TE Or Sell........................#92960DK For 41TE)(For AWD Sell Two 32074A Also) .................................................................1 ..............

PART # MASTER W/STEEL KIT QTY REFERENCE #

92006B ...........Master W/Steels Kit, A604 1990-03 (W/Hi-Energy Frictions) (For Bonded Underdrive Piston ........................Sell #92960)(For AWD Sell Two 32074A Also) ...............................................................................1 ..............92006C ...........Master W/Steels Kit, A604 2004-Up (For Bonded Pistons Sell #92960CK For 40TE Or ........................Sell #92960DK For 41TE)(For AWD Sell Two 32074A Also) ..........................................................1 ..............

PART # FILTER QTY REFERENCE #

92010..............Filter, A604 1989-Up .......................................................................................................................1 ..............4864505

PART # FILTER KIT QTY REFERENCE #

92011 ..............Filter Kit, A604 1989-Up .................................................................................................................1 ..............

PART # MISC. FILTERS QTY REFERENCE #

92015..............Screen, A604 Low/Reverse Piston Feed (Orifice) Black .................................................................1 ..............387831392016..............Screen, A604 Solenoid ....................................................................................................................8 ..............12018..............Screen, A604 Valve Body Regulator Feed ......................................................................................1 ..............

PART # BUSHINGS QTY REFERENCE #

92030..............Bushing Kit, A604 1989-95 ..............................................................................................................1 ..............92030A ...........Bushing Kit, A604 1996-Up .............................................................................................................1 ..............12034..............Bushing, A604 Pump Body (Babbit) ................................................................................................1 ..............246679612034A ...........Bushing, A604 Pump Body (Bronze) ...............................................................................................1 ..............92039..............Bushing, A604 2-4 Clutch Hub 1989-95 ..........................................................................................2 ..............92039A ...........Bushing, A604 2-4 Clutch Hub 1996-Up .........................................................................................2 ..............92047..............Bushing, A604 Input Shaft (Rear) (.595”OD) 1989-01 ....................................................................1 ..............441221192047A ...........Bushing, A604 Input Shaft (Rear) (.605”OD) 2001-Up ....................................................................1 ..............92050..............Bushing, A604 Input Clutch Hub (Front) .........................................................................................1 ..............4377170S92050 ...........Bushing, A604 Input Clutch Hub (Front) (Sonnax) (Has Tighter Tolerances Than The OEM) ........................Use Tool # T-92003-TL ....................................................................................................................1 ..............T-92003-TL .....Bushing Tool, A604 For S92050 (Sonnax) ......................................................................................1 ..............92052..............Bushing, A604 Overdrive Clutch Hub (.365” Tall) 1989-95 .............................................................2 ..............441221992052A ...........Bushing, A604 Overdrive Clutch Hub (.283” Tall) 1996-Up .............................................................2 ..............4659617S92052E .........Bushing, A604 Overdrive Clutch Hub (1 Piece) 1989-95 (Sonnax) ................................................1 ..............92004-SPS92052EA.......Bushing, A604 Overdrive Clutch Hub (1 Piece) (Fits Hub With .937”ID) 1996-Up (Sonnax) ..........1 ..............92004-LS92052EB ......Bushing, A604 Overdrive Clutch Hub (1 Piece) (Fits Hub With .941”ID) 1996-Up (Sonnax) ..........1 ..............92058..............Bushing, A604 Rear Planet .............................................................................................................1 ..............441223032066..............Bushing, A604 Extension Housing ..................................................................................................1 ..............4269961

PART # METAL CLAD SEALS QTY REFERENCE #

12070..............Seal, A604 Front (Without Flange)(.363” Thick) ..............................................................................1 ..............426905712070A ...........Seal, A604 Front (With Flange)(.363” Thick) ...................................................................................1 ..............92070AA .........Seal, A604 Front (W/Flange)(.283” Thick) 2006-Up ........................................................................1 ..............92072..............Seal, A604 Linkage (Valve Body Stem Seal) Rubber .....................................................................1 ..............441283632074..............Seal, A604 Axle (Both Sides) ..........................................................................................................2 ..............4412522AB32074A ...........Seal, A604 Axle (All Wheel Drive Only) ...........................................................................................2 ..............


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PART # FRICTION CLUTCH QTY REFERENCE #

92100..............Friction, A604 Overdrive Clutch (.086”) 1st Design 1989 ................................................................3 ..............437713792100A ...........Friction, A604 Underdrive & Reverse Clutch (.071”) Tan 1989-Up .................................................6 ..............450562992100B ...........Friction, A604 Overdrive Clutch (.073”) 2nd Design (Hi-Energy) 1990-Up .....................................4 ..............4531678A92100BPPK..Friction & Steel Kit, A604, Overdrive Clutch (.073”) Hi-Energy 1990-Up (Alto) ...............................1 ..............92104..............Friction, A604 2-4 Clutch (.086”) Hi-Energy 1989-Up .....................................................................4 ..............437712592104A ...........Friction, A604 2-4 Clutch (.086”) Tan 1989-91 ................................................................................4 ..............456721292114 ..............Friction, A604 Low/Reverse Clutch (.072”) Hi-Energy 1989-Up ......................................................5 ..............456757392114A ............Friction, A604 Low/Reverse Clutch (.072”) Tan 1989-91 ................................................................5 ..............437713492119A ............Friction Module, A604 1990-Up .......................................................................................................1 ..............92119B ...........Friction Module, A604 Hi-Energy 1990-Up ......................................................................................1 ..............

PART # STEEL CLUTCH QTY REFERENCE #

92120..............Steel, A604 Overdrive / Underdrive / Reverse Clutch (.068”) ....................................................... 5-7 .............465905392120A ...........Steel, A604 Overdrive Clutch (.098”) 1989 .....................................................................................2 ..............437719092124..............Steel, A604 2-4 Clutch (.101”) 1989-Up ..........................................................................................4 ..............465905492134..............Steel, A604 Low/Reverse Clutch (.067”) 1989-Up ..........................................................................5 ..............465905592139..............Steel Module, A604 .........................................................................................................................1 ..............

PART # CLUTCH PRESSURE PLATES QTY REFERENCE #

92140..............Pressure Plate, A604 Overdrive Clutch (8 Lug) 1989-E90 ..............................................................1 ..............437719192140A ...........Pressure Plate, A604 Overdrive Clutch (4 Lug) L1990-Up .............................................................1 ..............453155692142A ...........Pressure Plate, A604 Underdrive Clutch (.215”) 1990-96 (Use 92142BK) .....................................1 ..............472368492142AK .........Pressure Plate Kit, A604 Underdrive Clutch (.215”) 1990-Up (With #92860A Snap Ring) .............1 ..............92142B ...........Pressure Plate, A604 Underdrive Clutch (.235”) 1990-Up ..............................................................1 ..............472368392142BK .........Pressure Plate Kit, A604 Underdrive Clutch (.235”) 1990-Up (With #92860A Snap Ring) .............1 ..............5017514AA92142BA .........Pressure Plate, A604 Underdrive Clutch (.245”) 1990-Up ..............................................................1 ..............92142BAK ......Pressure Plate Kit, A604 Underdrive Clutch (.245”) 1990-Up (With #92140A & 92860A) ..............1 ..............92142C ...........Pressure Plate, A604 Underdrive Clutch (.255”) 1990-Up ..............................................................1 ..............472368292142CK.........Pressure Plate Kit, A604 Underdrive Clutch (.255”) 1990-Up (With #92860A Snap Ring) .............1 ..............5017179AA92142DK.........Pressure Plate Kit, A604 Underdrive Clutch (.275”) 1990-Up (With #92860A Snap Ring) .............1 ..............92150A ...........Pressure Plate, A604 Reverse Clutch (.335” Thick) (At The Edge) 1989-Up ..................................1 ..............453190592150B ...........Pressure Plate, A604 Reverse Clutch (.186” Thick) 1997-Up .........................................................1 ..............453192592154..............Pressure Plate, A604 Low/Reverse Clutch (.210”) 1989-Up ...........................................................1 ..............92154A ...........Pressure Plate, A604 Low/Reverse Clutch (.220”) 1989-Up ...........................................................1 ..............92154B ...........Pressure Plate, A604 Low/Reverse Clutch (.230”) 1989-Up ...........................................................1 ..............4897452AA92154C ...........Pressure Plate, A604 Low/Reverse Clutch (.240”) 1989-Up ...........................................................1 ..............4897453AA92154D ...........Pressure Plate, A604 Low/Reverse Clutch (.250”) 1989-Up ...........................................................1 ..............4897454AA92154EA .........Pressure Plate, A604 Low/Reverse Clutch (.268”) 1989-Up ...........................................................1 ..............456789392154F ...........Pressure Plate, A604 Low/Reverse Clutch (.270”) 1989-Up ...........................................................1 ..............4897456AA92154G ...........Pressure Plate, A604 Low/Reverse Clutch (.206”) 1989-Up ...........................................................1 ..............4567894

PART # VALVE BODY KITS QTY REFERENCE #

T92167 ...........Shift Kit, A604 1989-Up (Transgo) ..................................................................................................1 ..............SK® 604

PART # OIL SEALING RINGS QTY REFERENCE #

92175..............Ring Kit, A604 1989-Up (With Selectives) (6 Pieces Total) .............................................................1 ..............92177T ...........Ring, A604 Input Shaft (1.443”OD) (Teflon) 1989-Up .....................................................................3 ..............444654312179A ...........Ring, A604 Stator Support (2.062”OD) (Seal Plated) 1989-Up .......................................................4 ..............92181T ..........Ring, A604 Stator Support (Updated) (2.062”OD) (Teflon) 1989-Up ...............................................4 ..............867572992181TK .........Ring Kit, A604 Stator Support (Updated) (2.062”OD) (Teflon) 1989-Up .........................................1 ..............867572992191..............Ring, A604 Accumulator (Non Rotating) (1.013”OD) (Graphite) 1989-Up ......................................8 ..............444654492191T ...........Ring, A604 Accumulator (1.013”OD) (Teflon) 1989-Up ...................................................................8 ..............92191K ...........Ring Kit, A604 Accumulator (8 Rings) And Stator (4 Rings) ............................................................1 ..............

PART # WASHERS & BEARINGS QTY REFERENCE #

92200..............Washer Kit, A604 1989-Up ..............................................................................................................1 ..............92201A ...........Bearing Kit, A604 1988-Up (Torrington) ..........................................................................................1 ..............92207..............Washer, A604 Output Gear (Under Bolt) .........................................................................................1 ..............650183292208..............Washer, A604 Driven Transfer Gear (Under Nut) ............................................................................1 ..............650183392211 ..............Bearing W/Races, A604 Stator To Input Drum (1.713”OD) 1989-Up (Also Fits A604 Rear Sun ........................Gear To Rear Planet 1989-93) ........................................................................................................1 ..............4412209


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PART # WASHERS & BEARINGS (Continued) QTY REFERENCE #

92213..............Race, A604 Overdrive Hub To 2-4 Hub (.039”) (3 Slot) ...................................................................1 ..............443166292213A ...........Race, A604 Overdrive Hub To 2.4 Hub (.048”) (3 Slot) ...................................................................1 ..............443166392213B ...........Race, A604 Overdrive Hub To 2.4 Hub (.057”) (3 Slot) ...................................................................1 ..............443166492213C ...........Race, A604 Overdrive Hub To 2.4 Hub (.066”) (3 Slot) ...................................................................1 ..............443166592213D ...........Race, A604 Overdrive Hub To 2.4 Hub (.074”) (3 Slot) ...................................................................1 ..............443166692213E ...........Race, A604 Overdrive Hub To 2.4 Hub (.083”) (3 Slot) ...................................................................1 ..............443166792213F ...........Race, A604 Overdrive Hub To 2.4 Hub (.091”) (3 Slot) ...................................................................1 ..............443166892213G ...........Race, A604 Overdrive Hub To 2.4 Hub (.100”) (3 Slot) ...................................................................1 ..............443166992213H ...........Race, A604 Overdrive Hub To 2.4 Hub (.109”) (3 Slot) ...................................................................1 ..............444667092213HA .........Race, A604 Overdrive Hub To 2.4 Hub (.117”) (3 Slot) ...................................................................1 ..............444667192213J ............Race, A604 Overdrive Hub To 2.4 Hub (.126”) (3 Slot) ...................................................................1 ..............444667292213JA..........Race, A604 Overdrive Hub To 2.4 Hub (.135”) (3 Slot) ...................................................................1 ..............444660192214..............Washer, A604 Overdrive Hub To 2-4 Hub (4 Tab) (1.263”ID) ..........................................................1 ..............4412216AB92220..............Washer, A604 Underdrive Hub To Overdrive Hub (5 Tab) (.050” Thick)(1.260”ID) .........................1 ..............447185592220K ...........Washer Set, A604 Underdrive Hub To Overdrive Hub (Includes: D92220 (5 Tab)........................ & D92221 (3 Tab) ) .........................................................................................................................1 ..............5018923AA92221..............Race, A604 Underdrive Hub To Overdrive Hub (3 Tab)(.031” Thick)(1.2663”ID)(Use D92220K) ...1 ..............443197392232..............Bearing, A604 Input Drum To Underdrive Hub (1.790”OD) Also Fits A604 Rear Sun........................ Gear To Rear Planet 1994-Up ........................................................................................................1 ..............446726292238..............Bearing, A604 Front Planet To Rear Sun Gear ...............................................................................1 ..............441222992241..............Bearing, A604 Rear Sun Gear To Rear Planet 1989-93 (Use 92211) .............................................1 ..............441220992241A ...........Bearing, A604 Rear Sun Gear To Rear Planet 1994-Up (Use 92232) ............................................1 ..............446726292251..............Bearing, A604 Presses On Rear Planet 1989-UP (use 32274) ......................................................1 ..............92251K ...........Bearing & Race Kit, A604 Presses On Rear Planet 1989-Up (Use 32274K) ..................................1 ..............92252..............Cup Race, A604 Rear Planet Bearing To Case 1989-Up (use 32273) ...........................................1 ..............92269..............Shim, A604 Transfer Gear (.144”) Output (Use 92276) ..................................................................1 ..............650183232273..............Cup Race, A604 Rear Planet & Differential .................................................................................. 1-2 .............456702292273..............Cup Race, A604 Pinion (Fits 20 Roller Bearing) .............................................................................1 ..............444668992273A ...........Cup Race, A604 Differential (Fits 19 Roller Bearing) .....................................................................1 ..............465923792273C ...........Cup Race, A604 Differential (AWD)(Cast # BT1B329135/Q/CL7C)(Presses Into 92770C ........................Housing)(The # 074 Seal Presses Into The Race) .........................................................................1 ..............32274..............Bearing, A604 Presses On Rear Planet & Differential (22 Roller Bearing) 1989-Up ................... 1-2 .............456702592274..............Bearing, A604 Differential/Pinion (20 Roller) (1.500”ID) .................................................................1 ..............444661092274A ...........Bearing, A604 Differential (19 Roller) (1.625”ID) ............................................................................1 ..............465923892274C ...........Cone Bearing, A604 Differential (24 or 25 Rollers) (1.810”ID) AWD (CAst # LM503349) ...............1 ..............32274K ...........Bearing & Race Kit, A604 Rear Planet & Differential (22 Rollers) ..................................................1 ..............92274K ...........Bearing & Race Kit, A604 Differential / Pinion (20 Roller) (1.500”ID) .............................................1 ..............4856911T32275 ...........Support Bearing, A604 Axle Stabilizer (Teckpac) ............................................................................1 ..............S92276AK ......Shim Kit, A604 (.005”) (10 Piece) (Use W/OE Shims) Sonnax .......................................................1 ..............92965-Z592276B ...........Shim, A604 Transfer Gear (.144”) Output & Pinion .........................................................................1 ..............6501832S92276BK ......Shim Kit, A604 (.030”) (10 Piece) (Use W/OE Shims) Sonnax .......................................................1 ..............92965-3092276C ...........Shim, A604 Transfer Gear (.148”) Output & Pinion .........................................................................1 ..............S92276CK ......Shim Kit, A604 (.037”) (10 Piece) (Use W/OE Shims) Sonnax .......................................................1 ..............92965-3792276D ...........Shim, A604 Transfer Gear (.152”) Output & Pinion .........................................................................1 ..............S92276DK ......Shim Kit, A604 (.045”) (10 Piece) (Use W/OE Shims) Sonnax .......................................................1 ..............92965-4592276E ...........Shim, A604 Transfer Gear (.158”) Output & Pinion .........................................................................1 ..............92278..............Cup Race, A604 Output Gear Bearing To Case 1989-Up ...............................................................1 ..............441223492279..............Cone Bearing, A604 Presses On Output Gear ...............................................................................1 ..............441223592280..............Cup Race, A604 Driven Transfer Gear To Case .............................................................................1 ..............450404192281..............Bearing, A604 Driven Transfer Gear (20 Rollers) (1.625”ID) ..........................................................1 ..............450404292281K ...........Bearing & Race Kit, A604 Driven Transfer Gear To Case ...............................................................1 ..............S92290AK ......Shim Kit, A604 Differential Bearing Race (.005”)(Fits Small Cup Race 2.480”OD)(10 Per Kit) ........................Sonnax ............................................................................................................................................1 ..............S92290BK ......Shim Kit, A604 Differential Bearing Race (.005”)(Fits Small Cup Race 2.880”OD)(10 Per Kit)........................Sonnax ............................................................................................................................................1 ..............

PART # GASKETS & RUBBER COMPONENTS QTY REFERENCE #

92300..............Gasket, A604 Bottom Pan ...............................................................................................................1 ..............443199792303..............Gasket, A604 Differential Cover ......................................................................................................1 ..............437716992304..............Gasket, A604 Transfer Gear Cover ................................................................................................1 ..............437716592309..............Gasket / Washer, A604 Pump Bolt ..................................................................................................5 ..............92310..............Gasket, A604 Pump ........................................................................................................................1 ..............441284432311 ..............O-Ring, A604 Pump ........................................................................................................................1 ..............465994592328..............Gasket, A604 Solenoid Pack (Takes 2) 1989-98 .............................................................................2 ..............443179892328A ...........Gasket, A604 Solenoid Pack 1999-Up ............................................................................................1 ..............465998292329..............Gasket, A604 Low/Reverse Piston Retainer ...................................................................................1 ..............4431649


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S92329AK ......Gasket / Seal Kit, A604 Low/Reverse Piston Retainer (Sonnax) Steel Gasket ........................W/Rubber Grommet ........................................................................................................................1 ..............92330B ...........O-Ring, A604 Overdrive & Reverse Clutch (Inner) 1989-Up ...........................................................1 ..............503315892331B ...........Lip Seal, A604 Overdrive/Reverse Clutch (Outer) & Input Clutch Retainer (Outer) 1989-Up .........2 ..............441287592332A ...........D-Ring, A604 2nd-4th Clutch (Inner) ...............................................................................................1 ..............465937692333A ...........D-Ring, A604 2nd-4th Clutch (Outer) ..............................................................................................1 ..............465937492334A ...........O-Ring, A604 Input Clutch Rear (.070”) (Green) (Inner) 1989-E90 ................................................1 ..............650227092334AA .........O-Ring, A604 Input Clutch Rear (.103”) (Red) (Inner) 1990-Up ......................................................1 ..............650226992334B ...........O-Ring, A604 Input Clutch Front (.070”) (Orange) (Inner) 1989-E90 ..............................................1 ..............650227292334BA .........O-Ring, A604 Input Clutch Front (.103”) (Blue) (Inner) L1990-Up ..................................................1 ..............650227192338A ...........D-Ring, A604 Low/Reverse Clutch (Inner) 1989-Up .......................................................................1 ..............465985692339A ...........D-Ring, A604 Low/Reverse Clutch (Outer) 1989-Up ......................................................................1 ..............465985592340..............Lip Seal, A604 Underdrive Clutch (Inner) 1989-Up .........................................................................1 ..............465939192341..............Lip Seal, A604 Underdrive Clutch (Outer) 1989 ..............................................................................1 ..............437717392341A ...........Lip Seal, A604 Underdrive Clutch (Outer) 1990-Up ........................................................................1 ..............453140892342..............Seal, A604 2nd-4th Feed (Valve Body To Case) .............................................................................1 ..............441229192347C ...........Grommet, A604 PRNDL Switch To Case (Thin, 1.350”OD For Case Connector Hole)(Rubber) ........................1996-98 ...........................................................................................................................................1 ..............92347CA .........Grommet, A604 PRNDL Switch To Case (Thick, 1.420”OD For Case Connector Hole)(Rubber) ........................1999-Up ..........................................................................................................................................1 ..............32348..............O-Ring, A604 Extension Housing 1989-Up .....................................................................................1 ..............650011192355..............O-Ring, A604 Low/Reverse Accumulator Cover .............................................................................1 ..............650154992370A ...........O-Ring, A604 Input Speed Sensor(Small) ......................................................................................1 ..............650170092370B ...........O-Ring, A604 Output Speed Sensor(Large) ...................................................................................1 ..............650170144371A ...........O-Ring, A604 Filler Tube .................................................................................................................1 ..............626490292376A ...........Seal, A604 Solenoid Connector To External Wire Harness 1989-Up (Flat, Fits Over The ........................Connector Prongs) ..........................................................................................................................1 ..............S92376D.........Diaphragm, A604 Switch Seal (In Solenoid Pack) (9 Per Pack) Sonnax ........................................1 ..............S92376DK ......Diaphragm Kit, A604 Switch Seal Kit (In Solenoid Pack) (3 Diaphragms, ........................3 Brass Contacts) Sonnax ..............................................................................................................1 ..............92378..............O-Ring, A604 Cooler By-Pass Valve ...............................................................................................1 ..............92379..............O-Ring, A604 Filter ..........................................................................................................................1 ..............441284492381..............O-Ring, A604 Transfer Shaft Bearing Retainer ...............................................................................1 ..............6501768

PART # TECHNICAL MANUALS QTY REFERENCE #

92400..............Technical Manual, A604 (ATSG) .....................................................................................................1 ..............83-604TMA92400 ...........Rebuild Manual, A604 Rebuild Procedures (ATRA) ........................................................................1 ..............92400H ...........Technical Manual, A604 Handbook 1989-4/91 (Updates). ..............................................................1 ..............83-604TM-U192401..............Rebuild CD, A604 Rebuild Procedures (ATRA) ..............................................................................1 ..............92407A ...........Technical Manual & Video, A604 .....................................................................................................1 ..............

PART # ELECTRICAL COMPONENTS QTY REFERENCE #

92410..............Switch, A604 Neutral Safety (External) 1989-95 .............................................................................1 ..............470712392410C ...........Switch, A604 Neutral Safety & PRNDL (Internal) 1995-9/98 (Round Pins) .....................................1 ..............4659559-AC92410CA .........Switch, A604 Neutral Safety & PRNDL (Internal) 10/98-Up (Flat Blades) .......................................1 ..............4659676AB82415A ...........Switch, A604 Pressure Transducer 2006-Up ..................................................................................1 ..............R92420 ...........Solenoid Pack, A604 (Shift Control) 1989-98 (Has 6 Screws That Holds On The ........................Tin Solenoid Cover) .........................................................................................................................1 ..............450457092420A ...........Solenoid Pack, A604 (Shift Control) 1999-Up (Retro Fits) Has 7 Screws That Holds........................ On The Tin Solenoid Cover ............................................................................................................1 ..............5015646AB R92420A .........Solenoid Pack, A604 (Shift Control) 199-Up (Has 7 Screws That Hold On The........................ Tin Solenoid Cover) ........................................................................................................................1 ..............92424..............Repair Kit, A604 Solenoid Pack 1989-98 (92328A Is The Gasket For 1999-Up For........................This Kit) ...........................................................................................................................................1 ..............92424A ...........Repair Kit, A604 Solenoid Pack 1999-Up .......................................................................................1 ..............92431C ...........Solenoid, A604 EPC 2006-Up .........................................................................................................1 ..............92436..............Speed Sensor, A604 Output (.928”OD Threads) ............................................................................1 ..............480087992438..............Speed Sensor, A604 Input (.855”OD Threads) ...............................................................................1 ..............480087892439..............Sensor, A604 Trans Range (PRNDL) (External) 1989-90 ...............................................................1 ..............443905992439A ...........Sensor, A604 Trans Range (PRNDL) (External) 1991-96 ...............................................................1 ..............467101992445BK .........Repair Kit, A604 Wire Harness (PRNDL / Neutral Switch) ..............................................................1 ..............463899692445CK.........Repair Kit, A604 Wire Harness (Input / Output Speed Sensor Connector) (W/Heat Shrinks) ........1 ..............441947892445DK.........Repair Kit, A604 Wire Harness (Solenoid Connector) ....................................................................1 ..............4419479

PART # MISC. COMPONENTS QTY REFERENCE #

D92484 ...........Screened Orifice, A604 In Overdrive / Reverse Piston ...................................................................1 ..............4531903S92494-2 ........Shield, A604 Dipstick Tube (Sonnax) Fits Cases With Filler Tubes That Extend Into The ........................Case 1.25” Only ..............................................................................................................................1 ..............


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PART # HARD PARTS QTY REFERENCE #

92500..............Pump, A604 (25 Teeth Inner Gear)(3 Ring Stator) 1989 .................................................................1 ..............92500A ...........Pump, A604 (25 Teeth Inner Gear)(4 Ring Stator With Cast # 4377161 Or 4567666) 1990-99 .....1 ..............4567869AB92500B ...........Pump, A604 (12 Teeth Inner Gear)(4 Ring Stator With Cast # 4659715) 2000-Up ........................1 ..............92510..............Pump Body W/Gears, A604 (25 Teeth Inner Gear) (.708” Thick) 1989-Up (Can Use 92510A) ......1 ..............92510A ...........Pump Body W/Gears, A604 (12 Teeth Inner Gear) (.495” Thick) 2000-Up (Can Use 92510).........1 ..............92520..............Stator, A604 (3 Ring) 1989 ..............................................................................................................1 ..............92520A ...........Stator, A604/42RLE Pump Cover (4 Ring) 1990-Up (Cast # 4377161 or 4567666) .......................1 ..............92520B ...........Stator, A604/42RLE Pump Cover (4 Ring) 2000-Up (Cast # 4659715) ..........................................1 ..............

PART # PUMP COMPONENTS QTY REFERENCE #

92530A ...........Pump Gears, A604 (25 Teeth Inner Gear) (.708” Thick) 1989-Up ...................................................1 ..............92530B ...........Pump Gears, A604 (12 Teeth Inner Gear) (.495” Thick) 2000-Up ...................................................1 ..............92540..............By-Pass Valve, A604 (In Case Under Pump) ..................................................................................1 ..............4539880S92540-6 ........Plug, A604 By-Pass Valve (2 Per Kit) Sonnax ................................................................................1 ..............92540A ...........By-Pass Valve, A604 (Splices Into Cooler Line) .............................................................................1 ..............5252836

PART # HARD PARTS (Continued) QTY REFERENCE #

92554..............Drum, A604 Input Clutch Retainer (W/Bevel) 1989 .........................................................................1 ..............92554A ...........Drum, A604 Input Clutch Retainer (W/Out Bevel) 1990-96 .............................................................1 ..............450562392554AK .........Drum Kit, A604 Input Clutch Retainer (W/Out Bevel) 1990-96 (Contains: # 860,........................ 876 & (2) # 142) .............................................................................................................................1 ..............5016198AA92554B ...........Drum, A604 Input Clutch Retainer (Cast # 4446635) 1997-Up .......................................................1 ..............465993592560..............Piston Kit, A604 Overdrive/Reverse Clutch (Contains Snap Ring & Spring) 1989 .........................1 ..............92560A ...........Piston Kit, A604 Overdrive/Reverse Clutch (Contains Snap Ring & Spring) 1990-Up ....................1 ..............92564..............Piston Kit, A604 Underdrive Clutch 1989-Up ..................................................................................1 ..............92567..............Piston Kit, A604 Low/Reverse Clutch (Piston/Spring/Snap Ring) 1989-Up ....................................1 ..............92568..............Piston Kit, A604 2-4 Clutch (Contains #630, 968, 978) 1989-03 .....................................................1 ..............488307892568A ...........Piston Kit, A604 2-4 Clutch (Contains #630A, 968D, 978) 2004-Up ...............................................1 ..............92570..............Hub, A604 Overdrive & Reverse (1.140”OD Shaft) 1989-95 ..........................................................1 .............. 92570A ...........Hub, A604 Overdrive & Reverse (1.160”OD Shaft) 1996-Up ..........................................................1 ..............465999392570K ...........Clutch Hub Kit, A604 Overdrive & Reverse (1.140”OD Shaft)(Contains: 2-4 Hub &........................ Front Planet) 1989-95 ....................................................................................................................1 ..............4762712AC92571..............Hub, A604 Underdrive Clutch W/Solid Shaft ...................................................................................1 ..............443161592574..............Hub, A604 Input Clutch (For 3 Ring Stator) 1989 ...........................................................................1 ..............92574A ...........Hub, A604 Input Clutch (For 4 Ring Stator) 1990-Up ......................................................................1 ..............92578..............Hub & Sun Gear, A604 2nd-4th Clutch (1.140”OD Bushing) 1989-95 ............................................1 ..............443162292578A ...........Hub & Sun Gear, A604 2nd-4th Clutch (1.160”ID Bushing) 1996-Up .............................................1 ..............4659618AB92582..............Planet, A604 Front 1989-95 ............................................................................................................1 ..............456753992582A ...........Planet, A604 Front (W/Heat Treated Splines) 1996-Up ..................................................................1 ..............4567539AB92583..............Planet Kit, A604 (Contains: Front Planet, Rear Planet, 2-4 Hub, Sun Gear, Ring Gear) ........................1989-E91 Rear Planet Is 4 Gear And 1” From Step To End Of Shaft ............................................1 ..............92583A ...........Planet Kit, A604 (Contains: Front Planet, Rear Planet, 2-4 Hub, Overdrive Hub, Sun Gear,........................Ring Gear) L1991-Up (Rear Planet is 4 Gear And 1 1/8” From Step To End Of Shaft)........................(Can Use 92583B) ..........................................................................................................................1 ..............92583B ...........Planet Kit, A604 (Contains: Front Planet, Rear Planet, 2-4 Hub, Overdrive Hub, Sun Gear,........................Ring Gear) 1996-Up (Rear Planet is 5 Gear And 1 1/8” From Step To End Of Shaft)........................(Can Use 92583A) ..........................................................................................................................1 ..............92584..............Planet, A604 Rear (4 Gear) 1989-E91 (1” From Step To End OF Shaft) ........................................1 ..............4762700492584K ...........Planet Assembly, A604 Rear (4 Gear) 1989-E91 (1” From Step To End Of Shaft)........................ (Contains: Rear Cover, ...................................................................................................................1 ..............4883348........................Transfer Gears, Ring Gear & Miscellaneous)92584A ...........Planet, A604 Rear (4 Gear) L1991-Up (1 1/8” From Step To End Of Shaft) ...................................1 ..............489732992584B ...........Planet, A604 Rear (5 Gear) 1996-Up (1 1/8” From Step To End Of Shaft) Can Use 92584A .........1 ..............5014200AA92594..............Ring Gear, A604 Rear Planet ..........................................................................................................1 ..............479979492614..............Sun Gear, A604 Rear Planet ...........................................................................................................1 ..............437708092630..............Retainer, A604 2-4 Clutch Piston (.956” Thickc)(Steel) 1989-Up (With Locking Tabs At 6:00,........................The Feed Hole Is At 6:00) ...............................................................................................................1 ..............92630K ...........Retainer Kit, A604 2nd-4th Clutch Piston (Contains: Aluminum Piston # 92968, With Out .............. ........................O-Rings # 92232 & 92233) .............................................................................................................1 ..............488307892630A ...........Retainer, A604 2-4 Clutch Piston (.912” Thick)(Steel) 2004-Up (With Locking Tab At 6:00,........................The Feed Hole Is At 6:00) ...............................................................................................................1 ..............92630AK .........Retainer Kit, A604 2nd-4th Clutch Piston (Contains: # 92630 & A Bonded Piston # 92968) ..........1 ..............5102880AA92670A ...........Shaft, A604 Input (22 Splines)(9 1/2” Long) ....................................................................................1 ..............92670B ...........Shaft, A604 Input (24 Splines)(9 1/2” Long) ....................................................................................1 ..............92698..............Baffle, A604 Pinion Bearing (2.760”OD) Early’s Are Long & Late’s Are Short, But They All........................Retro-Fit ..........................................................................................................................................1 ..............4471869


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92698A ...........Baffle, A604 Differential Bearing (Under Axle Seal In Extension Housing) 2.210”OD ....................1 ..............456749492698B ...........Baffle, A604 Differential Bearing (Under Axle Seal In Differential Retainer) 2.605”OD ...................1 ..............465929092710..............Gear, A604 Output (59 Teeth) .........................................................................................................1 ..............92710A ...........Gear, A604 Output (55 Teeth) .........................................................................................................1 ..............92710B ...........Gear, A604 Output (47 Teeth) .........................................................................................................1 ..............92710C ...........Gear, A604 Output (53 Teeth) .........................................................................................................1 ..............92710D ...........Gear, A604 Output (49 Teeth) .........................................................................................................1 ..............92710E ...........Gear, A604 Output (46 Teeth) .........................................................................................................1 ..............92710F ...........Gear, A604 Output (50 Teeth) .........................................................................................................1 ..............92712..............Gear, A604 Transfer (54 Teeth) .......................................................................................................1 ..............92712A ...........Gear, A604 Transfer (58 Teeth) .......................................................................................................1 ..............92712B ...........Gear, A604 Transfer (50 Teeth) .......................................................................................................1 ..............92712C ...........Gear, A604 Transfer (46 Teeth) .......................................................................................................1 ..............92712D ...........Gear, A604 Transfer (49 Teeth) .......................................................................................................1 ..............92713..............Retainer, A604 Transfer Gear Cup Race (Steel Housing) ...............................................................1 ..............441227392716..............Differential Housing, A604 (W/22 Roller Bearings On Both Sides) Axle Does Not Use ........................A Snap Ring To Hold It To Differential .............................................................................................1 .............. 92716A ...........Differential Housing, A604 (W/22 Roller Bearing On Housing Side) (W/19 Roller Bearing........................ On Ring Gear Side) Roll Pin Holds .665”OD Cross Pin In (Axle Uses A Snap Ring To Hold........................ It To The Differential) Has An Open Housing, You Can See The Spider Gears .............................1 ..............92716AA .........Differential Housing, A604 (W/22 Roller Bearing On Housing Side) (W/19 Roller Bearing On ........................Ring Gear Side) Roll Pin Holds .733”OD Cross Pin In (Axle Uses A Snap Ring To Hold It To The ........................Differential) Has An Open Housing, You Can See The Spider Gears (Can Use 92716AAA) .........1 ..............92716AAA.......Differential Housing, A604 (W/22 Roller Bearing On Housing Side)(W/19 Roller Bearing On Ring ........................Gear Side)(2 Brackets Holds .733”OD Cross Pin In)(Axle USes A Snap Ring To Hold It To The ........................Differential) (Has A Closed Housing, You Cannot See The Spider Gears)(Can Use 92716AA) .....1 ..............92716AB .........Differential Housing, A604 (W/22 Roller Bearing On Housing Side) (W/19 Roller Bearing........................ On Ring Gear Side) 2 Brackets Hold .665”OD Cross Pin In (Axle Uses A Snap Ring To Hold........................ It To The Differential) ......................................................................................................................1 ..............92716AC.........Differential Housing, A604 (W/22 Roller Bearing On Housing Side) (W/19 Roller Bearing........................ On Ring Gear Side) Roll Pin Holds .665”OD Cross Pin In (Axle Does Not Use A Snap Ring ........................To Hold It To The Differential) ..........................................................................................................1 ..............92716AD.........Differential Housing, A604 (W/22 Roller Bearing On Housing Side) (W/20 Roller Bearing ........................On Ring Gear Side) (Roll Pin Holds Cross Pin In) (Axle Uses A Snap Ring To Hold It To The........................Differential) ......................................................................................................................................1 ..............92716AE .........Differential Housing, A604 (W/22 Roller Bearing On Both Sides) (Axle Uses A Snap Ring ........................To Hold It To The Differential) ..........................................................................................................1 ..............92716B ...........Differential Housing, A604 All Wheel Drive (W/25 Roller Bearing On Housing Side) ........................(W/22 Roller Bearing On Ring Gear Side) Axle Uses A Snap Ring To Hold It To The Differential ..1 ..............92716BA .........Differential Housing, A604 All Wheel Drive (W/25 Roller Bearing On Housing Side)........................ (W/19 Roller Bearing On Ring Gear Side) ...................................................................................1 ..............32717BK .........Gear Kit, A604 (12 Bolt) Side & Spider Gears W/Washers & Pins) ................................................1 ..............92717A-11 ......Retainer, A604 Differential Side Gear Cross Pin (Superior) (For .661”OD Pin) Holds........................ Cross Pin In Housing .....................................................................................................................1 ..............92717AK-11 ....Pin & Retainers, A604 Differential Side Gear (For .661”OD Pin) Contains: 2 Retainers &........................1 Cross Pin ......................................................................................................................................1 ..............92717B-11 ......Retainer, A604 Differential Side Gear Cross Pin (Superior) (For .735”OD Pin) Holds ........................Cross Pin In Housing ......................................................................................................................1 ..............92717BK-11 ....Pin & Retainers, A604 Differential Side Gear (For .735”OD Pin) Contains: 2 Retainers &........................1 Cross Pin ......................................................................................................................................1 ..............92717C-11 ......Retaining Pin, A604 Holds Differential Side Gear Cross Pin In Housing ........................................1 ..............92717D-11 ......Retainer, A604 Differential Side Gear Cross Pin 2000-Up (Holds Cross Pin In Housing) ..............1 ..............92720A ...........Ring Gear, A604 Differential (59 Teeth) ...........................................................................................1 ..............92720B ...........Ring Gear, A604 Differential (60 Teeth) ...........................................................................................1 ..............92720BA .........Ring Gear, A604 Differential (63 Teeth) ...........................................................................................1 ..............92720C ...........Ring Gear, A604 Differential (56 Teeth) ...........................................................................................1 ..............92725..............Retainer, A604 Differential 2WD (Cast Iron) (6 Bolt) (2.477” Tall) ...................................................1 ..............465973692725B ...........Retainer, A604 Differential All Wheel Drive (Cast Iron) (6 Bolt) (2.676” Tall) ...................................1 ..............92725C ...........Retainer, A604 Differential All Wheel Drive (Steel) (6 Bolt) .............................................................1 ..............92727A ...........Retainer, A604 Drive Transfer Gear Nut 1995-Up (Keeps Nut From Backing Off) ........................(This Goes With 92727B) ................................................................................................................2 ..............92727B ...........Plate, A604 Drive Transfer Gear Nut Retainer 1995-Up (this Goes With 92727A) .........................2 ..............92730A ...........Pinion, A604 Transfer Shaft (17 Teeth) ...........................................................................................1 ..............453197892730B ...........Pinion, A604 Transfer Shaft (16 Teeth)(No Groove)(2.410”OD) .....................................................1 ..............453197692730BA .........Pinion, A604 Transfer Shaft (16 Teeth)(3 Groove)(2.270”OD) ........................................................1 ..............92730C ...........Pinion, A604 Transfer Shaft (15 Teeth) ...........................................................................................1 ..............92740..............Valve Body, A604 (#33 On Plate) 1989-90 ......................................................................................1 ..............92740A ...........Valve Body, A604 (#46 On Plate) 1991-92 ......................................................................................1 ..............92740B ...........Valve Body, A604 (#66 On Plate) 1993-94 ......................................................................................1 ..............92740BA .........Valve Body, A604 (#66 On Plate) 1993-94 (No PRNDL Switch) .....................................................1 ..............


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92740C ...........Valve Body, A604 (Uses PRNDL Switch)(With 9 Round Pin Connector)(PRNDL Switch ........................Is The Black Switch On Valve Body)(Has No Coil Spring Under Case Connector) ........................1 ..............92740CA .........Valve Body, A604 (Uses A PRNDL Switch)(With 9 Flat Blade Connector)(PRNDL Switch ........................Is The Black Switch On Valve Body)(Has No Coil Spring Under Case Connector) ........................1 ..............92740D ...........Valve Body, A604 (With Governor Pressure Solenoid)(With 2 Case Connectors) 2006-Up ...........1 ..............

PART # VALVE BODY COMPONENTS QTY REFERENCE #

A12741A-5......Check Ball, Chrysler (All) (11/32”OD) (Torlon) .............................................................................. AR .............S92741C-6 .....Plugs, A604 Switch Valve ................................................................................................................1 ..............S92741CA-6 ...Plugs, A604 Switch Valve (Oversized) (Use T-92835-RM) (Contains: 2 Oversized ........................Replacement Plugs & 1 End Plug) ..................................................................................................1 ..............T-92835-RM....Reamer, A604 For Oversized Plugs # S92741CA-6 (Sonnax) ........................................................1 ..............S92741CS-1 ...Valve, A604 Solenoid Switch (Oversize) (Sonnax) Must Use T-F-92835-TL Reamer) ...................1 ..............T-F-92835-TL...Reamer, For S92741CS-1 ...............................................................................................................1 ..............S92741P-2......Sleeve, A604 Pressure Regulator (Sonnax) ...................................................................................1 ..............92835-07S92741PK ......Valve Kit, A604 Converter Regulator (2 Valves)(Sonnax) ...............................................................1 ..............92835-01KS92741PCK ....Sure Cure Kit, A604 (Sonnax) .........................................................................................................1 ..............92741T-2 ........Bushing, A604 Boost Valve (Transgo) .............................................................................................1 ..............604-BSH


92758..............Cover, A604 Differential...................................................................................................................1 ..............4659520 92759..............Rear Cover, A604 Transfer Gear (1 Dimple) 1989-E91 ..................................................................1 ..............92759A ...........Rear Cover, A604 Transfer Gear (2 Dimples) L1991-Up ................................................................1 ..............465963692760B ...........Case, A604 3.3/3.8 Liter (W/Out By-Pass Valve Under Pump) 1989-90 ........................................1 ..............92760C ...........Case, A604 3.3/3.8 Liter (W/By-Pass Valve Under Pump) 1991-94 ...............................................1 ..............92760CC ........Case, A604 3.3/3.8 Liter (No Black Switch On Valve Body) 1995 ..................................................1 ..............92760CCC ......Case, A604 3.3/3.8 Liter (No Black Switch On Valve Body) 1995-96 (Early Case ........................Converted To Late) ..........................................................................................................................1 ..............92760CD ........Case, A604 3.3/3.8 Liter (1.350”ID Case Connector Hole) 1996-98 (W/Black Switch........................ On Valve Body) ..............................................................................................................................1 ..............92760CDC ......Case, A604 3.3/3.8 Liter (1.350”ID Case Connector Hole) 1996-98 (W/Black Switch ........................On Valve Body) (Early Case Converted To Late) ............................................................................1 ..............92760CE.........Case, A604 3.3/3.8 Liter (1.420”ID Case Connector Hole) 1999-Up (W/Black Switch........................On Valve Body) ...............................................................................................................................1 ..............4883524AA92760CEC ......Case, A604 3.3/3.8 Liter (1.420”ID Case Connector Hole) 1999-Up (W/Black Switch........................On Valve Body) ...............................................................................................................................1 ......................................(Early Case Converted To Late)92760CF .........Case, A604 2.7L/3.3L/3.5L/3.8L (1.420”ID Case Connector Hole) 2001-05 (W/Black Switch On........................Valve Body) Has No Mounting Holes At Rear Left Of Case On The Pan Rail)(Bell Has 13 Total........................Bolt Holes)(Can Use 92760CG) ......................................................................................................1 ..............92760CFC ......Case, A604 2.7L/3.3L/3.5L/3.8L (1.420”ID Case Connector Hole) 2001-05 (With Black Switch On........................Valve Body) An Early Case Converted To Late ...............................................................................1 ..............92760CG ........Case, A604 2.7L/3.3L/3.5L/3.8L (1.420”ID Case Connector Hole) 2001-05 (With Black Switch On........................Valve Body) Has 2 Mounting Holes At Rear Left Of Case On The Pan Rail)(Bell Has 13 Total ........................Bolt Holes)(Cast # 966) ...................................................................................................................1 ..............92760CH ........Case, A604 (2.7L/3.3L/3.5L/3.8L) (1.420”ID Case Connector Hole) 2006-Up (Has A 1.130”ID ........................EPC Solenoid Connector Hole) (Has 2 Internal Solenoids) (Has 2 Mounting Holes At Rear Left Of ........................Case On The Pan Rail) ...................................................................................................................1 ..............92760D ...........Case, A604 (2.5/3.0 Liter) (W/Out By-Pass Valve Under Pump) 1991-94 ......................................1 ..............92760E ...........Case, A604 (2.5/3.0 Liter) (W/By-Pass Valve Under Pump) 1991-94 .............................................1 ..............92760EA .........Case, A604 (2.5/3.0 Liter) (No Black Switch On Valve Body) 1995-96 ...........................................1 ..............92760EB .........Case, A604 (2.5/3.0 Liter) (1.350”ID Case Connector Hole) 1995-98 (W/Black Switch ........................On Valve Body) ...............................................................................................................................1 ..............92760EC.........Case, A604 (2.5/3.0 Liter) (1.420”ID Case Connector Hole) 1998-05 (W/Black Switch........................On Valve Body)(Can Use 92760EB With The Grommet For The Small Connector)(Grommet ........................Comes In Kit) ..................................................................................................................................1 ..............92760HA .........Case, A604 (2.0/2.4 Liter) (1.350”ID Case Connector Hole) 1995-98 (W/Black Switch ........................On Valve Body) ...............................................................................................................................1 ..............92760HB.........Case, A604 (2.0/2.4 Liter) (No Black Switch On Valve Body) 1995-96 ...........................................1 ..............92760HC ........Case, A604 (2.0/2.4 Liter) (1.420”ID Case Connector Hole) 1999-05 (W/Black Switch On Valve ........................Body)(Can Use 92760HA With The Grommet For The Small Connector)(Grommets Come In ........................Kits) .................................................................................................................................................1 ..............92760HD ........Case, A604 2.0L/2.4L (6 1/8” Top Bolts)(1.420”ID Case Connector Hole)(1.130”ID EPC Solenoid........................Connector Hole)(Starter At 2:00)(Flat Top) 2006-Up .......................................................................1 ..............92760J ............Case, A604 2.4L (5 1/4” Top Bolts)(1.420”ID Case Connector Hole)(1.130”ID EPC Solenoid........................Connector Hole)(Starter At 2:00)(Round Top) 2006-Up ..................................................................1 ..............


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PART # CASE COMPONENTS QTY REFERENCE #

S92494-2 ........Shield, A604 Dipstick Tube (Sonnax) Fits Cases With Filler Tubes That Extend Into The........................ Case 1.25” Only .............................................................................................................................1 ..............92540..............By-Pass Valve, A604 (In Case Under Pump) ..................................................................................1 ..............4539880S92540-6 ........Plug, A604 By-Pass Valve (2 Per Kit) Sonnax ................................................................................1 ..............92540A ...........By-Pass Valve, A604 (Splices Into Cooler Line) .............................................................................1 ..............525283692761CD ........Case Kit, A604 (Converts 1991-94 3.3 & 3.8 Liter To 1996-98) Case Must Be Machined ........................For The Tapered Case Connector Sleeve. (Contains: Bracket, Connector Sleeve,........................ 2 Neutral Plugs & Bolts) .................................................................................................................1 ..............92761CE.........Case Kit, A604 (Converts 1991-94 3.3 & 3.8 Liter To 1999-Up) Case Must Be Machined ........................For The Tapered Case Connector Sleeve. (Contains: Bracket, Connector Sleeve,........................ 2 Neutral Plugs & Bolts) .................................................................................................................1 ..............


92765..............Pan, A604 Bottom (Fits Case With 1 Valve Body Connector) 1989-05 ...........................................1 ..............443199792765D ...........Pan, A604 Bottom (Fits Case With 2 Valve Body Connectors) 2006-Up ........................................1 ..............92770..............Extension Housing, A604 (W/Speed-O Hole) 1989-92 ...................................................................1 ..............92770A ...........Extension Housing, A604 (No Speed-O Hole) 1993-Up .................................................................1 ..............92770B ...........Extension Housing, A604 (1 3/4” Overall Height) 4 Bolt (Cast # 4567511) .....................................1 ..............456741392770C ...........Adapter Housing, A604 AWD (Steel)(3 1/2” x 7 1/4”)(1.665” Thick)(With 8 Holes, 4 Holes Are........................Threaded)(#273 Cup Race Presses Out Of This Housing) .............................................................1 ..............92774BK .........Repair Kit, A604 Speed-O Housing (VSS) (3 Prong W/Connector) (Includes: Speed-O........................ Housing, Connector W/8” Wires To Splice) ....................................................................................1 ..............92777K ...........Bolt Set, A604 Pump To Case (5 Pieces) ........................................................................................1 ..............92778K ...........Bolt Set, A604 Pump Body To Stator (6 Pieces) .............................................................................1 ..............92779K ...........Bolt Set, A604 Bottom Pan To Case (10mm)(14 Pieces) ................................................................1 ..............S36779A .........Pan Bolt, A604 (Metric)(Sonnax) ................................................................................................... AR .............92780K ...........Bolt Set, A604 Transfer Gear Cover To Case (10mm) (10 Pieces) (Can Use 92779K) ..................1 ..............92781K ...........Bolt Set, A604 Extension Housing To Case (13mm X 1 1/2” Long) (4 Pieces) ...............................1 ..............92782K ...........Bolt Set A604 Valve Body To Case (10mm) (18 Pieces) .................................................................1 ..............92785K ...........Bolt Set, A604 Differential Cover To Case (10mm) (12 Pieces) (Can Use 92779K) .......................1 ..............92786K ...........Bolt Set, A604 Differential To Ring Gear .........................................................................................1 ..............62791..............Bolt, A604 MPLS Sensor To Valve Body .........................................................................................1 ..............92792K ...........Bolt Set, A604 External Solenoid To Case (10mm) (3 Pieces) .......................................................1 ..............92793K ...........Bolt Set, A604 Differential Retainer To Case (13mm X 1 1/8” Long) (6 Pieces) .............................1 ..............92795..............Bolt W/Washer, A604 Holds On Output Gear (1/4” Thick) 1989-E91 ..............................................1 ..............92795A ...........Bolt W/Washer, A604 Holds On Output Gear (5/16” Thick) L1991-Up ............................................1 ..............650354892796..............Nut W/Washer, A604 Holds On Transfer Gear (Gray) 1989-E91 ....................................................1 ..............650171192796A ...........Nut W/Washer, A604 Holds On Transfer Gear (Gold) L1991-Up ....................................................1 ..............650261192860..............Snap Ring, A604 Holds Underdrive Pressure Plate In (.068” Thick) 1989-E90 ..............................1 ..............437718992860-1 ..........Snap Ring, A604 Holds Underdrive Pressure Plate In (.060” Thick) L1990-92 ..............................1 ..............92860A ...........Snap Ring, A604 Holds Underdrive Pressure Plate In (.076” Thick)(6 5/16”OD) L1990-Up ...........1 ..............456760292860B ...........Snap Ring, A604 Holds Underdrive Pressure Plate In (.090” Thick)(6 5/16”OD) 1997-Up .............1 ..............92860K ...........Snap Ring Set, A604 (21 Pieces) 1989-96 .....................................................................................1 ..............MISCK30192860KA .........Snap Ring Set, A604 (10 Piece) 1989-96 (Contains: # 860, 860A, 860B, 861, 863A, 876A, 885,........................ 891, 877 & 875) ..............................................................................................................................1 ..............92860KB .........Snap Ring Set, A604 (8 Piece) 1997-Up (Contains: # 860B, 861, 863A, 875, 885, 891, 877 ........................& 82876A) .......................................................................................................................................1 ..............92861..............Snap Ring, A604 Overdrive Pressure Plate (Bottom) (.061” Thick) Wavy (6 7/8”OD) ....................1 ..............450562192862..............Snap Ring, A604 Holds Spring To Piston (.060” Thick) (5.325”OD) ................................................1 ..............441220392863..............Snap Ring, A604 Holds Low/Reverse Pressure Plate In Case (.068” Thick) (7”OD) 1989-Up .......1 ..............4799858AA92863A ...........Snap Ring, A604 Holds Low/Reverse Pressure Plate In Case (.076” Thick) (7”OD) 1989-Up .......1 ..............92863B ...........Snap Ring, A604 Holds Low/Reverse Pressure Plate In Case (.088” Thick) (7”OD) 1989-Up .......1 ..............92875..............Snap Ring, A604 Holds Input Clutch Retainer In (.095” Thick) 2.595”OD (W/2 Eyelets) ................1 ..............92876..............Snap Ring, A604 Under The Underdrive Pressure Plate 1989-E90 ...............................................1 ..............441230792876A ...........Snap Ring, A604 Under The Underdrive Pressure Plate (.060” Thick) L1990-Up ..........................1 ..............465998092877..............Snap Ring, A604 Holds Underdrive Retainer In (.077” Thick) 2.286”OD (W2 Eyelets) ..................1 ..............650171592880..............Snap Ring, A604 Holds Input Shaft To Hub (.061” Thick) 1.030”OD (Wire Type) ...........................1 ..............650170292882..............Snap Ring, A604 Front Planet To Rear Ring Gear (.061” Thick) (4.720”OD) ..................................2 ..............603523892883..............Snap Ring, A604 Holds 2nd-4th Clutch Retainer In (.061” Thick) (7”OD) .......................................1 ..............450559192885..............Snap Ring, A604 Under Low/Reverse Clutch Pressure Plate (.038”Thick) ....................................1 ..............441239592891..............Snap Ring, A604 Overdrive Pressure Plate (Top) (.069” Thick) ......................................................1 ..............453141192892..............Snap Ring, A604 Holds Reverse Pressure Plate In (.061” Thick) ...................................................1 ..............437719592892A ...........Snap Ring, A604 Holds Reverse Pressure Plate In (.071” Thick) ...................................................1 ..............441287192892B ...........Snap Ring, A604 Holds Reverse Pressure Plate In (.081” Thick) ...................................................1 ..............441287292892C ...........Snap Ring, A604 Holds Reverse Pressure Plate In (.090” Thick) ...................................................1 ..............441287392893..............Snap Ring, A604 Holds Low/Reverse Piston In ..............................................................................1 ..............650185392899..............Snap Ring, A604 Transfer Shaft Retainer .......................................................................................1 ..............6501936

40TE/41TE (A604)FWD 4 Speed

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92930..............Use 92950A .....................................................................................................................................1 ..............92932..............Use 92937 .......................................................................................................................................1 ..............92935..............Accumulator Assembly, A604 Overdrive & Underdrive (W/1 Spring) 1989-Up ............................. 1-2 .............92936..............Spring, A604 Overdrive Accumulator 1989-95 (Also Fits Underdrive Accumulator 1989-95) ....... 1-2 .............92936A ...........Spring, A604 Overdrive Accumulator 1996-Up (Also Fits Underdrive Accumulator 1996-Up) ...... 1-2 .............447188092937..............Piston, A604 Overdrive/2-4 & Underdrive Accumulator (Aluminum) 1989-Up (Takes Two ........................72191AT Teflon Rings) .................................................................................................................. 1-2 .............4446620S92937-1K......Sleeve Kit, A604 Overdrive/2-4/Low/Reverse/Underdrive Accumulator 1989-03 (Sonnax)........................(Contains: Piston, Sleeve, 2 O-Rings, 2 Teflon Seals)(Restores OEM Shifts) ................................1 ..............92937A ...........Piston, A604 Overdrive/2-4/Low/Reverse & Underdrive Accumulator (Bonded) 2004-Up ........... 1-392937K ...........Piston Kit, A604 Overdrive Accumulator With Rings 1989-Up (Also Fits A604 2-4 ........................Accumulator & Underdrive Accumulator) ...................................................................................... 1-3 .............S92937K .........Sleeve Kit, A604 Overdrive/2-4/Low/Reverse/Underdrive Accumulator 1989-03 (Sonnax)........................(Contains: piston, Sleeve, 2 Springs, 2 O-Rings, 2 Teflon Seals)(Provides Shorter Than ........................OEM Shifts) .....................................................................................................................................1 ..............92937HDK ......Piston Kit, A604 Overdrive Accumulator (Aluminum) With Rubber O-Rings (Southeast) (Also........................Fits A604 2-4 & Underdrive Accumulator) ................................................................................... 1-3 .............92947..............Piston, A604 Low/Reverse Accumulator (Aluminum) 1989-Up .......................................................1 ..............92949..............Retainer, A604 Low/Reverse Accumulator (Aluminum) 1989-03 ....................................................1 ..............443161792950..............Accumulator Assembly, A604 Underdrive (W/1 Spring) (Use 92935). ............................................1 ..............92950A ...........Accumulator Assembly, A604 Overdrive & Underdrive (W/2 Springs) ............................................1 ..............92951..............Spring, A604 Overdrive Accumulator (Outer) (Fits 2 Spring Type) .................................................1 ..............447188092951A ...........Spring, A604 Overdrive Accumulator (1 Spring Type) (Use 92936) ................................................1 ..............92951B ...........Spring, A604 Overdrive Accumulator (Inner) (2 Spring Type) .........................................................1 ..............92952..............Piston, A604 Overdrive Accumulator (Use 92937) ..........................................................................1 ..............444662092957..............Retainer, A604 Low/Reverse Clutch Piston (Tin) 1989-03 (2nd Design, The 3 Holes In A Row ........................Are All The Same Size, Replaces 1st Design) ................................................................................1 ..............443164892957A ...........Retainer, A604 Low/Reverse Clutch Piston (Tin) 2004-Up (3rd Design, The 3 Holes In A Row........................Has A Larger Middle Hole)(Retro Fits All Previous Designs) ..........................................................1 ..............4800255AA92960..............Piston, A604 Underdrive Clutch (W/Molded Rubber) ......................................................................1 ..............443161292960CK.........Piston Kit, A604 (40TE) (Contains: # 960, 967C, 968C) 2004-Up ..................................................1 ..............92960DK.........Piston Kit, A604 (41TE) (Contains: # 960, 967D, 968D) 2004-Up ..................................................1 ..............92961..............Piston, A604 Overdrive & Reverse Clutch (8 Lug Overdrive Pressure Plate) .................................1 ..............501347692961A ...........Piston, A604 Overdrive & Reverse Clutch (4 Lug Overdrive Pressure Plate) .................................1 ..............5013476AA92961AK .........Piston Kit, A604 Overdrive & Reverse W/Input Clutch Hub 1990-Up (Includes: Piston, ........................Input Clutch Hub And 2 O-Rings) ....................................................................................................1 .............. 92967..............Piston, A604 (40TE/41TE) Low/Reverse Clutch (Aluminum) (1.055” Thick) ...................................1 ..............443167292967C ...........Piston, A604 (40TE) Low/Reverse Clutch (Bonded)(1.185” Thick) 2004-Up ..................................1 ..............92967D ...........Piston, A604 (41TE) Low/Reverse Clutch (Bonded)(1.040” Thick) 2004-Up (Cast # 4800256AA)........................(When Out Use 262967A) ...............................................................................................................1 ..............262967A .........Piston, A604 (40TE) Low/Reverse Clutch (Bonded)(1.054” Thick) (Cast # 4800256AA) 2004-Up 1 ..............92968..............Piston, A604 (40TE/41TE) 2-4 Clutch (Aluminum) (.668” Thick) 1989-2003 ..................................1 ..............488307892968C ...........Piston, A604 (40TE) 2-4 Clutch (Bonded)(.855” Thick) 2004-Up ....................................................1 ..............92968D ...........Piston, A604 (41TE) 2-4 Clutch (Bonded)(.665” Thick) 2004-Up ....................................................1 ..............92970..............Spring, A604 Underdrive Clutch Return (3.002”OD) (2.250” Tall) ...................................................1 ..............437717792971..............Spring, A604 Overdrive & Reverse Clutch Return (.063” Thick) (4.992”OD) (8 Fingers) ................1 ..............441220292977..............Spring, A604 Low/Reverse Clutch Return (.072” Thick) (5.390”OD) (8 Fingers) ............................1 ..............441226192978..............Spring, A604 2nd-4th Clutch Return (.063” Thick) (6 1/2”OD) (8 Fingers) ......................................1 ..............441224892980..............Housing, A604 Underdrive Piston (.555” Thick) 1989-Up ...............................................................1 ..............443161092980A ...........Housing, A604 (40TE) Underdrive Piston (.700” Thick) 2004-Up ...................................................1 ..............92994..............Park Rod Actuator, A604 (.413” Wide Roller) ..................................................................................1 ..............443163492995..............Park Pawl, A604 W/Pin & Spring (.340”OD Pin) .............................................................................1 ..............4883505AA92996..............Cooler Line Fitting, A604 .................................................................................................................1 ..............


40te/41te (a604)40te/41te (a604) fwd 4 speed a 92 b d e 070 034 510 530 520 777 540 378 778 181 311...

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