3d trasar boiler technology detects, determines and ... · 3d trasar® boiler technology detects,...

1 Bulletin B-950

3D TRASAR® Boiler Technology Detects,Determines and Delivers the NextDimension of Boiler Water Management

3D TRASAR automation and control

is now available for boiler water

treatment. 3D TRASAR boiler

automation continues to build on

the Nalco 3D TRASAR platform,

advancing the premiere technology

in control capabilities.

The 3D TRASAR boiler system

uses the Nalco patented fluores-

cence technology program for boiler

scale control, and introduces a

unique, patented Nalco Corrosion

Stress Monitor™ (NCSM) for

preboiler corrosion control.

Boiler scale control is achieved

with an updated version of the tried-

and-true 3D TRASAR controller

coupled with the most advanced

boiler internal treatment programs to

protect your boiler from scale and

deposits. The 3D TRASAR program

detects system variations, then

determines and adjusts the

correct program dosage. Nalco

continues to improve 3D TRASAR

technology, making it the industry

standard for monitoring and

control that delivers measurable

results.

The NCSM minimizes preboiler

corrosion by measuring and

reacting to the net oxidation/

reduction potential of the bulk

feedwater, at the actual boiler

operating temperatures and

pressures. The NCSM detects

changes in oxidation/reduction

stress, determines the corrective

action and responds in real-time

by changing oxygen scavenger or

metal passivator feed to protect

the system. It is now possible to

detect and react to the conditions

inside the preboiler system under

Table 1 – 3D TRASAR boiler technology can be customized and upgraded to ensure your

system has the amount of desired control when and where you want it.

3D TRASAR Boiler Technology

Model Model Model

Feature Descriptions BLx54xx BLx55xx BLx53xx

3D TRASAR Controller & Configurator Software S S S

Communication for Remote Monitoring & Alarming C C C

Web Reporting & Data Management C C C

3D TRASAR Fluorometer for Scale Control S S U

Nalco Corrosion Stress Monitor (NCSM)

for Preboiler Corrosion Control U* S, U* S, U*

Maximum pressure 1500 psi (103 bar) S S

Maximum pressure 2800 psi (193 bar) S

Conductivity – Based Blowdown Control U** U** U**

Feedwater pH & Conductivity Monitoring U*** U*** U***

S = Standard feature C = Customized U = Upgrade available *can have 2 total**up to 4 boilers ***High purity and low purity water options

Note: See global part numbering system on page 9.

2

actual operating temperatures and

pressures, allowing 3D TRASAR

technology to deliver superior boiler

system performance.

3D TRASAR boiler technology can

be customized and upgraded to

ensure your system has the amount

of desired control when you want it.

3D TRASAR boiler automation

continuously measures key param-

eters, detects system variability and

upsets, determines and executes

appropriate corrective action and

delivers measurable results. It has

web accessibility and easy reporting

capabilities in one, easy to install

package.

The controller, equipped with the

optional relay box, can operate up

to four blowdown control valves.

A conductivity probe assembly,

motorized valve and flow control

valve are needed for each boiler to

be controlled.

3D TRASAR boiler technology is

just one more example of how

Nalco innovation protects your

boiler systems, saves water and

energy and increases efficiency.

3D TRASAR technology detects,

determines and delivers the

next dimension in boiler water

management.

3D TRASAR boiler technology can

also help keep the boiler water

conductivity in the correct range by

automatically blowing down water

at high solids levels so it can be

replaced with low-conductivity

make-up water. The controller can

be set up for either intermittent or

continuous sampling. A variety of

control, sampling and measurement

options provides the flexibility to

optimize system operation.

High pressure sample point (preferred installation) Low pressure sample point

3

Steamdrum

Mainsteam

Boiler 1” piping• Electrode should NOT

be mounted at the highest point in th piping run where steam can collect• Bushing up piping at or before electrode will cause flashing

1” piping

Minimum 2’ horizontal pipe runto reduce turbulence in sample line

3/4” Electrode cross

High conductivityblowdown to

drain

1/2” flushing valve(to clean electrodes

and chamber)

1” gate valvefull – port

for isolation

3/4” or 1/2”piping

12” to 18”electrode toflow control

valve

Electrodeleakagesafetydrain line

1”- 3/4” reducer

Conductivity sensor

To drain

120 VAC valve control

Low voltageelectrode signal

Mount within 12”-18” ofmotorized ball valve toavoid water hammer

Mount away from heatof boiler and below the

level of the boilerclose to the floor

Sensor and control valvewired to

®3D TRASAR Controller

Motorized

ball valve Main flow

control valve

}

1/2” piping

Pipe runabovesensor

to ensurepipe remains

full atsensor cross

1” gate valve full-port for isolation

Maximum 10’ distance – boiler toelectrode with minimal unions, valvesand elbows that can cause flashing.

Skimmer (surface) blowdown line4-6” below minimum water levelto ensure sample does notcontain steam

Intermittent boiler blowdown sampling

Continuous boiler blowdown sampling

Steamdrum

Mainsteam

Feed

Muddrum

Boiler

Maximum 10’ distance – boiler toelectrode with minimal unions, valvesand elbows that can cause flashing.

Skimmer (surface) blowdown line4-6” below minimum water levelto ensure sample does notcontain steam

1” piping• Electrode should NOT

be mounted at the highest point in th piping run where steam can collect• Bushing up piping at or before electrode will cause flashing

1” piping

1” piping

Minimum 2’ horizontalpipe run to reduce

turbulence in sample line

3/4” Electrode cross

Electrodeleakagesafetydrain line

1/2” piping

Pipe runabovesensor

to ensurepipe remains

full atsensor cross

Continuousblowdownto drain

120 VAC valve control

High conductivityblowdown to drain

Continuousflow control

valve

Low voltageelectrode signal

Mount within 12”-18” ofmotorized ball valve toavoid water hammer

Mount away from heatof boiler and below the

level of the boilerclose to the floor

Sensor and control valvewired to

®3D TRASAR Controller

Note: Steam in the boiler blowdown linewill result in erratic conductivity readings,drifting, poor control and greatly reducethe life of sensors and valves.

1/2” flushing valve(to clean electrodes

and chamber)

1” gate valvefull-port

for isolation

1” gate valve full-port for isolation

1”- 3/4”reducer

To drain

3/4” or 1/2”piping

12” to 18”electrode toflow control

valve

Motorized

ball valve Main flow

control valve

Continuous blowdownContinuous blowdown (Sampling) is recommended for boilers with blowdown requirements of over5,000 lb/hr. This system allows for continuous monitoring and control of boiler water conductivity.

Conductivity sensor

}

Timed blowdownTimed blowdown (Sampling) is recommended for smaller boilerswith blowdown requirements of less than 5,000 lb/hr. The boilerwater is periodically sampled for conductivity. This is done in orderto maintain the boiler water level and not ‘over blow’ the boiler.

NoteSteam in the boiler blowdown line will result in erraticconductivity readings, drifting and poor control and greatlyreduce the life of sensors and valves.

4

Feed and Control MethodsFeed and Control MethodsFeed and Control MethodsFeed and Control MethodsFeed and Control MethodsChemical Feed – Scale Inhibitor

• On/Off or PID based on TRASAR signal

• Slaved to steam flow

• Timer

• Manual

Chemical Feed – Scavenger/Passivator

• On/Off or PID based on NCSM signal

• Slaved to steam flow or TRASAR signal

• Timer

• Manual

Chemical Feed – Amines

• Slaved to steam flow

• Slaved to scale or corrosion

inhibitor

• Timer

• Manual

Sample Limits for 3D TRASAR System Modules

High Pressure Sample Low Pressure Sample

NCSM Conditioning System Conditioning System

Minimum Sample Pressure 20 psi (1.4 bar) 50 psi (3.4 bar) 20 psi (1.4 bar)

Maximum Sample Pressure 2800 psi (193 bar) 1500 psi (103 bar) 50 psi (3.4 bar)

Maximum Sample Temperature 500ºF (260ºC) 500ºF (260ºC) 500ºF (260ºC)

Minimum Sample Flow 250 cc/min 250 cc/min 250 cc/min

Maximum Sample Flow 500 cc/min 1500 cc/min 1500 cc/min

Note: The system’s sample temperature, pressure and flow limits are defined by the lowest limit of any module included in the system.

Blowdown Control

• Based on conductivity or TRASAR measurements

• Continuous or intermittent sampling

• ON/OFF, PID or Time-base

proportional control

• Trap sample capability

• High/low demand sampling

schedules

Monitoring FunctionsMonitoring FunctionsMonitoring FunctionsMonitoring FunctionsMonitoring FunctionsAdditional Monitored Variables

• Cell Fouling

• Turbidity

• Temperature

• Output Status

• Pulse counter with water meter

Additional Calculated Variables

• Pump Duty

• Product Usage

SpecificationsSpecificationsSpecificationsSpecificationsSpecificationsThe 3D TRASAR boiler systems consist of a number of modules. The modules are factory-assembled

on either wall-mountable back plate or on a free-standing frame. This modular design provides a broad

range of monitoring and control capabilities.

5

Electrode Cable: 4-conductor, shielded, 22 AWG min.Electrode Leads: PVC coated, 48” (1.2 m)Range:

Low purity feedwater probe: 100-10,000 μS/cm

High purity feedwater probe: 5-500 μS/cm

Blowdown Relay BoxBlowdown Relay BoxBlowdown Relay BoxBlowdown Relay BoxBlowdown Relay BoxElectrical Power: 115 VAC, 60 Hz, 10 Amps (separate line required)Power Cable: 15 ft (no receptacle plug)Enclosure: Nema 4XNumber of Relays: 4Relay Type: SPDT (single pole double throw),

115 VAC, 60 Hz

Analog Input ModuleAnalog Input ModuleAnalog Input ModuleAnalog Input ModuleAnalog Input ModuleElectrical Power: 115 VAC, 60 Hz, 5 Amps (separate line required)Power Cable: 6 ft (no receptacle plug)Connection to controller: RS-485 (cable not supplied)Number of Inputs: 8Input Type: 4-20 mA, non-isolated (powered or unpowered)Resolution: 16 bits24 VDC Power Source: +24 VDC @ 500 mA (maximum draw) regulated power source

Enclosure: Nema 4X

Sample Conditioning System:Sample Conditioning System:Sample Conditioning System:Sample Conditioning System:Sample Conditioning System:High Pressure Feedwater SystemMaximum Sample Pressure: 1500 psi (103 bar)Minimum Sample Pressure: 50 psi (3.4 bar)Maximum Sample Temperature: 500°F (260°C)Sample Flow: 250-1500 cc/min

Low Pressure Feedwater SystemSample Pressure: 7-50 psi (0.5-3.4 bar)Maximum Sample Temperature: 250°F (122°C)Sample Flow: 250-1500 cc/min

High Pressure Blowdown SystemMaximum Sample Pressure: 1500 psi (103 bar)Minimum Sample Pressure: 50 psi (3.4 bar)Maximum Sample Temperature: 500°F (260°C)Sample Flow: 250-1500 cc/min

Cooling-Depressurizing SystemMaximum Pressure: 2800 psi (193 bar)Maximum Temperature: 500°F (260°C)Sample Flow: 250-500 cc/min

Note: Use only for cooling and depressurizing thesample before discharging it directly to a suitable drain.

DO NOT install upstream of instrumentation.

All Sample Conditioning SystemsInlet Connection: 1/4” SS tubingOutlet Connection: 1/4” MNPTWetted Materials: 316 SS, Teflon, Acrylic, PVC, Polyethylene, Nylon, Polypropylene, Viton

NCSM Module:NCSM Module:NCSM Module:NCSM Module:NCSM Module:Maximum Sample Pressure: 2800 psi (193 bar)Maximum Sample Temperature: 500°F (260°C)Sample Flow: 250-500 cc/minInlet/Outlet Connection: 1/4” SS tubingWetted Materials: 316 SS, Teflon, Zirconia, Platinum, PEEKSensor Protection: Indoor Model: Lexan shield Enclosed Model: Vented SS enclosureMounting Holes: 7/16” diameterCable with signal booster: Ambient Conditions: 40°F (4°C) to 140°F (60°C)Note: Allow at least 8-10 inches below the NCSM

sensor for servicing the reference electrode.

Fluorometer Module:Fluorometer Module:Fluorometer Module:Fluorometer Module:Fluorometer Module:TRASAR Chemistry Measured: TRASAR #3Lower Detection Limit: 0.05 ppb as TRASAR #3 (0.2 ppm if Product Factor is 40)Upper Measurement Limit: 150 ppb as TRASAR #3 (600 ppm if Product Factor is 40)Sample Temperature Limit: 40-120°F (4-50°C)

pH Probe (High Purity):pH Probe (High Purity):pH Probe (High Purity):pH Probe (High Purity):pH Probe (High Purity):Maximum Pressure: 50 psi (3.4 bar)Maximum Temperature: 167˚F (75˚C)Electrode Mounting: 1” ( install in1” FNPT cross w/1” tube to NPT adapter)Electrode Cable: 2-wire, 4-ft (1.2 m)Applications: Samples with 5-500 μS conductivity

pH Probe (Low Purity):pH Probe (Low Purity):pH Probe (Low Purity):pH Probe (Low Purity):pH Probe (Low Purity):Maximum Pressure: 150 psi (10.3 bar)Maximum Temperature: 230˚F (110˚C)Electrode Mounting: 3/4” ( install in a 3/4” FNPT cross)Electrode Cable: 2-wire, 6-ft (2 m)

Applications: Samples over 500 μS conductivity

Conductivity Probe (Blowdown &Conductivity Probe (Blowdown &Conductivity Probe (Blowdown &Conductivity Probe (Blowdown &Conductivity Probe (Blowdown &Condensate):Condensate):Condensate):Condensate):Condensate):Maximum Pressure: 250 psi (17.2 bar)Maximum Temperature: 392°F (200°C)Electrode Mounting: 3/4” MNPT, install in 3/4” NPTF crossElectrode Cable: 4-conductor, shielded, 22 AWG min.Electrode Leads: Teflon coated, 8” (0.2 m)Temperature Compensation: OptionalRange: Blowdown probe: 100-10,000 μS/cm Condensate probe: 5-500 μS/cm

Conductivity Probe (Feedwater)Conductivity Probe (Feedwater)Conductivity Probe (Feedwater)Conductivity Probe (Feedwater)Conductivity Probe (Feedwater)Max. Pressure: 200 psi (13.8 bar)Max. Temperature: 158˚F (70˚C)Electrode Mounting: 3/4” MNPT, install in 3/4” FNPT tee

6

3D TRASAR Controller3D TRASAR Controller3D TRASAR Controller3D TRASAR Controller3D TRASAR ControllerElectrical

90 to 240 VAC, 50/60 Hz, 15 Amps

Inputs

• (4) Analog inputs, non-isolated, 4-20 mA or 0-10 V

(user-selectable), powered or non-powered

• (1) Interlock input (contact closure)

• (4) Digital inputs (contact closure or transistor)

discrete or low frequency water meter counts

• (2) pH/NCSM user selectable, individually isolated

• (6) Contacting conductivity inputs (2 or 4 wire)

• (3) Temperature (RTD, PT1000) inputs (4 wire)

• (2) Fluorometer inputs (Modbus)

• Modbus RS-232 or RS-485 (choose one) RTU

SCADA port

Outputs

• (5) control relay outputs rated 2.0 amps each

(larger loads require external motor starters)

• (8) 4-20 mA outputs, powered, non-isolated,

600 ohms

Alarms

• (1) Alarm output relay (rated 1.0 amp max)

Enclosure

Nema 4X

Ambient temperature

40-120°F (4-50°C)

Relative Humidity

0-95% non-condensing

Display/Keypad

Numeric keypad plus specialty keys

Security

Password protected (user assignable)

Communications

• (2) Ethernet port for direct PC connection, network

or wireless gateway

• USB memory stick (approved devices only)

• Built-in modem for direct remote connection or

access to 3D TRASAR Web via Internet

(requires ISP)

• Optional wireless gateway with monthly service

package.

Approvals

CE, UL (pending), CUL (pending)

Software

• 3D TRASAR Configurator for system configuration

and data transfer

• Optional Vantage® 100 SPC software for comprehen-

sive data management and analysis.

System DimensionsSystem DimensionsSystem DimensionsSystem DimensionsSystem DimensionsWall Mount Controller & Sensor Panel:

Dimensions: 12” D x 33” W x 42” H

(31 cm x 84 cm x 107 cm)

Material: PVC back panel

Mounting Holes: 7/16” diameter

Sample Conditioning System:


(21 cm x 84 cm x 56 cm)

Material: PVC back panel

Mounting Holes: 7/16” diameter

Frame Mounted System:


(74 cm x 84 cm x 168 cm)

Material: PVC back panel on SS frame

Note: The Sample Conditioning System must be field

mounted 1-1/2” (3.8 cm) below the Control and Sensor

Panel for all Wall Mount installations.

SupportSupportSupportSupportSupportPlease contact your local Nalco Sales Engineer if you

have any questions. In North America, you can also

contact the Nalco Equipment Solutions Technical

Support Group at 1-800-323-8483.

3D TRASAR System Diagrams3D TRASAR System Diagrams3D TRASAR System Diagrams3D TRASAR System Diagrams3D TRASAR System DiagramsThe following diagrams are representative of the

systems in each model series. They have been selected

to illustrate the broad variety of possible configurations.

The actual equipment included in each system is

dependent on the specific model number.

7

060-BLx54xxxx.88 Series

Part Number 060-BL5421BH.88 Part Number 060-BL5420BH.88

Part Number 060-BL5521BH.88 Part Number 060-BL5522BH.88


8


Part Number 060-BL5223.88

Part Number 060-BDC100.88


Part Number 060-BL5321.88 Part Number 060-BL5302.88

060-BDCx100.88 Series

9

3D TRASAR Technology for Pre-Boiler ControlScale Control and Corrosion Stress Control

Lexan

Shield

SS

Enclosure

High

Pressure

Low

PressureNone Wall Frame High Purity Low Purity None USA Part Number

Y Y Y Y Y Y 060-BL5520.88

Y Y Y Y Y Y 060-BL55200L.88

Y Y Y Y Y Y 060-BL55200H.88

Y Y Y Y Y Y Y 060-BL5520B0.88

Y Y Y Y Y Y Y 060-BL5520BL.88

Y Y Y Y Y Y Y 060-BL5520BH.88

Y Y Y Y Y Y 060-BL5521.88

Y Y Y Y Y Y 060-BL55210L.88

Y Y Y Y Y Y 060-BL55210H.88

Y Y Y Y Y Y Y 060-BL5521B0.88

Y Y Y Y Y Y Y 060-BL5521BL.88

Y Y Y Y Y Y Y 060-BL5521BH.88

Y Y Y Y Y Y 060-BL5522.88

Y Y Y Y Y Y 060-BL55220L.88

Y Y Y Y Y Y 060-BL55220H.88

Y Y Y Y Y Y Y 060-BL5522B0.88

Y Y Y Y Y Y Y 060-BL5522BL.88

Y Y Y Y Y Y Y 060-BL5522BH.88

Y Y Y Y Y Y 060-BL5523.88

Y Y Y Y Y Y 060-BL55230L.88

Y Y Y Y Y Y 060-BL55230H.88

Y Y Y Y Y Y Y 060-BL5523B0.88

Y Y Y Y Y Y Y 060-BL5523BL.88

Y Y Y Y Y Y Y 060-BL5523BH.88

Y Y Y Y Y Y 060-BL5510.88

Y Y Y Y Y Y 060-BL55100L.88

Y Y Y Y Y Y 060-BL55100H.88

Y Y Y Y Y Y Y 060-BL5510B0.88

Y Y Y Y Y Y Y 060-BL5510BL.88

Y Y Y Y Y Y Y 060-BL5510BH.88

Y Y Y Y Y Y 060-BL5511.88

Y Y Y Y Y Y 060-BL55110L.88

Y Y Y Y Y Y 060-BL55110H.88

Y Y Y Y Y Y Y 060-BL5511B0.88

Y Y Y Y Y Y Y 060-BL5511BL.88

Y Y Y Y Y Y Y 060-BL5511BH.88

Y Y Y Y Y Y 060-BL5512.88

Y Y Y Y Y Y 060-BL55120L.88

Y Y Y Y Y Y 060-BL55120H.88

Y Y Y Y Y Y Y 060-BL5512B0.88

Y Y Y Y Y Y Y 060-BL5512BL.88

Y Y Y Y Y Y Y 060-BL5512BH.88

Y Y Y Y Y Y 060-BL5513.88

Y Y Y Y Y Y 060-BL55130L.88

Y Y Y Y Y Y 060-BL55130H.88

Y Y Y Y Y Y Y 060-BL5513B0.88

Y Y Y Y Y Y Y 060-BL5513BL.88

Y Y Y Y Y Y Y 060-BL5513BH.88

Mounting Feedwater pH & ConductivityBlowdown

Relay BoxController Fluorometer

Corrosion Stress

MonitorSample Conditioning System

3D TRASAR Boiler System Numbering Convention

Model Region

Series USA Canada Europe Latin America Asia-Pacific

110 VAC/60 Hz 110 VAC/60 Hz 220 VAC/50 Hz 110 VAC/60 Hz 220 VAC/50 Hz 220 VAC/50 Hz

BL52xxx 060-BL52xx.88 060-BL52xx.88 060-BLM52xx.88 060-BL52xx.88 060-BL52xx.88 060-BL52xx.88

BL53xxx 060-BL53xx.88 060-BLC53xx.88 060-BLM53xx.88 060-BLL53xx.88 060-BLLC53xx.88 060-BLPC53xx.88



Notes: BL52xxx models do not require a power supply.

10

3D TRASAR Technology for Pre-Boiler ControlScale Control

Lexan

Shield

SS

Enclosure

High

Pressure

Low


Y Y NA NA Y Y Y 060-BL5420.88

Y Y NA NA Y Y Y 060-BL54200L.88

Y Y NA NA Y Y Y 060-BL54200H.88

Y Y NA NA Y Y Y Y 060-BL5420B0.88

Y Y NA NA Y Y Y Y 060-BL5420BL.88

Y Y NA NA Y Y Y Y 060-BL5420BH.88

Y Y NA NA Y Y Y 060-BL5421.88

Y Y NA NA Y Y Y 060-BL54210L.88

Y Y NA NA Y Y Y 060-BL54210H.88

Y Y NA NA Y Y Y Y 060-BL5421B0.88



Y Y NA NA Y Y Y 060-BL5410.88

Y Y NA NA Y Y Y 060-BL54100L.88

Y Y NA NA Y Y Y 060-BL54100H.88

Y Y NA NA Y Y Y Y 060-BL5410B0.88



Y Y NA NA Y Y Y 060-BL5411.88

Y Y NA NA Y Y Y 060-BL54110L.88

Y Y NA NA Y Y Y 060-BL54110H.88

Y Y NA NA Y Y Y Y 060-BL5411B0.88



Controller Fluorometer

Corrosion Stress

MonitorSample Conditioning System Mounting

Blowdown

Relay Box

Feedwater pH & Conductivity

11

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060-BL5300.88

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060-BL5301.88

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060-BL5302.88

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060-BL5303.88

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060-BL5340.88

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060-BL5341.88

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060-BL5221.88

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060-BL5222.88

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060-BL5223.88

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060-BL5210.88

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060-BL5211.88

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060-BL5212.88

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060-BL5213.88

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060-BL5200.88

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060-BL5201.88

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060-BL5202.88

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060-BL5203.88

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060-BL5240.88

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060-BL5241.88

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060-BL5242.88

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12

3D TRASAR Technology for Boiler ControlBoiler Control

Lexan

Shield

SS

Enclosure

High

Pressure

Low


Y Y NA NA Y Y NA NA NA 060-BL61300.88

Y Y NA NA Y Y NA NA NA 060-BL61310.88

Y Y NA NA Y Y Y NA NA NA 060-BL6130B.88

Y Y NA NA Y Y Y NA NA NA 060-BL6131B.88

Boiler Control Fluorometer Module

Lexan

Shield

SS

Enclosure

High

Pressure

Low


NA Y NA NA Y Y NA NA NA 060-BL60300.88

NA Y NA NA Y Y NA NA NA 060-BL60310.88

NA Y NA NA Y Y Y NA NA NA 060-BL6030B.88

NA Y NA NA Y Y Y NA NA NA 060-BL6031B.88

MountingBlowdown

Relay Box



Corrosion Stress


MountingBlowdown

Relay Box



Corrosion Stress


13

Replacement Probes

Part Number Description

6035384 Conductivity, blowdown, non-

compensating, replacement probe only

6034004 Conductivity, probe, blowdown,

compensating, replacement probe only

6035385 Conductivity, low purity feedwater,

replacement probe only

6035386 Conductivity, high purity feedwater,

replacement probe only

060-BT3220.88 Fluorometer only (feed water)

060-BT3221.88 Fluorometer only (blowdown)

991-05058542.88 NCSM ORP/RTD replacement

probe only

991-05058543.88 NCSM reference probe only

6035381 pH replacement probe only, high-purity

(no cable)

060-TR5411.88 pH replacement probe only, low-purity

(no cable)

Spares & Replacement Parts


991-05061321.88 Bracket, SS (SCS flow meter)

991-05061451.88 Bracket, SS (SCS 10" PP filter)

991-P01141.88 Clamp, pipe, 1/4" OD, SS (C-plate only)

991-C00745.88 Clamp, pipe, 1/4", black-PA (body only)

991-05059701.88 Clamp, tube, 1/4" OD, alum/SS

(complete)

991-05048871.88 Clamp, tube, 1/4"OD, blue-PP/SS

(complete)

991-19699314.88 Cross, SS, 1/4, FPT, 150# (SCS)

060-TR5222.88* Desiccant canister (fluorometer)

060-TR5223.88* Desiccant indicator (fluorometer)

991-05061051.88 Filter housing, PP, 10” (SCS)

991-05061055.88* Filter, 5 micron, PP, 10” (SCS)

991-05061056.88 Filter housing, PP, 5” (SCS-optional)

991-05061057.88 Filter, 5 micron, PP, 5” (SCS-optional)

991-05061711.88 Filter, SS, 2800 psi, complete,

200 micron (feedwater)

991-05061713.88 Filter, SS, 2800 psi, complete,

200 micron (blowdown)

991-05061712.88* Filter element, 40 micron, SS, 2-1/4”

(feedwater)

991-05061714.88 Filter element, 200 micron, SS, 3-1/4”

(blowdown)

991-05061715.88 Filter element, 200 micron, 2-1/4”

(feedwater)

991-05043142.88 Flow meter, 100-1500 cc/min

991-05060101.88 Flow switch

991-19432523.88 Fuse, 10A, 250V, SLO-BLO (main fuse)

991-50554318.88* Fuse, 2.5 A, 250V (output relay fuse)

6037161 Gauge, pressure, 0-100 psi (SCS)

991-50588212.88 Gauge, pressure, 0-2000 psi (NCSM)

6037162 Gauge, pressure, 0-3000 psi (NCSM)

991-05061373.88 Hose, braided, SS, 1/4" T x 12" LG

(NCSM to SCS)

3D TRASAR Boiler Automation – Parts and Accessories


991-05061053.88* O-Ring, PP filter

991-05043242.88 Pressure regulator (SCS)

991-01970443.88 RTD adapter, 1/8” OD tubing x

1/4” MNPT, (SCS)

991-05059831.88 RTD (SCS)

500-531062.88 Sample cooler, 1ft2

991-01868611.88 Union, PVC, 1/4" Soc (for SCS)

6009052 Valve, ball, PVC, 1/2, FPT, Viton,

T-port (fluorometer outlet)

991-05045141.88 Valve, ball, SS, 1/4" (SCS sample tap)

6036191 Valve, ball, SS, PEEK (SCS SS filter)

991-05043791.88 Valve, labcock, PVC, 1/4, FPT, EPDM

(fluorometer inlet)

991-05060031.88 Valve needle, SS,

991-01841381.88 Valve relief , SS

991-05043157.88 Valve, solenoid, 3000 psi, 120 VAC






991-05061052.88 Wrench, PP filter

NCSM Parts and Accessories


6037008 Junction box (for remote NCSM)

6034335* Battery, NCSM pre-amp cable

6026028** Insulation wrap, ceramic, 2” x 50'

(1 roll supplied with NCSM)

6033766* NCSM calibrator, O and –1024 mV

6018909** NCSM Accessory Kit, complete –

includes parts listed below

6018912 Special 14” SS hypodermic needle

6018930* 0.1 N KCl Solution, 250 ml bottle

6018931 3.8 M KCl Solution, 250 ml bottle

6018911* 10 cc plastic syringe

6031275 BNC BA80 adapter

6031276 Cotton tip grease applicators (10/pkg)

6018913 Electrode, 1/2” cell, with BNC, for

calibration

6018914 High-vacuum grease, 5.3 oz tube

Fluorometer Parts and Accessories


500-BTSRKIT.88** 3D TRASAR Boiler Startup Kit –

includes the parts listed below

500-P0116.88 Beaker, 800 ml, plastic (3 each)

500-P2817.88 Flow cell brush, 16”

460-S0726.75 Hydrochloric acid, 1:1, 1L bottle

500-P2147.88* Syringe, 60cc, plastic (2 each)

460-S0980.75* TRASAR 3 Calibration solution, 1L bottle

500-BTSRKITLA.88 3D TRASAR Boiler Startup Kit, less acid

Notes:

**Recommended spare part**Needed for Fluorometer or NCSM calibration. Add to initial system order

14

Cables


991-05058544.88 Cable, 6 ft, NCSM, ORP, REF, stripped

& tinned

6031277 Cable, 6 ft, NCSM, ORP, REF,

w/pre-amp, stripped & tinned

991-05058545.88 Cable, 6 ft, NCSM, RTD

6035382 Cable, 4 ft, pH, high purity

(for 6035381)

060-TR5412.88 Cable, 6 ft, pH, low purity

(for 060-TR5411.88)

060-TR0001.88 Cable adapter, USB to RS232

991-03509170.88 Cable, 2-conductor, shielded, for

4-20 mA pumps (per ft)

6036776 Cable, 2-pair, AWG22, shielded, for

conductivity probes (per ft)


remote NCSM (per ft)


conductivity probe with RTD (per ft)

991-05047661.88 Ethernet crossover cable, 6’ orange

060-TR5221.88 Fluorometer cable, 4 ft.

060-BT3230.88 Fluorometer cable, 10 ft.

991-05053481.88 Pigtail, 16/3 SJOW, 18” w/US plug

991-01928722.88 Service cord, 12/3 SJOW

(no termination)

Optional Accessories


060-AT8000.88 Analog Input Module (8 inputs),

120 VAC

060-BT8002.88 Analog Input Module, (8 inputs),

240 VAC

060-AT1000ADD.88 NCSM upgrade kit (field installable)

060-AT1010ADD.88 NCSM, enclosed, upgrade kit

(field installable)

060-HCP100.88 Feedwater conductivity & pH module,

high-purity

060-LCP100.88 Feedwater conductivity & pH module,

low-purity

460-S0298.75 Conductivity Std, 600 μS, 1000 mL



460-S0407.75 pH 7 buffer, 1000 mL

460-S0408.75 pH 10 buffer, 1000 mL

060-TR5270.88 LAN router

041-HPT1000.88 Sample conditioning system,

1500 psi, 500°F, 120 VAC

041-HPT2000.88 Sample conditioning system,

1500 psi, 500°F, 230 VAC

041-LPT1000.88 Sample conditioning system, 50 psi,

250°F, 120 VAC

041-LPT2000.88 Sample conditioning system, 50 psi,

250°F, 230 VAC


041-CD0100.88 Cooling-Depressurizing System

(post instrument)

6036362 Tubing, SS, 1/4"OD, pre-insulated

(100 ft roll)

160VTG100 VANTAGE® V100

060-NGG100.88 Wireless gateway with US plan

060-NGG200.88 Wireless gateway International plan

060-BCP100.88 Condensate conductivity probe

assembly, (compensating), complete,

3/4” SS/black iron

Blowdown Control Accessories


060-BDC100.00 3D TRASAR Boiler Controller and

blowdown relay box, wall mount

060-BDP100.88 Blowdown conductivity probe assembly,

complete, 3/4” SS/black iron

(non-compensating)

060-BDP100C.88 Blowdown conductivity probe assembly,

complete, 3/4” SS/black iron

(compensating)

041-BLR012.88 Blowdown control & flow valve package,

1/2”

041-BLR034.88 Blowdown control & flow valve package,

3/4”

041-BLR100.88 Blowdown control valve and flow valve

package, 1”

041-BLR008.88 Flow control valve, 1/2”

041-BLR009.88 Flow control valve, 3/4”

041-BLR110.88 Flow control valve, 1”

041-BLR006.88 Motorized valve, SS, 1/2”,

115 VAC/60 Hz

041-BLR007.88 Motorized valve, SS, 3/4”,

115 VAC/60 Hz

041-BLR010.88 Motorized valve, SS, 1”, 115 VAC/60Hz

060-BDRB04.88 Relay box, 4-relay, 115 VAC/60 Hz

060-BDRBE4.88 Relay box, 4-relay, 230 VAC/50 Hz

991-19070215.88 Reducing coupling, 1” FNPT x

3/4” FNPT, black iron

001-H07641.88 Conductivity Std, 10,000 μS, 500 mL

001-H07642.88 Conductivity Std, 5,000 μS, 500 mL

460-S0297.75 Conductivity Std, 3,000 μS, 1000 mL

Notes:

**Recommended spare part

**Needed for Fluorometer or NCSM calibration. Add to initial system order

16

TRASAR, 3D TRASAR, VANTAGE, Nalco Corrosion Stress Monitor, NALCO and the logo areTrademarks of Nalco Company©2008, 2010 Nalco Company All Rights Reserved 3-10

NALCO COMPANY OPERATIONS

North America: Headquarters –1601 West Diehl Road • Naperville, Illinois 60563 • USA Energy Services Division – 7705 Highway 90-A • Sugar Land, Texas 77487 • USA

Europe: Ir.G.Tjalmaweg 1 • 2342 BV Oegstgeest • The NetherlandsAsia Pacific: 2 International Business Park • #02-20 The Strategy Tower 2 • Singapore 609930Latin America: Av. das Nações Unidas 17.891 • 6° Andar 04795-100 • São Paulo • SP • Brazil

www.nalco.com

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