3d printing @ l’oreal · 2020. 4. 21. · 3d printed mockup in house pilot molds s/t 3d printing...
TRANSCRIPT
3D PRINTING @ L’OREAL
TECH’DAY Allizé October 1st 2019
Anne DEBAUGE – Digital Transformation Pack&Dev
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CONSUMERS TODAY
WE WANT PRODUCTS THAT MEET
OUR SPECIFIC NEEDS
WE WANT NEW EXPERIENCES
WE ARE ECO-CONSCIOUS
WE WANT SAFE PRODUCTS
WE WANT TO FIND ANY PRODUCT,
ANYTIME, ANYWHERE
WE ARE HYPER-CONNECTED
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CONSUMERS TODAY
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5 KEY PRIORITIES
ACCELERATED DEVELOPMENT
AUGMENTED PRODUCT
AGILEOPERATIONS
PERSONNALISATION NEW FRONTIER :DATA/AI/ANALYTICS
Impatient Connected AnythingVersatileImpatient
Individualsolutions
ImpatientAnywhereAnytime
Personalized
NEW CONSUMERS4
WHERE DO WE USE 3D PRINTING ?
Finish good Mockups Plants Injection mold PLV Bioprinting
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TTM GAINS ON PACK&DEV DIGITAL PROJECTS
0 5 10 15 20 25 3035
RPA GAIA
Augmented info App
Magellan App
Elium
Instalaunch
IODA
Cobot MU
L'OREAL GO
Costing Tool
Digital Simulation
Virtual reality
Graphic Chain
Digital Printing
Mold 4.0
Digital BAT
3D printing proto&FI
3D printed launch
weeks
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3D PRINTING VISION
3D printed Mockup
In house
Pilot molds S/T
3D printing Metal Molds +
factory tools3D Production
New Ecosystems
New Business Model
CONTROL TOOLS
SPARE PARTS
In house
CAD + 3D printing
in house
1st Launch April 2019
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TECHNOLOGIES EVOLUTIONS
8
CHAOS & AMAZEMENT
IPHONE MOMENT
DISAPPOINTMENT
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1ST LAUNCHBY 3D PRINTING
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1ST LAUNCHBY 3D PRINTING
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ADDUP TECHNOLOGY LBM – LIMITED EDITION OF 50 SAMPLES
11
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FINISHING STEPS
12
Steel MLCM 316L
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FINISHING STEPS
13
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SHARING OF OUR LEARNING
14
1. ALWAYS INCLUDE ALL STEPS IN IMPLEMENTATION, DO NOT WORK IN SILO
2. NEW APPLICATIONS NEW CHALLENGES
3. OPEN MINDSET
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1
5
1 4 53D DESIGN 3D TECHNICAL DEFINITION &
DIGITALE SIMULATION
SKETCHES MOCKUP FABRICATION
2 33D PRINTING
«DIGITAL PACKAGING FACTORY » : FROM IDEA TO MOCKUP
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FROM YOUR 3D CAD
TO YOUR PROTO IN 24H
PACK DEVELOPMENT
16
Since
1993
33 3DPrinters in
6 3DLab
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RAPID PROTOTYPING
Development of transparent mock-ups to approve fill levels
DESIGN & DEVELOP
- 1 month
Risk
New field
Sharing PP like
development with external
3D printing community
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USERTEST CUT
Ambre Solaire – CUT Renovation. Internal printing of 200 adaptors instead of launching pilot tooling
- 11 weeks
- 1 mold
TTM
DESIGN & DEVELOP
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ALL VALUE CHAIN
• Optimal conceptions
Deployment WW 9000 mockups
• Anticipate risks with CUT
• Tool adjustments
• subcontractors assistance
• Agile FI
• Quality tools
• Reduce format
change time
Right first Time Better partnership Better performance Agility
DESIGN& DEVELOP SOURCE SERVEPRODUCE
+ 30 3DPrinters
in 23 plants
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PROTO-TOOLING
Development of format parts for line trials
PRODUCE
FI - 11 weeks
New field
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PUCKS & PRODUCTION CHANGE PARTS
21
FI - 11 weeks
New field
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ASSEMBLY TOOLING
Valentino: New formatSpecific tooling for alignment & manual assembly of ring
PRODUCE
Ergonomy/Quality
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PROTO-TOOLING
Internal design and fabrication of change parts for assembly
PRODUCE
Agility
New field
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PROTO-TOOLING
Garnier: Fresh Mix powder filling & assemblyInternal fabrication of precise tools for compatibility & sub-contract filling
SOURCE
- 3 weeks on compat
ETP no weight
0 defects
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PROTO-TOOLING
Specific tooling for alignment checking
PRODUCE
- 3 weeks
Right First Time
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RAPID PROTOTYPING
Line trials using steel-charged PLA to replicate centre of gravity with glass
Printed, steel-charged PLA
Density = 2.5
Old format, glass
Density = 2.5
PRODUCE
- 4 weeks
New field
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- 4 weeks stock
QUALITY CONTROLS
Development of label control guides
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GRIPPERS
28
- 4 weeks
stock
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EXPERIMENTAL TOOLING
29
Big-bag deformation
simulation
- 2 weeks
New field
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3D PRINTING WET POWDER TOOL Gains
- 3 weeks
better quality
new fields
PILOT MOLDS
31
15 days - 3 000 €
100 pieces
60 days - 20 000 €
+1000 pieces
Prodways technologie
Somos Plastcure Rigid 10500
Injection de PP, PE et PET
Cresilas technology
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SHARING OF OUR LEARNING
32
1. TRAINING CAD+USES
2. SELF-SERVICE USE
3. UNLEASH TALENTS
4. RECOGNITION INITIATIVES
5. COMMUNITY ANIMATORS
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MATERIALS
34
• CARBON RPU70 DLP
• 3D SYSTEM PA12 SLS
• HP PA 11 MJF
• EXCELTEC PA11, PA12 TPU SLS
• RICOH PP SLS
• FOOD GRADE : FDM, ARBURG…
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WASTE IN FILAMENT
Trials with extruder 3devo
Work in progress no waste to recycle mockups into new mockups
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3D PRINTING PERSONAL USES
UPSKILLING
TEAMS
Gains
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SHARING OF OUR LEARNING
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1. NEVER STAY ON PRECONCEPTIONS
2. BE CURIOUS
MERCI