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3D Concrete Printing Technology potential from a Circular Economy perspective

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Page 1: 3D Concrete Printing - Ressource City · What is 3D Concrete Printing? 3DCP refers to the process used to synthesize a 3D model in successive layers of material to create an object,

3D Concrete PrintingTechnology potential from a Circular Economy perspective

Page 2: 3D Concrete Printing - Ressource City · What is 3D Concrete Printing? 3DCP refers to the process used to synthesize a 3D model in successive layers of material to create an object,

What is 3D Concrete Printing (3DCP)?

What are the latest large-scale applications?

How does it relate to Circular Economy?

Is it ready for the market (and vice-versa)?

Page 3: 3D Concrete Printing - Ressource City · What is 3D Concrete Printing? 3DCP refers to the process used to synthesize a 3D model in successive layers of material to create an object,

What is 3D Concrete Printing?

3DCP refers to the process used to synthesize a 3D model in successive layers of material to create an object, e.g. a concrete wall

Source: 3DCP facade panel, 3DUp (2018) https://bit.ly/2GlEu5ISource: 3D-Betonprint, Teknologisk Institut (2018) https://bit.ly/2DU4l36

Page 4: 3D Concrete Printing - Ressource City · What is 3D Concrete Printing? 3DCP refers to the process used to synthesize a 3D model in successive layers of material to create an object,

Design-to-fabrication: from 3D Model to Optimised Concrete Products

Lightweight facade panel

Source: 3DCP Workshop, 3DUp (2018) https://bit.ly/2MOzeIY

Page 5: 3D Concrete Printing - Ressource City · What is 3D Concrete Printing? 3DCP refers to the process used to synthesize a 3D model in successive layers of material to create an object,

What are the latest large-scale applications?

3DHousing05, by CyBe (2018)

BOD, by COBOD Int. (2018)

Bicycle bridge, by BAM Infra - TU/e (2017)

Source: 3D-Beton print, Teknologisk Institut (2018) https://bit.ly/2DU4l36

Page 6: 3D Concrete Printing - Ressource City · What is 3D Concrete Printing? 3DCP refers to the process used to synthesize a 3D model in successive layers of material to create an object,

Source: R. Buswell, W.R. Leal da Silva, S.Z. Jones, J.Dirrenberger. 3D printing using concrete extrusion: A roadmap for research. Cem. Concr. Res. 112(-):37-49, 2018

3DCP projects and applications over the past 20 years….

Page 7: 3D Concrete Printing - Ressource City · What is 3D Concrete Printing? 3DCP refers to the process used to synthesize a 3D model in successive layers of material to create an object,

How does it relate to Circular Economy?

3DCP has the potential to enable the mass production of

▪ functionally-graded materials,

▪ elements designed for dissasembly,

▪ multi-material building components, and

▪ optimised structures with low-embodied energy…

… in a more sustainable and cost-efficient manner vs. current methods.

S. Keating, MIT Media Lab

Page 8: 3D Concrete Printing - Ressource City · What is 3D Concrete Printing? 3DCP refers to the process used to synthesize a 3D model in successive layers of material to create an object,

F

-30%

-40%

-50%

100%

Case study: Topology optimised structures (50% mass reduction)

Source: 3D-Beton print, Teknologisk Institut (2018) https://bit.ly/2DU4l36

Page 9: 3D Concrete Printing - Ressource City · What is 3D Concrete Printing? 3DCP refers to the process used to synthesize a 3D model in successive layers of material to create an object,

Is it ready for the market and vice-versa?

Technological challenges:

Non-technological barriers:

▪ True design-to-fabrication framework

▪ Increase reliability and robustness

▪ Reinforcement strategies

▪ Building standards

▪ Market acceptance

Source: R. Buswell, W.R. Leal da Silva, S.Z. Jones, J.Dirrenberger. 3D printing using concrete extrusion: A roadmap for research. Cem. Concr. Res. 112(-):37-49, 2018

Page 10: 3D Concrete Printing - Ressource City · What is 3D Concrete Printing? 3DCP refers to the process used to synthesize a 3D model in successive layers of material to create an object,

For more information, please check: https://www.teknologisk.dk/ydelser/naeste-generation-3d-betonprint-skaber-nye-muligheder-i-byggeriet/40020

Page 11: 3D Concrete Printing - Ressource City · What is 3D Concrete Printing? 3DCP refers to the process used to synthesize a 3D model in successive layers of material to create an object,

Thank you for your attention

Wilson R. Leal da Silva, PhD.

Faglig Leder

Byggeri og Anlæg

[email protected]