Model 9366High & Long Arm, Extra Heavy Duty, Zig-Zag Sewing Machine with Large Barrel Shuttle Hook for Sail Makers and Repairs

(Model 9366-12, 9366-31, 9366-31HA and 9366-31EXH)

Instructions Manual &

Illustrated Parts Catalogue

This catalog has been prepared to guide you while operating 9366 extra heavy duty zig-zag industrial sewing machine and arranged to simplify ordering spare parts.Before putting the machines described in this manual into service, carefully read the instructions. The starting of each machine is only permitted after taking notice of the instructions and by qualified operators.

Edition No.: English 1.0

Rights Reserved In All Countries

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1.PRECAUTIONS BEFORE STARTING OPERATION

1) Safety precautions

(1) When turning the power on, keep your hands and fingers away from the area around/under the need and the area around the pulley.

(2) Power must be turned off when the machine is not in use, or when the operator leaves the seat.

(3) Power must be turned off when tilting the machine head, installing or removing the “V” belt, adjusting the machine, or when replacing.

(4) Avoid placing fingers, hairs, bars etc., near the pulley, “V’ belt, bobbin winder pulley, or motor when the machine is in operation.

(5) Do not insert fingers into the thread take-up cover, under/around the needle, or pulley when the machine is in operation.

(6) If a belt cover, finger guard, eye guard are installed, do not operate the machine without these safety devices.

2) Precautions before staring operation:

(1) If the machine’s oil pan has an oil sump, never operate the machine before filling it.

(2) If the machine is lubricated by a drop oiler, never operate the machine before lubricating.

(3) When a new sewing machine is first turned on, verify the rotational direction of the pulley with the power on. (The pulley should rotatecounterclockwise when viewed from the pulley)

(4) Verify the voltage and (single or three) phase with those given on the machine nameplate.

3) Precautions for operating conditions:

1) Avoid using the machine at abnormally high temperatures ( 35℃ or higher) or low temperatures (5℃ or lower)

2) Avoid using the machine in dusty conditions.

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2.SPECIFICATIONSMax, sewing speed (r, p, m) 700

Max, stitch length (mm) 10Max, zigzag width (mm) 12

Zigzag type 2 steps 3 steps 4 stepsNeedle bar stroke (mm) 50.8

Needle size 794 or DY X 3 (standard No. 24-No.26)Hook Large semi-rotating shuttle hook, KSP-204N

Presser foot lift (mm) 20 (Pneumatic)Lubrication Manual

Working space (mm) 760X270Motor 550W Speed adj.motor

3.OILINGDo not operate the machine, even if only for testing and or idling, unless it has been properly oiled at every spot and reservoir requiredlubrication.(Fig.1)

Fig.1

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4.READINGPass the thread through the path (Fig 2), The tension on the needle thread and the tension on the bobbin thread should be determined bythe sewing materials.

Fig 2 Fig 3

5.HEIGEHT OF FEED DOGThe height of the feed dog should be determined by the sewing meterials. Loosen the screw and adjust the required height range from 1.5to 2mm (Fig.3).

6.NEEDLEThis machine is set up to use standard needle of 794 or DY X 3 (standard Nn.24-No.26) . When exchang

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7.ZIGZAG TYPEBy changing cam (1), the zigzag type can be changed from one steps to two steps or three steps. Loosen the (2), remove the cam (1) andreplace the required one (Fig.4).

Fig.4 Fig.5

8.REVERSE FEEDING AND STITCH COMPENSATIONTo feed the work toward you. Press down the switch for reverse feeding (1). To compensate one or more stitch, press down the switch forstitch compensation (2). (Fig.5)

9.WIDTH OF ZIGZAG AND LENGTH OF STITCH

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Fig.6 Fig.7

Loosen the nut (1), set the width of zigzag within the range (0-12mm) on the graduation of scale. Tighten the nut (1) after finishedadjustment (Fig.6)

Loosen the nut (3), adjust the length of stitch with the nut (2). The range of the length from 0 to 10mm. Tighten the nut (3) after finishedadjustment (Fig.7).

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10.ACTIONThe action of the reverse feeding, presser foot lifting and puller dragging is regulated by the pneumatic valves (Fig.8).

Fig.8

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11.SETTING CONTROL DEVICE

Plugs

Fig.9 Fig.10

First please locate the device (Fig.9), and arrange the pipes marked with A, B, C, in sequence (Fig.10).

After that connect the pipes (Fig.10) to the joint (maked with A, B, C) of the control device (Fig.9) in order. Finally insert the plugs (Fig.9) tomotor.

Illustrated Parts Catalogue

1 Parts design to change without prior notice.2 In addition to adjust stitch, non professional personnel do not disassemble and repair.

CONTENTS

1 Chassis exposed parts………………………………………………………………………1

2 Armshaft,Needle bar parts…………………………………………………………………3

3 Lower shaft,Pendulum spindle unit………………………………………………………5

4 Carry tooth shaft,A feed shaft parts …………………………………………………7

5 Needle bar swing components………………………………………………………………9

6 Presser foot lift parts……………………………………………………………………11

7 Bobbin winder,clip wire parts……………………………………………………………13

8 Accessories……………………………………………………………………………………15

1

1 CHASSIS EXPOSED PARTS

2

1 CHASSIS EXPOSED PARTS

No. Fig. No. Description Pcs. Remarks No. Fig. No. Description Pcs. Remarks

1 3660101 Screw 4 32 3660132 Thread guide 12 3660102 Cover 1 33 3660133 Thread guide 13 3660103 Screw 4 34 3660134 Screw 24 3660104 Buckle 1 35 3660135 Thread guide 15 3660105 Nut 2 36 3660136 Screw 16 3660106 Buckle 1 37 3660137 Screw 37 3660107 Cam cover 1 38 3660138 Washer 28 3660108 Screw 2 39 3660139 Block 19 3660109 Washer 2 40 3660140 Pin 110 3660110 Nut 2 41 3660141 Spring 111 3660111 Screw 2 42 3660142 Pin 112 3660112 Gemel complete 1 44 3660144 Screw 113 3660113 Screw 5 45 3660145 Screw 114 3660114 Cover 1 46 3660146 Retaining Ring 115 3660115 Block 1 47 3660147 Stitch length adjustment plate 216 3660116 Screw 1 48 3660148 Brand 117 3660117 Washer 1 49 3660149 Screw 218 3660118 Washer 1 50 3660150 Board 119 3660119 Screw 4 51 3660151 Left slide plate 120 3660120 Thread guide 1 52 3660152 Screw 221 3660121 Nut 3 53 3660153 Spring 122 3660122 Cover 1 54 3660154 Right slide plate 123 3660123 Back cover board 1 55 3660155 Screw 4

243660124A Screw 2 57 3660157 Needle plate 13660124B Screw 1 58 3660158 Screw 4

25 3660125 Face plate 1 59 3660159 Cover 126 3660126 Screw 2 60 3660160 Screw 427 3660127 Bracket locating block 1 61 3660161 Button plate 128 3660128 Block 1 62 3660162 Screw 429 3660129 Guarxl 1 63 3660163 Lining board 130 3660130 Screw 3 64 3660164 Screw 2

3

2 ARMSHAFT,NEEDLE BAR PARTS

4

2 ARMSHAFT,NEEDLE BAR PARTS

No. Fig.No. Description Pcs. Remarks No. Fig.No. Description Pcs. Remarks

1 3660301 Crank 1 35 3660335 Joint 12 3660302 Screw 9 36 3660336 Screw 23 3660303 Bearing 2 37 3660337 Needle 14 3660304 Collor 2 38 3660338 Pin 15 3660305 Collor 4 39 3660339 Screw 16 3660306 Collor complete 1 40 3660340 Shaft 17 3660307 Screw 2 41 3660341 Link 110 3660310 Driving wheel 3 42 3660342 Shaft 111 3660311 Bearing 2 43 3660343 Link 112 3660312 Feed lift eccentric geer 1 44 3660344 Thread take-up lever 113 3660313 Screw 2 45 3660345 Bushing 114 3660314 Screw 4 46 3660346 Screw 115 3660315 Baffle 1 47 3660347 Screw 117 3660317 Washer 2 48 3660348 Screw 118 3660318 Bushing,rear 1 49 3660349 Pulley 119 3660319 Pulley flat button 1 50 3660350 Screw 120 3660320 Screw 2 51 3660351 Screw 321 3660321 Upper shaft balance block 1 52 3660352 Upper shaft screw washer 122 3660322 Feed lift lever plate 1 53 3660353 Screw 123 3660323 Feed cam 1 54 3660354 On wheel coupling 124 3660324 Block 2 55 3660355 Main shaft 125 3660325 Screw 1 56 3660356 Needle position eyelet 126 3660326 Needle roller bearing plate, right 1 57 3660357 Upper shaft timing belt wheel 127 3660327 Screw 2 58 3660358 Needle lever crank screwS 128 3660328 Pin 1 59 3660359 Shaft bushing 129 3660329 Pin 1 60 3660360 Presser bar shaft sleeve anchorage 130 3660330 Bushing 1 61 3660361 Screw 131 3660331 Bushing 2 62 3660362 Presser bar shaft sleeve ring 132 3660332 Shaft bushing 1 63 3660363 Screw 1

5

3 LOWER SHAFT,PENDULUM SPINDLE UNIT

6

3 LOWER SHAFT,PENDULUM SPINDLE UNIT

No. Fig.No. Description Pcs. Remarks No. Fig.No. Description Pcs. Remarks

1 3660501 Screw 37 3660537 Screw 12 3660502 Nut 1 38 3660538 Screw 23 3660503 Washer 1 40 3660540 Spring clamp wrench 14 3660504 Screw 3 41 3660541 Spring clamp rocker 15 3660505 Bushing 1 42 3660542 Setting bracket 16 3660506 Bushing 1 43 3660543 Spring 17 3660507 Screw 2 44 3660544 Screw 18 3660508 Cover 1 45 3660545 Screw 19 3660509 Needle-protecting plate 1 46 3660546 Gear 110 3660510 Pin 2 47 3660547 Bushing 211 3660511 Hook base 1 48 3660548 Shaft 112 3660512 Screw 4 49 3660549 Collor 213 3660513 Cover 1 50 3660550 Screw 414 3660514 Bushing 1 52 3660552 Screw 215 3660515 Pin 2 53 3660553 Coupling craw 116 3660516 Screw 4 54 3660554 Lower shaft rear 117 3660517 Pin 1 55 3660555 Collor 118 3660518 Screw 4 56 3660556 Screw 219 3660519 Screw 2 57 3660557 Bushing 120 3660520 Screw 1 58 3660558 Bushing 121 3660521 Pin 2 59 3660559 Screw 222 3660522 Gear 1 60 3660560 pin 123 3660523 Hook shaft 1 61 3660561 Gear 124 3660524 Washer 1 62 3660562 Screw 125 3660525 Washer 1 63 3660563 Bearing 126 3660526 Washer 1 64 3660564 Link 127 3660527 Stuttle driver 1 65 3660565 Screw 128 3660528 Screw 1 66 3660566 Cam 129 3660529 Spacer 2 67 3660567 Screw 130 3660530 Spacer 1 69 3660569 Washer 331 3660531 Spacer 1 70 3660570 Screw 332 3660532 Shuttle race body 1 71 3660571 Pin 133 3660533 Hook complete 1 72 3660572 Oil cup 134 3660534 Bobbin 1 73 3660573 Shaft complete 1

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4 CARRY TOOTH SHAFT,A FEED SHAFT PARTS

8

4 CARRY TOOTH SHAFT,A FEED SHAFT PARTS

No. Fig.No. Description Pcs. Remarks No. Fig.No. Description Pcs. Remarks

1 3660701 Pin 1 30 3660730 Screw 12 3660702 Screw 2 31 3660731 Collor 23 3660703 Pour joint cylinder installation frame 1 32 3660732 Shaft 14 3660704 Elbow 2 33 3660733 Screw 15 3660705 Seal ring 2 34 3660734 Retaining Ring 16 3660706 Air cylinder joint 2 35 3660735 Screw 47 3660707 Pin 1 36 3660736 Crank 18 3660708 Retaining Ring 1 37 3660737 Screw 19 3660709 Screw 1 38 3660738 Screw 210 3660710 Crank 1 39 3660739 Feed dog 111 3660711 Bushing 1 40 3660740 Retaining Ring 112 3660712 Slide block 1 42 3660742 Oil wick 113 3660713 Reverse stitching arm complete 1 43 3660743 Tube 114 3660714 Screw 1 44 3660744 Feed bar 115 3660715 Nut 1 45 3660745 Nut 216 3660716 Washer 1 46 3660746 Link complete 117 3660717 Stitch length adjustment screw 1 47 3660747 Screw 218 3660718 Nut 1 48 3660748 Bushing 119 3660719 Nut 1 49 3660749 Shaft 120 3660720 Pin 1 50 3660750 Nut 121 3660721 Screw 1 51 3660751 Screw 122 3660722 Rod 1 52 3660752 Feed link 123 3660723 Nut 1 53 3660753 Retaining Ring 124 3660724 Pin 1 54 3660754 Crank 125 3660725 Oil wick 2 55 3660755 Screw 226 3660726 Screw 2 56 3660756 Bushing 127 3660727 Washer 1 57 3660757 Cylinde 128 3660728 Bushing 2 58 3660758 Bearing 229 3660729 Crank 1 59 3660759 Bushing 1

9

5 NEEDLE BAR SWING COMPONENTS

10

5 NEEDLE BAR SWING COMPONENTS

11

6 PRESSER FOOT LIFT PARTS

12

6 PRESSER FOOT LIFT PARTS

No. Fig.No. Description Pcs. Remarks No. Fig.No. Description Pcs. Remarks

1 3661101 Arm cover 1 23 3661123 Guide 1

2 3661102 Screw 2 24 3661124 Guide 1

3 3661103 Cylinder 1 25 3661125 Screw 2

4 3661104 Guand 1 26 3661126 Block 1

5 3661105 Presser foot shank 1 27 3661127 Column 1

6 3661106 Pin 1 28 3661128 Lever grip 1

7 3661107 Presser foot bottom 1 29 3661129 Lever grip 1

9 3661109 Connection 2 30 3661130 Presser foot lifter base 1

10 3661110 Screw 2 31 3661131 Wrench shaft 1

11 3661111 Screw 2 32 3661132 Collar 1

12 3661112 Air cylinder base 1 33 3661133 Foot lifter lifting lever latch spring 1

14 3661114 Feed bar 1 34 3661134 Pin 1

15 3661115 Pin 1 35 3661135 Pin 1

16 3661116 Screw 1 36 3661136 Wrench connecting rod 1

17 3661117 Screw 1 37 3661137 The presser foot lever 1

18 3661118 Block 1 38 3661138 The presser foot lever shaft 1

19 3661119 Nut 1 39 3661139 Spring 1

20 3661120 Screw 2

21 3661121 Presser foot complete 1

22 3661122 Screw 2

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7 BOBBIN WINDER,CLIP WIRE PARTS

14

7 BOBBIN WINDER,CLIP WIRE PARTS

No. Fig.No. Description Pcs. Remarks No. Fig.No. Description Pcs. Remarks1 3661301 Screw 2 37 3661337 Thumb nut 32 3661302 Wheel ring 1 38 3661338 Thread guide 13 3661303 Rubber ring 1 39 3661339 Washer 14 3661304 Wheel ring 1 40 3661340 Nut 15 3661305 Screw 1 41 3661341 Screw 16 3661306 Washer 1 42 3661342 Spring 17 3661307 Winding spool adjustable shelf 1 43 3661343 Bushing 18 3661308 Spring 1 44 3661344 Nut 29 3661309 Full line clutch CAM 1 45 3661345 Screw 110 3661310 Collar 1 46 3661346 Setting block 111 3661311 Full line clutch CAM shaft sleeve 1 47 3661347 Screw 112 3661312 Full line CAM 1 48 3661348 Bushing 113 3661313 Screw 1 49 3661349 Spring 114 3661314 Spring 1 50 3661350 Spring 1

15 3661315 Clutch cam rocker 1 51 3661351 Adjusting plate 13661315-1 Stationary shaft 1 52 3661352 Screw 1

16 3661316 Winding secant knife 1 53 3661353 Felt 117 3661317 Screw 1 54 3661354 Tension release plate 118 3661318 Plate 1 55 3661355 Spring 119 3661319 Line CAM 1 56 3661356 Screw 120 3661320 Line CAM installation control frame 1 57 3661357 Screw 121 3661321 Nut 1 58 3661358 Thread release adjusting bracket 122 3661322 Screw 2 59 3661359 Collar 123 3661323 Bobbin winder plate 1 60 3661360 Thread release lever 124 3661324 Screw 2 61 3661361 Spring 125 3661325 Winding spool limit set 1 62 3661362 Collar 126 3661326 winding shaft 1 63 3661363 Collar 127 3661327 Stopper shaft 1 64 3661364 Thread release peaking block shaft 128 3661328 Bobbin presser spring 1 65 3661365 Thread release peaking block 129 3661329 Screw 2 66 3661366 Screw 130 3661330 Screw 1 67 3661367 Pin 131 3661331 Nut 3 68 3661368 Screw 132 3661332 Screw 1 69 3661369 Thread tension wheel 133 3661333 Nut 1 70 3661370 Thread device ass'y 134 3661334 Screw 1 71 3661371 Upper tension thread ass'y 135 3661335 Tension discs 6 72 3661372 Winding conductor holder assembly 136 3661336 Pin 1 73 3661373 Lower tension thread ass'y

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8 ACCESSORIES

16

8 ACCESSORIES

No. Fig.No. Description Pcs. Remarks No. Fig.No. Description Pcs. Remarks

1 3661501 Oiler 1 22 3661522 Belt cover 1

2 3661502 Screwdriver(small) 1 23 3661523 Screw 2

3 3661503 Screwdriver 1 25 3661525 Drip pan 1

4 3661504 Screwdriver(big) 1 26 3661526 Staff 1

6 3661506 Screw 6 27 3661527 Washer 1

7 3661507 Nail 20 28 3661528 Screw 1

8 3661508 Wrench8x10 1 29 3661529 Block 1

9 3661509 Wrench12x14 1 30 3661530 Screw 4

10 3661510 Needle 3 31 3661531 Screw 4

11 3661511 Bobbin 5 32 3661532 Screw 2

12 3661512 Inner-hexagon spanner 1 33 3661533 Washer 2

13 3661513 Inner-hexagon spanner 1 34 3661534 Washer 4

14 3661514 Inner-hexagon spanner 1 35 3661535 Machine hinge connection plate 2

15 3661515 Inner-hexagon spanner 1 36 3661536 Screw 4

16 3661516 Inner-hexagon spanner 1 37 3661537 Bed hinge 2

17 3661517 Inner-hexagon spanner 1 38 3661538 Wood Screw 4

18 3661518 Vbelt 1 39 3661539 Cam 1

19 3661519 Pully fix seat 1 40 3661540 Cam 1

20 3661520 Screw 3 41 3661541 Cam 1

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H. THREAD MECHANISM AND BOBBIN WINDER MECHANISM

Fig. No Part No Description Pcs Remarks

H53 366HA310B0702 Tension release plate 1

H54 366HA310B0701 Thumb nut 1

H55 366HM824I8001 Thread guide 1

H56 Pin 1

H57 366H003008050 Nut 1

H58 366HM825I8001 Screw 1

H59 366HM826I8001 Washer 1

H60 366HA310B0705 Tension discs 2

H61 366HM808I8001 Spring 1

H62 366HM827I8001 Bushing 1

H63 366HM828I8001 Nut 1

H64 366H415060160 Screw 1