360trainings 2014 e

www.hennecke.com

360˚ TRAININGS

>> Practice-oriented courses and seminars for the professional handling of Hennecke’s machine and plant technology

Training and seminar programme

2014

360˚TRAININGS

Maximum Efficiency

02

The theoretical content of the training is transmitted in the new, in-house training center and the practical transfer takes place withthe help of original machines. The portfolio's modularity guaranteesthat the training sessions are tailor-made. Special seminars round offthe standard programme.

Explanations about the Modules

On the following pages, you will find more detailed information aboutthe different modules and their contents. Please pay attention tothe different recommendations for taking part in the different trainingmodules.

>> Before taking part in seminars from Module Group II, we suggest that newcomers participate in the basic seminar on polyurethane technology [G-PU].

>> If you participate in seminars from Module Group III, we recommend that you also take part in the accompanying seminars from Module Group II.

>> The practical seminars from Module Group IV are predominantly directed at maintenance servicers, fitters, machine operators and foremen. The seminars on application technology as well as those for production and maintenance managers are also recommended.

>> The Module Group V practical seminars give maintenance electricians and project engineers all the necessary information about hardware, software applications and system interfaces.

>> In Module Group VI, we offer you on request a series of customized seminars. These take place in our training center or at your premises straight on the machine or plant.

>> All seminars are also offered in English at no extra cost. Please contact our 360° Service Hotline for exact appointments. We can also offer you other foreign languages on request.

If you have any questions, we can be contacted in person at all times.

Professional and practice-oriented

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Training Modules I - VI

Module II Module IIIBasic Seminar on

Metering Machine TechnologyAdvanced Seminars on

Metering Machine TechnologyBasic Seminar on

Polyurethane Technology

Module I

04

Three days, theory and practice

TOPLINE HK [G-TL-nK]Multi-component


STREAMLINE [G-STL]


PUR-CSM (MICROLINEOD. TOPLINE)[G-CSM]


ELASTOLINE V/F [G-EL]


BASELINE[G-BL]


TOPLINE HK / HIGHLINE[G-TL-HL]

One day, theory

AEROMAT ST [A-AST]

One day, theory

AEROMAT GU[A-AGU]

One day, theory

PENTAMAT 30i[A-PI]

One day, theory

INTEGRATION ROBOT[A-IR]

One day, theory

PURTRONIC[A-PTC]

One day, theory and practice

Basics on polyurethanetechnology[G-PU]

NEW

NEW

NEW

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Plant technology

- Sandwich panel lines

- Refrigerator lines

- Slabstock lines

- Moulded foam lines

Mixhead technology

- MN type and injectors

- ML type and injectors

Special machines

- MICROLINE

- TOPLINE HT

- HK-R 5000

- HK F

- CARBOMAT

- PENTAMAT 30

05

Practical Seminars on Metering Machine Technology

Module IV

Customized Seminars

Module VI


METERING PUMP TECHNOLOGY [P-P]incl. HQ type metering pumps


MIXHEAD TECHNOLOGY [P-M]incl. MT type

incl. Mixheads for HPRTM applications

Practical Seminar on Automation TechnologyOne day, theory and practice

Module V

Hardware configuration

Software configuration

System interfaces

[P-A]

2014All seminar dates at a glance

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07

The seminars listed below will be held in German. Please contact us for English speaking seminar terms.

Basic Seminar on Polyurethane Technology

08

Basics on polyurethane technology [G-PU]

Learning objectives:

The participants acquire the basics in polyurethane chemistry. They learn how components are composed and how theybehave during chemical reactions. Furthermore, the seminar also teaches participants how to deal with chemicals safelyand how raw materials should be stored properly.

I

Target group

Newcomers, machine fitters, machine operators, productionmanagers, quality managementstaff

Number of participants

Up to eight people

Duration of seminar

One day, 9:00 – 16:00 hrs

Seminar fee

450.00 euros per participant (excl. VAT)

Please contact us and arrange a personal appointment with one of our study advisors.

Seminar contents:

Basic principles of polyurethane raw materials

Products made of polyurethane

Polyols (composition of raw material)

Isocyanates (composition of raw material)

The reaction mix

Determination of characteristic parameters during the reaction process

Determination of characteristic values of the finished product

Hazards and how to avoid them when processing polyurethane materials

"Hands-on" practical exercises

Basic Seminar on Metering Machine Technology

09


After the seminar, participants will know how to operate and set BASELINE high-pressure metering machines. They will be able to name the components used and be familiar with their function and operation. It will be possible for them to carry out production adjustments and modifications to system parameters independently and effectively. Moreover, the participants will be in a position to localize any faults and correct them (fault simulation).

II BASELINE [G-BL]We recommend that newcomers take part in the basic seminar on polyurethane technology

Target group

Newcomers, machine fitters, machine operators, foremen, application engineers, quality management staff, production and maintenance managers


Up to eight people

Duration of seminar

Three days, each 9:00 – 16:00 hrs

Seminar fee

1.350.00 euros per participant (excl. VAT)


Seminar contents:

Configuration of the BASELINE metering machine according tothe diagrams (wet end and hydraulic system)

Safety equipment and its functions

Design and operation of metering pumps

Machine operation using the operator panel (OP)

Overview of different menus at the OP and explanation of adjustable parameters

Recording of a pump characteristic (manually)

Machine operation (practical exercises)

Adjusting foam pressure, selecting and replacing injectors

Localization and correction of troubles and faults

Working with the documentation and spare parts lists

II TOPLINE HK / HIGHLINE [G-TL-HL]We recommend that newcomers take partin the basic seminar on polyurethane technology

10


After the seminar, participants will know how to operate and set TOPLINE HK or HIGHLINE high-pressure metering machines. They will be able to name the components used and be familiar with their function and operation. It will be possible for them to carry out production adjustments and modifications to system parameters independently and effectively. Moreover, they will be able to adjust the pumps, mixhead and injectors and explain their function. The participants will also be in a position to localize any faults and correct them (fault simulation).

NEW

Target group



Up to eight people

Duration of seminar


Seminar fee



Seminar contents:

Configuration of the TOPLINE HK or HIGHLINE metering machine according to the diagrams (wet end and hydraulic system)





Recording of a pump characteristic (manually and automatically)






After the seminar, participants will know how to operate and adjust TOPLINE HK metering machines with four or more main components. They will be able to name the components used and be familiar with their function and operation. It will be possible for them to carry out production adjustments and modifications to system parameters independentlyand effectively. Moreover, they will be able to adjust the pumps, mixhead and injectors and explain their function. The participants will also be in a position to localize any faults and correct them (fault simulation).

Seminar contents:

II TOPLINE HK [G-TL-nK] Multi-componentThe seminar addresses users of multi-component metering machines (4/6 components) which are mainly applied in the automotive industry

Configuration of the multi-component TOPLINE HK metering machineaccording to the diagrams (wet end, hydraulic and pneumatic system)



Machine operation using the PC

Overview of different menus at the PC



Adjusting foam / recirculation pressure



11

NEW

Target group



Up to eight people

Duration of seminar


Seminar fee



II

12

NEW


After the seminar, participants will know how to operate and set STREAMLINE high-pressure metering machines. They will be able to name the components used and be familiar with their function and operation. It will be possible for them to carry out production adjustments and modifications to system parameters independently and effectively. Moreover the participants will also be in a position to localize any faults and correct them (fault simulation).

Target group



Up to eight people

Duration of seminar


Seminar fee



Seminar contents:

Configuration of the STREAMLINE metering machine according to the diagrams (wet end and hydraulic system)










STREAMLINE [G-STL]The seminar provides basic knowledge of the STREAMLINE high-pressure metering machine

13


After the seminar, participants will know the basics of how to operate and set TOPLINE HK or MICROLINE high-pressuremetering machines with regard to PUR-CSM polyurethane spray technology. They will be able to name the componentsused and be familiar with their function and operation. In addition, the function and design of the glass fibre feed systemis explained so that operators can carry out maintenance work at the cutter. It will be possible for the participants to carryout production adjustments and modifications to system parameters independently and effectively. Moreover, they will beable to adjust the pumps, mixhead and spray nozzles and explain their function. The participants will also be in a positionto localize any faults and correct them (fault simulation).

II PUR-CSM [G-CSM]This seminar assumes knowledge of how to operate industrial robots

Target group



Up to eight people

Duration of seminar


Seminar fee



Seminar contents:

Configuration of the TOPLINE HK or MICROLINE metering machine according to the diagrams (wet end and hydraulic system)











After the seminar, participants will know how to operate and adjust ELASTOLINE low-pressure reaction casting machines.They will be familiar with the function and operation of all assemblies and individual parts installed in the machine. It will be possible for them to carry out production adjustments and modifications to system parameters independently andin a process-oriented manner. The participants will also be in a position to localize any faults and correct them (fault simulation).

Seminar contents:

II

Configuration of the reaction casting machine according to the diagrams and layouts



Design and operation of mixhead and metering technology

Function and principle of the heating systems

Machine operation and menu navigation on the MP

Overview and benefit of the individual plant parameters


Practical operation and handling of the plant

Setting of all relevant process pressures



14

NEW

Target group



Up to eight people

Duration of seminar


Seminar fee



ELASTOLINE V/F [G-EL]The seminar will provide participants with important basics on processing PU elastomers with the ELASTOLINE low-pressure metering machine

Advanced Seminars on Metering Machine Technology

15


After the seminar, participants will know how to operate and set AEROMAT ST gas loading devices. They will be able to name the components used and be familiar with their function and operation. It will be possible for them to carry outproduction adjustments and modifications to system parameters independently and effectively. Moreover, they will beable to adjust the pumps and gas loading system and explain their function. The participants will also be in a position to localize any faults and correct them (fault simulation).

III AEROMAT ST [A-AST]We recommend that you take part in the basic seminar on BASELINE or TOPLINE HK

Target group

Machine fitters, machine operators, foremen, applicationengineers, quality managementstaff, production and maintenancemanagers


Up to eight people

Duration of seminar

One day, 9:00 – 16:00 hrs

Seminar fee



Seminar contents:

Configuration of the AEROMAT ST gas loading device according to the diagrams


Design and operation of pumps and gas loading unit



Recording of a pump characteristic

Operation of the device



III AEROMAT GU [A-AGU]We recommend that participants take partin the basic TOPLINE HK seminar

16


After the seminar, participants will know how to operate and set AEROMAT GU gas loading devices. They will be ableto name the components used and be familiar with their function and operation. It will be possible for them to carry outproduction adjustments and modifications to system parameters independently and effectively. Moreover, they will beable to adjust the pumps and gas loading system and explain their function. The participants will also be in a position tolocalize any faults and correct them (fault simulation).

Target group

Machine fitters, machineoperators, foremen, applicationengineers, quality managementstaff, production and maintenancemanagers


Up to eight people

Duration of seminar

One day, 9:00 – 16:00 hrs

Seminar fee

450.00 euros per participant(excl. VAT)


Seminar contents:

Configuration of the AEROMAT GU gas loading deviceaccording to the diagrams


Design and operation of pumps and gas loading unit


Overview of different menus at the OP and explanationof adjustable parameters





17


After the seminar, participants will know how to operate and set the PENTAMAT 30i blowing agent metering unit. They will be able to name the components used and be familiar with their function and operation. It will be possible for them to carryout production adjustments and modifications to system parameters independently and effectively. Moreover, the participants will be in a position to localize any faults and correct them (fault simulation).

III PENTAMAT 30i [A-PI]We recommend that participants take partin the basic TOPLINE HK seminar

Target group

Machine fitters, machine operators, foremen, applicationengineers, quality managementstaff, production and maintenancemanagers


Up to eight people

Duration of seminar

One day, 9:00 – 16:00 hrs

Seminar fee



Please note: The seminar on the PENTAMAT 30 is included in the section on customized seminars

Seminar contents:

Configuration of the PENTAMAT 30i blowing agent metering unit according to the diagrams


Design and operation of pumps







18


The participants will be taught how the standardized interface between coupling control and the robot controller (ABB or FANUC product) functions. This comprises the hardware interface with safety signals and the software interfacewith the program number transfer and the corresponding reference signals.

III ROBOT INTEGRATION [A-IR]We recommend that participants take part in the basic PUR-CSM seminar

Target group

Project engineers (knowledge ofPLC [SIMATIC S7] programmingand of the respective robot product is necessary)


Up to eight people

Duration of seminar

One day, 9:00 – 16:00 hrs

Seminar fee



Seminar contents:

Structure of PLC program

Structure of robot program

Hardware interface - System signals- Safety signals

Software interface - Signal exchange- Program number transfer


The participants will learn how the visualization software for Hennecke moulded foam lines is set up and handled in practice. The software structure and its data management system are explained. Moreover, the hardware and communication possibilities with the PLC control units are presented. Participants will also be taught how to operate thePURTRONIC including its individual components and options on the basis of practical examples.

Seminar contents:

III

Hardware structure

Communication with the PLC control units

Creation of a hard disk image

Remote service function via the 360°TROUBLESHOOTING MP Router

Backup/Restore function

Operating instructions

19

NEW

Operation of the PURTRONIC

Process Control Center with user/access rights management

Alarms and evaluation possibilities

Setpoints/tolerances for process control

Machine control parameters

Production programs

Machine switch for machine control

Actual values/fast process measurements for testing the machine

Histories for the offline analysis of past processes

Calibration of the sensors on the machine

Options

Online robot correction without knowledge of robots

Hennecke process analysis available via network in the office environment

Automated data export for long-term data recording or customer evaluation

Target group

Newcomers, machine fitters, machine operators and maintenance servicers


Up to eight people

Duration of seminar

One day, 9:00 – 16:00 hrs

Seminar fee



PURTRONIC [A-PTC]Operation and handling of the PURTRONIC visualization software

20


The participant will learn the different functions of the metering pumps and how to operate them. He will discover everything about maintenance work as well as how to disassemble and maintain wearing parts himself.

IV METERING PUMP TECHNOLOGY [P-P]incl. HQ type metering pumps

Practical Seminars on Metering Machine Technology

Target group



Up to eight people

Duration of seminar

One day, 9:00 – 16:00 hrs

Seminar fee



Seminar contents:

Functioning principle of metering pumps (axial piston pump)

Adjustment of output, manually or by flow-rate control

Impact of foam pressure on output

Maintenance, practical exercises on the pump

Magnetic coupling (contact-free power transmission)

21


The participant will learn the function and operation of mixheads. He/she will discover everything about maintenancework as well as how to disassemble and maintain wearing parts himself. Participants will also be taught to troubleshootmixhead problems.

IV MIXHEAD TECHNOLOGY [P-M]The seminar refers to the MT, MQ, MX and MXL types

Target group



Up to eight people

Duration of seminar

One day, 9:00 – 16:00 hrs

Seminar fee



Seminar contents:

Functioning principle and design of mixhead

Selection and replacement of injector

- Conventional and constant pressure injectors (MT, MX and MXL types)

- Hydraulically controlled injector (MQ types)

Adjusting the foam pressure

Electrical, hydraulic and pneumatic (MXL type) control of the mixhead

Troubleshooting

Maintenance and practical exercises on the mixhead (replacement of seals)

22


The participant will learn the basic configuration and practical use of wiring diagrams, terminal strips and parts lists usingthe example of a TOPLINE HK machine. The troubleshooting and maintenance software tools (PLC restore and back-upfunctions) will be presented to the participant and explained with the help of practical examples. Moreover, the functionof standardized interfaces between reaction casting machines and dry parts will be explained.

V Practical seminar on automation technology [P-A]Setup of hardware, use of software and system interfaces

Practical Seminar on Automation Technology

Target group

Maintenance electricians, project engineers


Up to eight people

Duration of seminar

One day, 9:00 – 16:00 hrs

Seminar fee



Seminar contents:

Structural setup of wiring diagrams using the example of aTOPLINE HK machine

Reading of wiring and terminal diagrams

Assembly layouts of mounting plates

Parts list structure using the example of a TOPLINE HK machine

Presentation of troubleshooting and maintenance softwaretools for the PLC system

Overview of software structure using the example of a TOPLINE HK machine

How to restore or backup the control program using a programming device or memory cards for the PLC and OP device e.g.

Structure of operating instructions

Remote service function via the 360°TROUBLESHOOTING MP Router

Overview of software structure using the example of a TOPLINE HK machine

Hardware configuration and function of the standardized interface between reaction casting machine and dry parts or robots

23

Customized Seminars

>> Further special seminars and special subjects are possible

>> The terms and conditions for our customized seminars are available on request

VI Customized Seminars

Special machines

- MICROLINE

- TOPLINE HT

- HK R 5000

- HK F

- CARBOMAT

- PENTAMAT 30

Plant technology

- Sandwich panel lines

- Refrigerator lines

- Slabstock lines

- Moulded foam lines

Mixhead technology

- MN type and injectors

- ML type and injectors

24

Hotel Recommendations

Europaplatz 16Phone: +49 22 41 / 99 99 9-0 · Fax: +49 22 41 / 99 99 9-9www.hotel-herting.de

Room/Night incl. breakfast from 80,00 euros - 102,00 euros

Kaiserstr. 80Phone: +49 22 41 / 17 23-0 · Fax. +49 22 41 / 17 23-50www.kaiserhof-siegburg.de


Konrad-Adenauer-Straße 100Phone: +49 22 41 / 39 88-0 · Fax: +49 22 41 / 39 88 88www.gcbonn.de

Room/Night incl. breakfast from 74,00 euros

Reutherstr. 1 a-cPhone: +49 22 42 / 87 60 · Telefax: +49 22 42 / 87 61 99www.euro-park-hotel.de


Zeithstraße 110Phone: +49 22 41 / 8 46 40-0 · Fax: +49 22 41 / 8 46 40-444www.friendly-cityhotel-siegburg.de


Mühlenstraße 32-44Phone: +49 22 41 / 5 47-0 · Fax: +49 22 41 / 5 47-444www.kranzparkhotel.de


Mechtildisstraße 16Phone: +49 22 48 / 920-0 · Fax: +49 22 48 / 920-17www.hotel-haus-sonnenschein.de


Hotel Herting

53721 Siegburg

Hotel Kaiserhof

53721 Siegburg

Gut GrossenbuschGolf Course Hotel

53757 Sankt Augustin

Euro Park Hotel

53773 Hennef

Cityhotel Oktopus

53721 Siegburg

Kranz Parkhotel

53721 Siegburg

Hotel HausSonnenschein

53773 Hennef

25

Conditions of Participation for training courses and seminars (as of August 2013)

General, scope

Hennecke GmbH’s Conditions of Participation apply to entrepreneurs (§ 14 German Civil Code), public-sector legal entities or special bodies or funds under public law (hereinafter referred to as “participants”) for all of our trainings, seminars and coursesetc. (hereinafter referred to as “courses”). We do not accept any terms and conditions of the participant.

Registration

All our offers for courses are subject to confirmation and are non-binding. The participant’s registration is deemed to be a binding offer of contract. Incoming applications will be considered in chronological order until the maximum number of participants has been reached.

Prices and services

The participation fees as stated in the respective seminar description shall apply. The fees do not include the applicable VAT.The participation fee shall be due without deduction after the issuance of the invoice. The fees include all costs for instructionmaterial, use of technical equipment, beverages during the breaks and (in case of whole-day events) a lunch in our canteen. The participant shall bear all costs for travel and accommodation. Each participant shall receive a certificate after successfullycompleting the course. The course description complies with the state at the time of printing. We reserve the right to update andenhance the agenda of the course

Cancellation and postponement of courses

We reserve the right to cancel, postpone or combine courses in cases of insufficient number of participants, shortfall of trainers,force majeure or any other reasons beyond our control. The participant will be informed immediately and payments already effected will be reimbursed.

Cancellation by the participant

After confirmation of a participant's registration by us, requests for cancellation must be made in writing. If a participant cancels more than 14 days before the course begins, we will charge 50 percent of the participation fees. We will charge 100 percent of the fees if we receive the cancellation less than 14 days before the course begins. We will not, however, charge anylump-sums for cancellations if the participant appoints a replacement for the person not being able to take part in the course. If a participant does not attend a course without giving prior notice, the full fees shall become due.

Liability

If we are in breach of material contractual obligations, i.e. contractual obligations the performance of which characterizes thecontract and which are necessary for its proper implementation, we shall be liable in accordance with the statutory provisions.For all other breaches of duty we shall only be liable for damages caused by intentional or grossly negligent acts or omissionsof our statutory representatives (“gesetzlicher Vertreter”) or any persons engaged by us to assist us in complying with our obligations in terms hereof (“Erfüllungsgehilfen”). In the absence of intentional conduct, we shall be liable only for reasonablyforeseeable damage that occurs. The foregoing shall neither effect the liability of the Supplier under the German Product Liability Act (Produkthaftungsgesetz), nor its liability for culpable (“schuldhaft”) injury to life, body or health. If a guarantee hasbeen assumed the Supplier shall be liable in accordance with the statutory provisions.

Accommodation

A list of accommodations is included in our seminar catalogue. If a participant needs a room, he will book a room directly withthe respective hotel.

Information and Technical Advice

Information and recommendations provided by the Supplier (whether included in instruction materials or orally) are not bindingand are made excluding all liability unless the Supplier has expressly and in writing undertaken otherwise.

Choice of law, Court of jurisdiction

German law shall apply. The court of jurisdiction shall be Cologne. In addition, we shall be entitled to assert our claims at the participant’s place of general jurisdiction.

27

* (14 Cent / Min. from a German landline; different prices from

mobile networks.)

Application Form

Hennecke GmbH · Polyurethane Technology · Birlinghovener Str. 30 · D-53757 Sankt AugustinPhone: +492241/339-0 · Fax: +492241/339-204 · E-mail: [email protected] · www.hennecke.com

Course participant:

Name Seminar code Date

Place/Date Signature/Company stamp

Our general participation conditions for training courses and seminars apply (see page 22).

Please send Hennecke your application form:

- By fax + 49 1805 / 339 201* - By E-mail [email protected] - By mail

-


-


-

Applicant:

Company

Address

Contact person

Tel. Fax

E-mail

08/1

3 RE

PLC

// SG

12.

1

Contact our service experts directly to find out more about our 360°TRAININGS – by e-mail or phone. We 'll be happy to hear from you!

Hotline 339-200+ 49 1806

+ 49 2241 / 339-360Technical Service Support

www.hennecke.com/360Internet

Email [email protected]

Fax + 49 1806 / 339-201

1

21

1 The connection costs amount to 20 Cent per call / fax from the German fixed network or 60 Cent per call from the German cellular network. The amount charged may vary when calling from other countries.2 The technical service support team can be reached on business days from 7 a.m. to 5 p.m. German time. Additional call charges from your telecommunications provider may be incurred.

360˚SERVICE

Hennecke GmbH (Germany) · Birlinghovener Str. 30 · D-53757 Sankt AugustinEmail: [email protected] · See www.hennecke.com for worldwide locations

The information in this brochure is given in good faith, however withoutengagement. Design subject to alterations. The illustrations and photosin this brochure do not reflect the scope of supply!

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