3,6 betex 22 eld betex 24 rld turbo kva 3,6 turbo kva · 2019-04-03 · ˇˇˇ. bcbea i g˘.c 7...
TRANSCRIPT
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3,6 kVAPage 9-10
3,6 kVAPage 11-12
8 kVAPage 13-14
Betex 22 ELD portable
Min. ID Ø: 10 mmMax. OD Ø: 240 mmFor bearings up to ± 15 kg
Betex 24 RLD TURBOportable
Min. ID Ø: 10 mmMax. OD Ø: 350 mmFor bearings up to ± 40 kg
STANDARD series TURBO series
Betex 22 ESD
Min. ID Ø: 15 mmMax. OD Ø: 340 mmFor bearings up to ± 40 kg
Betex 24 RSD TURBO
Min. ID Ø: 15 mmMax. OD Ø: 520 mmFor bearings up to ± 95 kg
Betex 38 ESD
Min. ID Ø: 30 mmMax. OD Ø: 480 mmFor bearings up to ± 125 kg
Betex 40 RSD TURBO
Min. ID Ø: 30 mmMax. OD Ø: 790 mmFor bearings up to ± 350 kg
12 kVAPage 15-16
Betex 38 ZFD
Min. ID Ø: 30 mmMax. OD Ø: 720 mmFor bearings up to ± 280 kg
Betex 40 RMDTURBO
Min. ID Ø: 60 mmMax. OD Ø: 920 mmFor bearings up to ± 600 kg
24 kVAPage 17-18
Betex SUPER
Min. ID Ø: 60 mmMax. OD Ø: 1300 mmFor bearings up to ± 600 kg
Betex SUPER TURBO
Min. ID Ø: 145 mmMax. OD Ø: 1700 mmFor bearings up to ± 1200 kg
40-48-100 kVAPage 19-20
Betex GIANT
Min. ID Ø: 85 mmMax. OD Ø: 1400-2500 mmFor bearings from ± 1500 upto ± 3500 kg
Betex GIANT TURBO
Min. ID Ø: 115 mmMax. OD Ø: 1400-2500 mmFor bearings from ± 1500 up to ± 12000 kg
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BETEX INDUCTION HEATERS SELECTOR FOR INDUCTION HEATER TYPEAssumes average heating times for maximum weights for each induction heater.
Heating times are subject to the relationship between:
• Min. bore and max. outside diameter, width, weight.• Required temperature and material type.• Available power.
STANDARD or TURBO?TURBO models offer low energy consumption combined with high output as an added advantage.The maximum TURBO effect is achieved with heating in the horizontal position!
Comparison of heating times, Standard and TURBO induction heatersHeating in horizontal position, to 110°C, in minutes.
Bearing no. 23130 22240 23148 23156 175296 gearwheelWeight kg 16 kg 43,5 kg 63 kg 95,8 kg 220 kg 300 kgBore/OD mm 150/250 200/360 240/400 280/460 350/580 210/600
22ELD 3,6kVA 31.20 -- -- -- -- --24 RLD TURBO 3,6 kVA 07.26 43.20 -- -- -- 22ESD 3,6 kVA -- 30.15 -- -- -- --24 RSD TURBO 3,6 kVA -- 10.05 19.20 45.00 -- --38 ESD 8 kVA -- -- 11.50 23.00 -- --40 RSD TURBO 8 kVA -- -- 04.30 08.57 26.50 15.0038 ZFD 12 kVA -- -- 09.55 14.20 39.50 48.4540 RMD TURBO 12 kVA -- -- 02.15 03.30 08.40 06.35
up to 15 kgBETEX 22 ELD
3,6 kVA
up to 40 kgBETEX 24 RLD
TURBO3,6 kVA
up to 95 kgBETEX 24 RSD
TURBO3,6 kVA
up to 1200 kgBETEX SUPER
TURBO40 kVA
up to 600 kgBETEX 40 RMD
TURBO12 kVA
up to 350 kgBETEX 40 RSDm
TURBO8 kVA
up to 125 kgBETEX 38 ESD
8 kVA
up to 280 kgBETEX 38 ZFD
12 kVA
up to 600 kgBETEX SUPER
24 kVA
up to 3500 kgBETEX GIANT 40-100 kVA
up to 12000 kgBETEX GIANT
TURBO 40-100 kVA
up to 40 kgBETEX 22 ESD
3,6 kVA
Accessories1. Trolley 2. Set of yokes3. Adaptor yokes4. Heat resistant gloves5. Magnetic temperature sensor, type K6. Vaseline for maintenance7. Horizontal support8. Fitting tool set, Impact 33 and 39
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BETEX ACCESSORIES
P All heaters are supplied with an instruction manual, heat-resistant gloves, vaseline, magnetic temperature
sensor and a 3 year warranty.
P Bega heaters are easy to use thanks toa user-friendly control panel with LEDdisplay.
P Digital electronics ensure optimum control during the heating process.
These automatically regulate the mostefficient use of power and ensure evenand rapid heating. No extra steps arenecessary.
Adaptor yokes
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STANDARDBETEX 22 ELD portable 3.6 kVA
Portable heater for use in the workshopand on site.
• Min. ID Ø: 10 mm• Max. OD Ø: 240 mm• Max. width: 120 mm• Automatic demagnetization• Automatic power reduction • Including 5 yokes • Shoulder strap
• Max. bearing weight: 15 kg• Max. weight other parts: 10 kg
Technical details page 25
AREAS OF APPLICATION:
• Technical services• MRO organization
Part No. TB- 270600S
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Part No. TB- 200600TTURBO
Portable heater for use in the workshopand on site.
• Min. ID Ø: 10 mm• Max. OD Ø: 350 mm• Max. width: 135 mm • Automatic demagnetization• Automatic power reduction • Including 5 yokes
• Max. bearing weight 40 kg• Max. weight other parts: 25 kg
Technical details page 25
AREAS OF APPLICATION:
• Technical services• MRO organization
BETEX 24 RLD TURBO 3.6 kVA
PHigh output,
energy efficient!
The TURBO effect only works when the component is in a horizontal position
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Part No. TB- 280620SSTANDARDBETEX 22 ESD 3.6 kVA
ArEAS OF APPLIcATION:
• Chemical industry• Steel industry• Paper industry • Gearbox manufacturers• Machine building• Transport sector• MRO/OEM sector
Basic bench-top type with swivel armfor use in the workshop.
• Min. ID Ø: 15 mm• Max. OD Ø: 340 mm • Max. width: 150 mm• Automatic demagnetization• Automatic power reduction • Yokes: set of 3 or 5 sizes
• Max. bearing weight: 40 kg• Max. weight other parts: 25 kg
Optional: • Adaptor yokes: Part No. TB-Y270500• Max. OD Ø: 580 mm
Technical details page 25
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TURBOBETEX 24 RSD TURBO 3.6 kVA
Basic bench-top type with swivel armfor use in the workshop.
• Min. ID Ø: 15 mm• Max. OD Ø: 520 mm • Max. width: 230 mm• Automatic demagnetization• Automatic power reduction • Yokes: set of 3 or 5 sizes
• Max. bearing weight: 95 kg• Max. weight other parts: 50 kg
Technical details page 25
ArEAS OF APPLIcATION:
• Chemical industry• Steel industry• Paper industry • Gearbox manufacturers• Machine building• Transport sector• MRO/OEM sector
The TURBO effect only works when the component is in a horizontal position
PHigh output,
energy efficient!
Part No. TB- 220620T
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STANDARDBETEX 38 ESD 8 kVA
AREAS OF APPLICATION:
• Chemical industry• Steel industry• Paper industry • Gearbox manufacturers• Machine building• Transport sector• MRO/OEM sector
Medium size bench-top type with swivelarm for use in the workshop.
• Min. ID Ø: 30 mm• Max. OD Ø: 480 mm • Max. width: 200 mm• Automatic demagnetization• Automatic power reduction • Yokes: set of 2 or 3 sizes
• Max. bearing weight: 125 kg• Max. weight other parts: 75 kg
Optional: • Adaptor yokes: Part No. TB-Y3100120• Max. OD Ø: 720 mm
Technical details page 25
Part No. TB- 310720S
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TURBO Part No. TB- 340650T
Medium size bench-top type with swivelarm for use in the workshop.
• Min. ID Ø: 30/155 mm• Max. OD Ø: 790 mm • Max. width: 315 mm• Automatic demagnetization • Automatic power reduction • Yokes: selection of 5 sizes
• Max. bearing weight: 350 kg• Max. weight other parts: 250 kg
Technical details page 25
BETEX 40 RSD / 40 RSDm TURBO 8 kVA
AREAS OF APPLICATION:
• Chemical industry• Steel industry• Paper industry • Gearbox manufacturers• Machine building• Transport sector• MRO/OEM sector
BETEX 40 RSDm TURBOroll-around option
The TURBO effect only works when the component is in a horizontal position
PHigh output,
energy efficient!
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STANDARDBETEX 38 ZFD 12 kVA
AREAS OF APPLICATION:
• Chemical industry• Steel industry• Paper industry • Gearbox manufacturers• Machine building• Transport sector• MRO/OEM sector
Roll-around heater with swivel arm andconvenient folding operating panel.
• Min. ID Ø: 30 mm• Max. OD Ø: 720 mm • Max. width: 340 mm• Automatic demagnetization• Automatic power reduction • Yokes: selection of 5 sizes
• Max. bearing weight: 280 kg• Max. weight other parts: 200 kg
Optional: • Adaptor yokes: Part No. TB-Y290180• Max. OD Ø: 1080 mm
Technical details page 25
Folding operating panel fromZFD/RMD/RSD series
Part No. TB- 290660S
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TURBO Part No. TB- 300150T
The TURBO effect only works when the component is in a horizontal position
BETEX 40 RMD TURBO 12 kVA
AREAS OF APPLICATION:
• Chemical industry• Steel industry• Paper industry • Gearbox manufacturers• Machine building• Transport sector• Railway sector• MRO/OEM sector
Roll-around heater with swivel arm andconvenient folding operating panel.
• Min. ID Ø: 60/170 mm• Max. OD Ø: 920 mm • Max. width: 350 mm• Automatic demagnetization• Automatic power reduction • Yokes: selection of 3 sizes
• Max. bearing weight: 600 kg• Max. weight other parts: 450 kg
Technical details page 25
Folding operating panel fromZFD/RMD/RSD series
PHigh output,
energy efficient!
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STANDARD Part No. TB- 250600SBETEX SUPER 24 kVA
Heavy-duty heaters.
• Min. ID Ø: 60 mm• Max. OD Ø: 900/1300 mm • Max. width: 400/700 mm• Automatic demagnetization• Automatic power reduction • Yokes: selection of 5 sizes
• Max. bearing weight: 600 kg• Max. weight other parts: 350 kg
Optional: • enlarged width
700 mm: DL700: Part No. TB-250700
NB: The technical data is indicative anddependent on the amount of power andtype of heater.
Technical details page 25
Heating times are subject to the relationship between:
• Min. bore and max. outside diameter, width, weight.
• Required temperature and material type.
• Available power.
AREAS OF APPLICATION:
• Chemical industry• Steel industry• Paper industry • Gearbox manufacturers• Machine building• Transport sector• MRO/OEM sector• Wind energy • Power plants• Mining industry
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TURBO Part No. TB-950008TBETEX SUPER TURBO 24 kVA
Heavy-duty heaters.
• Min. ID Ø: 145/195 mm• Max. OD Ø: 1700 mm • Max. width: 600 mm• Automatic demagnetiz---ation• Automatic power reduction • Including 1 yoke
• Max. bearing weight: 1200 kg• Max. weight other parts: 900 kg
NB: The technical data is indicative anddependent on the amount of power andtype of heater.
Technical details page 25
AREAS OF APPLICATION:
• Chemical industry• Steel industry• Paper industry • Gearbox manufacturers• Machine building• Transport sector• MRO/OEM sector• Wind energy • Power plants• Mining industry
PHigh output,
energy efficient!
The TURBO effect only works when the component is in a horizontal position
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STANDARD Part No. TB- 240600S
Heating times are subject to the relationship between:
• Min. bore and max. outside diameter, width, weight.
• Required temperature and material type.
• Available power.
BETEX GIANT 40, 48, 100 kVA
AREAS OF APPLICATION:
• Chemical industry• Steel industry• Paper industry • Gearbox manufacturers• Machine building• Transport sector• MRO/OEM sector• Wind energy • Power plants• Mining industry
Heavy-duty heaters.
• Min. ID Ø: 85/215 mm• Max. OD Ø: 1400-2500 mm • Max. width: 440-990 mm• Automatic demagnetization• Automatic power reduction • Yokes: selection of 5 sizes
• Max. bearing weight: 1500-3500 kg• Max. weight other parts: 900-2500 kg
Optional: • electric crane: Part No. TB-C240350• enlarged width 700 mm:
DL700: Part No. TB-240300• enlarged width 1000 mm:
DL1000: Part No. TB-24031000
NB: The technical data is indicative and de-pendent on the amount of power and typeof heater.
Technical details page 25
BETEX GIANT TURBO 40, 48, 100 kVA
AREAS OF APPLICATION:
• Chemical industry• Steel industry• Paper industry • Gearbox manufacturers• Machine building• Transport sector• MRO/OEM sector• Wind energy • Power plants• Mining industry
Heavy-duty heaters.
• Min. ID Ø: 115 - 240 mm• Max. OD Ø: 1400-2500 mm • Max. width: 450-1020 mm• Automatic demagnetization• Automatic power reduction • Including 1 yoke
• Max. bearing weight: 1500-12000 kg• Max. weight other parts: < 12000 kg
NB: The technical data is indicative anddependent on the amount of power andtype of heater.
Technical details page 25
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TURBO Part No. TB-240600AT
PHigh output,
energy efficient!
The TURBO effect only works when the component is in a horizontal position
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Middle frequency induction heatersFor both mounting and dismounting – BETEX MF Quick-Heater
Heat your expensive components faster, more effectively and more safely.And save money as well!
With middle frequency induction heating you will have a sustainable solution for the rapid and controlled mounting or dismounting of all types of metal (thin-walled) components: bearings, rings, housings, pipes,machine parts and transmission parts.
Correct mounting and dismounting prevents damage to components andmachine parts. In short, by improving the quality of your procedures, you can improve theperformance of your machines!
The BETEX MF Quick-Heater has great advantagesP You will work more effectively by applying middle frequency. P Heat is transferred more rapidly to the component with less loss of energy. P The Betex MF Quick-Heater is handy and easy-to- transport for use on site.P The coils can be placed both in and around the component. You can also place
a component on a flat surface (table model) or work with flexible coils. P Temperature controlled heating: overheating is not possible because demand is
constantly monitored and if necessary adjusted. When the preset temperature hasbeen reached, the device will switch off automatically.
P The cos phi power factor is compensated and the mains supply connection isdistributed across 3 phases.
P You will save a lot of time with this method compared to conventional methods (ovens, blow torches, oil baths).
Areas of application:
• Chemical industry• Steel industry• Paper industry• Gearbox manufacturers• Wind energy• Machine building• Transport sector• Railway • MRO/OEM sector
Part No. TB-MF600125
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Heating with induction coil around the component. Energyinput inwards. For example, for bearing rings, pipes andrings of 50-2000 mm.
In this example, a metal pipe for a photocopier is beingheated. At the same time end shafts are being moun-ted at both ends.
Task:heat as rapidly as possible, prevent rust formation (result ofold method).
Result:both ends were heated within 6 sec. to 200°C.
Advantage:rapid heating resulting in increased production figures,the quality of the heating and the product greatly improve,no rust formation.
HEATING EXAMPLESHeating with induction coil around the component.
Middle frequency induction heaters: Heating method 1
Ideal in Rail IndustryDismounting of bearing inner rings (NU, NJ)and labyrinth rings.
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Heating with induction coil inside the component. Energyinput outwards. For example, bored holes for gearboxes orbearing bores in housings/frames.
This method is suitable for heating the bore of a bearing in a cast-iron housing, for example.
Task: reduce production time from 8 to 2 hours.
Result:the metal surrounding the hole in this 10,000 kg cast-ironhousing is heated within 1 hour to 110°C!
Advantage:the heating method is simplified and considerably fasterand safer as regards handling.
HEATING EXAMPLEHeating with induction coil inside the component.
The component lies on top of the flat table coil. The component is placed on the table coil and is heated ina very short time to the required temperature. Very suitable for production companies.
In this example a crown gear is placed in a productholder above the coil. This method is suitable for lightproducts that require serial heating.
Task:heat the crown gear as quickly as possible, OD 400 mm,ID 360 mm, thickness 15 mm, up to 270°C.
Result:heated within 25 sec. to 270°C.
Advantage:rapid heating doubles production figures,controlled, evenly spread heating.
HEATING EXAMPLEHeating on a table model coil
Heating method 3
Middle frequency induction heaters: Heating method 2
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Flexible heating by means of a flexible coil.This tube coil is wrapped around a component, for example to pre-heat pipes and rings in order to weldthem stress-free. Also very suitable for non-cylindricalshapes or extreme dimensions.
Middle frequency induction heaters: Heating method 4
Connection voltage 400-480 V
Connection frequency 50-60 Hz
Output frequency 10-20 kHz
Power max. 24 kW
The capacity and the size of the induction coils aredetermined by your requirements.
Technical data
Advantages Betex MF Quick-Heaters:
• Very suitable for production and maintenance applications.
• Suitable for continuous production. (24/7)
• Demagnetization is not necessary.
• No water cooling required.
• Controlled heating
• Coils are available in various diameters, fixed and flexible
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Type BETEX
Facility power
Voltage/Amp*
Frequenz Hz
Yokes, standard mm/ set 1
Yokes, standard mm/ set 2
Swivel arm
Max. weight ± kg
- bearings
- other parts
Min. ID Ø: mm
Max. OD Ø: mm
Max. width: mm
Max. width at
horizontal heating: mm
Temperature control ºC/ F
- max reach*
- magnetic probe
- digital display
Time control
- max. reach
- digital display
Sound signal
Error report
Temperature hold
Automatic power reduction
Automatic demagnetizing, <2A/cm
Thermal safety guard
Support for horizontal heating
Cross section poles mm
Pole height mm
Dimensions mm (lxbxh)
Weight heater kg
excl. Yokes
Electric crane for yokes
Alarm signal
Mobile
120V/15A
230V/16A
50/60Hz
7,10,14,20,40
in box
-
15
10
10
240
120
-
150ºC
yes
yes
0-30 min.
yes
yes
yes
yes
-
yes
yes
-
40
130
460x240x280
21
(incl. yokes)
-
-
-
120V/15A
230V/16A
50/60Hz
7,10,14,20,40
in heater
-
40
25
10/Ø100
350
135
135
240ºC
yes
yes
0-45 min.
yes
yes
yes
yes
yes
yes
yes
yes
40/Ø95
165
600x220x275
23
(incl. yokes)
-
-
-
120V/15A
230V/16A
50/60Hz
14,30,60
10,14,20,30,60
yes
40
25
15/Ø100
340/580 *1
150
125
240ºC
yes
yes
0-45 min.
yes
yes
yes
yes
-
yes
yes
yes
60
140
340x290x380
31
-
-
-
120V15A
230V/16A
50/60Hz
14,30,60
10,14,20,30,60
yes
95
50
15/Ø120
520
230
200
240ºC*2
yes
yes
0-45 min.
yes
yes
yes
yes
yes
yes
yes
yes
60/Ø115
230
440x370x420
37
-
-
-
400/500V
20A
50/60Hz
30,70
20,30,70
yes
125
75
30/Ø115
480/720 *1
200
180
240ºC*2
yes
yes
0-60 min.
yes
yes
yes
yes
yes
yes
yes
yes
70
210
630x365x470
53
-
optional
-
22 ELDPortable
3.6 kVA
24 RLDTURBOPortable3.6 kVA
22 ESD
3.6 kVA
24 RSDTURBO
3.6 kVA
38 ESD
8 kVA
*1 With adaptor yokes, only available for the Standard models*2 On request: 350ºC with heavy duty sensor and extra isolation *3 Subject to power and executionOn request:other voltage/ amperage/ higher temperature up to 480ºC Reference list available on requestFor more information: WWW.BEGA.NL
TECHNICAL DATA
PHigh output,
energy efficient!
Pg. 9 Pg. 10 Pg. 11 Pg. 12 Pg. 13
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40 RSD en RSDm(mobiel) TURBO8 kVA
400/500V
20A
50/60Hz
optional
20,30,40,60,80
yes
350
250
30/Ø155
790
315
280
240ºC*2
yes
yes
0-60 min.
yes
yes
yes
yes
yes
yes
yes
yes
80/Ø153
320
1200x640x1000
65/105
-
optional
yes (40RSDm)
400/500V
30A
50/60Hz
optional
20,30,40,60,80
yes
280
200
30/Ø130
720/1080 *1
340
290
240ºC*2
yes
yes
0-99 min.
yes
yes
yes
yes
yes
yes
yes
yes
80
340
1200x640x1000
125
-
optional
yes
400/500V
30A
50/60Hz
optional
40,60,80
yes
600
450
60/Ø170
920
350
305 adj. supports
320 fixed supports
240ºC*2
yes
yes
0-99 min.
yes
yes
yes
yes
yes
yes
yes
yes
Ø170/110x80
305
1200x640x1000
205 adj. supports
185 fixed supports
-
optional
yes
400/500V
60A
50/60Hz
optional
40,50,60,80,100*3
-
600
350
60/85*3
900/1300*3
400/700*3
390/690*3
240/350ºC*2
yes
yes
0-99 min.
yes
yes
yes
yes
yes
yes
yes
yes
100*3
390*3
1000x500x1350*3
220/320 kg*3
optional
optional
optional
400/500V
60A
50/60Hz
included
1 yoke
-
1200
900
145/Ø195
1700
600
750
240/350ºC*2
yes
yes
0-99 min.
yes
yes
yes
yes
yes
yes
yes
yes
145/ Ø195
595
1600x700x1300
450 kg
(incl yoke)
-
optional
optional
400/500V
100A
50/60Hz
optional
60,80,100,150*3
-
1500/2000*3
900/1500*3
85*3
1400/1700*3
620/700*3
440/730*3
240/350ºC*2
yes
yes
0-99 min.
yes
yes
yes
yes
yes
yes
yes
yes
150*3
660/740*3
1750x600x1470*3
660/800 kg*3
optional
optional
optional
400/500V
120, 250A
50/60Hz
optional
60,80,100,150,200*3
-
3000/3500*3
1500/2500*3
85/215*3
1700/2500*3
700/900*3
730/990*3
240/350ºC*2
yes
yes
0-99 min.
yes
yes
yes
yes
yes
yes
yes
yes
150/200*3
740/1000*3
2150x900x2210*3
800/1700 kg*3
optional
optional
optional
400/500V
100, 120, 250A
50/60Hz
included
1 yoke
-
1500/12000*3
<12000*3
115/240*3
1400/2500*3
450/1020*3
450/1000*3
240/350ºC*2
yes
yes
0-99 min.
yes
yes
yes
yes
yes
yes
yes
yes
200*3
900*3
2350x1000x1875*3
1800 kg*3
optional
optional
optional
38 ZFD
12 kVA
40 RMD TURBO
12 kVA
SUPER STANDARDen DL-70024 kVA
SUPER TURBO
24 kVA
GIANT STANDARDen DL-70040 kVA
GIANT STANDARD
DL-700 / DL-100048, 100 kVA
GIANT XL TURBO
40, 48, 100kVA
Heating times are subject to the relationship between:• Min. bore and max. outside diameter, width, weight• Required temperature and material type• Available power
TÜV Rheinland Group
Pg. 14 Pg. 15 Pg. 16 Pg. 17 Pg. 18 Pg. 19 Pg. 19 Pg. 20