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35E45E

O PERATOR'S GUIDE

Manual Number 684945-R5

QFM,™Push/Pull andLoad Push

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Introduction iSafety Rules 1Daily Inspection 2Attachment Operation 2Slipsheet Loads 3 Loads with Torn Slipsheet Tabs 3Loading 4 Loading from Floor 4 Loading from Pallets 4 Loading from Stacks 5 Loading from Truck Trailers 5Unloading 6 Unloading on Stacks 6 Unloading on Pallets 6 Pallet Boards In Line with Push Direction 6 Unloading on Pallets 7 Pallet Boards Opposite Push Direction 7 Unloading into Truck Trailers 7Sheet-Sav® Operation 8Attachment Removal – QFM™ 8Attachment Installation – QFM™ 9Platen Adjustment 9Faceplate Stop Adjustment 10Safe Operation and Maintenance 11 OSHA Regulations 11

C ontents

WARNING: Rated capacity of the truck/attachment combination is a responsibility of the original truck manufacturer and may be less than shown on the attachment nameplate. Consult the truck nameplate.

WARNING: Do not operate this attachment unless you are a trained and authorized lift truck driver.

i

This guide contains operating instructions for cascade 35E/45E Load Push/Pulls. It will help avoid common errors which often cause damage to the equipment or loads being handled.

Read this manual thourghly before operating the attachment. Be sure you know and understand all operating procedures and safety precautions. If you have any questions or don't understand a procedure ask your supervisor.

Emphasize Safety! Most accidents are caused by operator carelessness or misjudgement. You must watch for hazardous situations and correct them.

ntroductionI

Platens

Faceplate

Frame

Platen locks

Mechanism linkage

Gripper bar

Gripper jaw

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afety rulesS

Motor off, park, lower load

No load

With load

Raise

Traveling

Tilt

3in.

No riders No reach through mast No standing under load

P P RAMPS

P

TRAFFIC

Slow for two way traffic

Sound horn, slow at intersection

Sound horn, slow at corner

Observe

StopsWorkers

No park on ramp No turn on ramp Watch clearance

DipsWet floors Bumps

STOP

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aily inspectionDCheck items each day. Report problems to your supervisor. See Service Manual 686455 for maintenance and repair procedures.

Nicks and burrs

LeaksFasteners

Mounting engagement

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B D

CA

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C

D

D AB

CD A

BC

BA

BA

A

AB

B

ttachment operationAPUSh/PULL WITh SIDEShIFT LOAD PUSh WITh SIDEShIFT

A Sideshift leftB Sideshift rightC Faceplate pushD Faceplate retract/pull

PUSh/PULLLOAD PUSh

A Faceplate pushB Faceplate retract/pullC Not usedD Not used

PUSh/PULL WITh ShEET-SAV

A Sideshift leftB Sideshift rightC Faceplate pushC Sheet-Sav-lift (press button)D Faceplate retract/pullD Sheet-Sav-retain (press button)

SOLENOID EQUIPPED ATTAChMENTS PUSh/PULLLOAD PUSh

A Sideshift leftA Faceplate push (press button 1)A Position platens-out (press button 2)B Sideshift rightB Faceplate retract/pull (press button 1)B Position platens-in (press button 2)C Not usedD Not used

SEQUENCE VALVE EQUIPPEDATTAChMENTS

A Sideshift leftA Position platens-out (after complete sideshift left)B Sideshift rightB Position platens-in (after complete sideshift right)C Faceplate PushD Faceplate Retract

Hoist down Tilt forward

Hoist up Tilt back

ShEET-SAV

DA

BC

A

AB

B

WARNING: Truck control handle and attachment function activation shown here conforms to ASME/ANSI B56.1 recommended practices. Failure to follow these practices may lead to serious bodily injury or property damage. End user, dealer and OEMs should review any deviation from the practices for safe operation.

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B

A

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S lipsheet loads

Unitized loads

Nonskid coating recommended

Transport

Stack behind fold

Tilt

Banding OR Stretchwrap

1/4 in.

3-4°Tilt1

Wall OR Second Load

2 Wedge both tips under slipsheet. Drive forward.

1/4 in.Position load 6 in. over new slipsheet. Lower platen onto slipsheet. 4 Push off load.

Postion 1/4 in. behind fold.

5 Raise platen. Drive in reverse

3

Tab

Loads with Torn Slipsheet Tab

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L oading from floor

5 Tilt

4 Pull loadOPTIONAL: Pull and drive forward

2 Tilt

Sheet tab in gripper33-4°

Square tips to load1

L oading from pallets

Tilt

2 Sheet tab in gripper

13-4°

1 in. Raise platens 1 in. above pallet

4 Pull Load.OPTIONAL: Pull and drive

forward

tilt5

3

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L oading from stacks

4 Pull loadOPTIONAL: Pull and drive forward. Raise platens as load is pulled on.

3-4°2

Sheet tab in gripper3 5 Lower and tilt

1 Square tips to load

Tilt

Platen tip just below tab

4

3 Pull loadOPTIONAL: Pull and drive forward

2 Sheet tab in gripper

Dockplaterequired

CAUTION: Trailer wheels must be locked

L oading from truck trailers

Tilt13-4°

Sideshift to square load and make room for removal

CAUTION: Level trailer with dock. Watch for nails or screws on trailer floor and walls.

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U nloading on stacks

4

1Position load 6 in. from load edge, 1/2 in. above load.

3 Drive in reverse and lower slightly as load is pushed

5 Lower and tilt

Match load corners

1-2°Tilt

2

1/2 in.

2 Position load 6 in. over pallet. Lower platen onto pallet.

U nloading on palletsPallet Boards in line with Push Direction

Tilt

3 Push load to pallet edge

4 Raise platen slightly

13-4°

5 Drive in reverse as load is pushed

6 in.

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2 Position load 4 in. from pallet edge, 1/2 in. above pallet

Tilt13-4°

3 Push load to pallet edge Drive in reverse as load is pushed

4 in.

4

nloading on palletsPallet Boards Opposite Push DirectionU

1/2 in.

U1 3Tilt

nloading into truck trailersCAUTION: Level trailer with dock. Watch for nails or screws on trailer floor and walls.

3-4°

Position 12 in. from forward load

Dockplaterequired

Dockplaterequired

Sideshift against wall

12 in.

CAUTION: Trailer wheels must be blocked

5 Place spacing material or air bags between loads to prevent shifting

4 Truck in neutral. Push. Keep all sheet tabs up.

Neutral

Sheet tabs up

2

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Press KnobButton to

Sheet-SavPush-Pull

1

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2 Raise Sheet-SavT foot.Sheet tab positions under foot

S heet-saV operation

3 Lower Sheet-Sav TM foot.

Pull loadOPTIONAL: Pull and drive forward

ttachment remoValQFM™ (Quick Fork Mount) Attachments

3 Quick disconnect couplers 4 Back away

2 Turn down lower hooks

A¾

2 ft.

1Extend faceplate and raise

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A ttachment installationQFM™ (Quick Fork Mount) Attachments

1Adjust forks

20.5-25.5 in.

Engage upper hooks

Attachment on center

3 A Turn up lower hooksB Adjust hook clearance and tighten

1/16 in. max

55-65 ft.-lbs.

2 A Drive forks under attachmentB Engage upper forks

4 Quick disconnect couplers

35-45 ft.-lbs.

P laten adjustment

4 in. OR

10 in.

QFM(Quick Fork Mount)Attachments

DedicatedAttachments

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X3 X2 X1 X0

X3

X2

X1X0

F aceplate stop adjustmentAttachments equipped with faceplate stop option

38 in.MaximumSetting

Pull out to adjust

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OShA Regulations – Industrial Trucks and Attachments (Specific Regulations from OShA 1910.178)

WARNING: The safe operation and maintenance of industrial trucks is regulated by Occupational Safety and Health (OSHA) regulations 1910.178 and Ameri- can National Standards Institute (ANSI) Safety Standard for Powered Industrial Trucks, ANSI B56.1. When operating and maintaining industrial trucks equipped with attachments you should pay particular attention to the following sections of these regulations. You should be familiar with all sections of these regulations. Ask your employer for the complete regulations.

(a) General Requirement (4) Modifications and additions which affect capacity and safe

operation shall not be performed by the customer or user without manufacturer's prior written approval. Capacity, operation and maintenance instruction plates, tags or decals shall be changed accordingly.

(5) If the truck is equipped with front-end attachments other than factory installed attachments, the user shall request that the truck be marked to identify the attachments and show the appropriate weight of the truck and attachment combination at maximum elevation with load laterally centered.

(6) The user shall see that all nameplates and markings are in place and maintained in a legible condition.

(e) Safety Guards (2) If the type of load presents a hazard, the user shall equip fork trucks

with a vertical load backrest extension in accordance with (a)(2) following.

(a)(2) All new powered industrial trucks acquired and used by an employer after February 15, 1972 shall meet the design and construction requirements for powered industrial trucks established in the “American National Standard for Powered Industrial Trucks, ANSI B56.1”, except for vehicles intended primarily for earth moving or over-the-road hauling.

(l) Operator TrainingOnly trained and authorized operators shall be permitted to operate a powered industrial truck. Methods shall be devised to train operators in the safe operation of powered industrial trucks.

(m) Truck Operations (1) Trucks shall not be driven up to anyone standing in front of a bench

or other fixed object.

(2) No person shall be allowed to stand or pass under the elevated portion of any truck, whether loaded or empty.

(3) Unauthorized personnel shall not be permitted to ride on powered industrial trucks. A safe place to ride shall be provided where riding of trucks is authorized.

(4) The employer shall prohibit arms or legs from being placed between the uprights of the mast or outside the running lines of the truck.

(5i) When a powered industrial truck is left unattended, load engaging means shall be fully lowered, controls shall be neutralized, power shall be shut off and brakes set. Wheels shall be blocked if the truck is parked on an incline.

(5ii) A powered industrial truck is unattended when the operator is 25 feet or more away from the vehicle which remains in his view, or whenever the operator leaves the vehicle and it is not in his view.

(5iii) When the operator of an industrial truck is dismounted and within 25 feet of the truck still in his view, the load engaging means shall be fully lowered, controls neutralized and the brakes set to prevent movement.

afe operation and maintenanceS (6) A safe distance shall be maintained from the edge of ramps

or platforms while on any elevated dock or platform or freight car. Trucks shall not be used for opening or closing freight doors.

(10) A load backrest extension shall be used whenever necessary to minimize the possibility of the load or part of it from falling rearward.

(n) Traveling (4) The driver shall be required to slow down and sound the

horn at cross isles and other locations where vision is obstructed. If the load being carried obstructs forward view, the driver shall be required to travel with the load trailing.

(7i) When ascending or descending grades in excess of 10 percent, loaded trucks shall be driven with the load upgrade.

(7iii) On all grades the load and load engaging means shall be tilted back if applicable, and raised only as far as necessary to clear the road surface.

(o) Loading (1) Only stable or safely arranged loads shall be handled.

Caution shall be exercised when handling off-center loads which cannot be centered.

(2) Only loads within the rated capacity of the truck shall be handled.

(3) The long or high (including multiple-tiered) loads which may affect capacity shall be adjusted.

(4) Trucks equipped with attachments shall be operated as partially loaded trucks when not handling a load.

(5) A load engaging means shall be placed under the load as far as possible; the mast shall be carefully tilted backward to stabilize the load.

(6) Extreme care shall be used when tilting the load forward or backward, particularly when high tiering. Tilting forward with load engaging means elevated shall be prohibited except to pick up a load. An elevated load shall not be tilted forward except when the load is in a deposit position over a rack or stack. When stacking or tiering, only enough backward tilt to stabilize the load shall be used.

(p) Operation of the Truck (1) If at any time a powered industrial truck is found to be in

need of repair, defective, or in any way unsafe, the truck shall be taken out of service until it has been restored to safe operating condition.

(q) Maintenance of Industrial Trucks (1) Any power-operated industrial truck not in safe operating

condition shall be removed from service. All repairs shall be made by authorized personnel.

(5) All parts of any such industrial truck requiring replacement shall be replaced only by parts equivalent as to safety with those used in the original design.

(6) Industrial trucks shall not be altered so that the relative positions of the various parts are different from what they were when originally received from the manufacturer, nor shall they be altered either by the addition of extra parts not provided by the manufacturer or by the elimination of any parts. Additional counter-weighting of fork trucks shall not be done unless approved by the truck manufacturer.

(7) Industrial trucks shall be examined before being placed in service and shall not be placed in service if the examination shows any condition adversely affecting the safety of the vehicle. Such examinations shall be made at least daily. When industrial trucks are used on a round-the-clock basis, they shall be examined after each shift. Defects when found shall be immediately reported and corrected.

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� Cascade Corporation 2010 07-2010 Part No. 684945-R5

Do you have questions you need answered right now? Call yournearest Cascade Parts Department.Visit us online at www.cascorp.com

AMERICASCascade CorporationU.S. Headquarters2201 NE 201stFairview, OR 97024-9718Tel: 800-CASCADE (227-2233)Fax: 888-329-8207

Cascade Canada Inc.5570 Timberlea Blvd.Mississauga, OntarioCanada L4W-4M6Tel: 905-629-7777Fax: 905-629-7785

Cascade do BrasilRua João Guerra, 134Macuco, Santos - SPBrasil 11015-130Tel: 55-13-2105-8800Fax: 55-13-2105-8899

EUROPE-AFRICACascade Italia S.R.L.European HeadquartersVia Dell’Artigianato 137030 Vago di Lavagno (VR) ItalyTel: 39-045-8989111Fax: 39-045-8989160

Cascade (Africa) Pty. Ltd.PO Box 625, Isando 160060A Steel RoadSparton, Kempton ParkSouth AfricaTel: 27-11-975-9240Fax: 27-11-394-1147

ASIA-PACIFICCascade Japan Ltd.2-23, 2-Chome,Kukuchi NishimachiAmagasaki, Hyogo Japan, 661-0978Tel: 81-6-6420-9771Fax: 81-6-6420-9777

Cascade Korea121B 9L Namdong Ind. Complex, 691-8 Gojan-DongNamdong-KuInchon, KoreaTel: +82-32-821-2051Fax: +82-32-821-2055

Cascade-XiamenNo. 668 Yangguang Rd. Xinyang Industrial ZoneHaicang, Xiamen CityFujian ProvinceP.R. China 361026Tel: 86-592-651-2500Fax: 86-592-651-2571

Cascade India Material Handling Private LimitedNo 34, Global Trade Centre 1/1 Rambaugh ColonyLal Bahadur Shastri Road, Navi Peth, Pune 411 030(Maharashtra) IndiaPhone: +91 020 2432 5490Fax: +91 020 2433 0881

Cascade Australia Pty. Ltd.1445 Ipswich RoadRocklea, QLD 4107AustraliaTel: 1-800-227-223Fax: +61 7 3373-7333

Cascade New Zealand15 Ra Ora DriveEast Tamaki, AucklandNew ZealandTel: +64-9-273-9136Fax: +64-9-273-9137

Sunstream IndustriesPte. Ltd.18 Tuas South Street 5Singapore 637796Tel: +65-6795-7555Fax: +65-6863-1368