35715867 canon clc 1100 service manual

SERVICE INFORMATIONIssued by Copying Machine Quality Assurance Center, Canon Inc.

NO. : F-04-E00007DATE : FEB.2002

COLOR LASER COPIER1100/1120/1130/1140/1150/1160/1180

LOCATIONSUBJECT

Revision of Service Manual

The captioned technical documentation has been revised to reflect the following:

Reasonsto update the descriptions in the previous documentation covering modification offunctions and correction of typographical mistakes.

The present revision is a full revision. Kindly make arrangements so that the olddocument may be replaced with the one being released. Further, please make surethe old document is properly disposed of.

FY8-13G3-03YPrinted in Japan

Imprim au Japon

Major quality issues Quality upgrade/production efficiency

Field quality problems

Miscellaneous

MODEL:

COPYRIGHT 2002 CANON INC. CANON CLC1100/1130/1150/1160/1180 REV.3 FEB. 2002 PRINTED IN JAPAN (IMPRIME AU JAPON)

REVISION 3

FEB. 2002 FY8-13G3-030

COLOR LASER COPIER1100/1120/1130/1140/1150/1160/1180

w w w . R E P A I R - P R I N T E R . r u

a) Service manuals b) Service handbooks c) Service bulletins d) Parts catalogs e)

!" # $ %&' $( )

a) ! "# # $%& b) '()$ * +),- !)$" c) '()$ #!" *.),- !! $" d) /$&), !)$,

Brother, Canon, Epson, Gestetner, IBM, Hewlett Packard, Kyocera, MB, Lexmark, Minolta, OCE, OKI, Olivetti, Panasonic, Ricoh, Samsung, Sanyo, Sharp, Toshiba, Utax, Xerox .


IMPORTANT

THIS DOCUMENTATION IS PUBLISHED BY CANON INC., JAPAN, TO SERVE AS A SOURCEOF REFERENCE FOR WORK IN THE FIELD.SPECIFICATIONS AND OTHER INFORMATION CONTAINED HEREIN MAY VARY SLIGHTLYFROM ACTUAL MACHINE VALUES OR THOSE FOUND IN ADVERTISING AND OTHERPRINTED MATTER.

ANY QUESTIONS REGARDING INFORMATION CONTAINED HEREIN SHOULD BE DIRECTEDTO THE COPIER SERVICE DEPARTMENT OF THE SALES COMPANY.THIS DOCUMENTATION IS INTENDED FOR ALL SALES AREAS, AND MAY CONTAIN INFOR-MATION NOT APPLICABLE TO CERTAIN AREAS.

COPYRIGHT 2002 CANON INC.

Printed in JapanImprim au Japon

Use of this manual should be strictly su-pervised to avoid disclosure of confidentialinformation.

Prepared by

OFFICE IMAGING PRODUCTS TECHNICAL SUPPORT DIVISION

CANON INC.

5-1, Hakusan 7-chome, Toride, Ibaraki, 302-8501 Japan

COPYRIGHT 2002 CANON INC. CANON CLC1100/1130/1150/1160/1180 REV.3 FEB. 2002 PRINTED IN JAPAN (IMPRIME AU JAPON) i

INTRODUCTION

This Service Manual contains basic data and figures on the plain paper CLC1100/1120/1130/1140/1150/1160/1180 needed to service the machine in the field. The copieris designed to enable fully automated copying work, and may be configured with thefollowing options:

1. RDF-E2/E32. Stapler Sorter-F13. Film Projector-D14. CLC Paper Deck-E1

For the RDF-E2/E3, Stapler Sorter-F1, and Film Projector-D1, see their respectiveService Manuals for details. This Service Manual covers the copier itself, and consists ofthe following chapters:

This manual omits descriptions on technologies used in common with existingmachines. Refer to the Copier Basic Series as necessary for additional information.

Chapter 1 General Description introduces the copiers features and specifications,shows how to operate the printer unit, and explains how copies are made.

Chapter 2 Basic Operation provides outlines of the steps used to generate copies.

Chapter 3 Exposure System discusses the principles of operation used for themechanical/electrical operations of the copiers exposure system. It alsoexplains the timing at which the various units involved are operated, andshows how they may be disassembled/assembled and adjusted.

Chapter 4 Image Processing System discusses the principles of operation used forthe mechanical/electrical operations of the copiers image processingsystem. It also explains the timing at which the various units involved areoperated, and shows how they may be disassembled/assembled andadjusted.

Chapter 5 Laser Exposure System discusses the principles of operation used for themechanical/electrical operations of the copiers laser exposure system. Italso explains the timing at which the various units involved are operated,and shows how they may be disassembled/assembled and adjusted.

Chapter 6 Image Formation System discusses the principles of how images areformed. It also explains the timing at which the various units involved inimage formation are operated, and shows how they may be disassembled/assembled and adjusted.

Chapter 7 Pick-Up/Feeding System discusses the principles of how the printer unitpicks up and moves paper inside it. It also explains the timing at which thevarious units involved are operated, and shows how they may bedisassembled/assembled and adjusted.

Chapter 8 Fixing System discusses the principles of how the printer unit fuses tonerimages to paper. It also explains the timing at which the various unitsinvolved are operated, and shows how they may be disassembled/assembled and adjusted.

COPYRIGHT 2002 CANON INC. CANON CLC1100/1130/1150/1160/1180 REV.1 FEB. 2002 PRINTED IN JAPAN (IMPRIME AU JAPON)i i

Chapter 9 Externals/Auxiliary Mechanisms shows the copiers external parts, andexplains the principles used for the copiers various control mechanisms inview of the functions of electrical and mechanical units and in relation totheir timing of operation. It also shows how these units may bedisassembled/assembled and adjusted.

Chapter 10 Paper Deck discusses the principles of operation used for the series ofoperations between pickup and delivery performed by the paper deck. Italso explains the timing at which the various units involved are operated,and shows how they may be disassembled/assembled and adjusted.

Chapter 11 Installation introduces requirements for the site of installation, and showshow the printer unit may be installed using step-by-step instructions.

Chapter 12 Maintenance and Servicing provides tables of periodically replaced partsand consumables/durables and scheduled servicing charts.

Chapter 13 Troubleshooting provides tables of maintenance/inspection, standards/adjustments, and problem identification (image fault/malfunction).

Appendix contains a general timing chart and general circuit diagrams.

The following rules apply throughout this Service Manual:1. Each chapter contains sections explaining the purpose of specific functions

and the relationship between electrical and mechanical systems withreference to the timing of operation.In the diagrams, represents the path of mechanical drive where asignal name accompanies the symbol , the arrow indicates the directionof the electric signal.The expression turn on the power means flipping on the power switch,closing the front cover, and closing the delivery unit cover, which results insupplying the machine with power.

2. In the digital circuits, 1 is used to indicate that the voltage level of a givensignal is High, while 0 is used to indicate Low. (The voltage value,however, differs from circuit to circuit.) In addition, the asterisk (*) as inDRMD* indicates that the DRMD signal goes on when 0.In practically all cases, the internal mechanisms of a microprocessor cannotbe checked in the field. Therefore, the operations of the microprocessors usedin the machines are not discussed: they are explained in terms of from sensorsto the input of the DC controller PCB and from the output of the DC controllerPCB to the loads.

The descriptions in this Service Manual are subject to change without notice forproduct improvement or other purposes, and major changes will be communicated in theform of Service Information bulletins.

All service persons are expected to have a good understanding of the contents of thisService Manual and all relevant Service Information bulletins and be able to identify andisolate faults in the machine.

COPYRIGHT 2002 CANON INC. CANON CLC1100/1130/1150/1160/1180 REV.1 FEB. 2002 PRINTED IN JAPAN (IMPRIME AU JAPON) iiiii-a

This manual is compiled in such a way so that a fuller understanding of the machinemay be acquired by using it side by side with the Copier Basic Series. By way of providinga reference to the document, this manual uses the following convention:

EX: Part 2>Chapter 3>2.1 Shading CorrectionThe Copier Basic Series represents an accumulation of Canons copier technologies

used in common in existing machines, and descriptions in the document are intended tosupplement the contents of Service Manuals. The Copier Basic Series consists of thefollowing four parts:

Part 1:BasicsPart 2:CopiersPart 3:AccessoriesPart 4:Controllers

COPYRIGHT 2002 CANON INC. CANON CLC1100/1130/1150/1160/1180 REV.1 FEB. 2002 PRINTED IN JAPAN (IMPRIME AU JAPON) v

System Configuration

The CLC1100/1120/1130/1150 may be configured as follows to make up a system (the shadedareas indicate options):

The figures above represents the CLC1150; however, the CLC1100/1120/1130 may beconfigure in the same way.

* : CLC Film Projector D1 is not available for CLC1100.CLC1100/1120 :2-cassette modelCLC1130 :3-cassette modelCLC1150 :2-cassette model with a duplexing unit.

RDF-E2/E3Feeds a large number of originalsautomatically for continuouscopying. Accepts double-sidedoriginals.

CLC Film Projector-D1*Projects 35mm negative orpositive film, large-size negativefilm, or transparencies for makingcolor copies.

Editor-F1Enables selecting areas andcolors using a point pen.

Stapler Sorter-F1Sorts or groups copies.Staples sorted copies.

CLC Buffer Path Unit 1Limits curling of copied paper.

CLC Paper Deck-E1Accommodates as many as 2500 sheets ofpaper (A4/B5/LTR).

Control Card-VEnables control of copyingwork by group.

iii

COPYRIGHT 2002 CANON INC. CANON CLC1100/1130/1150/1160/1180 REV.0 FEB. 2002 PRINTED IN JAPAN (IMPRIME AU JAPON)v iiv

The CLC1140/1160/1180 may be configured as follows to make up a system (the shaded areasindicate options):

RDF-E2/E3Feeds a large number of originalsautomatically for continuouscopying. Accepts double-sidedoriginals.

Editor-F1Enables selecting areas andcolors using a point pen.

Stapler Sorter-F1Sorts or groups copies.Staples sorted copies. CLC Buffer Path Unit 1

Limits curling of copiedpaper. CLC Paper Deck-E1

Accommodates as many as 2500sheets of paper (A4/B5/LTR).

Control Card-VEnables control ofcopying work by group.

CLC1140 :2-cassette modelCLC1160 :3-cassette modelCLC1180 :2-cassette model with a duplexing unit.

COPYRIGHT 2002 CANON INC. CANON CLC1100/1130/1150/1160/1180 REV.1 JAN. 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) v

CONTENTS

CHAPTER 1 GENERAL DESCRIPTION

CHAPTER 2 BASIC OPERATION

I. FEATURES..................................1-1II. SPECIFICATIONS.......................1-2

A. Type ..................................1-2B. System .............................1-2C. Functions..........................1-3D. Others ..............................1-4E. Default Ratios...................1-4F. Copying Speed ................1-5G. CLC Paper Deck-E1.........1-6

III. NAMES OF PARTS ....................1-7A. External View .........................1-7B. Cross Section .........................1-9

IV. USING THE COPIER ............... 1-12A. Control Panel ...................... 1-12B. Extended Functions ............ 1-13

C. User Mode........................... 1-14V. DAILY MAINTENANCE BY

THE USER ............................... 1-16VI. SAFETY ................................... 1-17

A. Safety of Laser Light ........... 1-17B. CDRH Regulations.............. 1-18C. Handling the Laser

Assembly ............................. 1-19D. Safety of Toner .................... 1-21

VII. IMAGE FORMATION................ 1-22A. Outline ................................. 1-22B. Auxiliary Process ................ 1-24

1. Post-CleaningCharging........................ 1-24

I. OUTLINE OF OPERATIONS ......2-1A. Functional Construction .........2-1B. Electrical Circuitry ..................2-2

1. Outline ..............................2-22. CPU PCB .........................2-23. Control Panel ...................2-2

II. BASIC SEQUENCE OFOPERATIONS .............................2-4A. At Power-On ...........................2-4B. Basic Sequence of

Operations (copying) ..............2-6C. Generating the Image

Leading Edge Signal ..............2-7

1. Outline ..............................2-72. Controlling Side A and

Side B...............................2-8III. CONTROLLING ELECTRICAL

MECHANISMS ......................... 2-10A. Controlling the Main Motor

(M4) ..................................... 2-101. Outline ........................... 2-10

B. Controlling the Drum Motor(M2) ..................................... 2-121. Outline ........................... 2-12

C. Inputs to and Outputs fromthe Major PCBs ....................2-14

COPYRIGHT 2002 CANON INC. CANON CLC1100/1130/1150/1160/1180 REV.0 MAR. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)vi

CHAPTER 3 EXPOSURE SYSTEM

I. OPERATION................................3-1A. Outline ....................................3-1B. Basic Sequence of

Operations..............................3-21. Sequence of

Operations........................3-22. Scanner Home Position

Sensor and Operation ......3-3II. SCANNER DRIVE SYSTEM.......3-4

A. Controlling the ScannerMotor ......................................3-41. Outline ..............................3-42. Operations........................3-5

B. Changing the ReproductionRatio .......................................3-5

III. CONTROLLING THE INTENSITYOF THE SCANNING LAMP ........3-6A. Outline ....................................3-6B. Operations..............................3-7

1. Turning On/Off theScanning Lamp ................3-7

2. Detecting the Activationof the Scanning Lamp ......3-7

3. Detecting an Error in theActivation of theScanning Lamp ................3-7

4. Controlling the Intensityof the Scanning Lamp ......3-7

IV. DISASSEMBLY/ASSEMBLY .......3-8A. Original Exposure System .....3-9

1. Removing the ScanningLamp ................................3-9

2. Orienting the ScanningLamp ................................3-9

3. Removing the StandardWhite Plate .................... 3-10

4. Mounting the StandardWhite Plate .................... 3-10

B. Scanner Drive Assembly ..... 3-111. Removing the Scanner

Drive Motor .................... 3-112. Adjusting the Tension of the

Belt When Mounting theScanner Drive Motor ..... 3-11

3. Routing the ScannerCable ............................. 3-11

CHAPTER 4 IMAGE PROCESSING SYSTEM

I. OUTLINE.....................................4-1II. CCD/CCD DRIVE........................4-2

A. Controlling the CCD ...............4-2B. CCD Driver Circuit..................4-2

III. ANALOG IMAGEPROCESSING ............................4-3

IV. DIGITAL IMAGEPROCESSING ............................4-4A. Outline ....................................4-4B. Shading Correction ................4-6

a. Shading Correction ..........4-6C. 3-Line CCD Position

Matching Circuit ......................4-7D. Sensor Color Correction

Circuit .....................................4-7E. Original Position Detection

Circuit .....................................4-8F. Black Detection Circuit and

Edge/Line WidthDetection Circuit .....................4-9

G. Chromatic Space CorrectionCircuit .................................. 4-10

H. Direct Mapping Circuit ......... 4-10I. Logarithmic Correction and

BGR-to-YMC Conversion .... 4-11a. Logarithmic Correction .. 4-11b. BGR-to-YMC Conversion4-11

J. Toner Color CorrectionCircuit .................................. 4-12

K. Coloring/ContourProcessing .......................... 4-12

L. Density Processing ............. 4-13M. Enlargement/Reduction,

Shift, and Edit Processing... 4-13N. Sharpness/Filter

Processing .......................... 4-14O. Anti-Counterfeit

Mechanism .......................... 4-141. Counterfeit Tracing

Mechanism .................... 4-14

COPYRIGHT 2002 CANON INC. CANON CLC1100/1130/1150/1160/1180 REV.0 MAR. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) vii

CHAPTER 5 LASER EXPOSURE SYSTEM

I. OPERATIONS .............................5-1A. Functions................................5-1B. Sequence of Operations

(laser exposure system) .........5-2II. GENERATING THE BD

SIGNAL .......................................5-3III. LASER DRIVER CIRCUIT ..........5-4

A. Controlling the LaserSystem ...................................5-4

B. Controlling the Temperatureof the Laser Unit .....................5-5

IV. LASER SCANNER MOTOR .......5-6

V. DISASSEMBLY/ASSEMBLY .......5-7A. Electrical Parts .......................5-8

1. Removing the OriginalScanner MotorDirver PCB .......................5-8

2. Removing the LaserScanner Unit ....................5-8

3. Removing the LaserController PCB/LaserDriver PCB .................... 5-10

4. Adjusting Laser Power .. 5-115. Adjusting the Laser ....... 5-13

2. Bank Note DetectionMechanism .................... 4-14

P. CMYBk/RGB Integration ..... 4-15Q. Texture Processing.............. 4-15R. Color Conversion ................ 4-15

V. DISASSEMBLY/ASSEMBLY .... 4-16A. Electrical Parts .................... 4-17

1. Removing the CCDUnit ................................ 4-17

2. Removing the AnalogProcessor PCB ............. 4-18

3. Removing the ImageProcessor PCB (IP-MAIN,IP-ED, IF, IP-ECO) ........ 4-19

CHAPTER 6 IMAGE FORMATION SYSTEM

I. IMAGE FORMATION SYSTEM...6-1A. Outline ....................................6-1B. Controlling the C Sensor ........6-3C. Sequence of Operations

(image formation system) .......6-7II. IMAGE STABILIZATION ...............6-8

A. Outline ....................................6-8B. Controlling the Surface

Potential of the Drum ............6-101. Outline ............................6-102. Measuring the Surface

Potential of the Drum .... 6-103. Measuring the Dark Area

Potential Attenuation ..... 6-114. Controlling the Environment

Contrast Potential .......... 6-115. Setting the Grid Bias and

the Developing Bias ...... 6-12

6. Sequence of Operations(initial drum surfacepotential control timing) . 6-13

7. Auto Gradation Correctionin User Mode ..................6-14

8. Checking the LED Activationfor the PotentialMeasurement Circuit ..... 6-14

III. CONTROLLING THE CHARGINGMECHANISM ........................... 6-17A. Controlling the Primary

Charging Mechanism andthe Grid Bias ....................... 6-171. Operation ...................... 6-172. Protection Circuit ........... 6-17

B. Controlling theDeveloping Bias .................. 6-181. Operation ...................... 6-182. When Controlling the M

Developing Bias ............ 6-19

COPYRIGHT 2002 CANON INC. CANON CLC1100/1130/1150/1160/1180 REV.2 FEB. 2002 PRINTED IN JAPAN (IMPRIME AU JAPON)viii

C. Controlling the AttractionCharging Mechanism andTransfer Charging Current... 6-201. Operations..................... 6-20

D. Controlling the SeparationCharging Current ................ 6-211. Operation ...................... 6-21

E. Controlling the External/InternalStatic Eliminating Current ... 6-231. Operation ...................... 6-23

F. Controlling the Post-CleaningCharging Current ................ 6-241. Operations..................... 6-24

G. Controlling the Temperature ofthe Photosensitive Drum..... 6-251. Control ........................... 6-252. Controlling the Power

Using the EnvironmentSwitch SW6................... 6-25

H. Controlling the PrimaryCharging Wire CleaningMechanism .......................... 6-271. Operations..................... 6-272. Conditions for

Operation ...................... 6-27IV. DEVELOPING

ASSEMBLIES .......................... 6-28A. Outline ................................. 6-28B. Locking the Developing

Assembly ............................. 6-29C. Controlling the Concentration

of Color Toner ...................... 6-311. Outline ........................... 6-312. Measuring the

Concentration of ColorToner on the DevelopingCylinder Assembly ........ 6-32

3. Controlling the ColorToner ConcentrationMeasurement Mechanismof the PhotosensitiveDrum ............................. 6-33

4. Sequence ofMeasurement ................ 6-34

D. Controlling the Concentration ofBlack Toner .......................... 6-351. Outline ........................... 6-352. Controlling the Supply of

Black Toner .................... 6-353. Measuring the Concentration

of Black Toner(patch detection) ........... 6-36

4. Detecting Dirt on theWindow ......................... 6-38

5. Sequence of Operations(measurement) .............. 6-39

6. Error Code (E020)Related to Control of TonerConcentration ................ 6-40

E. New Gradation Correction Con-trol (patch detection; CLC1140/1160/1180) ........................ 6-46a1. Outline ......................... 6-46a2. New Gradation Correction

Control(patch detection) ......... 6-46a

3. Timing ofMeasurement ............... 6-46c

4. Error Code Related to NewGradation Correction Control(E020) ......................... 6-46d

F. Supplying Toner .................. 6-47V. PHOTOSENSITIVE DRUM

CLEANER ASSEMBLY ............ 6-48A. Outline ................................. 6-48B. Controlling the Reciprocating

Mechanism of the CleaningBlade ................................... 6-49

C. Controlling the Collection ofWaste Toner ........................ 6-491. Checking the Waste

Toner Case (full) ............ 6-492. Detecting a Waste Toner

Feedscrew LockCondition ....................... 6-50

VI. DISASSEMBLY/ASSEMBLY .... 6-51A. Photosensitive Drum

Assembly ............................. 6-521. Construction .................. 6-522. Removing the

Photosensitive Drum ..... 6-523. When Replacing the

Photosensitive Drum ..... 6-564. Cleaning the

Photosensitive Drum ..... 6-585. Removing the Drum

Heater ........................... 6-596. Removing the Drum

Heater Brush ................. 6-60B. Pre-Exposure Lamp ............ 6-60

1. Removing thePre-ExposureLamp Unit ...................... 6-60

C. Charging Assembly ............. 6-611. Outline ........................... 6-612. Removing the Primary

Charging Assembly ....... 6-613. Removing the Grid

Plate .............................. 6-61

COPYRIGHT 2002 CANON INC. CANON CLC1100/1130/1150/1160/1180 REV.2 FEB. 2002 PRINTED IN JAPAN (IMPRIME AU JAPON) ix

4. Replacing the WireCleaning Pad of thePrimary ChargingAssembly ....................... 6-62

5. Removing the Post-CleaningCharging Assembly ....... 6-63

6. Adjusting the Height of theCharging Wire ............... 6-63

D. Developing Assemblies ....... 6-641. Construction of the Y/M/C

Developing Assembly .... 6-642. Construction of the Bk

Developing Assembly .... 6-643. Removing the Developing

Assembly ....................... 6-644. Removing the ATR Sensor

of the Y/M/C DevelopingAssembly ....................... 6-65

5. Removing theDeveloping Cylinder ...... 6-66

6. Adjusting the S-B Gap .. 6-707. Replacing the

Developer ...................... 6-70E. Hoppe Assembly ................. 6-73

1. Opening the Hopper ..... 6-732. Removing the Hopper

Unit ................................ 6-733. Removing the Hopper

Motor ............................. 6-744. Removing the Toner

Supply Clutch ................ 6-75F. Photosensitive Drum

Cleaner Assembly .................6-771. Removing the

Photosensitive DrumCleaner Unit .................. 6-77

2. Replacing thePhotosensitive DrumCleaner Blade ............... 6-78

3. Replacing thePhotosensitive DrumCleaner Scoop-UpSheet ............................. 6-79

4. Removing thePhotosensitive DrumCleaner End Seal andFelt ................................ 6-79

G. Pre-Cleaning SensorAssembly No. 2 Scoop-UpSheet Assembly .................. 6-801. Replacing the No. 2

Scoop-Up SheetAssembly ....................... 6-80

2. Points to Note WhenHandling the Pre-CleaningSensor Assembly .......... 6-80

H. Black Toner ConcentrationSensor Assembly ................ 6-811. Removing the Black Toner

Concentration Sensor ... 6-812. Removing the No. 2

Blade ........................... 6-81b3. Removing the Gradation

Sensor (CLC1140/1160/1180 only) ..................... 6-82

I. Cleaner BladeReciprocating Motor .......... 6-82a1. Removing the

Reciprocating MotorAssembly ..................... 6-82a

J. Waste Toner FeedingAssembly ........................... 6-82a1. Removing the Waste Toner

Feedscrew Assembly .. 6-82aK. Developing Drive

Assembly ............................. 6-841. Removing the Developing

Drive Assembly and theDeveloping AssemblyRail ................................ 6-84

CHAPTER 7 PICK-UP / FEEDING SYSTEM

I. OPERATIONS .............................7-1A. Outline ....................................7-1B. Arrangement of Rollers

and Sensors ...........................7-21. CLC1150/1180 .................7-22. CLC1130/1160 .................7-3

II. PICKUP ASSEMBLY ...................7-5A. Pickup from the Cassette .......7-5

1. Outline ..............................7-5B. Lifter Movement .....................7-9

1. Outline ..............................7-92. Detecting the Presence/

Absence of Paper ......... 7-10

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3. Detecting the Level ofPaper ............................. 7-10

C. Detecting the Paper SizeInside the Cassette ............. 7-111. Fixed-Size Type

Cassette ........................ 7-112. Universal Type

Cassette ........................ 7-113. Paper Sizes and

Cassettes ...................... 7-124. Paper Width Basic

Value ............................. 7-135. Sequence of Operations

(pickup from thecassette)........................ 7-14

D. Pickup from theMultifeeder .......................... 7-151. Operations..................... 7-152. Detecting the Size of

Paper ............................. 7-163. Movement of the Lifter .. 7-174. Sequence of

Operations..................... 7-18E. Picking Up

Transparencies .................... 7-19III. DUPLEXING UNIT

(CLC1150/1180 ONLY) ............ 7-21A. Outline ................................. 7-21

1. Basic Construction ........ 7-212. Arrangement of Rollers

and Sensors .................. 7-23B. Stacking Paper .................... 7-24C. Movement of the Paper

Jogging Guide Plate ........... 7-251. Operations..................... 7-25

D. Sequence of Operations(1st side of adouble-sided copy) .............. 7-27

E. Re-Pickup from theDuplexing Unit ..................... 7-281. Operations..................... 7-282. Sequence of

Operations..................... 7-29IV. CONTROLLING THE

REGISTRATION/ATTRACTIONMECHANISM ........................... 7-30A. Outline ................................. 7-30B. Locking and Unlocking the

Registration Roller .............. 7-31C. Controlling the Attraction

Mechanism .......................... 7-32D. Sequence of Operations

(registration/attraction) ........ 7-33V. TRANSFER DRUM .................. 7-34

A. Outline ................................. 7-34B. Controlling the Locking

Cam Inside the TransferDrum ................................... 7-36

C. Controlling Separation ........ 7-391. Outline ........................... 7-392. Separating Paper .......... 7-40

D. Cleaning the SeparationDrum Sheet ......................... 7-411. Outline ........................... 7-412. External Brush .............. 7-423. Polishing Roller ............. 7-42

E. Sequence of Operations(transfer drum) .................... 7-44

VI. DETECTING JAMS .................. 7-45A. Outline ................................. 7-45B. Sequence of Operations

(jam detection) .................... 7-47VII. DISASSEMBLY/ASSEMBLY

(PICK-UP ASSEMBLY) ............ 7-48A. Pickup Assembly ................. 7-49

1. Construction .................. 7-492. Removing the Cassette

Pickup Assembly/Duplexing PickupAssembly ....................... 7-49

3. Removing the PickupRoller ............................. 7-51

4. Removing the CassettePickup Assembly FeedRoller/SeparationRoller ............................. 7-51

5. Adjusting the Pressure ofthe Separation Roller .... 7-53

6. Position of the CassettePickup Assembly andPickup Roller Solenoid(SL7, SL8, SL9) ............ 7-55

7. Adjusting the Left/RightRegistration of theCassette ........................ 7-55

8. Removing the DuplexingUnit Feed Roller ............ 7-56

9. Removing the DuplexUnit Separation Roller ... 7-56

10. Removing the DuplexingUnit Pickup Roller ......... 7-57

B. Multifeeder .......................... 7-601. Removing the Multifeeder

Assembly ....................... 7-602. Removing the Pickup

Roller, Feed Roller, andSeparation Roller .......... 7-60

3. Left/Right Registration .. 7-63

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4. Attaching the Timing Beltfor the MultifeederAssembly ....................... 7-63

5. Position of the MultifeederPickup Solenoid ............ 7-63

C. Duplexing Unit ..................... 7-641. Removing the

Duplexing ...................... 7-642. Removing the Feed

Roller ............................. 7-643. Remove the Duplexing

Feed Assembly ............. 7-654. Adjusting the Left/Right

Registration of theDuplexing Unit ............... 7-68

5. Adjusting the Position of thePaper Jogging GuideSensor (PS40) .............. 7-69

6. Assembling the PaperJogging Guide PlateDrive Assembly ............. 7-70

7. Position of the StopperPlate Solenoid ............... 7-70

8. Position of the DuplexingPaper Feed RollerSolenoid ........................ 7-70

9. Position of the StackingGuide Solenoid ............. 7-71

D. Pickup Motor DriveAssembly ............................. 7-721. Removing the Cassette

Pickup Drive Assembly/Re-Pickup Drive Assembly . 7-72

2. Removing the DuplexingMotor ............................. 7-72

VIII. DISASSEMBLY/ASSEMBLY(TRANSFER ASSEMBLY/DELIVERY ASSEMBLY) .......... 7-73A. Removing the Transfer

Drum Assembly/TransferDrum Frame ........................ 7-741. Removing the Transfer

Drum ............................. 7-742. Points to Note When

Handling the TransferDrum ............................. 7-75

3. Removing the TransferDrum Frame .................. 7-76

B. No. 1 Feeding Assembly ..... 7-771. Construction .................. 7-772. Removing the Horizontal

Path Assembly .............. 7-773. Removing the Attraction

Roller Unit ..................... 7-78

4. Removing the Scraperof the Attraction Roller .. 7-79

5. Removing the AttractionRoller ............................. 7-80

6. Replacing the AttractionRoller Unit Spring ClutchAssembly ....................... 7-80

7. Removing the RegistrationRoller ............................. 7-81

8. Replacing the RegistrationRoller Releasing SpringClutch Assembly ........... 7-85

C. Transfer Cleaner Unit .......... 7-861. Removing the Transfer

Cleaner Unit .................. 7-862. Removing the Transfer

Cleaner Brush ............... 7-863. Removing the Scraper

(upper, lower) of theTransfer Cleaner Unit .... 7-86

4. Removing the TransferDrum Cleaner AssemblyFilter .............................. 7-87

5. Applying Lubricant to theTransfer Drum Cleaner .. 7-87

D. Transfer Drum Assembly ..... 7-881. Construction .................. 7-882. Removing the Transfer

Drum Sheet ................... 7-893. Attaching the Transfer

Drum Sheet ................... 7-904. Removing the Attraction

Brush ............................. 7-935. Remove the Transfer

Blade ............................. 7-936. Removing the External

Static Eliminator ............ 7-937. Removing the Internal

Static Eliminator ............ 7-948. Removing the Separation

Changing Assembly ...... 7-949. Removing the Polishing

Roller ............................. 7-9410. Removing the Polishing

Roller Unit ..................... 7-9511. Removing the Separation

Push-Up Solenoid ......... 7-9712. Remove the Brush

Motor (M11)................... 7-9813. Removing the Transfer

Cleaner Push-OnBrush Unit ..................... 7-99

14. Removing the SeparationPush-Up Roll ............... 7-100

COPYRIGHT 2002 CANON INC. CANON CLC1100/1130/1150/1160/1180 REV.1 FEB. 2002 PRINTED IN JAPAN (IMPRIME AU JAPON)xii

CHAPTER 8 FIXING SYSTEM

I. OPERATIONS .............................8-1A. Outline ....................................8-1B. Sequence of Operations

(fixing system) ........................8-3II. FIXING DRIVE SYSTEM ............8-4

A. Controlling the Speed of theFixing Roller ...........................8-4

B. Taking Up the FixingCleaning Belt ..........................8-6

C. Fixing Oil ApplyingMechanism .............................8-7

III. CONTROLLING THE FIXINGTEMPERATURE .........................8-9A. Controlling the Temperature

of the Fixing Roller .................8-9B. Protective Functions ........... 8-11

IV. DISASSEMBLY/ASSEMBLY .... 8-13A. Fixing Assembly .................. 8-14

1. Removing the FixingAssembly ....................... 8-14

2. Opening the FixingUpper Roller Unit .......... 8-14

3. Removing the FixingUpper Heater ................ 8-15

4. Removing the FixingUpper Roller .................. 8-15

5. Removing the FixingLower Heater................. 8-16

6. Removing the FixingLower Roller .................. 8-17

7. Difference among FixingRollers (upper/lower,front/rear) ...................... 8-18

8. Removing the Fixing UpperThermistor ..................... 8-19

9. Removing the FixingLower Thermistor ............8-19

10. Removing the FixingThermal Switch (lower) . 8-20

11. Removing the FixingThermal Switch (upper) 8-20

12. Adjusting the FixingNip ................................. 8-20

B. Fixing Cleaner Assembly .... 8-211. Removing the Fixing

Upper Cleaning Belt ...... 8-212. Mounting the Fixing

Upper Cleaning Belt ...... 8-223. Removing the Fixing

Lower Cleaning Belt ...... 8-234. Mounting the Fixing

Lower Cleaning Belt ...... 8-24C. Oil Applying Assembly/

Removing Assembly ........... 8-251. Removing the Oil

Applying Felt ................. 8-252. Removing the Oil Fixing

Blade ............................. 8-26D. Internal Delivery Assembly . 8-26

1. Removing the FixingSeparation Claw ............ 8-26

E. Drive Assembly ................... 8-271. Removing the Fixing

Motor (M5)..................... 8-272. Points to Note When

Replacing the OilPump ............................. 8-27

3. Adjusting the FixingUpper/LowerSolenoid ........................ 8-27

E. Transfer Drum Locking MotorAssembly (PM5) ................ 7-100

F. Transfer Drum Cleaner LockingMotor Assembly (PM6) ..... 7-1011. Removing the Transfer

Drum Cleaner LockingMotor Assembly .......... 7-101

G. Delivery Assembly(CLC1100/1120/1130/1140/1160 only) ................ 7-1011. Removing the Delivery As-

sembly ......................... 7-101

H. Duplexing Delivery Assembly(CLC1150/1180 only) ........ 7-1021. Removing the Duplexing

Delivery Assembly ...... 7-1022. Position of the Delivery

Assembly PaperDeflecting Plate DriveSolenoid (SL10) .......... 7-102

COPYRIGHT 2002 CANON INC. CANON CLC1100/1130/1150/1160/1180 REV.2 FEB. 2002 PRINTED IN JAPAN (IMPRIME AU JAPON) xiii

CHAPTER 9 EXTERNALS / AUXILIARY MECHANISMS

I. CONTROL PANEL ......................9-1A. Outline ....................................9-1

II. DOWNLOADING .........................9-2A. Outline ....................................9-2B. Registering Firmware .......... 9-2dC. Making Connections ........... 9-2gD. Downloading the Firmware ... 9-2jE. Uploading Backup Data ........ 9-2lF. Downloading Backup

Data ..................................... 9-2nG. Work at the End of a Job .... 9-2p

III. COUNTERS ................................9-3A. Outline ....................................9-3

IV. FANS ...........................................9-4A. Outline ....................................9-4B. Operations..............................9-6

1. 2-Speed RotationControl ..............................9-6

2. Sequence ofOperations........................9-6

V. POWER SUPPLY ........................9-7A. Supplying Power ....................9-7

1. Outline ..............................9-72. Distribution of Power

among Switches...............9-8B. Rated Outputs of the DC

Power Supply PCB.............. 9-10C. Protection System ............... 9-11D. Backup Battery.................... 9-13

VI. EDITOR .................................... 9-14A. Outline ................................. 9-14B. Operations........................... 9-14C. Zero-Adjustment of Input

Coordinates ......................... 9-16VII. DISASSEMBLY/ASSEMBLY .... 9-17

A. Covers ................................. 9-181. External Covers ............ 9-182. Right Upper Cover ........ 9-183. Left Inside Cover ........... 9-194. Transfer Drum Frame

Cover ............................. 9-195. Fixing Assembly

Cover ............................. 9-196. Transfer Drum Frame

Right Cover ................... 9-207. Removing the

Copyboard Glass............9-20

8. Removing the UpperCover ............................. 9-21

B. Control Panel ...................... 9-221. Removing the Control

Panel ............................. 9-222. Removing the Control

Panel PCB..................... 9-223. Removing the LCD

PCB ............................... 9-224. Removing the Numeric

Keypad PCB.................. 9-23C. Editor ................................... 9-24

1. Removing the EditorController PCB .............. 9-24

2. Removing the EditorMirror ............................. 9-25

D. Flywheel .............................. 9-261. Removing the

Flywheel ........................ 9-262. Points to Note When

Handling the Flywheel .. 9-26E. Fans .................................... 9-27

1. Outline ........................... 9-27F. Drive System Belt Layout .... 9-28G. Drum Motor Assembly ........ 9-28

1. Removing the DrumMotor (M2)..................... 9-28

2. Mounting the DrumMotor Assembly ..............9-30

H. Main Motor (M4) DriveAssembly ............................. 9-321. Removing the Main

Motor (M4)..................... 9-32I. CPU PCB ............................ 9-33

1. Removing the CPUPCB ............................... 9-33

2. Replacing the CPUPCB ............................... 9-33

3. Replacing the FlashMemory on the CPUPCB ............................... 9-33

J. HVT PCB............................. 9-351. Removing the HVT

PCB ............................... 9-35K. Developing Bias PCB.......... 9-35

1. Removing theDeveloping Bias PCB.....9-35

COPYRIGHT 2002 CANON INC. CANON CLC1100/1130/1150/1160/1180 REV.1 JAN. 2000 PRINTED IN JAPAN (IMPRIME AU JAPON)xiv

CHAPTER 10 PAPER DECK

I. PAPER DECK .......................... 10-1A. Inputs to and Outputs

from the Deck Driver ........... 10-1B. Pickup ................................. 10-4

1. Outline ........................... 10-42. Pickup Operations ......... 10-43. Sequence of Operations

(pickup) ......................... 10-6C. Detecting Paper in the Deck 10-7

1. Detecting the Presence/Absence of Paper ......... 10-7

2. Switching the DeckPaper Size ..................... 10-8

3. Detecting the Level ofPaper in the Deck.......... 10-8

D. Deck Lifter ........................... 10-91. Lifter Movement ............ 10-92. Paper Level Indicator on

the Deck Front Cover .. 10-11E. Opening/Closing the Deck

(compartment)................... 10-121. Deck Opening/Closing

Movement ................... 10-122. Sequence of Operations

(deck opening/closingmovement) .................. 10-13

F. Controlling the DeckMotors ............................... 10-141 Controlling the Deck Pickup

Motor (PM101) ............ 10-142. Controlling the Deck

Lifter Motor (M101) ...... 10-15II. DETECTING JAMS ................ 10-17

A. Outline ............................... 10-17III. DISASSEMBLY/ASSEMBLY .. 10-19

A. External Covers ................ 10-201. Removing the Front

Cover ........................... 10-202. Removing the Rear

Cover ........................... 10-223. Removing the Right

Cover ........................... 10-224. Removing the Upper

Cover ........................... 10-22B. Paper Deck - Related

Work .................................. 10-23

1. Removing the Deckfrom the Copier ........... 10-23

2. Removing theCompartment .............. 10-25

3. Changing the DeckPaper Size ................... 10-26

4. Adjusting the DeckRegistration ................. 10-27

5. Adjusting the Positionof the Roll .................... 10-27

C. Drive System ..................... 10-281. Removing the Deck Pickup

Clutch (CL102) ............ 10-282. Removing the Deck Pickup

Motor Assembly .......... 10-283. Removing the Deck Lifter

Motor (M101) .............. 10-294. Removing the Lifter Cable

(front of the deck) ........ 10-305. Removing the Lifter Cable

(deck rear) ................... 10-316. Routing the Lifter

Cable ........................... 10-33D. Feeding System ................ 10-34

1. Removing the DeckPickup Unit .................. 10-34

2. Removing the DeckPickup Roller ............... 10-34

3. Orientation of the DeckPickup Roller ............... 10-35

4. Removing the DeckPickup/Feed Roller ...... 10-36

5. Orientation of the DeckPickup/Feed Roller ...... 10-36

6. Removing the DeckSeparation Roller ........ 10-36

7. Adjusting the DeckSeparation RollerPressure ...................... 10-37

8. Position of the Deck PickupSolenoid (SL101) ........ 10-38

E. Electrical System .............. 10-381. Removing the Deck

Driver PCB .................. 10-382. Removing the Deck

Open Switch PCB ....... 10-39

COPYRIGHT 2002 CANON INC. CANON CLC1100/1130/1150/1160/1180 REV.2 FEB. 2002 PRINTED IN JAPAN (IMPRIME AU JAPON) xv

CHAPTER 11 INSTALLATION

I. SELECTING THE SITE............ 11-1II. INSTALLATION......................... 11-4

A. Unpacking ........................... 11-4B. Removing the Fixing Materials

and Mounting the Waste TonerCollection Case ................... 11-7

C. Supplying Fixing Oil ............ 11-9D. Mounting the Drum Cleaner

and Setting the EnvironmentSwitch................................ 11-11

E. Supplying Toner ................ 11-15F. Supplying the Starter

Developer .......................... 11-19G. Checking the Images and

Operations......................... 11-23H. Changing the Cassette

Paper Size ......................... 11-25III. RELOCATING THE COPIER . 11-28

IV. MOUNTING THE DOCUMENTHOLDER ................................ 11-30

V. INSTALLING THE CONTROLCARD UNIT-V......................... 11-31

1. Mounting the ControlCard Unit ..................... 11-31

VI. INSTALLING THE COPY DATACONTROLLER-A1 ................. 11-33

1. Setting the Board ........ 11-332. Installing to the

Copier .......................... 11-343. Checking Operations .. 11-364. Removing from the

Copier .......................... 11-36VII. INSTALLING THE REMOTE

DIAGNOSTIC DEVICE II ....... 11-371. Installing to the

Copier .......................... 11-37VIII. INSTALLING THE CASSETTE

HEATER ................................. 11-46

CHAPTER 12 MAINTENANCE AND SERVICING

I. PERIODICALLY REPLACEDPARTS ..................................... 12-1

II. CONSUMABLES ANDDURABLES .............................. 12-2A. Copier .................................. 12-2B. Paper Deck.......................... 12-4

III. SCHEDULED SERVICINGCHART ..................................... 12-5

IV. SCHEDULED SERVICINGLIST .......................................... 12-7A. Copier .................................. 12-7B. Paper Deck.......................... 12-8

CHAPTER 13 TROUBLESHOOTING

I. MAINTENANCE ANDINSPECTION ........................... 13-3A. Image Adjustment Basic

Procedure............................ 13-3B. Points to Note for Scheduled

Servicing ............................. 13-6II. STANDARDS AND

ADJUSTMENTS....................... 13-7A. Image Adjustment

System .............................. 13-7a

B. Exposure System .............. 13-14C. Image Formation System.. 13-15D. Pickup/Feeding System .... 13-20E. Fixing System ................... 13-28F. Externals/Controls ............ 13-31G. Paper Deck........................ 13-32H. Electrical System .............. 13-36

III. TROUBLESHOOTINGFAULTY IMAGES ................... 13-51A. Making Initial Checks ........ 13-51

COPYRIGHT 2002 CANON INC. CANON CLC1100/1130/1150/1160/1180 REV.2 FEB. 2002 PRINTED IN JAPAN (IMPRIME AU JAPON)xvi

1. Environment of theSite .............................. 13-51

2. Checking the Originalsagainst Symptoms ...... 13-51

3. Checking the CopyboardCover, Copyboard Glass,and Standard WhitePlate ............................ 13-51

4. Checking the ChargingAssemblies .................. 13-51

5. Checking the DevelopingAssembly ..................... 13-51

6. Checking the Paper..... 13-527. Checking Periodically

Replaced Parts ........... 13-528. Others ......................... 13-52

B. Standard Images............... 13-53C. Test Print ........................... 13-56

1. Selecting a Test PrintPattern......................... 13-56

2. Horizontal Stripe Test Print(PG>TYPE=10, 16) ..... 13-57

3. 256-Color Test Print(PG>TYPE=2) ............. 13-58

4. 256-Gradation Test Print(PG>TYPE=3) ............. 13-59

5. 16-Gradation Test Print(PG>TYPE=4) ............. 13-60

6. Halftone Test Print(PG>TYPE=5) ............. 13-61

7. Grid Test Print(PG>TYPE=6) ............. 13-63

8. YMCBk 64-Gradation TestPrint (PG>TYPE=12) .. 13-64

9. BGR 64-Gradation TestPrint (PG>TYPE=13) .. 13-65

10. Full-Color 16-Gradation(YMCBk) Test Pint(PG>TYPE=14) ........... 13-66

11. Full-Color Light Area/16-Gradation (YMCBk) TestPrint (PG>TYPE=15) .. 13-67

12. Full Color Block Pattern(with correction;PG>TYPE=80)(CLC1140/1160/1180only) .......................... 13-67a

13. Full Color Block Pattern(without correction;PG>TYPE=81)(CLC1140/1160/1180only) .......................... 13-67b

D. Troubleshooting ImageProblems ........................... 13-68

IV. TROUBLESHOOTINGMALFUNCTIONS ................... 13-97A. Troubleshooting

Malfunctions ...................... 13-97V. TROUBLESHOOTING

FEEDING FAULTS ............... 13-150A. Paper Jams ..................... 13-150B. Feeding Faults................. 13-160

VI. ARRANGEMENT OFELECTRICAL PARTS .......... 13-161A. Sensors ........................... 13-161

1. CLC1100/1120/1130/1140/1160 ................. 13-161

2. CLC1150/1180 .......... 13-163B. Thermistors, Lamps,

and Heaters .................... 13-165C. Clutches .......................... 13-166

1. CLC1100/1120/1130/1140/1160 ................. 13-166

2. CLC1150/1180 .......... 13-167D. Solenoids ........................ 13-168

1. CLC1100/1120/1130/1140/1160 ................. 13-168

2. CLC1150/1180 .......... 13-169E. Fans ................................ 13-170F. Motors ............................. 13-171G. PCBs ............................... 13-173H. Paper Deck...................... 13-175

1. Sensors andSwitches .................... 13-175

2. Motors, Clutches,Solenoids, andPCBs ......................... 13-176

I. Variable Resistors (VR),Light-Emitting Diodes (LED),and Check Pins by PCB.. 13-1771. DC Driver PCB .......... 13-1772. CPU PCB .................. 13-1783. IP main PCB ............ 13-1784. Analog Processor

PCB ........................... 13-1795. Laser Driver PCB ...... 13-1796. Lamp Regulator

PCB ........................... 13-1807. DC Fuse PCB ........... 13-1808. AC Fuse PCB ............ 13-1819. Developing Bias

PCB ........................... 13-18110. HVT-AC PCB ............. 13-18211. Potential Measurement

PCB ........................... 13-182VII. SERVICE MODE .................. 13-183

A. Outline ............................. 13-183

COPYRIGHT 2002 CANON INC. CANON CLC1100/1130/1150/1160/1180 REV.2 FEB. 2002 PRINTED IN JAPAN (IMPRIME AU JAPON) xvii

APPENDIX

A. GENERAL TIMINGCHART ....................................... A-1

B. SIGNALS ANDABBREVIATIONS....................... A-3

C. GENERAL CIRCUITDIAGRAM................................... A-9

D. PAPER DECK GENERALCIRCUIT DIAGRAM ................. A-13

E. SPECIAL TOOLS ..................... A-15F. SOLVENTS AND OILS ............ A-17

1. Starting Service Mode andMaking Selections ..... 13-184

2. Ending ServiceMode ......................... 13-185

3. Backing Up theRAM .......................... 13-185

4. Basic Operation ........ 13-194B. DISPLAY

(control display mode) ..... 13-196C. I/O (I/O display mode) ..... 13-215

1. DC-CPU .................... 13-2162. R-CPU ....................... 13-232

D. ADJUST(adjustment mode) .......... 13-235

E. FUNCTION(operation check mode) .. 13-282

F. OPTION (settings mode) 13-305G. PG (test print) .................. 13-321H. COUNTER

(counter mode) ................ 13-323VIII. SELF DIAGNOSIS ............... 13-329

A. Copier .............................. 13-329B. RDF ................................. 13-350C. Sorter .............................. 13-351

COPYRIGHT 2002 CANON INC. CANON CLC1100/1130/1150/1160/1180 REV.1 JAN. 2000 PRINTED IN JAPAN (IMPRIME AU JAPON)

CHAPTER 1GENERAL DESCRIPTION

I. FEATURES..................................1-1II. SPECIFICATIONS.......................1-2

A. Type ..................................1-2B. System .............................1-2C. Functions..........................1-3D. Others ..............................1-4E. Default Ratios...................1-4F. Copying Speed ................1-5G. CLC Paper Deck-E1.........1-6

III. NAMES OF PARTS ....................1-7A. External View .........................1-7B. Cross Section .........................1-9

IV. USING THE COPIER ............... 1-12A. Control Panel ...................... 1-12

B. Extended Functions ............ 1-13C. User Mode........................... 1-14

V. DAILY MAINTENANCE BYTHE USER ............................... 1-16

VI. SAFETY ................................... 1-17A. Safety of Laser Light ........... 1-17B. CDRH Regulations.............. 1-18C. Handling the Laser

Assembly ............................. 1-19D. Safety of Toner .................... 1-21

VII. IMAGE FORMATION................ 1-22A. Outline ................................. 1-22B. Auxiliary Process ................ 1-24

This chapter shows the copiers specifications, and provides an outline of how to operate thecopier and how copies are generated.

COPYRIGHT 2002 CANON INC. CANON CLC1100/1130/1150/1160/1180 REV.2 FEB. 2002 PRINTED IN JAPAN (IMPRIME AU JAPON) 1-1

CHAPTER 1 GENERAL DESCRIPITON

I. FEATURES1. High Image Quality

The copier uses micro-diameter toner and a limited amount of silicone oil, ensuring a thin layerof toner on transparencies. It allows changing the hues of magenta toner and, together with the useof a direct mapping method, enables a wider range of color reproduction.

2. High ProductivityThe copier turns out as many as 11 copies per minute in full color, or 42 mono-color copies. It

takes as little as 18.1 sec (Except for CLC1100) or 21.0 sec (CLC1100) to generate the first full-color copy* and 9.6 sec to generate the first mono-color copy*.

*No pre-scanning.

3. High StabilityThe copier uses a new method to control the concentration of toner, promising stable

production of high-quality copies.The newly adopted gradation correction control mechanism ensures stability of operation

(CLC1140/1160/1180 only).

4. Varied Transfer MaterialsThe copier allows the use of paper from as thin as 64 g/m2 to as thick as 209 g/m2.

5. Large Source of PaperThe addition of options will equip the copier with a paper source ready to provide as many as

4400 sheets.3 Cassettes (standard): 550 sheets x 3 cassettes (CLC1130/1160 only; for CLC1100/1120/

1140/1150/1180, 550 sheets x 2 cassettes)Multifeeder: 250 sheetsCLC Paper Deck-E1*: 2500 sheets*Option


1-2 COPYRIGHT 2002 CANON INC. CANON CLC1100/1130/1150/1160/1180 REV.1 FEB. 2002 PRINTED IN JAPAN (IMPRIME AU JAPON)

II. SPECIFICATIONSA. Type

Item SpecificationsBody Console (reader and printer constructed as one)Copyboard FixedLight source Halogen lampLens Arranged in an arrayImage reader Photocell (BRG line CCD; fixed, mirror scanning)Photosensitive medium OPC drum (180-mm dia.)

Table 1-201

Table 1-202

B. SystemItem Specifications

Copying Laser beam indirect photostatic transferCharging CoronaExposure Slit, laser beamContrast adjustment AutomaticDevelopment Dry toner projectionToner supply Manual (345 g/bottle)Pickup Cassette x 2 (CLC1100/1120/1140/1150/1180), cassette x 3

(CLC1130/1160), multifeeder tray, duplexing unit (CLC1150/1180)

Attraction Pre-transfer static attractionTransfer Blade transferSeparation Separation claw, separation pushup roll (separation

charging assembly as auxiliary mechanism)Cleaning Cleaning bladeFixing Heat roller

Upper: 540 W (100/120 V), 700 W (230 V)Lower: 500 W (common for all models)

Note: The CLC1120/1140 is available only as a non-Japanese model.



C. FunctionsItem Specifications

Resolution Reader: 400 x 400 dpiPrinter: 800-equivalent x 400 dpi

Gradation 256 gradationsOriginal type Sheet, book, 3-D object (2 kg max.)Maximum original size A3 (297 x 420 mm) / 279.4 x 431.8 mm (11 x 17)Copy size AB: 6R5E (Japanese)

Inch/A: 5R4E (North or Central America)AB/Inch: 6R5E (Asia, Oceania, South America)

Zoom 25% to 400% (in 1% increments)Wait time 8 min 30 sec or less (at 20C) ; 120V

8 min or less (at 20C) ; 230VFirst copy time (w/o pre-scanning) CLC1100: Less than 21.0 sec (full color ; no pre-

scanning)Except for CLC1100: Less than 18.1 sec (full color ; no pre-

scanning)Less than 9.6 sec (mono color ; no pre-scanning)

Continuous copying 1 to 100 sheetsCopying speed See Table 1-206.Copy size Cassette: B5 (257 x 182 mm)/LTR to A3 (297 x 420

mm)/279.4 x 431.8 mm (11 x 17)Multifeeder: B5 (257 x 182 mm) to A3 (297 x 420 mm)/

279.4 x 431.8 mm (11 x 17) + extra lengthsize (12 x 18)

Paper type Cassette: Plain paper (64 to 105 g/m2), transparency(A4/LTR)

Multifeeder: Plain paper (64 to 209 g/m2), transparency(A4/LTR)

Auto double-sided: Plain paper only (90 to 105 g/m2)Multifeeder double-sided: Plain paper only (90 to 209 g/m2)

Cassette No claw, front loading, 60 mm deep (about 550 sheets of 81.4 g/m2)Multifeeder 250 sheets (81.4 g/m2)Duplexing unit 50 sheets (105 g/m2)Copy tray 100 sheets 981.4 g/m2)Image margin Leading edge: 8.0 1.5 mm (8.0 2.0 mm)

Trailing edge: 2.5 1.5 mm (4.5 2.0 mm)Left/right: 2.0 1.5 mm (2.0 1.5 mm)Parentheses represent double-sided copying.

Auto clear Yes, 2-min standard (may be changed between 0 and 9 min)Auto power-off Yes , 1-hr standard (may be changed between 0 and 24hr)Power Save mode Yes , (Saving level may be either -10%, -25%, -50%, or

non-recovery)

Table 1-203



Item SpecificationsOptions RDF-E2 (only CLC1120/1130/1150), RDF-E3, RDF-E2

CLC1100 Series Power Supply KitStapler Sorter-F1/F2CLC Buffer Pass Unit 1CLC Paper Deck-E1Document Tray-C1 (CLC1100/1120/1130/1150)Document Tray-H1 (CLC1140/1160/1180)CLC Film Projector-D1 (only CLC1120/1130/1150)Editor-F1, CLC Editor-F1 Separating kitCLC IP-ED Board-B1 (hereafter, IP-ED Board)CLC Interface Board-D1 (hereafter, IP-IF Board)Cassette Heater Kit-15, Cassette Heater Kit-16Control Card-VCopy Data Controller-A1NE Controller-A1Remote Diagnostic Device II

Table 1-203

1-3a



D. OthersItem Specifications

Operating environment Temperature: 15 to 30C / 59 to 86 FHumidity: 5% to 80%Atmospheric pressure: 810 to 1013 hPa (0.8 to 1.0 atm)

Power supply 100V / 50, 60Hz 120V / 60Hz, 230V / 50HzSerial No. CLC1100: MAP ***** MHR ***** QST***** MPU *****

QSU ***** QER ***** RER ***** SDQ *****TEC ***** USD *****

CLC1120: NNE ***** NND ***** PNJ *****RNC ***** MPY *****

CLC1130: LNC ***** PNM ***** QND ***** QEE*****RNE ***** SNC ***** SDH ***** TNC *****TDR ***** UNC ***** UHF ***** PNR *****PSK *****

CLC1150: LNB ***** NNC ***** PNB *****QNB ***** QDF ***** RNB ***** SNB *****SDE ***** TNB ***** TDQ *****UNB *****UHE ***** PNH ***** PSJ***** MPX *****

CLC1140: MQW ***** RSY ***** MRM *****CLC1160: MJT ***** RSW ***** QFJ *****

RFN ***** SEF ***** TEQ ***** UJQ *****CLC1180: MJU ***** RSX ***** MQX ***** RSZ *****

QFK ***** RFM ***** SEG ***** TER *****UJR ***** MRL *****

Maximum power consumption 1.5 kW or lessCopying: 719 Wh or less (reference only)Standby: 338 Wh or less (reference only)

Noise Copying: 73 dB (sound power level)Standby: 59 dB (sound power level)

Ozone 0.02 ppm or less (average; 0.05 ppm max.)Dimensions Width: 768 mm / 30.2 in

Depth: 773 mm / 30.5 in (CLC1100/1120/1130/1150)774 mm / 30.5 in (CLC1140/1160/1180)

Height: 1000 mm / 39.4 inWeight 291.5 kg / 642.5 lb (approx.; CLC1150)

277.5 kg / 611.6 lb (approx.; CLC1130)272.5 kg / 600.6 lb (approx.; CLC1100/1120)291.6 kg / 642.7 lb (CLC1180)277.6 kg / 611.8 lb (CLC1160)272.6 kg / 600.8 lb (CLC1140)

Consumables Paper: Keep wrapped, and protect against moisture.Toner: Protect against direct sunlight, and keep

under 40C, 85%.

Table 1-204



E. Default Ratios

a. Japan Australia, others (6R5E)Item Enlargement Reduction

Default ratio I 1 : 1.154 I 1 : 0.250II 1 : 1.224 II 1 : 0.500III 1 : 1.414 III 1 : 0.611IV 1 : 2.000 IV 1 : 0.707V 1 : 4.000 V 1 : 0.816

VI 1 : 0.865

Table 1-205a

1-4a



b. North America (5R4E)Item Enlargement Reduction

Default ratio I 1 : 1.214 I 1 : 0.25II 1 : 1.294 II 1 : 0.50III 1 : 2.000 III 1 : 0.647IV 1 : 4.000 IV 1 : 0.733

V 1 : 0.785

Table 1-205bc. Europe (3R3E)

Item Enlargement ReductionDefault ratio I 1 : 1.414 I 1 : 0.25

II 1 : 2.000 II 1 : 0.50III 1 : 4.000 III 1 : 0.707

Table 1-205c

F. Copying SpeedSize paper size copies/min (full color) copies/min (mono color)

CLC1100 Except for CLC1100A3 (297 x 420 mm) A3 4.5 5.5 21A4 (210 x 297 mm) A4 9 11 42AAR (297 x 210 mm) A4R 4.5 5.5 21B4 (257 x 364 mm) B4 4.5 5.5 21B5 (182 x 257 mm) B5 9 11 42279.4 x 431.8 mm 11 x 17 4.5 5.5 21(11 x 17)LTR LTR 9 11 42LTRR LTRR 4.5 5.5 21LGL LGL 4.5 5.5 21

Table 1-206

Specifications are subject to change for product improvement.

E. Default Ratios

a. Japan Australia, others (6R5E)Item Enlargement Reduction

Default ratio I 1 : 1.154 I 1 : 0.250II 1 : 1.224 II 1 : 0.500III 1 : 1.414 III 1 : 0.611IV 1 : 2.000 IV 1 : 0.707V 1 : 4.000 V 1 : 0.816

VI 1 : 0.865

Table 1-205a



G. CLC Paper Deck-E1Item Specifications

Pickup No claw (retard)Storage Side trayPaper type Plain paper (64 to 105 g/m2)Paper size A4, B5, LTRStorage size 2500 sheets (105 g/m2)Serial No. ZRU ****** ZRT ***** ZRS *****Paper size switch By size guide plate in steps and in service mode

(OPTION>ACC>DK-P)Dimensions Width: 323.2 mm / 127 in

Depth: 591 mm / 23.3 inHeight: 432 mm / 17.0 in

Width 30.6 kg / 67.4 lbPower supply DC, from the copierOperating environment Same as the copier

Specifications are subject to change for product improvement.

Table 1-207



III. NAMES OF PARTSA. External View

Figure 1-301

[1] Control panel[2] Copyboard cover[3] Multifeeder tray[4] Right lower cover[5] Control key[6] Power switch[7] Pickup cassette (CLC1130/1160)

Duplexing tray (CLC1150/1180)

[8] Pickup cassette 2, 3 (CLC1130/1160)Pickup cassette 1, 2 (CLC1150/1180)

[9] Waste tone case cover[10] Right front cover[11] Left front cover[12] Copy tray

[1][2]

[3]

[4]

[5]

[6][7]

[8]

[9]

[10]

[11]

[12]

The above figure represents the CLC1100/1120/1130/1150; the names used, however, are alsocommon among the CLC1140/1160/1180.



Figure 1-302

[1] Fixing assembly knob[2] Connector for downloading (parallel connector)[3] Left front cover switch[4] Bk toner supply mouth[5] M toner supply mouth[6] C toner supply mouth[7] Y toner supply mouth[8] Right front cover switch[9] Unit drawer lever

[1] [2] [3] [4][5] [6] [7]

[8][9]



B. Cross Section

[1] Lower cleaning belt[2] Internal delivery roller[3] Lower fixing roller[4] Upper cleaning belt[5] Upper fixing roller[6] Scanning lamp[7] Oil applying felt[8] Fixing blade (Oil applying blade)[9] Postcard feeding unit (100V model only)[10] Separation claw[11] Laser scanner[12] Separation charging assembly[13] Separation push-up roll[14] Transfer drum[15] Photosensitive drum cleaner[16] Post-cleaning charging assembly[17] Lens

Figure 1-303

[18] Pre-exposure lamp[19] CCD[20] Primary charging assembly[21] Dust-proofing glass[22] Potential sensor[23] Photosensitive drum[24] Yellow developing assembly[25] Cyan developing assembly[26] Magenta developing assembly[27] Black developing assembly[28] Black toner concentration sensor[29] Transfer blade[30] Attraction roller[31] Attraction brush[32] Internal static eliminator[33] Transfer polishing roller[34] Transfer drum cleaner[35] External static eliminator[36] Gradation sensor

(CLC 1140/1160/1180 only)

[1] [2] [3] [4] [5] [6] [7] [8] [9] [10] [11] [12][13] [15][16][17][18][19] [20][21][22]

[24][25][26][27][28][30][31][32][33][34][35]

[14] [23]

[29] [36]



Figure 1-304 (LCL1150/1180)

[1] External delivery roller[2] Internal delivery roller[3] Postcard feed roller (100V model only)[4] Registration roller[5] Attraction roller[6] Pre-registration roller 1[7] Duplexing reversing roller[8] Pre-registration roller 2[9] Multifeeder feed roller 2[10] Multifeeder feed roller 1[11] Multifeeder separation roller[12] Multifeeder pickup roller[13] Pickup vertical path roller 1, 2, 3

[1] [2] [3] [4] [5] [6] [7] [8] [9] [10] [11] [12]

[13][15][16][17][18][19][20][21][22] [14][23][24][25][26]

[14] Cassette 1/2 separation roller[15] Cassette 1/2 feed roller[16] Cassette 1/2 pickup roller[17] Duplexing separation roller[18] Duplexing feed roller[19] Re-pickup feed roller[20] Duplexing feed roller[21] Cassette 2[22] Cassette 1[23] Duplexing tray[24] Duplexing path roller 1, 2, 3, 4, 5[25] Duplexing assembly inlet roller[26] Delivery vertical path roller 1, 2, 3



Figure 1-305 (CLC1130/1160)

[1] External delivery roller[2] Internal delivery roller[3] Postcard feed roller (100V model only)[4] Registration roller[5] Attraction roller[6] Pre-registration roller 1[7] Pre-registration roller 2[8] Multifeeder feed roller 2[9] Multifeeder feed roller 1

[1] [2] [3] [4] [5] [6] [7] [8] [9] [10] [11]

[12][13][15][16] [14][17][18]

[10] Multifeeder separation roller[11] Multifeeder pickup roller[12] Pickup vertical path roller 1, 2, 3[13] Cassette 1, 2, 3 separation roller[14] Cassette 1, 2, 3 feed roller[15] Cassette 1, 2, 3 pickup roller[16] Cassette 3[17] Cassette 2[18] Cassette 1



IV. USING THE COPIERA. Control Panel

Figure 1-401

1 2 3

4 5 6

7 8 9

0 CID

Display Contrast

Counter Check

Guide

????

???? Clear

Reset

Interrupt

EnergySaver

Start

Stop

Full Color Black Center ShiftOriginalRecognition

[5][1] [2] [3] [4] [6] [7] [8] [9] [10]

[11][12][13][17][19][21] [18][20] [15][16] [14]

[1] Clip tray[2] Display contrast dial[3] Counter check key[4] Touch panel display[5] ACS key[6] Full Color key[7] Black key[8] Original Recognition key[9] Center Shift key[10] Energy Saver key

[11] Power lamp[12] Control card slot (option)[13] Stop key[14] Start key[15] Clear key[16] Numeric keys[17] ID key[18] Interrupt key[19] Additional Functions key[20] Guide key[21] Reset key

COPYRIGHT 2002 CANON INC. CANON CLC1100/1130/1150/1160/1180 REV.0 MAR. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 1-13


B. Extended Functions

Mode DescriptionMode Memory Use it to save or call back copying mode.

Recall Use it to call back up to three most recent copying modes, orto make copies using such modes.

Two-Page Separation Use it to make copies of the left and right pages of an open bookon separate sheets by a single operation.

Composion Use it to reduce two originals automatically and copy them on asingle sheet of paper.

Frame Erase Use it to erase shadows, frame lines, hole images from copies.

Margin Use it to create a margin along the side of a copy for binding.

Shift Use it to shift the image of an original to a selected position.

Cover Mode Use it to insert a sheet of paper different from others to serve as acover.

Transparency Interleaving Use it to insert a sheet of paper between transparencies.

Color Balance Use it to adjust color balance, brightness, hue, and density.

One-Touch Color Use it to fine-adjust image quality and hue.

Image Quality Adjustment Use it to remove images of the background or back of theoriginal, or to adjust chromatic space.

Sharpness Use it to produce sharp copy images.

Area Designation Use it to select an area of an original so as to edit and copy theinside or the outside of the area only.

Framing/Blanking Use it to select an area of an original so as to copy the inside orthe outside of the area only.

Marker Editing Use it to select a black-and-white original using a marking pen soas to color (fill) the area as part of image editing.

Image Combination(requires editor PI-ED Board)

Use it to insert graphics or text to an original.

Image Creation Use it to take advantage of the mono color, gradation, color filter,or coloring feature.

Color Creation Use it to take advantage of the negative/positive reversal, imagerepeat, mirror image, slant, or character slant feature.

(requires IP-ED Board)

(requires editor, IP-ED Board)

Table 1-401



C. User ModeMode Description

Custom Standard Key Settings Use it to register a preference key to beSettings displayed on the Standard screen. (none*)

Standard Display window Use it to select the screen to be displayed at power-on.(none*, extension mode, mode memory, call)

Energy Saver Adjustment Use it to select an energy saving level. (-10%, -25%, -50%,non-recovery, in which control panel indicators are turnedoff)

Inch Entry Use it to enable input in inches. (on/off*)

Confirmation window Use it to enable/disable displaying the Settings Check key.Auto Display (enable/disable*)

Auto sort Use it to enable/disable sorting of a single original. (on*/off)

Drawer Eligibility for Use it to enable/disable continuing copying operation byAPS / ADS switching cassettes when the selected cassette runs out of

paper (to one holding the same size paper). (on*/off)

Audible Tones Use it to enable/disable input, alarm, and end sounds. (on*/off)

Exposure Level Switch Use it to select the number of steps used to select copydensity for the Copy Density key. (9 steps*/17 steps)

Transparency Feed Use it to select a cassette exclusively for transparencies.Location

Thin Paper Feed Use it to select a cassette exclusively for think paper (64 toLocation 79 g/m2).

Color Sheet Change Use it to register color sheet printing and colors.

Feeder Auto Start Use it to enable/disable automatic copying as soon as paper isplaced on the manual feeder or the feeder.

Standard Settings change Use it to register or initialize standard mode.

System Settings Password Use it to register an ID No. for system control. (4 digits)

Department ID Use it to enable/disable ID control by group, or registerManagement and count-control by group ID (4 digits).

Custom Settings Use it to initialize settings to factory settings.Initialization

Table 1-402a* : default.



Mode DescriptionTimer Auto Clear Time Use it to set the time after which the touch panelSettings returns to the Standard screen at the end of operation.

(0 to 9 min/2 min*)

Auto Energy Saver Time Use it to set the time after which energy save modestarts. (0 min to 8 hr/30 min*)

Auto Power-Off Time Use it to set the time after which the power is turned offwhen the copier is ready for copying or in energy savemode. (0 to 24 hr/1 hr*)

Adjustment/ Zoom Fine Adjustment Use it to make fine-adjustments if the original size andCleaning the copy size have a slight discrepancy in vertical and

horizontal reproduction ratios.Range: 1.0%Unit: 0.1%

Exposure Recalibration Use it to correct the density used for the manual densityadjustment standard (center graduation).

Auto Gradation Use it to correct the hue of images. Operate on the touchAdjustment panel; you need not press the Start key.

Text/Photo Priority Use it to adjust the slice level used to distinguishbetween text and photo when the original type is set totext/printed photo or text/silver halide photo.

Printer Gradation Use it to smooth out the gradations of color for printerAdjustment output. (on*/off)

SWOP Emulation Use it to lower the density of halftone areas to simulateAdjustment printed hues.

Feeder Cleaning Use it to clean the feeder by placing paper in the feeder.(The paper will be circulated inside the feeder, therebyremoving dirt from the pickup roller assembly.)

Wire Cleaning Use it to clean the wires of charging assemblies.

Original Type Use it so that the output images from the controllerSelection for Printer match the types of originals used.

Table 1-402b* : default.



V. DAILY MAINTENANCE BY THE USERInstruct the user to clean the copyboard glass and the copyboard cover once a week without

fail. (To clean, wipe the part with a cloth moistened (well wrung) with water or solution of milddetergent, and dry wipe it thereafter.)

Take care not to scratch the reflecting face (silver colored) of the copyboardcover.

COPYRIGHT 2002 CANON INC. CANON CLC1100/1130/1150/1160/1180 REV.1 DEC. 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) 1-17


VI. SAFETYA. Safety of Laser Light

The light from a laser device can prove to be hazardous to the human body. The machineslaser scanner system is sealed by means of a protective housing and external covers, therebypreventing laser light from escaping to the outside of the machine.

Thanks to the construction, the user is completely free from the dangers of exposure to laserlight as long as the/she operates the machine for its intended uses.



B. CDRH RegulationsOn August 2, 1976, the Center for Devices and Radiological Health (CDRH) of the US Food

and Drug Administration put into force a set of regulations governing laser products.The regulations apply to laser products produced on and after August 1, 1976, and the sale of

laser products within the US is prohibited unless they show compliance with the regulations.Figure 1-602 shows the label certifying compliance with the CDRH regulations, and all laser

products to be sold in the US must bear a copy of the label.

Figure 1-601 CDRH Compliance Label

The text may differ from model to model.

CANON

MANUFACTURED:

30-2, SHIMOMARUKO, 3-CHOME, OHTAKU, TOKYO,146, JAPAN.

THIS PRODUCT CONFORMS WITH DHHS RADIATIONPERFORMANCE STANDARD 21CFR CHAPTER 1SUBCHAPTER J.



C. Handling the Laser AssemblyBe sure to take extra care whenever servicing areas of the copiers laser assembly, as by

avoiding the insertion of any tool having a high reflectance.Be sure also to remove any watches and rings. They can reflect the laser beam to damage your

eyes during work.The copiers laser beam is a red light. Any covers that may reflect the laser beam bear a copy of

the label shown in Figure 1-603. Exercise particular caution whenever servicing inside such covers.

Figure 1-602a

REF.

You will find the label on the copiers laser scanner covers from which laserlight can escape.


1-20 COPYRIGHT 2002 CANON INC. CANON CLC1100/1130/1150/1160/1180 REV.0 MAR. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)

Figure 1-602b

Figure 1-602c



D. Safety of TonerToner is non-toxic element matter composed of plastic, iron, and small amounts of dyes.If your skin or clothes have come into contact with toner, be sure to remove as much of it as

possible with tissue paper and then wash with water. Hot water will cause toner to turn into jellyand become fused with cloth fibers, resisting removal.

Further, toner tends to react to vinyl material. Keep it away from vinyl materials.

Do not dispose of toner into fire. It can lead to explosion.



VII. IMAGE FORMATIONA. Outline

The copier uses an indirect photostatic method, and is constructed as shown in Figure 1-701.

Figure 1-701

Scanning lamp

Laser scanner Lens CCDPost-cleaningcharging assembly

Image processing block

Oil applying felt

Fixing cleaning belt

Photosensitivedrum cleaner

External staticeliminatorInternal staticeliminator

Transfer drum

Transfer blade

Attraction brush

Photosensitivedrum

Pre-exposure lampPrimary chargingassembly

Y developing assembly

C developing assemblyM developingassembly

Bk developingassembly

Attraction roller

Multifeeder

Duplexing tray

Cassette 1

Cassette 2

Separationchargingassembly



The copiers image formation processes are grouped into the following 11 steps:

Step 1 Pre-exposureStep 2 Primary charging (negative DC)Step 3 Laser exposureStep 4 Development (negative DC bias; AC)Step 5 Attraction (positive, negative DC)Step 6 Transfer (positive, negative DC)Step 7 Separation (negative DC, AC)Step 8 Photosensitive drum cleaningStep 9 Post-cleaning charging (negative DC)Step 10 FixingStep 11 Internal/external static removal

Figure 1-702

Static image formation block

Delivery 10. Fixing 7. Separation

Multifeeder

Cassette

Rotation of drumFlow of paper

11. Internal/external static removal

1. Pre-exposure2. Primary charging

3. Laser exposure

4. Development

5. Attraction

6. Transfer

8. Photosensitive drum cleaning

9. Post-cleaning charging


1-24 COPYRIGHT 2002 CANON INC. CANON CLC1100/1130/1150/1160/1180 REV.0 MAR. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)

B. Auxiliary Process1. Post-Cleaning Charging

The photosensitive drum may become subject to memories because of transfer discharge,appearing on copy images. To prevent such a problem, a negative DC is applied to the drum therebyevening out the charges and, consequently, potential.

Post-cleaning charging assembly

Photosensitive drum

Figure 1-703

COPYRIGHT 2002 CANON INC. CANON CLC1100/1130/1150/1160/1180 REV.1 JAN. 2000 PRINTED IN JAPAN (IMPRIME AU JAPON)

CHAPTER 2BASIC OPERATION

I. OUTLINE OF OPERATIONS ......2-1A. Functional Construction .........2-1B. Electrical Circuitry ..................2-2

II. BASIC SEQUENCE OFOPERATIONS .............................2-4A. At Power-On ...........................2-4B. Basic Sequence of

Operations (copying) ..............2-6C. Generating the Image

Leading Edge Signal ..............2-7

III. CONTROLLING ELECTRICALMECHANISMS ......................... 2-10A. Controlling the Main Motor

(M4) ..................................... 2-10B. Controlling the Drum Motor

(M2) ..................................... 2-12C. Inputs to and Outputs from

the Major PCBs ....................2-14

This chapter explains the copiers basic operations and functions and the relationship betweenelectrical and mechanical systems, and provides an outline of the timing at which variousassociated parts are driven.

Process speed 200mm/s



I. OUTLINE OF OPERATIONSA. Functional Construction

The copier is divided into a total of six functional blocks; i.e., original exposure system, imageprocessing system, laser exposure system, image formation system, pickup/feeding system, andcontrol system.

Figure 2-101

Control System Original Exposure System

Image Processing System

Laser Exposure System

Analog processor PCB

To ex

tern

al d

evic

e

CCD driver

Control panel

CPU PCB

DC driver PCB

DC powersupply PCB

Original

Scanning lamp Optical path

Image processor PCB

Laser driver PCB Laser scanner

Image Formation System

Drum cleaning

Pre-exposure

Charging

Laser exposure

DevelopmentTransfer

Separa-tion

FeedingFixing

Tray

Transfer drumcleaning

Attraction Pickupcontrol

Multifeeder

Cassette 1 (CLC1100/1120/1130/1140/1160)Duplexing tray (CLC1150/1180)Cassette 2 (CLC1100/1120/1130/1140/1160)Cassette 1 (CLC1150/1180)

Cassette 3 (CLC1130/1160)Cassette 2 (CLC1150/1180)

Pickup Feeder System



B. Electrical Circuitry1. Outline

The copiers major electrical functions are controlled by the CPU on the CPU PCB. Table 2-101 shows the functional assignment of the CPU and the functions of the DIMMs and the RAMs.

2. CPU PCBThe CPU PCB is equipped with three CPUs, and this manual refers to these three as PANEL-

CPU, R-CPU, and DC-CPU with reference to their functions.

Name DescriptionPANEL-CPU Controls the control panel, controls service mode, controls

control panel controller communication.Flash memory (DIMM) Contains control programs.RAM Stores control data.R-CPU Controls the scanning lamp, controls the scanner motor,

controls job management, controls scanner (reading). Controls image processing, controls fans, controls IPC

(RDF, film projector, Copy Data Controller or RemoteDiagnostic Device).

Controls the editor, controls bi-Centronics communication,controls serial communication.

Flash memory (DIMM) Contains control programs.RAM Stores control data.DC-CPU Controls fixing temperature, controls power supply to loads,

controls high voltage, controls potential, controls tonersupply.

Controls paper feeding, controls output management,controls motors, controls sensors.

Controls solenoids, controls clutches, controls fans, detectspaper in cassettes.

Detects original size, controls the paper deck, controls IPC(sorter).

Flash memory (DIMM) Contains control programs.RAM Store control data.

Table 2-101

3. Control Panel

Name DescriptionCPU Monitors key input, controls buzzer volume, controls LCD

activation.

Table 2-102



Figure 2-102

M4

M3

CCD

CCD

drive

rPC

B

Anal

ogpr

oces

sor

IP m

othe

r-bo

ard

IP m

ain

PCB

IP-P

RJ

IP-E

D/IF

PCB

Cont

rolle

r I/F

Scan

ner

moto

r driv

er

PM15

DC

Load

F

ans

Opt

ions

E

dito

r P

rojec

tor E

tc.

DIM

Mdo

wnlo

adin

gBi

-Cen

troni

cs I/

F

Cont

rol p

anel

DC

Load

s C

lutc

h S

olen

oid

M

otor

S

enso

r E

tc.

Flas

h m

emor

y

Flas

h m

emor

y

Flas

h m

emor

yR

-CPU

DC- CP

U

CPU

PAN

EL-

CPU

CPU

PCB

DC

drive

r PC

B

Scan

ner m

otor

drive

r PC

BH

VT-AC

PCB

HVT

-D

CPC

BD

evelo

ping

bias

PCB

Lase

r con

trolle

rPC

BBD

PCB

Lase

r driv

er

PCB

Pick

up d

river

PCB

Reg

istra

tion

path

driv

er

PCB

Transf

er

drive

PCB

Transf

er

enga

gem

ent

PCB

Dev

elo

pmen

tenga

gem

ent

PCB

Dup

lexi

ngdr

iver

PCB

Mai

n m

otor

drive

r PC

B


2-4 COPYRIGHT 2002 CANON INC. CANON CLC1100/1130/1150/1160/1180 REV.1 JAN. 2000 PRINTED IN JAPAN (IMPRIME AU JAPON)

II. BASIC SEQUENCE OF OPERATIONSA. At Power-On

Figure 2-201 shows the basic sequence of operations executed at power-on.

Figure 2-201

a. The copier uses signals from the side A sensor and the side B sensor to find out the positionof the transfer drum. (If the copier uses other signals as a reference of control, respectivetiming charts will be provided.)

b. The external diameter of the transfer drum is the same as that of the photosensitive drum, andthe photosensitive drum and the transfer drum come into contact with each other whenneeded (during copying). The photosensitive drum makes a single rotation for each rotationof the transfer drum.

c. The fixing temperature is indicated in terms of the surface temperature of the fixing roller(the reading of DISPLAY>ANALOG in service mode, i.e., temperature detected by thethermistor).

1 2 3 41 2 3 4

5 6 7 8WMUP AINTR STBY

Photosensitive drum revolution

Transfer drum revolution

Side A sensor (PS2)Side B sensor (PS3)Laser

Fixing main heater (H1)Fixing sub heater (H2)Fixing sub heater (M4)Drum motor (M2)Fixing motor (M5)Pre-exposure lamp (LA1)

Primary/grid high-voltage output

Post-cleaning high-voltage output

Attraction high-voltage output

Transfer high-voltage output

Separation high-voltage output

Internal/external static eliminator high-voltage output

Transfer drum cleaner brush motor (M8)

130C 158CPower switch ON

75mm/sec

Controlled to 163C

35715867 canon clc 1100 service manual

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