3366 xp - we know clean™ - bortek industries, inc.® · 2016. 8. 18. · 8-58-05291 face p late,...

Form Number PL28600397 2006 English/Revised

3366XPPower Sweeper

Parts List & Options

After Serial Number 586053 for American-Lincoln MODELS 579-540, 579-541, 579-542, 579-543, 579-544, 579-545

American-Lincoln ®

American-Lincoln 2-13366XP

Driver Compartment ................................................................................................................................. 2-2Frame, Broom Door, & Flaps ................................................................................................................... 2-4Control Panel & Horn .............................................................................................................................. 2-6Hopper Lid & Filter System ..................................................................................................................... 2-8Hopper Lift System (Variable Dump) ........................................................................................................ 2-10Hopper Lift System (Low Dump) .............................................................................................................. 2-12Steering Gear & Rear Drive System ........................................................................................................ 2-14Forward/Reverse Control ......................................................................................................................... 2-16Brake & Front Wheel Assembly .............................................................................................................. 2-18Brake Control Linkage ............................................................................................................................. 2-20Main Broom Lift Mechanism .................................................................................................................... 2-22Main Broom ............................................................................................................................................ 2-24Side Broom ............................................................................................................................................. 2-26Auxiliary Pump & Fittings ....................................................................................................................... 2-28Main Pump & Fittings ............................................................................................................................. 2-29Impeller & Fittings ................................................................................................................................... 2-30Control Valve & Fittings (Variable Dump) ................................................................................................. 2-32Control Valve & Fittings (Low Dump) ....................................................................................................... 2-33Rear Drive Motor & Fittings ..................................................................................................................... 2-34Main Broom Motor & Fittings .................................................................................................................. 2-35Side Broom Motor & Fittings ................................................................................................................... 2-36Lift, Rotation & Dump Cylinders w/ Fittings (Variable Dump) .................................................................... 2-37Dump Cylinders w/ Fittings ..................................................................................................................... 2-38Lift Cylinder Lock-out Valve & Fittings ..................................................................................................... 2-39Auxiliary Manifold & Fittings .................................................................................................................... 2-40Return Manifold Assembly (Variable Dump) ............................................................................................. 2-41Return Manifold Assembly (Low Dump) ................................................................................................... 2-42Hydraulic Oil Cooler ................................................................................................................................ 2-43Hydraulic Reservoir & Fittings ................................................................................................................. 2-44Engine Cover ........................................................................................................................................... 2-46Ford 425EFI Gas/LP Engine (Fan, Mounts, Brackets) ............................................................................. 2-48Ford 425EFI Gas/LP Engine (Exhaust Systems) .................................................................................... 2-50Ford 425EFI GAS Engine (Fuel System) ................................................................................................. 2-52Ford 425EFI GAS Engine (Fuel System continued) ................................................................................. 2-54Ford 425EFI LP Engine (Fuel System) .................................................................................................... 2-56Ford 425EFI LP Engine (Fuel System continued) .................................................................................... 2-58LPTank System ...................................................................................................................................... 2-62Air Cleaner Assembly (all models) ........................................................................................................... 2-64Mitsubishi S4Q2 Diesel Engine (Fan, Brackets, Throttle) ........................................................................ 2-66Mitsubishi S4Q2 Diesel Engine (Exhaust System) .................................................................................. 2-68Mitsubishi S4Q2 Diesel Engine (Fuel System) ........................................................................................ 2-70Radiator & Shroud (Gas/LP) .................................................................................................................... 2-71Radiator & Shroud (Diesel) ...................................................................................................................... 2-72Fuel Tank (Gas/Diesel) ............................................................................................................................ 2-73CE Kit .................................................................................................................................................. 2-74Decals .................................................................................................................................................. 2-76Instrument Panel ..................................................................................................................................... 2-78Hydraulic Hose System (Variable Dump) ................................................................................................. 2-80Hydraulic Hose System (Common to Variable & Low Dumps) ................................................................. 2-82Hydraulic Hose System (Low Dump) ....................................................................................................... 2-84Hydraulic Schematic (Variable Dump) ..................................................................................................... 2-85Hydraulic Schematic (Low Dump) ........................................................................................................... 2-86Machine Harness Routing ....................................................................................................................... 2-88Ford 425EFI (Frame Side) Harness Routing ............................................................................................ 2-90Mitsubishi S4Q2 (Frame Side) Harness Routing ..................................................................................... 2-91Electrical Schematic (Gas/LP/Diesel) ..................................................................................................... 2-92Connection Diagram (Gas/LP/Diesel) ...................................................................................................... 2-93

TABLE OF CONTENTS - CHAPTER 2

2-2 American-Lincoln 3366XP

KEY NO. PART NUMBER DESCRIPTION QTY.

1 8-89-04014 Weights 92 2-00-00427 Flat Washer, .875 x .515 x .062 23 2-00-04936 Nut, Hex Fiber Insert 1/2 - 13 14 7-23-03113 Fastener 1/4 Turn 35 8-08-00816 Switch Bracket 1

6 2-00-00407 Flat Washer, .562 x .265 x .062 17 2-00-00518 Lock Washer, Helical Spring 1/4 Med 38 2-00-00221 Screw, 1/4 - 20 x .750 HHC 99 2-00-00602 Nut, Hex MS #8-32 210 2-00-00529 Lock Washer, Helical Spring #8 Med 2

11 8-82-00058 Hopper Switch 112 2-00-03061 Screw, #10-24 x .500 THM 213 8-52-00140 Seat Deck Panel 114 2-00-00518 Lock Washer, 1/4 415 2-00-00183 Screw, 1/4 - 20 x .750 THM 4

16 2-00-02312 Lock Washer, Helical Spring 1/2 Med 117 2-00-00239 Screw, 1/2 - 13 x 1.000 HHC 118 2-00-03575 Carriage Bolt, 1/4-20 x .750 419 8-16-07334 Cover 120 7-23-03106 Retainer Washer 3

21 8-19-08042 Battery Access Door 122 2-00-00594 Nut, Hex 1/4 - 20 x .437 x .218 923 8-33-05112 Operator’s Compartment 124 8-08-00588 Battery Hold Down Bracket 125 0875-008 Battery (Gas/LP) 1

0875-057 Battery (Diesel)

26 7-23-03108 Receptacle 327 8-08-07045 Edging 428 2-00-00203 Screw, 1/4 - 20 x 1.50 HHC 429 8-65-00024 Hose Clamp 230 8-75-01116 Spacer, .312 x .250 x .875 432 2-00-04914 Screw, 1/2 - 13 x 4.250 HHC 1

C-0105-1

DRIVER COMPARTMENT - PARTS LIST


1

23

44

6

7

8

6

6

6

6

7

7

7

7

87

8

8

9

10

11

8

13

1415

1617

19

18

20

20

20

21

22

22

22

23

24

2526

27

2872930 31

32

2

26

26

512

1422

C0105A

DRIVER COMPARTMENT - EXPLODED VIEW


KEY NO. PART NUMBER DESCRIPTION QTY

1 2-00-04877 Screw, 1/4 - 20 x 1.000 62 2-00-00501 Lock Washer, 1/4 Int. 163 8-08-00614 Headlight Bracket 44 8-27-07123 Frame 15 8-41-00032 Latch, Broom Door 2

6 8-19-08054 Broom Chamber Door (L.H.) 17 2-00-00529 Lock Washer, Helical Spring #8 Med 88 2-00-01081 Screw, #8 - 32 x .500 T/C RH 89 8-25-08185 Broom Chamber Door Inner Flap 210 8-13-07105 Broom Door Flap Clamping Plate 2

11 2-00-00233 Screw, 3/8 - 16 x 1.000 HHC 212 2-00-02310 Lock Washer, Helical Spring 3/8 Med 213 2-00-00402 Flat Washer, .750 x .390 x .093 214 8-52-00156 Front Skirt 115 2-00-00205 Screw, 1/4 - 20 x .750 HHC 16

16 2-00-00518 Lock Washer, Helical Spring 1/4 Med 1717 2-00-01676 Flat Washer, 1.062 x .265 x .062 1818 8-25-08174 Flaps, Wheel Well 219 8-13-07098 Clamp, Wheel Well Flap 220 2-00-00240 Screw, 1/2-13 x 1.250 HHC 3

21 2-00-00594 Nut, Hex, 1/4 - 20 x .437 x .218 522 8-13-07097 Plate, Broom Flap Clamping 123 8-25-08173 Rear Broom Flap 124 8-13-07100 Broom Flap Deflector (Rear) 125 8-25-08172 Rear Broom Flap 1

26 2-00-04159 Flat Washer, 9/16 I.D. 327 2-00-00078 Screw, 1/4 - 20 x 1.000 HHC 828 2-00-03702 Flat Washer, .625 x .281 x .062 1829 8-19-08053 Broom Chamber Door (R.H.) 130 8-68-05073 Broom Chamber Seal 2

31 8-25-08184 Flap, Broom Door 232 2-00-00596 Nut, Hex 1/2 - 13 x .750 x .437 333 2-00-02196 Carriage Bolt, 1/4-20 x 1.000 934 0880-505 Nut, 1/4-20 Fiber Lock 3635 2-00-02312 Lock Washer, Helical Spring 1/2 Med 3

36 8-32-00043 Hinge, Plated 237 8-41-00047 Tab, Broom Door Latch 2

Broom Door Flaps Kit: 0880-562

C0106/2-04

FRAME, BROOM DOOR, & FLAPS - PARTS LIST


33

37

2736

36

26

C-0106/9608

FRAME, BROOM DOOR, & FLAPS - EXPLODED VIEW



1 8-33-05111 Instrument Housing 12 2-00-00407 Flat Washer, .562 x .265 x .062 123 8-13-07087 Clip 24 2-00-00221 Screw, 1/4 - 20 x .750 HHC 195 8-52-00157 Kickboard Panel 1

6 2-00-00518 Lock Washer, Helical Spring 1/4 Med 177 8-58-05224 Face Plate, Instrument Compartment 18 8-58-05265 Face Plate, MB Control/Throttle (Diesel) 1

8-58-05291 Face Plate, MB Control/Throttle (Gas/LP) 1

9 2-00-03061 Screw, #10 - 24 x .500 THM 310 2-00-00605 Nut, Hex MS #10 - 24 x .375 x .125 9

11 2-00-00519 Lock Washer, Helical Spring #10 Med 912 8-58-05222 Backing Plate - Brush Control Lever 113 8-32-09013 Horn 114 2-00-00208 Screw, 5/16 - 18 x .750 HHC 115 2-00-00530 Lock Washer, Helical Spring 5/16 Med 1

16 2-00-00585 Nut, Hex 5/16 - 18 x .500 x .265 117 2-00-00686 Wrench, 3/4 - 9/16 118 2-00-03466 Screw, #10 - 16 x .500 T/F RH 1319 2-00-04794 Screw, #10-24 x .625 220 2-00-00594 Nut, Hex 1/4 - 20 x .437 x .218 8

21 2-00-00426 Flat Washer, .500 x .218 x .062 322 7-39-00017 Knob (Diesel) 124 8-08-00752 Bracket 125 2-00-01246 Nut, Hex Fiber Insert #10-24 4

26 7-14-07006 Clevis Assembly 127 8-41-05074 Throttle Lever (Diesel) 128 2-00-01246 Nut, Hex #10-24 Fiber Lock 429 7-25-02050 Rod End (Diesel) 130 2-00-00626 Nut, #10-32 Hex 1

31 2-00-00633 Nut, 1/4-18 Fiber Lock 132 2-00-03702 Flat Washer, .625 x .281 x .062 233 8-13-07094 Clamp 134 8-08-00735 Bracket, Cable 135 8-82-00074 Switch Body & Actuator-1 piece (Gas/LP) 136 REF Check Engine Light 1

(comes w/engine assembly)

C0107ecp/4-04

CONTROL PANEL & HORN - PARTS LIST


C0107ecp/4-04

28

8 (DIESEL)8 (DIESEL)

8 (GAS/LP)8 (GAS/LP)

30

35

36

CONTROL PANEL & HORN - EXPLODED VIEW


KEY NO. PART NUMBER DESCRIPTION QTY1 8-16-07320 Hopper Lid (Lower) 12 2-00-04667 Screw, 3/8-16 x 1.250 BHS 113 2-00-02310 Lock Washer, Helical Spring 3/8 Med 114 8-75-01187 Spacer 25 8-16-07319 Cover (Upper) 16 8-41-00044 Latch - Low Profile Push Button 27 2-95-01929 Setscrew, 1/4 - 20 x .250 HS-CP (Nylok) 28 8-89-04019 Shaker Weight 29 0860-623 Shaker Motor 210 8-80-05032 Latch Arm Stud 111 2-00-02371 Nut, Hex Jam 1/2 - 13 x .750 x .312 212 8-66-00156 Rocker Pivot Rod 413 8-58-05285 Rocker Plate 214 8-41-00042 Shaker Frame Latch 215 8-50-05056 Rocker Plate Pad 816 2-00-00407 Flat Washer, .562 x .274 x .062 2717 2-00-00641 Nut, Hex Fiber Insert 1/4 - 20 2418 8-27-07094 Shaker Frame 219 8-24-04123-1 Panel Filter 2

8-24-04123-2 POLY Panel Filter Option20 2-00-00221 Screw, 1/4 - 20 x .750 HHC 1321 2-00-00518 Lock Washer, Helical Spring 1/4 Med 1222 8-30-08026 Air Flow Deflector Panel 123 8-21-04040 Edging, Right Side Support 124 7-23-03056 Nut 225 8-08-00671 Hopper Stop Bracket 226 2-00-00402 Flat Washer, .750 x .390 x .093 727 8-08-00701 Frame Lock Bracket 228 2-00-04880 Screw, 1/4-20 x .750 BHS 430 8-32-06096 Hopper 131 8-13-07101 Hopper Side Flap Clamp 232 8-25-08180 Hopper Side Flap 233 2-00-01246 Nut, Fiber Lock #10 -24 434 2-00-04794 Screw, 10-24 x .625 BHS 435 8-25-08179 Primary Deflector Flap 136 8-79-00111 Strap - Primary Deflector Flap 137 2-00-00208 Screw, 1/4 - 18 x .750 HHC 2038 2-00-00530 Lock Washer, Helical Spring 5/16 Med 1239 8-13-07084 Bottom Hopper Flap Clamp 640 8-25-08177 Hopper Flap - Upper 6

8-25-08178 Hopper Flap - Lower 60860-545 Upper & Lower Flaps Kit 1

41 2-00-00220 Screw, 1/4 - 20 x .625 HHC 342 8-58-05237 Blower Mating Plate 143 8-08-00692 Frame Mounting Bracket (R.H.) 144 8-08-00690 Center Frame Mounting Bracket 145 8-08-00691 Frame Mounting Bracket (L.H.) 146 2-00-00409 Flat Washer, .687 x .343 x .062 447 2-00-00644 Nut, Hex Fiber Insert 5/16 - 18 848 7-15-01022 Setscrew Collar, .750 x .378 x .375 449 8-16-07406 Shaker Motor Cover 251 3-73-00060 Bulb Seal Gasket 24’53 8-08-00668 Hopper Lid Latch Bracket 254 2-00-02360 Nut-Hex 3/8 - 16 455 8-29-00183 Blower Gasket 156 2-00-00234 Screw, 3/8-16 157 8-25-08228 Flap, Hopper Vac Chamber 158 8-79-00130 Strap, Hopper Vac Chamber 159 2-00-02708 Screw, 5/16-18 x 1.0 Hex Head 260 2-00-00641 Nut, 1/4-20 Fiber Insert 4

80451/7-05

HOPPER, LID & FILTER SYSTEM - PARTS LIST


16

5

51

23

4

7

49

8

9

10

11

12

13

1415

16

47

4746

45

3

37

21

20

54

42

1621

41

4317

4437

1819

25

16

28

27

26

56

34

33

40

39

38

37

36

32

31

30

80451/7-05

20

60

5758

22

24

59

HOPPER, LID & FILTER SYSTEM - EXPLODED VIEW



1 8-55-08105 Hopper Dump Pin 12 2-00-00518 Lock Washer, Helical Spring 1/4 Med 73 2-00-00221 Screw, 1/4 - 20 x .750 HHC 74 8-55-08104 Hopper Pivot Pin 25 8-13-07103 Pivot Pin Half Clamp 26 8-03-04242 Arm Pivot Bracket Assembly 17 2-00-02310 Lock Washer, Helical Spring 3/8 Med 128 2-00-00234 Screw, 3/8 - 16 x 1.000 HHC 89 8-55-08102 Pin (Upper) 410 2-00-02558 Lubrication Fitting, 45° 1/8 NPT 411 2-00-04159 Flat Washer, 1.375 x .562 x .109 812 2-00-02312 Lock Washer, Helical Spring 1/2 Med 813 2-00-01254 Screw, 1/2 - 13 x 1.500 HHC 614 8-55-08107 Pin (Arm Pivot) 215 2-00-04893 Sleeve Bearing, 2.005 x 1.503 x 2.000 216 8-17-05029 Lift Cylinder 2

0880-449 Seal Kit for Lift Cylinder 217 8-03-04246 Lower Arm 218 2-00-04894 Sleeve Bearing, 1.254 x 1.003 x 2.500 219 8-14-01010 Clevis, Dump Cylinder 120 2-00-00519 Lock Washer, Helical Spring #10 Med 521 8-82-00050 Switch Lift Arm Lockout 122 2-00-04378 Clip, .281 223 2-00-00056 Screw, #10 - 24 x .750 RHM 324 2-00-02371 Nut, Hex Hvy. Jam 1/2 - 13 x .875 x .296 225 8-80-05014 Stud, 1/2-13 UNF-2A 226 7-78-05009 Stop Pad 227 8-17-05028 Dump Cylinder 1

0880-505 Seal Kit for Dump Cylinder 128 2-00-04967 Screw, 1/2 - 13 x 2.500 HHM 429 8-17-05030 Rotation Cylinder 1

0880-450 Seal Kit for Rotation Cylinder 130 2-00-02436 Cotter Pin, .187 x 1.750 131 8-55-08103 Hopper Rotate Pin 132 8-06-01083 Bushing, 133 2-00-00240 Screw, 1/4 - 13 x 1.250 HHC 434 2-00-00426 Flat Washer, .500 x .218 x .062 335 2-00-00605 Nut, Hex MS #10 - 24 x .375 x .125 136 8-08-00743 Rotate Cylinder Bracket 137 7-76-00050-1 Spring 138 2-00-00213 Screw, 5/16 - 18 x .625 HHC 239 2-00-00530 Lock Washer, Helical Spring 5/16 Med 240 2-00-00409 Flat Washer, .687 x .343 x .062 241 8-50-05054 Rubber Pad 242 2-00-00596 Nut, Hex 1/2 - 13 243 8-55-08102 Pin (Lower) 244 8-71-00017 Shim 145 8-08-00742 Adjustable Lift Arm Bracket 246 2-95-04689 Washer 247 2-00-02310 Washer, 3/8 Lock 248 2-00-00232 Screw- 3/8-16 x .75 HHC 2

C-0183/9710

HOPPER LIFT SYSTEM (VARIABLE DUMP) - PARTS LIST


1

8

4748

7

46

23

42

35

6

7

8

32

9

1011

1213

144142

43

15

16

403938

4544

43

17

18

41

1242

262524

2750

19

49

10

2910

23

20

37

20

34

22

3420

35

22

30

31

32

21

36

18

17

41

1242

28

24

16

3312

11

C-0183/9710

HOPPER LIFT SYSTEM (VARIABLE DUMP) - EXPLODED VIEW



1 8-55-08105 Hopper Dump Pin 12 2-00-00518 Lock Washer, Helical Spring 1/4 Med 43 2-00-00221 Screw, 1/4 - 20 x .750 HHC 44 2-00-04432 Plug Button, 2.093 25 8-17-05033 Low Dump Cylinder 2

0880-452 Seal Kit for Low Dump Cylinder 2

6 8-21-04041 Low Dump Lintel Edging 27 8-55-08102 Pin 28 2-00-00233 Screw, 3/8 - 16 x 1.000 HHC 69 8-18-00305 Decal, Warning Pinch Point Ref10 2-00-00596 Nut, Hex 1/2 - 13 x .750 x .437 6

11 2-00-00240 Screw, 1/2 - 13 x 1.250 HHC 1012 2-00-04159 Flat Washer, 1/2 613 8-14-01010 Clevis 214 2-00-02312 Lock Washer, Helical Spring 1/2 Med 1015 2-00-00402 Flat Washer, .750 x .390 x .093 2

16 2-00-02310 Lock Washer, Helical Spring 3/8 Med 617 2-00-02360 Nut, Hex 3/8 - 16 x .562 x .328 618 8-18-00314 Decal, Warning Service Precaution Ref19 8-78-05019 Hopper Stop 220 2-00-00598 Nut, Hex Jam 1/2 - 13 x .875 x .296 2

21 8-08-00628 Low Dump Hopper Stop Bracket 222 2-00-00596 Nut, Hex 1/2-13 423 2-00-00409 Flat Washer, 5/16 224 2-00-04894 Sleeve Bearing, 1.254 x 1.003 x 2.500 225 2-00-00530 Lock Washer, 5/16 2

26 2-00-00213 Screw, 5/16-18 x 5/8 227 8-08-00751 Low Dump Mounting Bracket 228 8-55-08104 Hopper Pivot Pin 229 7-21-04031 Edging 230 2-00-04345 Ty-Rap 2

P-4874/9512

HOPPER LIFT SYSTEM (LOW DUMP) - PARTS LIST


HOPPER LIFT SYSTEM (LOW DUMP) - EXPLODED VIEW

816171716

18

8

4

3

2

1

4

28

6

1427

1112

25

2423

22

1126

12

11

14

10

8

14

10

1920

21

19

29

20

1516

17

26

2523

7

14

10

24

12

11

13

P-4874/9512


KEY NO. PART NUMBER DESCRIPTION QTY1 8-11-00022 Cap, Steering Wheel 12 8-70-05287 Steering Column Assembly 13 2-00-00585 Nut, Hex 5/16-18 54 8-17-05029 Cylinder 1

Seal Kit:0880-4495 2-00-04895 Straight Fitting 16 2-00-04917 Fitting (Red) 17 8-60-05023 Power Steering Unit 1

Seal Kit: 0880-6548 2-00-04918 Straight Fitting 29 2-00-00432 Flat Washer, 3/4 ID 210 2-00-00522 Lock Washer, 3/4 ID 111 2-00-05341 Screw, 3/4-10 x 2.0 112 2-00-00530 Lock Washer, 5/16 Helical Spring 513 2-00-02310 Lock Washer, 3/8 Helical Spring 1114 2-00-00232 Screw, 3/8-16 x .750 HHC 415 7-89-08041 Steering Wheel 116 8-33-05109 Steering Unit Housing 117 2-00-00208 Screw, 5/16-18 x .75 HHC 418 8-08-00728 Bracket, Power Steering Unit Mount 119 8-15-01003 Collar & Setscrew, .750 120 2-00-00209 Screw, 3/8-16 x 1.250 HHC 421 8-08-00727 Cylinder Pivot Weldment 122 2-00-02360 Nut, Hex 3/8-16 423 2-00-05026 Nut, Hex Slotted 1” x 14 124 2-00-04892 Fitting, 90 Elbow #4 SAE to #4 ORS 226 2-00-04803 Cotter Pin 127 8-03-04318 Steering Arm 128 2-00-01254 Screw, 1/2-13 x 1.25 HHC 629 2-00-02312 Lock Washer, 1/2 ID 830 2-00-04621 Bearing Race 131 2-00-02079 Bearing 132 8-58-05269 Pivot Plate 133 2-00-05358 Fitting, Swivel 234 2-00-04455 Thrust Bearing 135 2-00-02558 45° Lube Fitting 136 0885-054-1 Hydraulic Motor 1

8-70-00026 Key (Service) 1 8-70-00027 Castle Nut (Service) 1 0880-237 Shaft Seal Kit (Service) 0880-238 Motor Seal Kit (Service)

37 2-00-00256 Set Screw, 1/4-20 x .38 HS-KCP 138 8-89-08059 Wheel Assy., Pneumatic 1

8-65-05020 Rim Assy. (Service) 8-85-06022 Tire Only (Service) 8-70-00086 Tube (Service) 8-70-00067 Flap (Service) 8-18-00364 Decal (Service)

39 0860-536 Hub Assy., Rear Wheel 1 8-33-09081 Hub Only (Service) 1 7-80-05056-1 Studs (Service) 5

40 8-23-03065 Lug Nut, 1/2-20 541 8-92-00043 Rear Wheel Yoke 142 2-00-00518 Lock Washer, 1/4 ID 443 8-03-02036 Fitting, Reducer/Expander 244 2-00-04976 Fitting, 45° #4 SAE - #4 ORS 145 2-00-00594 Nut, Hex 1/4-20 446 2-00-00242 Screw, 1/2-13 x 2.75 HHC 447 2-00-00596 Nut, Hex 1/2-13 448 2-00-03829 Lock Washer, 3/8 Int/Ext 449 8-08-00733 Bracket 150 2-00-03266 Flat Washer, 3/8 451 2-00-00208 Screw, 5/16-18 x .75 252 2-00-00409 Flat Washer, 5/16 ID 353 2-00-02708 Screw, 5/16 - 18 x 1.000 HHC 154 2-00-00776 Cotter Pin - .125 x 1.50 155 2-00-04345 Ty-Rap (not shown) 356 2-00-04564 Hose Clamp, 13/16 ID 257 8-08-00578 Bracket 158 8-13-07085 U-Bolt 1/4-20 159 2-00-02559 Fitting - Lube 90º 160 8-68-05097 Bearing Seal 161 8-68-05098 Bearing Seal 1

C0116/1-05

STEERING GEAR & REAR DRIVE SYSTEM - PARTS LIST


C0116/9606

12 3

8

65

5

4

19

26

23

20

28

2921

4850

1322

5332

34

35256

5112 49

41 43

44

33

712

42

4557

52

58

14

13

15

2

16

11

10

27

31

30

45

42

54

36b40

35

38

39

46

4729

3636a

37

9

17

18

24

7

60

59

STEERING GEAR & REAR DRIVE SYSTEM - EXPLODED VIEW


KEY NO. PART NO. DESCRIPTION QTY.

1 8-55-00029 Forward/Reverse Pedal 12 2-00-03569 Carriage Bolt, 5/16-18 x .75 43 8-08-00723 Bracket, Forward/Reverse Pedal 24 2-00-01246 Nut, Hex Fiber Insert #10-24 15 8-14-01006 Clevis 1

6 2-95-01999 Nut, Hex Jam 1/4 - 28 x .437 x .156 67 2-00-04563 Screw, #10-24 x .625 x .375 SH 18 2-00-00196 Carriage Bolt, 5/16-18 x 1.0 29 8-08-00585 Bracket, Forward/Reverse Cable Mount 110 2-00-00409 Flat Washer, .687 x .343 x .062 2

11 2-00-00530 Lock Washer, Helical Spring 5/16 Med 612 2-00-00585 Nut, Hex 5/16-18 x .50 x .265 613 2-00-04345 Plastic Tie Wrap 114 8-16-00045 Control Cable 115 2-00-00219 Screw, 1/4-20 x .50 HHC 6

16 8-08-00678 Hydroback Bracket (Diesel) 117 7-25-02050 Rod End, 1/4-28 218 2-00-00246 Screw, 1/4-20 x 2.25 HHC 119 7-75-01110 Spacer, Transmission Arm 120 2-00-00641 Nut, Hex Fiber Insert 1/4-20 1

21 7-03-04105 Transmission Arm (Weldment) 122 2-00-00225 Screw, 5/16-18 x 1.50 HHC 123 2-00-04801 Flat Washer, .875 x .375 x .125 224 2-00-03412 Nut, Hex Lock 3/8 - 24 x .562 x .281 225 7-58-05220 Transmission Plate 1

26 8-60-05006-2 Pump - Piston, 1.24 C.I.R. 127 0880-404 Pump Assembly Kit 128 2-00-00596 Nut, Hex 1/2-13 x .750 x .437 129 2-00-02312 Lock Washer, Helical Spring 1/2 Med 130 8-08-00860 Hydroback Bracket (Ford 425) 1

31 8-60-05022 Pump - Auxiliary, 1.20 C.I.R. 132 8-16-00025 Centering Control 133 2-00-00405 Flat Washer, 1.062 x .531 x .093 134 2-00-00240 Screw, 1/2-13 x 1.250 HHC 135 7-66-00147 Rod, 1/4-28 x 3.0 1

36 2-00-00233 Screw, 3/8-16 x 1.0 HHC 837 2-00-00224 Screw, 5/16-18 x .50 HHC 238 2-00-02310 Lock Washer, Helical Spring 3/8 Med 839 2-00-00402 Flat Washer, .750 x .390 x .093 840 8-58-05171 Pump Mounting Plate 1

41 2-00-00594 Nut, Hex 1/4-20 x .437 x .218 642 2-00-00501 Lock Washer, 1/4 Int. 1443 7-75-01089 Isolator 644 2-00-00530 Lock Washer, Helical Spring 5/16 145 2-00-00221 Screw- 1/4 x 20 x .75 HHC 2

46 2-00-00501 Washer- 1/4 Int. Lock 247 2-00-00594 Nut- 1/4 x 20 Hex 248 8-08-00892 Bracket (Ford 425) 149 7-34-09034 Insulating Sleeve 1

P5060ecp/11-05

FORWARD/REVERSE CONTROL - PARTS LIST


12

34

56

7

8

9

1011

12 13

11

12

2829

3031

32

3334 6

35 617

3637

1138 39

40

4142 6 42

27

2624

2322

4421

20

19

18

4325

42642

15

17

6 168

14

49

1211

P5060ecp/2-04

454647

48

FORWARD/REVERSE CONTROL - EXPLODED VIEW



1 0860-703 Axle, Front Wheel 22 8-75-01216 Spacer 43 2-00-02312 Lockwasher, 1/2 84 2-00-02693 Screw , 1/2-20 x 2.0 SHCS 85 2-00-05024 Thrust Washer 2

6 2-00-05026 Axle Nut 27 2-00-02436 Cotter Pin, 3/16 x 1 3/4 28 8-11-00030 Cap, Front Axle 29 8-76-00042 Spring 2

12 2-00-04621 Bearing Cup 413 2-00-04622 Bearing Cone 214 2-00-02079 Bearing Cone (sealed) 215 8-33-09089 Hub, Front Wheel 2

16 8-89-08054 Front Wheel Assy. 2* 8-85-06022 Tire, Pneumatic 6 x 9* 8-70-00067 Flap* 8-70-00086 Tube* 8-65-05016 Rim Assembly, 6 x 9 x 4* 8-18-00159 Decal17 8-80-05035 Stud , 1/2-20 w/Tapered Head 10

*Service Parts

C-0138a/9703

BRAKE & FRONT WHEEL ASSEMBLY - PARTS LIST


C-0138a/9703

4

3

2

9

1

14

12

15

16

12 13

5 7

8

6

17

FRAME

BRAKE & FRONT WHEEL ASSEMBLY - EXPLODED VIEW



1 8-70-05288 Brake Pedal Pivot Shaft 12 2-00-00213 Screw, 5/16 - 18 x .625 HHC 83 8-15-01003 Setscrew Collar, 1.125 x .750 x .562 24 2-00-00530 Lock Washer, Helical Spring 5/16 Med 105 2-00-00206 Screw, 5/16-18 x .750 HHC 1

6 8-08-00571 Pivot Shaft Bracket 27 2-00-00518 Lock Washer, Helical Spring 1/4 Med 18 8-14-01006 Clevis 49 2-95-01999 Nut, Hex Jam 1/4 - 28 x .437 x .156 210 8-66-00154 Pull Rod 2

11 2-00-04909 Yoke Pin Assembly 412 8-10-00032 Parking Cable 113 8-08-00756 Brake Pedal Bracket (Right Hand) 114 2-00-04936 Nut, Hex Fiber Insert 1/2 - 13 115 2-00-02310 Lock Washer, Helical Spring 3/8 Med 5

16 2-00-00232 Screw, 3/8 - 16 x .750 HHC 217 2-95-04182 Nut, Hex Fiber Insert 3/8 - 16 218 8-42-05126 Brake Linkage Weldment 119 2-00-00402 Flat Washer, .750 x .390 x .093 120 2-00-02360 Nut, Hex 3/8 - 16 x .562 x .328 4

21 2-00-00234 Screw, 3/8 - 16 x 1.500 HHC 122 8-60-00140 Pulley 123 8-08-00436 Pulley Bracket 124 8-75-01184 Spacer, Lever Mounting 225

2627 2-00-00228 Screw, 5/16 - 18 x 2.500 HHC 228 7-41-05083 Parking Brake Lever 129 7-55-00011 Brake Pedal 130 2-00-02682 Screw, 1/2 - 13 x 2.750 HHC 1

31 2-00-00644 Nut, 5/16-18, Fiber Lock 132 8-09-01065 Pulley Bushing 133 2-00-00233 Screw, 3/8 - 16 x 1.000 HHC 234 8-08-00755 Brake Pedal Bracket (Left Hand) 135 7-75-01126 Spacer, .500 x .327 x .780 (Part of #28) 2

36 2-00-00409 Flat Washer, .687 x .343 x .0625 237 2-00-01255 Screw, 5/16-18 x .875 HHC 238 2-00-04801 Flat Washer, .875 x .390 x .093 239 2-00-00209 Screw, 3/8 - 16 x 1.250 HHC

P-4593/9512

BRAKE CONTROL LINKAGE - PARTS LIST


6

38

109 8

11

1 37

4

32

4

6

53112

FRAME

16

1314

17

1518

2020

1538

1

DRIVERS COMPARTMENT

34

3936

3029

33

4

28

24

FRAMEBACKBONE

35 2722

3219

1521

23

P-4593/9512

BRAKE CONTROL LINKAGE - EXPLODED VIEW



1 8-08-00645 Main Broom Pivot Bracket 123 8-66-00161 Rod - Linkage (Main Broom) 14 2-00-00432 Flat Washer, 3/4 I.D. 35 8-70-05284 Shaft 1

6 2-00-02558 Lubrication Fitting, 45° 1/8 NPT 17 8-16-00035 Pivot Block 18 2-00-00234 Screw, 3/8 - 16 x 1.500 HHC 29 8-75-01177 Pivot Tube Spacer 110 2-95-04182 Nut, Hex Fiber Insert 3/8 - 16 2

11 8-16-00034 Lever 112 8-39-00003 Knob 113 2-00-02436 Cotter Pin, 1.500 x 1.875 114 2-00-00530 Lock Washer, Helical Spring 5/16 Med 215 2-00-00585 Nut, Hex 5/16 - 18 x .500 x .265 1

16 8-66-00141 Rod End 117 2-00-00591 Nut, Hex Jam 1/2 - 20 x .750 x .312 118 8-66-00150 Control Rod Lift Linkage Rod 119 8-66-00144 “MPB” Rod End # WF-8-32 120 8-55-08101 Clevis Pin # 1/2 - 1 3/4 - E&E 1

21 8-16-00037 Lift Linkage 122 2-00-04891 Wing Nut, 3/4 - 10 Thread 123 8-39-00011 Torque Knob 124 8-75-01180 Spacer 125 8-55-08099 Pivot Pin 1

26 8-75-01178 Spacer, .78 x .97 227 8-16-00038 Pivot Shaft 128 2-00-00518 Lock Washer, Helical Spring 1/4 Med 329 2-00-00221 Screw, 1/4 - 20 x .750 HHC 330 2-00-00208 Screw, 5/16 - 18 x .750 2

C-0117/9602

MAIN BROOM LIFT MECHANISM - PARTS LIST


C-0117/9602

MAIN BROOM LIFT MECHANISM - EXPLODED VIEW



1 8-16-00039 Broom Arm Weldment 12 2-00-04886 Screw, 3/8 - 16 x .500 HSHC 23 8-33-09090 Idler - Main Broom 14 2-00-04889 Ball Bearing 15 2-00-04890 Retaining Ring, 2.437 Int. 1

6 8-75-01157 Flat Washer, 3/4 (Series W) 17 2-00-00522 Lock Washer, Helical Spring 3/4 Light 18 2-00-04887 Screw, 3/4 - 10 x 1.250 HHC 19 8-58-05160 Locking Hub Plate 110 2-00-00232 Screw, 3/8 - 16 x .750 HHC 4

11 2-00-02310 Lock Washer, Helical Spring 3/8 Med 612 8-33-09046-1 Drive Hub 113 8-16-00041 Drive Broom Arm 114 2-00-03039 Screw, 1/4 - 20 x .625 HSHC 315 2-00-00518 Lock Washer, Helical Spring 1/4 Med 6

16 2-00-03838 Woodruff Key, .25 x 1 (#15) 117 0882-040 Hydraulic Motor Ref18 2-00-00585 Nut, Hex 5/16 -18 x .500 x .265 419 2-00-00530 Lock Washer, Helical Spring 5/16 Med 420 2-00-00409 Flat Washer, .687 x .343 x .062 4

21 8-21-04048 Edging 222 2-00-03997 Flange Bearing, 3.750 x 1.000 223 2-00-00196 Carriage Bolt, 5/16 - 18 x 1.000 424 2-00-00233 Screw, 3/8-16 x 1.000 HHC 225 8-29-00220 Broom Chamber Gasket 4

26 See Page 155 for Broom Options -27 8-03-04281 Main Broom Lift Frame 128 2-00-04885 Elbow Fitting - 90° St. Thd. 129 2-00-04895 Straight Fitting - SAE #4 to ORS #4 1

C-0118/9602

MAIN BROOM - PARTS LIST


C-0118/9602 2829

MAIN BROOM - EXPLODED VIEW



1 8-03-04282 Side Broom Arm (R.H.) 12 2-00-04914 Screw, 1/2 - 13 x 4.250 HHC 13 8-08-00725 Side Broom Adjustment Bracket 14 2-00-00233 Screw, 3/8 - 16 x 1.000 HHC 95 2-00-04159 Flat Washer, 1.375 x .562 x .109 36 8-08-00726 Motor Mounting Bracket 17 2-00-00208 Screw, 5/16 - 18 x .750 HHC 28 2-00-02310 Lock Washer, Helical Spring 3/8 Med 99 2-00-00241 Screw, 1/2-13 x 1.750 HHC 310 8-10-00028 Cable, R.H. Side Broom 1

11 2-00-02708 Screw, 5/16 - 18 x 1.000 HHC 112 2-00-00209 Screw, 3/8-16 x 1.250 HHC 113 2-00-00644 Nut, Hex Fiber Insert 5/16 - 18 214 2-00-04936 Nut, Hex fiber Insert 1/2-13 215 0882-047 Side Broom Motor 115a 2-00-00722 Woodruff Key, .250 x 1.000 (#15) Ref.16 2-00-00584 Nut - 3/8-16 Hex 217 2-00-04801 Flat Washer, 3/8 618 2-00-01490 Screw, 1/4 - 20 x .875 HHC 119 2-00-00518 Lock Washer, Helical Spring 1/4 Med 320 8-08-03211 Side Broom, Nylon 1

21 8-25-06008 Side Broom Flange 122 2-00-00218 Screw - 5/16-18 x 2.00 323 2-00-00409 Flat Washer, .687 x .343 x .062 324 2-00-00530 Lock Washer, Helical Spring 5/16 Med 525 2-00-00585 Nut, Hex 5/16 - 18 x .500 x .265 526 2-00-04926 Fitting - 90° Elbow 227 2-00-04915 Reducer Fitting 139 2-00-00584 Nut, Hex 3/8-16 228 8-08-00646 Side Broom Pivot Bracket 129 8-70-05285 Shaft - Broom Pivot R.H. 130 2-00-02312 Lock Washer, 1/2 I.D. 3

31 2-00-00596 Nut, 1/2 - 13 Hex 332 2-00-00221 Screw, 1/4 - 20 x .750 HHC 233 8-57-05021 Pivot Block (Side Broom) 134 2-00-02558 Lubrication Fitting, 45° 1/8 NPT 135 8-16-00034 Lever 136 2-00-00234 Screw, 3/8 - 16 x 1.500 HHC 137 2-95-04182 Nut, Hex Fiber Insert 3/8 - 16 138 8-39-00003 Knob 13940

41424344 8-30-05166 Side Broom Guard 14546 2-00-00207 Screw, 5/16-18 x 1.250 HHC 1

C-0119/0009

SIDE BROOM - PARTS LIST


C0119/9608

2

31

30

14

1

6 12

8

4

4

18

5

9

20

19

18

12

22

21

17

23

24

25

8

11

34

25

26

27

32

20

36

38

35

37

3313

28

7

56

46

29

LINTEL SIDE

16

178

TO RETURN MANIFOLD

FROM “C” PORT HOPPERCONTROL VALVE

48

17

10

44

3

SIDE BROOM - EXPLODED VIEW



1 2-00-04974 Fitting, Straight 12 8-60-05022 Auxiliary Pump 1NS 0880-404 Pump Assembly Kit 13 8-60-05006-2 Main Pump 14 2-00-04920 ORFS 90° Elbow, 1 5/16-12 to 1 3/16-12 15 2-00-04928 ORFS Run Tee, 13/16-16 1

6 2-00-04957 ORFS Cap, #8 ORS 1

C0122

AUXILIARY PUMP & FITTINGS

C0122



1 2-00-04926 ORFS 90° Elbow 9/16-18 12 2-00-04932 ORFS Boss Reducer, 3/4-16 x 9/16-18 13 2-00-04922 ORFS 90° Elbow, 1 1/16-12 to 13/16-16 24 2-00-04917 ORFS Boss Reducer, 9/16-18 to 7/16-20 15 2-00-04892 Fitting, 90° Elbow 1

6 2-00-04920 Fitting, 90° Elbow 17 8-88-00047 Relief Valve Kit 28 2-00-04920 Fitting, 90° Elbow 19 2-00-04974 Fitting Straight 110 2-00-04957 Fitting Cap 1

11 2-00-04928 Fitting Tee 112 8-60-05006-2 Main Pump 113 8-60-05022 Auxiliary Pump 1NS 0880-404 Pump Assembly Kit 1

C-0114/8-04

TO BOTTOM PORT OF DRIVE MOTORTO RESERVOIR

TO RETURN MANIFOLDTO TOP PORT OF DRIVE MOTOR

TO RETURN FILTER-OUT PORT

TO MANIFOLD VALVE

1

2 3

4

5

6

78

910

11 12

REMOVE CAP (10) AND INSTALL PRESSUREGAUGE, WITH DUMP VALVE HELD IN RETURNPOSITION, PRESSURE SHOULD BE 2200±50P.S.I. WITH BROOM ON, PRESSURE SHOULDBE LESS THAN 2550 P.S.I.

13

C0114/9710

NOTE: WHEN REPLACINGMAIN PUMP(ITEM #12) RELIEFVALVES(ITEM #7) NEED TO BEINSTALLED IN NEW PUMP.MAIN PUMP(8-60-05006-2)DOES NOT INCLUDE RELIEFVALVES.

MAIN PUMP & FITTINGS



1 2-00-02708 Screw, 5/16 - 18 x 1.000 HHM 42 8-56-05077 Fitting, Special 90° Elbow 13 2-00-01676 Flat Washer, 1.062 x .265 x .062 24 2-00-04885 ORFS 90° Elbow, (Modified) 15 2-00-04997 Fitting 1

6 8-24-04133 Return Filter 17 8-75-01181 Spacer 28 2-00-03575 Carriage Bolt, 1/4-20 x .750 49 2-00-04976 Fitting 110 2-00-00409 Flat Washer, .687 x .343 x .062 10

11 2-00-00530 Lock Washer, Helical Spring 5/16 Med 1012 2-00-00585 Nut, 5/16 - 18 x .50 x .265 Hex 1013 8-24-04118 Replacement Filter Element 114 2-00-05133 Elbow 415 0882-041 Hydraulic Motor 1

7-70-00020 Seal Kit for Hydraulic Motor 0882-041 12-00-02227 Key, .125 x .750 SQ 1

16 2-00-02220 Clamp, Hose 217 8-03-04289 Bracket, Lower Impeller 118 8-72-00005 Impeller Shroud 119 8-23-00012 Impeller 120 2-00-00252 Screw, 5/16 - 18 x 4.000 HHC 4

21* 2-00-05061 Insert, 1/4-20 122 2-00-00484 Flat Washer, .625 x .375 x .046 123 2-00-00632 Nut, 3/8-24 Fiber Insert Hex 124 8-29-00111 Gasket, Shroud 125 8-20-06028 Blower Throat Duct 1

26 2-00-00518 Lock Washer, Helical Spring 1/4 Med 927 2-00-00594 Nut, Hex 1/4 - 20 x .437 x .218 828 8-29-00183 Gasket 129* 8-08-00834 Bracket 130 2-00-03702 Flat Washer, .625 x .281 x .062 11

31 8-33-02271 Hose, Blower Exhaust 132 2-00-03454 Band Clamp 5 1/8-6 233 8-07-06020 Blower Exhaust Box Duct 134 8-34-09009 Insulation, Side 135 8-34-09007 Insulation, Front 2

36 8-03-04290 Bracket, Upper Impeller 137 8-34-09006 Insulation, Blower Box (Top) 138 8-34-09005 Insulation, Blower Box (Bottom) 139 2-00-00196 Carriage Bolt, 5/16 - 18 x 1.000 240 2-00-01803 Flat Washer, 5/16 241* 2-00-00220 Screw, 1/4-20 x .63 1

*GAS & LP ONLY

C0123ecp/6-04

IMPELLER & FITTINGS - PARTS LIST


C-0123ecp

IMPELLER & FITTINGS - EXPLODED VIEW


KEY NO. PART NUMBER DESCRIPTION QTY1 2-00-04795 Screw, #10-24 x .750 BLTS 42 2-00-04976 45° Elbow, #4 SAE to #4 ORS 23 2-00-05162 Swivel Tee, #4 ORS 14 2-00-04892 ORFS 90° Elbow, #4 SAE to #4 ORS 25 2-00-04926 90° Elbow, #6 SAE to #4 ORS 16 2-00-04917 ORFS Boss Reducer, #6 SAE to #4 SAE 57 2-00-04918 ORFS Connector, #6 SAE to #4 ORS 28 2-00-01246 Nut, Hex Fiber Insert #10-24 69 8-15-01008 Spacer 410 8-88-00058 Hopper Control Valve 111 8-39-00002 Valve Lever Knob 212 8-41-05066 Control Valve Lever (L.H.) 113 8-41-05068 Control Valve Lever (R.H.) 114 2-00-00518 Lock Washer, Helical Spring 1/4 Med 215 2-00-00594 Nut, Hex 1/4 - 20 x .437 x .218 216 2-00-01980 Screw, 1/4-20 x 2.500 HHC 217 2-00-04932 Reducer, #8 SAE - #6 SAE 218 7-21-04031 Edging 119 2-00-04930 Fitting, Tee 120 8-41-05067 Linkage 2

C-0184/9512

CONTROL VALVE & FITTINGS (VARIABLE DUMP)

A C B D

12

20

16

18

10

17

54

6

TO SIDE BROOM (REAR PORT)

6

15

14

8

8

9

20

1

3

13

11

7

24

19

TO DUMP CYLINDER

TO RETURNMANIFOLD

TO SWIVEL TEE ATLOCK-OUT VALVE

FROM AUXILIARY“H” PORT

TO ROTATE CYLINDER

C0184

TO DUMP CYLINDERFRONT PORT


KEY NO. PART NUMBER DESCRIPTION QTY2 2-00-04976 Fitting 45° Elbow #4 SAE - #4 ORS 33 2-00-04926 Fitting 90° Elbow #6 SAE - #4 ORS 24 2-00-04917 Reducer #6 SAE 35 8-41-05066 Lever - L.H. 16 2-00-04930 Tee - #4 ORS 27 8-88-00058 Hopper Control Valve 18 8-39-00002 Knob 29 8-41-05068 Lever - R.H. 110 2-00-00518 Lock Washer - 1/4 Helical Spring 211 2-00-00594 Nut, Hex 1/4 - 20 x .437 x .218 212 8-41-05067 Linkage 213 2-00-04795 Screw, #10 - 24 x .750 BHS 414 2-00-04794 Screw, #10 - 24 x .625 BHS 215 2-00-01246 Nut, Hex Fiber Insert #10 - 24 616 8-15-01008 Spacer 417 2-00-01980 Screw, 1/4 - 20 x 2.500 HHC 218 2-00-04932 Reducer, #8 SAE - #6 SAE 2

P-4596-2/9512

CONTROL VALVE & FITTINGS (LOW DUMP)

8

5

4

9

13

15

13

15

17

14

1615

1011

12

6

2 7

3

24

13

18TO SIDE BROOMSHUT OFF VALVE

TO RESERVOIRFROM MANIFOLDVALVE

TO TEE FITTING ON TOPPORT OF DUMP CYLINDER

TO TEE FITTING ON BOTTOMPORT OF DUMP CYLINDER

A B D

C

P-4596-2/9512



1 0885-054-1 Hydraulic Motor 1NS 0880-238 Motor Seal Kit 1NS 0880-237 Shaft Seal Kit 12 2-00-04976 Fitting 13 8-03-02036 Adapter 24 2-00-05358 Swivel Fitting 2

C-0113

REAR DRIVE MOTOR & FITTINGS

C0113


KEY NO. PART NUMBER DESCRIPTION QTY.

1 0882-040 Hydraulic Motor 1NS 0880-448 Motor Seal Kit 12 2-00-04885 ORFS 90° Elbow, 3/4-16 to 13/16-16 23 2-00-04895 ORFS Connector, 7/16-20 to 9/16-18 1

C-0112

MAIN BROOM MOTOR & FITTINGS

C0112



1 0882-047 Hydraulic Motor 1NS 0880-448 Motor Seal Kit 12 2-00-04915 ORFS Boss Reducer, 7/8-14 to 9/16-18 23 2-00-04926 ORFS 90° Elbow, 9/16-18 44 0891-008 Side Broom Shut-Off Valve 15 2-00-04940 ORFS Swivel Nut Branch Tee, #4 ORS 2

6 7-12-02015 Cartridge for Shut-Off Valve 1

C-0111

SIDE BROOM MOTOR & FITTINGS

1

2

3

TO RETURNMANIFOLDTO RETURNMANIFOLD TO CONTROL VALVE

"C" PORTTO CONTROL VALVE

"C" PORT

C-0111/9508



1 8-17-05029 Lift Cylinder 22 8-17-05028 Dump Cylinder 13 8-17-05030 Rotation Cylinder 14 2-00-04976 ORFS Connector, 7/16-20 to 9/16-18 25 2-00-04892 ORFS 90° Elbow, 7/16-20 to 9/16-18 6

6 2-00-04930 ORFS Union Tee, 9/16-18 2NS 0880-449 Lift Cylinder Seal Kit 1NS 0880-505 Dump Cylinder Seal Kit 1NS 0880-450 Rotation Cylinder Seal Kit 1

C-0110

LIFT, ROTATION & DUMP CYLINDERS W/ FITTINGS (VARIABLE DUMP)

1

1

5

3

5

5

5

2

5

6

5

4

4

C-0110/9508

C0110



1 8-17-05033 Dump Cylinder 20880-452 Seal Kit for Low Dump Cylinder 2

2 2-00-04892 ORFS 90° Elbow, 7/16-20 to 9/16-18 43 2-00-04930 ORFS Union Tee, 9/16-18 2

P-4908

TO "B" PORT ON CONTROL VALVE

TO "A" PORT ONCONTROL VALVE

3

21

2

P-4908/9508

DUMP CYLINDERS W/ FITTINGS (LOW DUMP)



1 2-00-05162 Tee, Swivel #4 ORS 22 2-00-04917 ORFS Boss Reducer, 9/16-18 to 7/16-20 13 2-00-04918 ORFS Connector, 7/16-18 to 9/16-18 14 2-00-04919 ORFS Branch Tee, 7/16-20 x (2) 9/16-18 15 2-00-02589 Screw, 1/4 - 20 x 2.000 HHC 4

6 2-00-00641 Nut, Hex Fiber Insert 1/4 - 20 27 8-08-00590 Bracket 18 2-00-03702 Flat Washer, .625 x .281 x .0625 49 8-88-00044 Hopper Lock Valve 110 8-88-00056 Orifice Disc 1

C-0185

5

8

76

3

2

4

1

TO RETURN MANIFOLD

TO HOPPER CONTROLVALVE "D" PORT

TO LEFT LIFT CYLINDERBOTTOM PORT

TO RIGHT LIFT CYLINDERBOTTOM PORT

9

10

C-0185/9508

LIFT CYLINDER LOCK-OUT VALVE & FITTINGS



1 8-88-00055 Auxiliary Manifold 1 7-14-07004 Coil 1

2 2-00-04885 ORFS 90 Elbow, 3/4-16 / 13/16-16 13 2-00-04892 ORFS 90 Elbow, 7/16-20 / 9/16-18 14 2-00-04975 Fitting 15 2-00-04596 ORFS Nut, 13/16-16 1

6 2-00-00518 Lock Washer, Helical Spring 1/4 Med 27 2-00-00594 Nut, Hex 1/4 - 20 28 2-00-04976 Elbow 45 #4 SAE - ORS 1

C-0125

TO STEERING CONTROL VALVE “P” PORT

FROM AUX. PUMP “OUT” PORT

TO BLOWER MOTOR “IN” PORT

44

9

A

B

8

3

67

B

P

S

H

TO RETURNMANIFOLD

2

1

TO HOPPERCONTROLVALVE“IN” PORT

5

CENTER WALL

AUXILIARY MANIFOLD & FITTINGS


KEY NO. PART NUMBER DESCRIPTION QTY1 2-00-04596 Screw, 1/4 - 20 x 3.50 22 7-48-00019 Return Manifold 13 2-00-00518 Lock Washer, Helical Spring 1/4 Med 24 2-00-00594 Nut, Hex 1/4 - 20 x .437 x .218 25 2-00-04926 ORFS 90° Elbow, 7/16-20 to 9/16-18 36 2-00-04976 45° Elbow, O-ring 37 2-00-04924 Swivel Tee 18 2-00-04932 Fitting, Reducer SAE #8 - 6 19 2-00-04929 Fitting, Reducer 210 2-00-05133 90° Elbow 111 2-00-04927 Run Tee, O-ring 212 2-00-02220 Clamp 113 7-21-04031 Edging 214 2-00-04970 Fitting, Straight #8 SAE - #8 ORS 215 2-00-04932 Fitting, Reducer #8 - #6 SAE 1

C-0126

C0126

RETURN MANIFOLD ASSEMBLY (VARIABLE DUMP)


KEY NO. PART NUMBER DESCRIPTION QTY1 2-00-04596 Screw, 1/4-20 x 3.500 HHC 22 7-48-00019 Return Manifold 13 2-00-00518 Lock Washer, 1/4 Split 24 2-00-00594 Nut, Hex 1/4-20 25 2-00-04926 90 Elbow, O-ring 16 2-00-04976 45 Elbow, O-ring 57 2-00-04970 Fitting, Strt O-ring 18 2-00-04932 Fitting, Reducer SAE #8 - 6 110 2-00-05133 90 Elbow, 111 7-21-04031 Edging 212 2-00-02220 Hose Clamp, 13/16 to 1 1/2 1

C-0127

C0127

RETURN MANIFOLD ASSEMBLY (LOW DUMP)



1 8-62-01010 Oil Cooler 12 8-13-07088 Clip 23 2-00-00518 Lock Washer, Helical Spring 1/4 Med 24 2-00-02589 Screw, 1/4 - 20 x 2.000 HHC 2

P-4382-1

TO RETURN FILTER

FROM MAIN BROOM

RADIATOR 1

23

4

P4382a

HYDRAULIC OIL COOLER



1 8-83-04036 Hydraulic Reservoir 12 8-11-00026 Filler Cap Assembly 13 8-24-04115 Strainer 14 8-48-05033 Sight Glass 15 8-79-00114 Strap 2

6 2-00-02220 Hose Clamp, .812 - 1.500 37 2-00-00518 Lock Washer, 1/4 58 2-00-02474 Pipe Plug, 1/2 NPT 19 2-00-00205 Screw, 1/4 - 20 x 1.000 HHC 410 2-00-00641 Nut, 1/4-20 Fiber Lock 2

11 2-00-02196 Carriage Bolt, 1/4 - 20 x 1.000 412 2-00-04895 Fitting Strt, #4 SAE - #4 ORS 113 2-00-05037 Adapter, 3/4 ORS x 3/4 NPT 45° Elbow 114 2-00-04572 Reducer, #12 Ste - 3/4 NPT 115 2-00-03585 Pipe Nipple, 3/4 NPT 1

16 2-00-03940 Screw, #10-24 x .500 T/C HH 617 2-00-04564 Hose Clamp, 13/16 118 2-00-04873 Clamp 119 2-00-02708 Screw, 5/16-18 x 1.000 HHC 120 2-00-00530 Lock Washer, 5/16 1

21 2-00-00585 Nut, Hex 5/16-18 222 2-00-02196 Carriage Bolt, 1/4-20 x 1.000 2

C-0128

HYDRAULIC RESERVOIR & FITTINGS - PARTS LIST


c0128\9609

HYDRAULIC RESERVOIR & FITTINGS - EXPLODED VIEW



1 8-16-07338 Engine Cover Weldment 12 8-21-04043 Edging, Engine Compartment Seal 13 2-00-00233 Screw, 3/8 - 16 x 1.00 HHC 64 2-00-02310 Lock Washer, Helical Spring 3/8 Med 65 2-00-04801 Flat Washer, .875 x .375 x .062 6

6 2-00-03569 Carriage Bolt, 5/16-18 x .750 67 8-32-00042 Engine Cover Hinge 18 2-00-00409 Flat Washer, 5/16 x .69 69 2-00-00530 Lock Washer, Helical Spring 5/16 710 2-00-00585 Nut, Hex 5/16-18 7

11 8-41-00046 Rotary Latch 112 2-00-04794 Screw, #10-24 x .625 BHS 213 8-21-04042 Edging, Engine Compartment Seal 114 7-76-00106 Lever Return Spring 115 2-00-03063 Screw, #10-24 x .750 THM 1

16 7-55-08116 Striker Latch Pin 117 8-41-05073 Latch Release Lever 118 2-00-01246 Insert, #10 - 24 Thin Nylon 320 7-31-06061 Lever Cover 1

21 2-00-01246 Nut, Hex Fibre Lock #10-24 122 2-00-00594 Nut, Hex 1/4-20 323 2-00-00518 Lock Washer, Helical Spring 1/4 324 2-00-02587 Screw, 1/4-20 x 1.250 HHC 325 8-21-04038 Hand Hole Edging 1

26 7-78-05016 Engine Cover Stop 127 2-00-00641 Nut, Hex Fiber Lock 1/4-20 228 2-00-01769 Screw, 1/4-20 x 1.75 HHC 2

C0187ecp/2-04

ENGINE COVER - PARTS LIST


15

2018

21

11

14

24

18

12

17

23

22 16

2

13

25

1

6

28

26

27

9

10

10

9

8

3

4

5

7

C0187/2-04

ENGINE COVER - EXPLODED VIEW



1 0777-050 Engine, Ford 425 EFI Gas 10777-056 Engine, Ford 425 EFI Gas (Export Only) 1

1 0777-051 Engine, Ford 425 EFI LP 10777-057 Engine, Ford 425 EFI LP (Export Only) 1

2~ 7-16-05046 Coupling, Engine 13 2-00-05963 Screw, M8 x 1.25 x 15mm HHC 8.8 Blox 64 7-33-05098 Housing. Flywheel (Cast Iron) 15 2-00-02310 Lock Washer, 3/8” Helical Spring 96 2-00-00209 Bolt, 3/8-16 x 1.25 Hex Head 7

7 2-00-05005 Screw, M10 x 1.5 x 30mm HHC 68 8-08-00929 Bracket, Engine Mount 19 8-08-00928 Bracket, Engine Mount 110 8-08-00930 Bracket, Engine Mount 111 8-08-00931 Bracket, Engine Mount 1

12 2-00-05067 Spacer, Snubbing Washer 813 7-35-00017 Isolator, Engine Mount (Red Dot) 414 8-75-01210 Spacer, Engine Mount 115 8-75-01209 Spacer, Engine Mount Rear 116 8-75-01175 Spacer, Engine Mount Rear 1

17 2-00-02312 Lock Washer, 1/2” 418 2-00-02692 Screw, 1/2-20 x 1.75 Hex Head 219 2-00-02691 Screw, 1/2-20 x 1.50 220 2-00-00405 Flat Washer, 1.063 x .531 x .094 421 2-00-02618 Bolt, 1/2-13 x 3.5 LG Hex 4

22 2-00-02311 Lock Washer, 7/16” Med. 523 2-00-00530 Lock Washer, 5/16” 124 2-00-05328 Screw, M10 x 1.5 x 50mm HHC 1

25 2-00-04363 Screw, M8 x 1.25 x 20mm 126 2-00-04936 Nut, 1/2-13 Elastic Lock 427 7-23-00024 Fan, Ford 425EFI Breeza 1

~Comes w/Engine Assembly

C2188/6-04

FORD 425EFI GAS & LP ENGINES (FAN, MOUNTS, BRACKETS)


C2188/2-04

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17 18

19

20

21

22

23

24

25

26

27

FORD 425EFI GAS & LP ENGINES (FAN, MOUNTS, BRACKETS)



1* 8-87-02125 Tube, Exhaust 12*~ 7-11-04038 Catalytic Converter 13* 7-87-02228 Tube, Exhaust 1

4* 7-49-00042 Muffler 15* 2-00-05965 Clamp, 3” Muffler 26 7-13-07075 Clamp, 1.50 Muffler 2

7 8-08-00861 Bracket, Muffler Hanger 18 7-31-07017 Hanger, Muffler 19 2-00-00209 Bolt, 3/8-16 x 1.25 Hex Head 2

10 2-95-04182 Hex Nut, 3/8-16 Stop 211 2-00-00402 Washer, 25/64 ID x 3/4 OD 112< 8-87-02128 Pipe, Exhaust 1

13< 7-49-00031 Muffler 114* 7-56-04055 Tail Pipe 1

*North America Only


C2188-1PP/6-04

FORD 425EFI GAS ENGINE (EXHAUST SYSTEM)



1 8-08-00856 Bracket, Cable 12 2-00-00196 Carriage Bolt, .31-18 x 1.00 23 2-00-00409 Flat Washer, .687 x .344 x .062 2

4 2-00-02310 Lock Washer, 3/8” Helical Spring 25 2-00-00585 Nut, 5/16-18 Hex 26 7-34-09018 Insulating Sleeve 1

7 2-00-04564 Clamp, Cable 18 7-89-06545 Hinge 19 8-19-08069 Door, Lintel 1

10 8-41-00044 Latch 111~ 0769-033 EPM with Calibration 112~ 0769-034 EPM with Calibration 1

13 2-00-01769 Screw, 1/4-20 x 1.75 HHC 414 2-00-03702 Washer, ,625 x .281 x .063 415 2-00-00641 Nut, 1/4-20 Fiber Insert 11

16 2-00-01490 Screw, 1/4-20 x .875 Hex Head 717 2-00-00221 Bolt, 1/4-20 x 3/4 Fin. Hex Head 218 2-00-00518 Lock Washer, 1/4” Helical Spring 2

~Comes with Engine Assembly

C2188-2/6-04

FORD 425EFI GAS ENGINE (FUEL SYSTEM)


C2188-2

FORD 425EFI GAS ENGINE (FUEL SYSTEM)



1 8-08-00943 Bracket, Fuel Pump 12~ 7-08-01212 Bracket, Fuel Pump 13~ 7-08-01213 Bracket, HP Fuel Filter 14~ 7-60-05051 Pump, Fuel Injector 1

5~ 7-63-05003 Filter, HP Fuel w/Bypass 16~ 2-00-05971 Clamp, Cushioned Clamp, 1.75” ID 17~ 7-24-04080 Filter, Fuel 18 8-33-02407 Hose, HP Fuel 1

9 7-33-02625 Hose, Gasoline Fuel (25”) 110 2-00-00221 Bolt, 1/4-20 x .75 Fin. Hex Head 211 2-00-02587 Cap Screw, 1/4-20 x 1.25 Hex Head 312 2-00-03702 Washer, ,625 x .281 x .063 5

13 2-00-00641 Nut, 1/4-20 Fiber Insert 514 8-33-02378 Hose, Fuel 115 8-33-02379 Hose, Fuel 116 8-33-02338 Hose, Fuel 117 2-95-04388 Clamp, Hose 418 2-00-06113 Clamp, Hose 519 2-00-01769 Screw, 1/4-20 x 1.75 HHC 1

~Comes with Engine Assy.

C2188-3PP/6-05

FORD 425EFI GAS ENGINE (FUEL SYSTEM con’t)


C2188-3PP

FORD 425EFI GAS ENGINE (FUEL SYSTEM con’t)


FORD 425EFI LP ENGINE (FUEL SYSTEM)


1 8-08-00856 Bracket, Cable 12 2-00-00196 Carriage Bolt, .31-18 x 1.00 23 2-00-00409 Flat Washer, .687 x .344 x .062 2

4 2-00-02310 Lock Washer, 3/8” Helical Spring 25 2-00-00585 Nut, 5/16-18 Hex 26 7-34-09018 Insulating Sleeve 17 2-00-04873 Clamp, Cable 1

8 7-89-06545 Hinge 19 8-19-08069 Door, Lintel 110 8-41-00044 Latch 1

11 2-00-01769 Screw, 1/4-20 x 1.75 HHC 112 2-00-00221 Bolt, 1/4-20 x 3/4 long Fin. Hex Head 713 2-00-03702 Washer, .625 x .281 x .063 714 2-00-00641 Nut, 1/4-20Fiber Insert 7

C2189/3-04


C2189

FORD 425EFI LP ENGINE (FUEL SYSTEM)



1~ 0769-033 EPM with Calibration 12~ 0769-034 EPM with Calibration 13 2-00-01769 Screw, 1/4-20 x 1.75 HHC 44 2-00-03702 Washer, ,625 x .281 x .063 13

5 2-00-00641 Nut, 1/4-20 Fiber Insert 116 2-00-00221 Bolt, 1/4-20 x .75 Fin. Hex Head 117 8-08-00947 Bracket, LP Regulator 1

8~ 7-11-04043 LP Regulator 19 8-08-00949 Bracket, Megajector 110~ 7-11-04045 Megajector 111 2-00-00052 Screw, #10-24 x .38 RHMS 212 2-00-05972 Fitting, 3/8 NPT x 5/8 90° Hose 2

13~ 7-88-00109 Valve, LP Safety 114 2-00-05678 Fitting, 1/4 NPT 90° Brass Street Elbow 115 2-00-05942 Fitting, 1/4 NPT x 1/8 NPT x 3/8 JIC Tee 116 8-82-00046 Switch, Oil Pressure 117 8-33-02381 Hose, LP Heater 2

18 8-33-02383 Hose, LP 219 8-33-02385 Hose, LP 120 2-00-03407 Clamp, Wittek #10P 821 2-00-05261 Insert, 1/4-20 Threaded 222 2-00-00518 Lock Washer, 1/4 Helical Spring 423 2-00-05528 Screw, M6 x 1.0 x 12mm HHC 224 2-00-00585 Nut, 5/16-18 Hex 225 2-00-02708 Screw, 5/16-18 x 1.0 Hex Head 226 2-00-00644 Nut, 5/16-18 Fiber Insert Hex 227 2-00-04564 Clamp, Cable 1

~Comes w/Engine Assy.

C2189-1/3-04

FORD 425EFI LP ENGINE (FUEL SYSTEM-N. AMERICA)


C2189-1

FORD 425EFI LP ENGINE (FUEL SYSTEM-N. AMERICA)


FORD 425EFI LP ENGINE (FUEL SYSTEM - “CE” & “EX” MODELS)


1 2-95-04388 Clamp, Hose 22 2-00-05972 Fitting, 3/8 NPT x 5/8 90° Hose 23 2-00-06108 Fitting, 1/2 NPT x 5/8 Barb Str. 14 2-00-03792 Fitting, 1/4 NPT Hex Nipple 15* 2-00-05678 Fitting, 1/4 NPT 90° Street Elbow (Brass) 1

6* 2-00-05942 Fitting, 1/4 NPT x 1/8 NPT x 3/8 JIC Tee 17~ 2-00-04787 Fitting, 1/8 NPT x 1/4 Hose Barb 90° Elbow Ref8< 2-00-05997 Fitting, 3/8 Hose Barb x 1/8 NPT 19< 2-00-06099 Fitting, 3/8 Tube x 1/4 NPT, 90° Elbow (SS) 210< 2-00-06114 Fitting, 3/8 Tube x 1/4 NPT, 90° Union (SS) 1

11< 2-00-00409 Flat Washer, .687 x .344 x .062 112 2-00-05363 Clamp, Hose 213 2-00-03407 Clamp, Wittek #10P 614< 7-33-02647 Hose, 1/4 ID Vapor (44”) 115* 7-33-02673 Hose, 5/8 ID Heater (60”) 2

16* 8-33-02262 Hose, LP High Pressure (88”) 117* 7-33-02638 Hose, 1/4 ID LP Low Pressure (59”) 118< 7-33-02637 Hose, 5/8 ID LP Low Pressure (48”) 119< 7-33-02674 Hose, 5/8 ID LP Low Pressure (50”) 120 7-33-02682 Hose, LP (89”) 1

21


C2189-2PP

FORD 425EFI LP ENGINE (FUEL SYSTEM - “CE” & “EX” MODELS)


LP TANK SYSTEM - PARTS LIST


1 2-00-00518 Lock Washer, Helical Spring1/4 Med 122 2-00-00219 Screw, ¼-20 x .500 HHC 93 8-65-00041 Rear Retainer 14 8-08-00619 Bracket, Tapped 15 8-83-04016 LP Tank 1

6 8-78-05018 Bumper, LP Tank Stop 17 2-00-02312 Lock Washer, Helical Spring ½ Med 58~ REF Light, Check Engine (Gas/LP)

2-00-04757 Hole Plug (Diesel) 19 8-81-00144 Tank Support 210* Fitting, ¼ NPT x 3/8 SAE Str. 1

11* Fitting, Bulk Head Plus Hardware 112 8-52-00122 Wall, Seat Compartment 113 8-65-00042 Retainer, LP Tank 114 2-00-00409 Flat Washer, 5/16 215 2-00-04867 Screw, 5/16-18 x 1.000 Thumb 2

16* Fitting (comes with LP tank) 117* Coupling 118* Fitting, ¼ NPT x 3/8 SAE 90 elbow 219* Hose, Tank to Relief Valve 120* Fitting, ¼ NPT x ¼ FM 45 Elbow 1

21* Relief Valve 122* Plastic Cap 123 2-00-00239 Screw, ½-13 x 1.000 HHC 524 2-00-02310 Lock Washer, 3/8 125 8-08-07052 Bumper, LP Tank Stop 1

26 8-41-00040 Latch, Bumper 127 2-00-00407 Flat Washer, .562 x .265 x .062 728 2-00-00221 Screw, ¼-20 x .750 HHC 229 8-08-00620 Bracket, Locating Pin 130 8-33-02262 Hose, 88”, Engine to Relief Valve (FORD) Ref

31 8-13-07091 Clamp, LP Hose 132 2-00-04564 Clamp, Cable 133 8-09-01077 Grommet 134 2-00-00205 Screw, ¼-20 x 1.00 HHC 135 2-00-00594 Nut, Hex ¼-20 x .437 x .218 136 7-11-04035 Kit, Low LP Indicator Light 137 2-00-00596 Nut, 1/2-13 2

*All Parts without a number are contained in LP Kit Number 8-11-04014~Comes with Engine Assembly

P4787/2-04


LP TANK SYSTEM- EXPLODED VIEW

2

1

3124

34

34

1

CENTERWALL

SEATPEDESTAL

32

7

37

271

35

3

45

9

1

30

2

279 6

23

DRIVE COMPARTMENTFLOOR

16

117

18

19

18

11

33

FRAME

202122

15

14

13

12

1110

TO ENGINE

2

2625

7

1

28

29

1

23

P4787/0603

368

F


AIR CLEANER ASSY. (GAS, LP & DIESEL) - PARTS LIST


1 8-24-04093 Clamp, Air Cleaner 22 8-24-04100 Air Cleaner Assembly 1

8-24-04106 Air Cleaner Element (exterior)8-24-04111 Air Cleaner Element (interior)

3 8-24-04092 Filter, Dust Bowl 14 2-00-03641 Elbow, 1/8 NPT 1

5 2-95-02519 Nipple, 1/8 NPT Close 16 7-24-04087 Filter Service Indicator 20” WC 17 8-33-02375 Hose, Intake 18 8-33-02369 Hose, Intake 1

9 7-21-04022 Edging 110 2-00-02217 Clamp, Hose 211 8-58-05263 Plate, Filter Assy. 112 2-00-02196 Carriage Bolt, 1/4-20 x 1.00 2

13 2-00-03027 Screw, 1/4-20 x .63 Cap 214 2-00-00518 Lock Washer, 1/4 Helical Spring 415 2-00-00594 Nut, 1/4-20 Hex 416 8-33-02376 Hose, Intake 1

C2197/2-04


C2197/2-04

AIR CLEANER ASSY. (GAS, LP & DIESEL) - EXPLODED VIEW



1 0777-052 Engine Assy., Mitsubishi S4Q2 Diesel 12 7-75-01248 Spacer, S4Q2 Engine Fan 13 7-23-00022 Fan, S4Q2 Engine 14 7-16-05045 Coupling, Engine 15 7-33-05144 Casting, Pump Plate 1

6 2-00-05963 Screw, M8 x 1.25 x 15mm 8.8 Blox 87 2-00-05042 Lock Washer, M10 Helical Spring 188 2-00-05961 Screw, M10 x 1.25 x 30mm HHC 129 7-08-01192 Bracket, Engine Mount 110 7-08-01193 Bracket, Engine Mount 1

11 7-08-01194 Bracket, Engine Mount 112 7-08-01195 Bracket, Engine Mount 113 7-35-00017 Isolator, Engine Mount (Red Dot) 414 2-00-05955 Washer, 1.25 ID x 2.00 OD x .25 415 2-00-05067 Spacer, Snubbing Washer 4

16 2-00-02317 Screw, 1/2-13 x 3.5 LG SS 417 2-00-04936 Nut, 1/2-13 Elastic Lock 418 2-00-05043 Washer, 25/64 ID x 3/4 OD Plain 819 2-00-05957 Screw, M12 x 1.75 x 25mm HHC 820 2-00-05958 Screw, M10 x 1.25 x 20mm HHC 6

21 8-08-00937 Bracket, Forward/Reverse 122 8-08-00938 Bracket,Throttle 123 8-13-07094 Clamp, Conduit 124 7-10-00024 Cable, Throttle (80”) 125 8-25-02036 Connector, Ball Joint 1

26 8-03-04321 Arm, Throttle 127 8-90-07328 Wire, Ground to Frame 128 2-00-00232 Bolt, 3/8-16 Fin. Hex Head 129 2-00-03829 Lock Washer, 3/8 Int./Ext. Tooth 230 2-00-02360 Nut, 3/8-16 Hex 1

31 2-00-00196 Carriage Bolt, .31-18 x 1 GR 5 ZN 232 2-00-00530 Lock Washer, 5/16 233 2-00-00585 Nut, 5/16-18 Hex 234 2-00-04794 Screw, #10-24 x .63 BHS 235 2-00-00426 Flat Washer, .500 x .219 x .063 2

36 2-00-01246 Nut, #10-24 Elastic Stop 237 2-00-05528 Screw, M6 x1.0 x 12mm HHC 238 2-00-00626 Nut, 10-32 139 2-00-00633 Nut, 1/4-28 Fiber Insert 140 2-00-05981 Screw, M8 x 1.25 x 55mm HHC 4

C2187/2-04

MITSUBISHI S4Q2 DIESEL ENGINE (FAN, BRACKETS, THROTTLE)


C2187/2-04

MITSUBISHI S4Q2 DIESEL ENGINE (FAN, BRACKETS, THROTTLE)



1 7-87-02933 Tube, Exhaust 12 7-49-00031 Muffler 13 2-00-04040 Clamp, 1/4” Muffler 24 7-31-07017 Hanger, Muffler 1

C2187-1/2-04

MITSUBISHI S4Q2 DIESEL ENGINE (EXHAUST SYSTEM)


C2187-1/2-04

MITSUBISHI S4Q2 DIESEL ENGINE (EXHAUST SYSTEM)


MITSUBISHI S4Q2 DIESEL ENGINE (FUEL SYSTEM)


1 8-08-00939 Bracket, Murphy 12 8-08-00940 Bracket, Fuel Filter 13 7-24-04078 Filter, Diesel Fuel 14 8-60-05028 Pump, Fuel 1

5 2-00-05261 Insert, 1/4-20 Threaded 26 2-00-00518 Lock Washer, 1/4” Helical Spring 27 2-00-00221 Bolt, 1/4-20 x .75 Fin. Hex Head 28 2-00-04388 Clamp, Hose 2

9 2-00-05041 Lock Washer, M8 Helical Spring 210 2-00-05963 Screw, M8 x 1.25 x 15mm 8.8 Blox 211 2-00-04801 Flat Washer, 1.00 x .39 x .06 212 2-00-04363 Screw, M8 x 1.25 x 20mm 2

13 2-00-00209 Bolt, 3/8-16 x 1.25 Hex Head 214 2-95-04182 Nut, 3/8-16 Hex Stop 215 8-08-00936 Bracket, Murphy 116 7-64-00040 Relay, Glow Plug 1

17 7-64-00041 Relay, Murphy 118 2-00-00512 Star Washer 219 2-00-00052 Screw, #10-24 x .38 RHMS 220 2-00-00049 Screw, 10-24 x .50 RHM 2

21 2-00-01246 Nut, #10-24 Elastic Stop 222 8-33-02338 Hose, Fuel 123 8-33-02154 Hose, Fuel 1

C2187-2/1-04


C2187-2/2-04

MITSUBISHI S4Q2 DIESEL ENGINE (FUEL SYSTEM)


RADIATOR & SHROUD - FORD 425EFI GAS/LP

C2190

KEY NO. PART NUMBER DESCRIPTION QTY1 7-62-01008 Radiator 12 8-08-00946 Bracket, Radiator Mounting 13 8-50-05053 Isolator, Radiator Mount 24 8-72-00018 Shroud, Radiator 15 8-72-00019 Shroud, Oil Cooler 16 2-00-03702 Washer, .625 x .281 x .063 47 2-00-00501 Washer, .25 ID x .44 OD x .046 48 2-00-00594 Nut, 1/4-20 Hex 49 8-62-01010 Oil Cooler 110 8-13-07088 Clip 211 2-00-00518 Lock Washer, 1/4” Helical Spring 412 2-00-02589 Bolt, 1/4-20 Fin. Hex Head 213 2-00-00220 Screw, 1/4-20 x .625 HHC 214 2-00-05956 Plug, Radiator Outlet 115 2-00-03404 Clamp 516 8-33-02404 Hose, Upper Radiator 117 8-33-02403 Hose, Lower Radiator 118 2-00-05261 Insert, 1/4-20 Threaded 419 7-07-02002 Overflow Bottle Assy. (1 liter) 120 2-00-00219 Bolt, 1/4-20 Fin. Hex Head 421 2-00-05985 Cap, 3/8 ID x 1 Inside Length (Rubber) 122 2-00-05363 Clamp, Hose 323 7-33-02342 Hose, 1/4” ID x 18” long (Black) 124 7-33-02344 Hose, 1/4” ID x 24” long (Clear) 1

C2190/6-04


C2190-1

RADIATOR & SHROUD - MITSUBISHI S4Q2 DIESEL

KEY NO. PART NUMBER DESCRIPTION QTY1 7-62-01008 Radiator 12 8-08-00946 Bracket, Radiator Mounting 13 8-50-05053 Isolator, Radiator Mount 24 8-72-00020 Shroud, Radiator 15 8-72-00019 Shroud, Oil Cooler 16 2-00-03702 Washer, .625 x .281 x .063 47 2-00-00501 Washer, .25 ID x .44 OD x .046 48 2-00-00594 Nut, 1/4-20 Hex 49 8-62-01010 Oil Cooler 110 8-13-07088 Clip 211 2-00-00518 Lock Washer, 1/4” Helical Spring 412 2-00-02589 Bolt, 1/4-20 Fin. Hex Head 213 2-00-00220 Screw, 1/4-20 x .625 HHC 214 2-00-05956 Plug, Radiator Outlet 115 2-00-03404 Clamp 516 8-33-02367 Hose, Upper Radiator 117 8-33-02368 Hose, Lower Radiator 118 2-00-05261 Insert, 1/4-20 Threaded 419 7-07-02002 Overflow Bottle Assy. (1 liter) 120 2-00-00219 Bolt, 1/4-20 Fin. Hex Head 421 2-00-05985 Cap, 3/8 ID x 1 Inside Length (Rubber) 122 2-00-05363 Clamp, Hose 323 7-33-02342 Hose, 1/4” ID x 18” long (Black) 124 7-33-02344 Hose, 1/4” ID x 24” long (Clear) 1

C2190-1/3-04


FUEL TANK - GAS/DIESEL

16

3

Diesel Only

DriveCompartmentFloor

SeatPedestal

Ground fromWiring Harness

To Machine Harness(see Connection Diagram)

13

8

4

5

11

15

6

10

2

11

6

7

7

9

9

12

12

6

1

156

14

15

17

C0132ecp/6-04

KEY NO. PART NUMBER DESCRIPTION QTY1 8-83-04029 Fuel Tank 12 2-00-03829 Star Washer 13 2-00-02369 Nut, Hex Jam 3/8 - 16 x .562 x .218 24 7-50-05144 Pad 15 2-00-00512 Star Washer 16 2-00-00518 Lock Washer, Helical Spring 1/4 Med 77 8-56-05021 Fitting 28 7-11-00029 Fuel Tank Cap 19 2-00-04618 Barb Fitting 210 8-52-00127 Rear Wall - Seat Compartment 111 2-00-00221 Screw, 1/4 - 20 x .750 HHC 612 2-95-04388 Clamp 213 8-26-04003 Float, Fuel Tank Sender 114 2-00-00503 Lock Washer, 1/4 Int/Ext 215 2-00-00407 Flat Washer, .562 x .265 x .062 616 2-00-00183 Screw - 1/4 - 20 x .75 THM 117 2-00-00594 Nut - 1/4 - 20 Hex. 2

C0132ecp/6-04


CE KIT

ENGINE COVER MOUNT INSTALLATION

STEP 1: INSTALL MOUNT ON ENGINE AS SHOWNNOTE: REMOVE EXISTING COVER LATCH

STEP 2: MOVE ENGINE COVER TO DESIRED CLOSEDPOSITION; MARK AND DRILL .530 DIAMETERHOLE FOR 5/16” INSERT NUT (2-00-00530);FASTEN MOUNT WITH SHOWN HARDWARE.

3

7

5 6

3

2 places

(2 places)

8

9

1.00

.281 dia. TYP (2 holes)15.25

>

KEY NO. PART NUMBER DESCRIPTION QTY1 8-79-00030 Static Strap 12 8-41-05085 Engine Cover Mount 13 7-41-05099 Brake Handle (replaces 7-41-05083) 24 8-50-00016 Serial Number Plate (see decals) 15 2-00-00224 Screw, .313 x .50 16 2-00-00530 Lock Washer, 5/16 Med. 17 2-00-00220 Screw, 1/4-20 x .63 HHC 28 2-00-00518 Lock Washer, 1/4 Med. 29 2-00-00594 Nut, 1/4-20 Hexs 2

CEKIT/2-04


DECALS - PARTS LIST


1 8-18-00518 Hopper Controls 12 8-18-00512 Instrument Panel 13 8-18-00519 Main Broom & Throttle (Diesel only) 1

8-18-00555 Main Broom & Throttle (Gas/LPonly) 1

4* REF Hydraulic Fluid Only 15 8-18-00490 Bi-directional Pedal (horizontal) 16 8-18-00487 Blank Squares - Option Cover 17< REF Gasoline Only 1

REF Diesel Only 1

8*< REF Do Not Use With Flammables 19*< REF Exhaust Warning 110< REF Fire Hazard 111< REF Moving Belts - Stay Clear 112< REF Moving Fan Blade-Stay Clear 1

13*< REF Patent/Patent Pending 114< REF Surface Hot - Stay Clear 115< REF Turn Off - Lock Wheel 116*< REF Put Hopper in Forward Dump Position 217*< REF Split rim (Pneumatic Tire) 3

18< REF Pinch Point - Stay Clear 419 8-18-00532 3366XP 1

8-18-00556 3366XP (Export Only) 1

20 8-18-00549 American-Lincoln Technology (Export only) 1

21 8-18-00525 American-Lincoln (Medium) 18-18-00528 Alto (Export only) 1

22 8-18-00524 American-Lincoln (Small) 28-18-00548 American-Lincoln Technology (Export only) 1

23 REF Serial Number Plate 124 7-50-05136 Non-Skid, Frame Edge 1

25 8-50-05055 Non-Skid, Forward/Reverse Pedal 126 8-50-05050 Non-Skid, Brake Pedal 127 8-50-05052 Non-Skid, Drive Compartment Floor 128 2-00-04115 Pop Rivet 2


7

9

1112

13

14 (engine)

17

18

18

19

19

22

22

2328

21

22

1

2

1

2

!

3

6

1

2

8

15

24

5

25

2628104

16

18

DIESEL GAS/LP

DECALS - EXPLODED VIEW



1 0895-132 Instrument Panel Harness 12 7-11-04035 Kit, Low LP Indicator Light (LP only) 13 8-48-05028 Water Temperature Gauge 14 8-48-05023 Hour Meter Gauge 15 8-48-00016 Volt Meter Gauge 16 8-48-05027 Oil Pressure Gauge 1

7 7-82-00026 Key Switch (Key only: 2-60-02272) 18 2-00-00512 Lock Washer #10 Int 89 2-00-04694 Nut, Hex MS #10 - 32 x .375 x .125 410 8-82-00024 Horn Push Button 111 8-82-00062 Switch - SPST (Momentary) ON-OFF 112 8-82-00059 Switch - SPST ON-OFF 1

13 8-64-00013 Circuit Breaker (25 Amp) 114 8-11-00044 Boot (Circuit Breaker) 515 2-00-04757 Plug Button, .375 Circuit Breaker 216 2-00-01499 Lock Washer, #6 217 2-00-00624 Nut, Hex #6-32 218 8-64-00012 Shaker Motor Relay 1

19 2-00-03063 Screw, #10 - 24 x .750 THM 320 2-00-00466 Flat Washer, .625 x .203 x .031 421 2-00-00605 Nut, Hex MS #10 - 24 x .375 x .125 1222 2-00-00519 Lock Washer, Helical Spring #10 Med 823 8-08-00748 Relay Bracket 124 2-00-04897 Screw, #10 - 24 x 1.250 THM 2

27 8-48-05032 Fuel Gauge (Gas & Diesel only) Ref28 8-90-07357 Wire, W.T. Gauge to F.G. (Gas & Diesel only) Ref29 2-00-04942 Plug Button, .530 (Light Switch) 230 8-82-00062 Switch -SPST (Momentary)ON-OFF (Diesel) 1

31 2-00-04937 Tie Cable 132 8-64-05009 Relay, Broom and Fan 133 2-00-03061 Screw, #10 - 24 x .500 THM 935 8-64-00008 Circuit Breaker (15 AMP) 436 8-64-05011 Relay (20 Sec. Time Delay) (Option) 1

38 2-00-00455 Flat Washer, #6 239 2-00-00067 Screw, #6-32 x 1.00 RHM 243 8-90-07361 Wire - TD-1 #6 to #7 to M2 #86 to M4 #68 144 8-90-07385 Wire - Jumper 1

P4618/3-05

INSTRUMENT PANEL - PARTS LIST


INSTRUMENT PANEL - EXPLODED VIEW

2

273

10

2810

29

21

22

13

24

131

14

1535

30

19

24

12 5

64

9

8

20 821

32

1820

8 217

19

8

20

21

VMFG

OPHM

SM-SW

H-PB

WT

GS

DIESELONLY

+

-

M4

86

86

30

30

87

87

M2

85

85

87A

K-SW

B

IA

CB-5CB-4

CB-3CB-2

CB-1

AB C

11

12

36

1617

2322

21 36 3839

HARNESS

Used only whenTimed shaker Option

is NOT installed

44

43

22

B & F-SWB & F-SW

GAS & DIESELONLYGAS & DIESELONLY

LP ONLY

Timed filter shaker Option onlyTimed filter shaker Option only

Use 8-11-00015 male spade to plug loose wires

P4618revC



1 8-33-02184 Hose, #4 x 50.50” -0-0-ORS-1WB 12 7-33-02225 Hose, #4 x 38.00” -0-90-ORS-1WB 43 8-33-02198 Hose, #4 x 107.00” -0-90-ORS-1WB 14 8-33-02185 Hose, #4 x 56.00” -0-0-ORS-1WB 35 7-33-02193 Hose, #4 x 49.00” -0-90-ORS-1WB 1

6 8-33-02217 Hose, #4 x 32.00 -0-0-ORS-1WB 17 8-33-02174 Hose, #4 x 16.50” -0-90-ORS-1WB 18 8-33-02178 Hose, #4 x 15.000 -0-0-ORS-1WB REF9 8-33-02204 Hose, #4 x 76.00” -0-90-ORS-1WB 110 8-33-02179 Hose, #4 x 46.00 -0-0-ORS-1WB 1

HYDRAULIC HOSE SYSTEM (VARIABLE DUMP) - PARTS LIST


BROOM

STEERING

P

R

T

L

7 6 TO SIDEBROOM MOTOR

4

9

10

HS

B

P

2

IN

OUT BD

AC

3

2

4

2

DRIVE

HOPPER

4

1

5

2

8

HYDRAULIC HOSE SYSTEM (VARIABLE DUMP) - EXPLODED VIEW



1*< 8-33-02267 Hose, #8 x 62.000 -0-0-ORS-2WB 22*< 7-33-02189 Hose, #4 x 26.000 -0-90-ORS-1WB 13* 8-33-02215 Hose, #12 x 36.000 -0-0-ORS-1WB 14*< 8-33-02265 Hose, #8 x 23.000 -0-45-ORS-2WB 25 8-33-02273 Hose, 1 x 15.000 Return 1

6*< 8-33-02264 Hose, #8 x 52.000 -0-JIC-90-ORS-1WB 17 7-33-02317 Hose, 1 x 15.000 Return 18*< 8-33-02246 Hose, #8 x 90.000 -0-JIC-0-ORS-1WB 29*< 7-33-02190 Hose #4 x 67.000 -0-90-ORS-1WB 310*< 7-33-02200 Hose, #4 x 56.000 -0-90-ORS-1WB 1

11*< 8-33-02278 Hose, #4 x 130.000 -0-0-ORS-1WB 112*< 8-33-02195 Hose, #8 x 69.500 -0-0-ORS-2WB 113*< 7-33-02193 Hose, #4 x 49.000 -0-90-ORS-1WB 114*< 7-33-02206 Hose, #8 x 14.250 -0-90-ORS-1WB 115*< 8-33-02277 Hose, #4 x 110.00 -0-0-ORS-1WB 1

16< 8-33-02191 Hose, #8 x 56.50”-0-0-ORS - 2 WB 117*< 8-33-02178 Hose, #4 x 15.000 -0-0-ORS-1WB 118< 8-33-02194 Hose, #12 x 32.00” -0-0-ORS-1WB 119*< 8-33-02217 Hose, #4 x 32.000 -0-0-ORS-1WB 1

*USED ON DIESEL MODELS


HYDRAULIC HOSE SYSTEM (COMMON TO VARIABLE & LOW DUMPS)

SIDE BROOM

(130.00)11

10

13

(110.00)

15

17 TO HOPPERCONTROL VALVE

“IN” PORT

HSBP

T

14

7

6

5

19

P

R

T

L 9

9

8

DRIVEWHEEL

OILCOOLER

RESERVOIR

9

TO HOPPERCONTROL VALVE

“C” PORT

1

4

2

4

3

1

1218

16

MAINBROOM



1 8-33-02185 Hose, #4 x 56.000 -0-0-ORS-1WB 22 8-33-02177 Hose, #4 x 73.000 -0-0-ORS-1WB 23 8-33-02217 Hose, #4 x 32.000 -0-0-ORS-1WB 14 8-33-02184 Hose, #4 x 50.5.000 -0-0-ORS-1WB 15 8-33-02178 Hose, #4 x 15.000 -0-0-ORS-1WB REF

6 8-33-02198 Hose #4 x 107.000 -0-90-ORS-1WB REF7 7-33-02206 Hose, #8 x 14.25” -0-90-ORS-1WB REF8 8-33-02264 Hose, #8 x 52.00” -0-JIC-90-ORS-1WB REF9 7-33-02225 Hose, #4 x 38.000 -0-ORS-1WB 110 7-33-02186 Hose, #4 x 30.000 -0-ORS-1WB 2

HYDRAULIC HOSE SYSTEM (LOW DUMP) - PARTS LIST


BROOM

1

6

STEERING

2

10

9

HOPPER

B A

IN

OUT

5

4

8

DRIVE

OILCOOLER

7

2

1

3

H

S

B

P

P

R

T

L

T

HYDRAULIC HOSE SYSTEM (LOW DUMP) - EXPLODED VIEW


THIS PAGE HAS BEEN LEFT BLANK INTENTIONALLY - DONOT REMOVE

INSERT 11 x 17:HYDRAULIC SCHEMATIC (VARIABLE DUMP) page 2-86

3366XP HYDRAULIC SCHEMATIC - VARIABLE DUMP

AMERICAN-LINCOLN 2-863366XP

AUXILIARY PUMP1.20 CIR

DRIVE PUMP

1.24 CIR

REAR WHEEL

MOTOR 24 CIR

STEERING VALVE

6.2 CIR

STEERING CYLINDER

RESERVOIR

RETURNFILTER

2.5 PSI

AUXILIARYMANIFOLD

2.0 GPM

S B T

P1000 PSI

2000 PSI

2300 PSI

VACUUM FANMOTOR .34 CIR

RETURNMANIFOLD

SIDE BROOMMOTOR 2.8 CIR

MAIN BROOMMOTOR 4.5 CIR

OIL COOLER

H 1.0 GPMHOPPER CONTROL

VALVE

IN OUT

BYD

C D

A

B

A

A

B

B

LIFT CYLINDERLOCK OUT VALVE

LIFT CYLINDERS

DUMP CYLINDER

ROTATION CYLINDER

C1446


THIS PAGE HAS BEEN LEFT BLANK INTENTIONALLY - DONOT REMOVE

INSERT 11 x 17:HYDRAULIC SCHEMATIC (LOW DUMP) page 2-87

T0098

DRIVE PUMP1.24 CIR

REAR WHEELMOTOR 24 CIR

STEERINGVALVE6.2 CIR

RESERVOIR

STEERINGCYLINDER

25 PSI

RETURNMANIFOLD

MAIN BROOMMOTOR 4.5 CIR

OIL COOLER

SIDE BROOMMOTOR 2.8 CIR

AUXILIARY PUMP1.20 CIR

P

TS B

1000 PSI

AUXILIARYMANIFOLD

2.0 GPM

1.0 GPM

2300 PSI

H

2000PSI

IN OUT

RETURNFILTER

HOPPER CONTROLVALVE

VACUUM FANMOTOR .34 CIR

E

BYD

A

B

DUMP CYLINDERS

BYPASS VALVE

3366XP HYDRAULIC SCHEMATIC - LOW DUMP




1 0895-131 Machine Harness 12 8-09-01081 Bushing, Snap 23 7-13-07096 Clamp, Adjustable 174 2-00-04345 Ty-Rap 5

5 2-00-00594 Nut, 1/4-20 Hex 16 2-00-00641 Nut, 1/4-20 Fiber Lock 17 2-00-00503 Washer, 1/4 Int. - Ext. 28 2-00-00205 Screw, 1/4-20 x 1.00 HHC 1

9 2-00-04937 Cable Tie 110 2-00-03063 Screw, 10-24 x .750 THM 111 2-00-00585 Nut, Hex 5/16-18 x .500 x .265 112 2-00-00519 Lock Washer, Helical Spring #10 1

13 2-00-00605 Nut, Hex MS #10-24 x .375 x .125 114 2-00-01246 Nut, #10-24 Fiber Lock 115 8-32-09013 Horn 1

16 2-00-00208 Screw, 5/16-18 x .75 HHC 117 2-00-02303 Lock Washer, 5/16 2

HARNESS ROUTING (GAS/LP/DIESEL)

ENGINE CYLINDER HEAD RAD

IATO

R

MURPHY SWITCH(DIESEL ONLY)P/N 25-70-0169

MEGA-EJECTOR(LPG ONLY)

FUEL TANK

GASOLINEFUEL PUMP

HYDRAULIC TANK

DIESELFUEL PUMP

ALTERNATOR

THROTTLESWITCH &MIL LIGHT(GAS & LP ONLY)

MAIN BRMCONTROL

FOOT PEDAL

NEG

BSNCNC

RIGHT SIDEBRM CONTROL

LPG FUEL CONTROLS(SEE DETAIL BELOW)

BROOM FAN SOL.

ENGINE DOOR LOCK

LALO* SOL.

SEE INSTRUMENT PANEL ASSEMBLY

5 Neg

PN -200 0795Pa o 425 FIrt f E

g n HarnessEn i e

Ford HarnessF8JL-9A350-ABIncluded withEngine Ass’y

GAS FUEL PUMP

EXHAUST HOSE TO MUFFLER

AT TAIL LIGHTSAT TAIL LIGHTS

VIEW FROM HOPPER COMPARTMENT

TO ENGINEHARNESS

TO ENGINEHARNESS

ENGINE RELAY BOX

FROMFRAME

1117 16

HORN

HORN ASSEMBLY DETAIL

501 LOCKWASHER

* LALO = LIFT ARM LOCK OUT

LTO ALO

SW

TO HOPPER SW

Part of Ford 425 EFI Engine Harness

14 pin connector14 pin connector

REAR FACE OF MEGAEJECTOR

15

15

1

EPM (SEE DOOR DETAIL)

8

7

6

5

EPM

INSIDE VIEW OF ENGINE COMPARTMENT DOOR

35-PIN CONNECTORSPART OF FORD ENGINE HARNESSFORD #E1429000-D

DOOR LATCH

(EPM is on GAS & LPG ONLY)

Neg

Neg M

LOW PRESSURESWITCH

(C) (NC)LPG LOCKOUTSOLENOID

PN 0795-200Part of 425 EFIFuel Patch Harness

xxxxxx

x xx

xx x

LP REGULATOR

xxx

xx

xxxx

xxx

LPG FUEL CONTROLSLPG FUEL CONTROLS

to FORD ENGINE HARNESSP/N 0895-135

3366XP HARNESS ROUTING (GAS/LP/DIESEL)


3366XP FORD 425EFI FRAME SIDE CONNECTIONS


SPST- ENGINE MOUNTED

GROUND ON ENGINE

USE 12 GAUGE FUSE LINK FROM

FORD CONNECTOR KIT

A

B

C

D

E

F

G

H

J

K

L

M

NP

LOW LPG PRESSURE SWITCH

CUSTOMER SUPPLIED

LPG OPTION

Engine Ground

Frame Ground

Starter Solenoid

Starter

SELF-TEST SWITCH

GROUND ON ENGINE

LOW FUEL LIGHT - LPG

NE

G =

GR

ND

PO

S +

12

V

OR 2 8 AR ESSTo F D 1 A5 1 H N

LPG FUEL LOCKOFF

TOPN

4

9

Alternator

STARTER RELAYZB-014-001

I S8 GAUGE WIRE -RED

8 GAUGE WIRE - BLACK

80 AMP MAXIFUSE AND HOLDER

PIN H - 14 PIN GTSEE CONNECTIONNOTE (1)

POS +12V

OIL PRESSURESENDER

WATER TEMPSENDER

ANDERSON POWER POLE CAT #992Anderson Power Pole 5915 Terminal

.

+ 12V USE FORHOURMETER

14 pin Metri-pack GTCONN: 15326922TERM: 1530473 (MALE SPADE)SEAL: 12191234PLUG: 12010300

CONNECTION DRAWING FORINTERFACE HARNESS P/N 0895-135

NOTE: CONNECTION TO SOLENOIDMADE IN FORD ENGINE HARNESS

SE

E C

ON

NC

TIO

NE

NO

TE

(3

)

SE

E C

ON

NE

CT

ION

NO

TE

(2

)

Pin # 18

(3) FUEL SELECT WIREFOR GASOLINE OPERATION, REMOVE FUEL SELECT WIRE FROM PIN #7FOR LPG OPERATION, REMOVE WIRE FROM PIN #5.REMOVE AND TAPE BACK AT NCFI

CONNECTION NOTES(1) ENGINE RUN SIGNAL

FOR GASOLINE ENGINES:CONNECT SPADE FROM PIN H ON 14 PIN GT TO FUEL PATCH HARNESSCONNECT FUEL PATCH HARNESS 2-PIN PACKARD TO EWHFOR LPG ENGINE:CONNECT SPADE FROM PIN H ON 14 PIN GT TO FUEL PATCH HARNESSCONNECT FUEL PATCH HARNESS 2-PIN PACKARD TO FORDENGINE HARNESSCONNECTION TO BE MADE AT NCFI BASED ON FUELING

(2) SELF-TEST INPUTFOR EXPORT ENGINES CONNECT TO PIN #3FOR 2004-COMPLIANT ENGINES CONNECT TO PIN #18

Fo

rdE

ng

ine

-Sid

eH

arn

ess

3366XP S4Q2 DIESEL FRAME SIDE CONNECTIONS


A

B

C

D

E

F

G

H

J

K

L

M

N

P

NA

Alternator

NOTE:CLOSES TO GROUNDIF NOT CHARGING

Ignition Power Signal

Oil Pressure Sender Output

Water Temp Sender Output

‘Engine Running At Speed’ Output

Diesel Glow Plug Signal

Start/ Crank Signal Input

Alternator Light Signal

14 pin Metri-Pack GTCONN: 15326922TERM: 15304731 (MALE SPADE)SEAL: 12191234PLUG: 12010300

FO

R H

OU

R M

ET

ER

12 GA FUSE LINK

MB084-014 CONN. ASSY

CONNECTION DRAWING forINTERFACE HARNESS P/N 0895-134MITSUBISHI S4Q2 DIESEL

MB084-014 CONNECTOR ASSY.GLOW PLUG RELAYMM431-28201

(2) M5800-516 CONN. ASSY.

STARTER RELAYZB-014-001

StarterSolenoid

Frame Ground

Engine Ground

Starter

Fuel Pump

PULL COIL - RED

HOLD COIL - WHITE

30A87-00600 3PC CONN. ASSY.

Oil Pressure Sw Water Temp SwP/N MM432104 (ON BASE ENGINE)P/N 31A900300

14 AMP BUSS FUSE (ON MURPHY)80 AMP MAXI FUSE AND HOLDER

8 GA WIRE - BLACK

8 GA WIRE - RED

ANDERSON POWER POLE CAT #992Anderson Power Pole 5915 Terminal

GROUND TO ENGINE

GROUND TO ENGINE

ENERGIZED TO RUNFUEL CONTROL SOLENOID

GLOW PLUGS

GROUND - BLACK

I S

1

2

3

4

VM

CB-1

CB-2

CB-6

CB-7

HEA

D L

IGH

T SW

ITC

H

O

PTI

ON

Wo

rk li

ght

Sw

itch

Wo

rk li

ght

LT H

EA

D L

IGH

T

RT

HEA

D L

IGH

T

SID

E B

RO

OM

LI

GH

T

LT T

AIL

LI

GH

T

RT

TAIL

LI

GH

T LT

REA

R T

URN

SIG

NA

L

RT

REA

R T

URN

SIG

NA

L

RT

FRO

NT

TURN

SIG

NA

L

LT F

RO

NT

TURN

SIG

NA

L

RT

BRA

KE

LIG

HT

LT B

RA

KE

LIG

HT

CLO

GG

ED

FIL

TER P

RS

SW

Do

me

lig

ht

wip

er

Pre

ssuriz

er

hig

h c

lea

ranc

e c

ab

BA

CK U

P A

LARM

BA

CK U

P L

S

OPTI

ON

JU

MPER

22

OPTI

ON

JU

MPER

BEA

CO

N L

IGH

T

WET

SWEEP B

YPA

SS S

OL

WET

SWEEP B

YPA

SS S

W

CLO

GG

ED

FIL

TER

WA

RN

ING

LIG

HT

BRA

KE S

WITC

H

FU2

CB-3

18

18

B2

4

23

25

19

21

4

17

16

333

3B,

D

22

C

4C

4E,

C

25

25

A1

1

11

8A

10

A

8 10

11

A

11

A

37 37

37

11

A

24

11

B9

25

25

A

25

B

25

B

18

A

18

A3

6

31

18

C1

3

13

A

13

A

13

B1

21

2

13

B

13

13

B

13

C

13

D

CB-4

CB-5

KE

Y S

WIT

CH

BA

T.

ST.

IGN

.

AC

C.

(NO

)(C

)

WT

OP

33

A

52

6

33

D

4D 4C

13

A

(FG

S)

FG

FU

-1

LIG

HT

SW

.

FLA

SHER

BLU

YEL

IND

ICATO

R

RR

RESI

STO

R

DEFR

OST

ER S

WO

FF

3366 xp - we know clean™ - bortek industries, inc.® · 2016. 8. 18. · 8-58-05291 face p late,...

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