3332 e automation technology with siemens plc

8/21/2019 3332 E Automation Technology With Siemens PLC

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Automation TechnologyAcquire practical and project-oriented laboratory skil ls and expertise:

Automation trainers, mechatronics t rainers, PLC trainers

Automation technology

Automation technology

Due to the growing importance of process automation the area of automation technology is taking on an evergreater role in industrial operations. This applies both for standard operations in production as well as forvocational training. Today automation technology almost always involves drive technology, closed-loop controland computer engineering. Due to the rapid developments in microcontroller and computer technology,automation has become one of the most innovative and breathtaking of all the areas of electrical engineeringand electronics. Add to that the fact that novel industrial solutions like decentralisation and visualisation requirenew vocational training systems. Furthermore, the hitherto sheer multitude of manufacturer-dependent softwareproducts has been replaced by the international standard IEC1131-3. Contemporary programmable logic controlswill now be programmed in accordance with standardised rules. All of these demands mean that there is a needto have the automation technician of today trained on practice-oriented training systems which convey to thestudent both the latest technology but also endow him or her with the required skills and competency.

Lucas Nlle GmbH Page 1/122 www.lucas-nuelle.com


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Automation technology with Siemens PLC

Automation technology with Siemens PLC



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CLC 30 Fundamentals of programmable logic controls using theSIMATIC S7-300

CLC 30 Fundamentals of programmable logic controls using the SIMATIC S7-300

Work with STEP 7 programming software

Hardware configuration and planning

Data types

Creating statement lists

Programming languages STL, LAD and SFC

Programming of binary operations and word operations

Programming of counters and time markers, comparison and arithmetic functions

Program structure, invoking subroutings

Putting into operation and testing

Diagnostic functions



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Pos. Product name Bestell-Nr. Anz.

1 SIMATIC S7-314C-2 PN/DP 24 DI, 16 DO, 4 AI, 2 AO, 24V / 6 A powersupply

CO3713-8L 1

Modular training system for PLC devices of the SIMATIC S7-300series . The freely access ible profile rail can be equipped with variousinput and output modules of the SIMATIC S7-300 series . The systembus in tegrated in the training system a llows s traightforwardconnection of the modules.

SIMATIC S7-300 with CPU 314C-2 PN/DP

Stable desktop console with non-slip feet

Integrated power s upply: 24V/6A DC

Sockets for EMERGENCY-OFF loop (voltage isolation ofoutput components)

Main memory: 96KByte

Loading m emory: micro memory card 512KByte

Programming language: STEP 7

Processing times: 0.1s for bit operation, 0.5s for wordoperation

256 counters

256 time markers

MPI / Integrated PROFIBUS-DP master/slave interface

2 Ethernet / ProfiNet interfaces

Integrated inputs/output

24 digital inputs DC 24V on 4mm safety sockets

24 latched, pushbutton switches for the sim ulation of digitalinputs

4 analog inputs 0-10V on 4mm s afety sockets

1 potentiometer to simulate analog inputs

16 digital outputs DC 24V on 4mm safety sockets

2 analog output 0-10V on 4mm s afety sockets

Real-time clock

Operating voltage: 230V AC

Dimens ions (HxWxD): 297 x 456 x 125mm

Weight: 7kg

Important note:

This item can only be ordered upon s ubmiss ion of a s upplementarylicence agreement covering schools and training centres (includingcommercial use).

Equipment set, consisting of:




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2 PLC-S7 PC-adapter with USB/MPI converter SO3713-5E 1

For coupl ing a PC to a SIMATIC S7-300 via USB port

Including MPI and USB cables


3 Software for training systems 1x STEP 7, S7-Graph, S7-SCL, PLC-Sim(D,GB,F,E,I)

SO6002-1Q 1

The software consists of the following program elements:

1 x STEP 7 Professional V13 (TIA-Portal)

1 x STEP 7 Profess ional 2010 v5.5

For designing projects with SIMATIC S7-1500/1200/300/400/WINACand SIMATIC Basic panels.

1 x S7-SCL (Structured Control Language); pascal-typehigh-level language, optimised for the programming ofprogrammable logic controls

1 x S7-GRAPH; efficient tool for the description ofsequential processes (process chains) including amethodical procedure and display offering a clear overview.

1 x S7-PLCSIM; simulation software for testing userprograms created on a PC, independent of the availabilityof targeted hardware.

1 x S7 Distributed Safety v5.4

Warning:Suitable for schools and commercial training centres.

System prerequisites:

Personal computer with Windows Server 2003/Windows 7operating system (32 Bit Ultimate, Professional andEnterprise)

CD-ROM disk drive for software installation

USB port for programmer interface

Minimum 650 MB free hard disk memory

Minimum 1GB RAM main memory

Processor with minimum 600 MHz for Windows XP, 2.4GHz for Windows Server 2003 and 1 GHz for Windows 7

Software:



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4 QuickChart, Siemens PLC S7 board, safety instructions (GB) SO6200-5A 1

Short documentation covering the putting into operation of complexequipment and experiment set-ups.

Terminal ass ignment, safety instructions, help

Circuit and assembly diagrams

Color print i n DIN A3 format

Laminated: 2 x 250 m

5 QuickChart, Siemens PLC S7 board, assembly and start-up (GB) SO6200-5B 1


Terminal ass ignment, safety instructions, help

Circuit and assembly diagrams

Color print i n DIN A3 format

Laminated: 2 x 250 m

6 CLC30, PLC fundamentals, manuals on DVD (D,GB) SO5155-1M 1

Collection of manuals and programming examples for allautomation topics on DVD

7 CLC30, PLC fundamentals, SIMATIC documentation on DVD(D,GB,F,E)

SO5155-1N 1

Documentation package SIMATIC MANUAL COLLECTION on DVD, allmanuals for S7-200/300/400, C7, LOGO!, SIMATIC DP, PC, PG,STEP7, ENGINEERING SW, RUNTIME SW, PCS7, SIMATIC HMI,SIMATIC NET, SIMATIC MACHINE VISION, SIMATIC SENSORS

Media:



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8 Mobile aluminium experiment stand, 3 levels, 6x earthed sockets,1250x700x1955mm

ST7200-3A 1

High-quality, mobile experiments stand from the SybaPro range fordemonstrations and experiments. Features aluminium profile legscompatible with all add-ons and extensions for the SybaPro system.The mobile experiment stand is s upplied in kit form and needs to beassembled by customers themselves.

Table top:

30-mm table top made of highly compressed, multi-layer finechipboard conforming to DIN EN 438-1

Colour grey, RAL 7035, with 0.8-mm slightly textured laminatecoating (Resopal) on both sides , conforming to DIN 16926

Resistant to many chemicals and reagents including diluteacids and alkalis

Resis tant to heat, e.g. molten solder or heating at specificpoints such as by soldering tips or cigarette ends

Table top with solid impact-resistant protective edging madeof 3mm thick RAL 7047 coloured plas tic

Coating and adhes ive are PVC free

Power supply with 6-outlet socket strip mounted underneaththe table top, 2-m lead and earthed plugs

Frame:

2 extruded aluminium profiles wi th multiple grooves 1800 x120 x 40 mm (WxHxD)

8 equally sized grooves in extruded aluminium profiles (3 on

each side and 1 each on the front and back)

Grooves accommodate standard industrial mountings

4 H-shaped aluminium profiles, 1150 mm, for 3-layerorganisa tion of DIN A4 panels

Space for extension of power s upply duct

Base made of rectangular tubing with 4 swivelling doublecasters, 2 of which have brakes

Table frame made of tough combination of rectangular tubingaround the full perimeter

Acid-resis tant epoxy-resin coating, 80 m thick (approx.),colour RAL 7047

Dimensions:

Height of table top 760 mm

1250 x 1955 x 700 mm (WxHxD)

Accessories:



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9 Protection cover for three-level experiment trolleys ST8010-9Y 1

Dust cover for three-level experiment trolleys

For protecting equipment from dust and damp

For keeping equipment out of sight

Colour: matt dark grey with printed LN logo in orange)

Material: nylon fabric with polyurethane coating

High resis tant to tearing, impregnated to be washable andwaterproof

CLC 12 Programmable logic controls using the SIMATIC S7-1200

CLC 12 Programmable logic controls using the SIMATIC S7-1200

Work with SIMATIC TIA Portal programming softwareHardware configuration and planningData typesCreating statement listsProgramming languages SCL, KOP and FUPProgramming of binary operations and word operationsProgramming of counters and time markers, comparison and arithmetic functionsProgram structure, invoking subroutingsPutting into operation and testingDiagnostic functions



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10 SIMATIC S7-1200 14 DE, 10 DA, 2 AE, 1 AA, 24V / 5 A power supply CO3713-8Q 1

Modular training system for PLC devices in the SIMATIC S7-1200range. Profile rails are fully accessible and can accommodate aPROFIBUS or an AS-i master module.

KTP700 touch panel includes an Ethernet port for communicationand programming.

S7-1200 PLC:

SIMATIC S7-1200 with 1214C DC/DC/DC CPUTough console housing with non-slip feetIntegrated power supply: 24 V/5 A DC

Sockets for emergency shut-down loop (to cut off voltageto output terminals)Working memory: 50 kilobytesUpload memory: 2-MbyteProgramming language: STEP 7 as of version 10.5Processing times: 0.1 s for bit operations, 12 s for wordoperations, 18 s for floating point arithmeticTotal remanent data memory (including timers, countersand flags): 2048 bytes1 Ethernet/ProfiNet portIntegrated inputs and outputs14 Digital inputs, 24 V DC, via 4-mm safety sockets14 Latching push buttons for simulating digital inputs2 Analog inputs, 010 V, via 4-mm safety sockets1 Potentiometer for simulating analog input10 Digital outputs, 24 V DC, via 4-mm safety sockets

KTP700 touch panel:

Fully graphical colour display (65536 colours)MTBF backlighting7" touch screenResolution: 800 x 480 W x HPort: PROFINET

Operating voltage: 230 V ACDimensions (HxWxD): 297 x 456 x 125 mmWeight: 7 kg

Ethernet switch:

All equipment can be easily combined in a network via theintegrated four-way Ethernet switch.

Important note:

Items may only be ordered upon proof of a supplementarylicensing agreement for schools and t raining centres (includingcommercial training facilities).



Other modules available



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11 CM1243-5 communications module for connection of S7-1200 toPROFIBUS

CO3713-8N 1

The S7-1200 is equipped with a PROFINET port. A communicationsmodule is required in order to connect equipment to the S7-1200 viaPROFIBUS. Add the module to the PLC hardware configuration and

connect your equipment to it via the module. The module operates asa PROFIBUS master.

12 CM1243-2 communications module for connection of S7-1200 toAS-i bus

CO3713-8P 1

The S7-1200 is equipped with a PROFINET port. A communicationsmodule is required in order to connect existing equipm ent to the S7-1200 via AS-i. Add the module to the PLC hardware configuration andconnect your equipment to it via the module. The module operates as

an AS-i master.



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SO6002-1Q 1

















Software:



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ST7200-3A 1


Table top:








Frame:










Dimensions:


1250 x 1955 x 700 mm (WxHxD)

Accessories:



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CLC 15 Programmable logic control using the SIMATIC S7-1500

CLC 15 Programmable logic control using the SIMATIC S7-1500

Work with SIMATIC TIA Portal programming softwareHardware configuration and planningData typesCreating statement listsProgramming languages AWL, SCL, KOP and FUPProgramming of binary operations and word operationsProgramming of counters and time markers, comparison and arithmetic functionsProgram structure, invoking subroutingsPutting into operation and testingDiagnostic functions



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16 SIMATIC S7-1516-3 PN/DP 32 DE, 32 DA, 8 AE, 4 AA, 24V / 6 A powersupply

CO3713-8R 1

Trainingssystem fr SPS Gerte der SIMATIC S7-1500 Serie. Diefrei zugngliche Profilschiene ist mit den Ein- undAusgabemodulen der SIMATIC S7-1500 Serie bestckt.

Stabiles Pultgehuse mit rutschfesten Fen

Frei zugngliche Profilschiene zum Aufbau der SPS

Integrierte Stromversorgung: 24 V/6 A DC

Betriebsspannung: 230 V AC

16 Digitaleingnge DC 24 V auf 4 mm Sicherheitsbuchsen

16 Taster/Rastschalter zur Simulation der Digitaleingnge

16 Digitalausgnge DC 24 V auf 4mm Sicherheitsbuchsen

16 Digitaleingnge DC 24 V ber 9-pol, 25-pol und 37-polSystemstecker

16 Digitalausgnge DC 24 V ber 9-pol, 25-pol und 37-polSystemstecker

8 Analogeingnge -10 V ... +10 V und 0 ... 20 mA

4 Analogaus gnge whlbar -10 V ... +10 V oder 0...20 mA

1 Analogaus gang m it -10 V ... +10 V ber Potentiometereinstellbar

1 Analogaus gang m it 0 ... 20 mA ber Potentiometereinstellbar

9-pol und 25-pol Buchsen zu direkten Ansteuerungmechatronischer Anlagen

37-pol Stecker und 37-pol Buchse

Abmessungen (HxBxT): (297 x 456 x 230) mm

Gewicht: 6,5 kg inkl. SPS

Wichtiger Hinweis:

Artikel kann nur nach Vorlage einer ergnzendenLizenzvereinbarung fr Schulen und Ausbildungssttten (auchgewerblicher Bereich) bestellt werden.





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SO6002-1Q 1

















Software:



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ST7200-3A 1


Table top:








Frame:










Dimensions:


1250 x 1955 x 700 mm (WxHxD)

Accessories:



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PLC application models and Process simulators

PLC application models and Process simulators

The objective of PLC training is for the student to acquire practical hands-on skills. The prerequisite for this issystematic-didactic instruction in both form and content. This allows the necessary knowledge and skills to beconveyed in a practical, fast, effective and cost-efficient manner. The hands-on oriented experimentation and

training using the process simulators and the process simulations are designed to meet these requirements. Assuch these training systems constitute the foundation for teaching not only the fundamentals but also advancedPLC programming.



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20 PLC universal application simulator CO3715-1A 1

Simply combine the universal PLC application simulator with any ofthe various PLC appli cations and circuits (analog and digital) toimplem ent practical exercises with very little installation. Theexperiments are based on a s tandard syllabus. The applicationsimulator is equipped with switches and pus hbuttons as sensors aswell as LEDs and an electronic circuit to simula te actuators. Processfeedback signals (e.g. feedback signals from the contactors) aregenerated automatically. To s imulate m ovements , levels andpositions there are 3 running lights integrated into the device. Theindividual experiments are ready to perform after the overlay masksare fitted.

8 digital inputs (actuators)

20 digital outputs (sensors)

2 analog inputs (actuators)

2 analog outputs (sensors)

3 running lights

Connections realised on 4mm safety sockets

1 37-pin sub-D m ale connector (input signa ls) for theconnection to PLC via system connector

1 37-pin sub-D socket (output signals ) for connection to thePLC via the system connector

Operating voltage: DC 24V/0.3A

Size: 456 x 297 x 125mm (WxHxD)

Weight: 1 kg

CLC 34 PLC universal application simulator

CLC 34 PLC universal application simulator

The PLC universal system simulator was designed especially for PLC basic training. It is compact andconstructed according to the motto "set up, switch on and train". It is exceptionally well-suited to graphicallydemonstrate open-loop and closed-loop industrial applications. By using the masks up to 24 different technicalprocesses and models can be simulated.

Supplementary equipment set to the basic equipment set CLC 30:




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21 Set of overlay masks for PLC universal application simulator I (12pcs)

CO3715-1B 1

Basic set of overlay masks for the PLC Universal

Application Simulator. The bas ic set cons ists of 12 different overlay

masks with process and application models.

Construction caution light

Star-delta starting

Dahlander circuit

Starter control

Monitoring device

Reservoir - filling s ystem

Gate control of a lock

Re-rooting platform

Buffer s torage

Filling level controlled system

Mixer s ystem

Compressed air network

22 Set of overlay masks for PLC universal application simulator II (12pcs)

CO3715-1C 1

The supplementary set of overlay masks for the PLC universal

application simulator. The supplementary set comprises 12 differentoverlay masks with process and application models.

Cleaning bath

Oven door control

Bending tool

Stamping machine / automatic

Drilling mechanism

Selective distributor

Tube bending plant

Gate control

Pump control 1

Pump control 2

Reaction chamber

Automatic tablet packer



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23 Manual CLC 34, Process simulators, PLC universa l systemsimulator I

SH5004-6B 1

High-quality, bound, colour teachers manual with rigid s pine,including so lutions. CD-ROM with additional students manual,including exercises and worksheets.

Details:

Theoretical background

Colour CAD drawings for experiment set-ups and circuits

Exercises and worksheets

Printed on high-quality 100-g/m colour copy paper, bookcover on 210-g/m glos sy paper

Training contents:

Brief description

Technical data

Pin assignment

Assem bly plan

Template overview

Experiment descriptions

Road-works traffic lights

Star-delta starter

Dahlander pole-changing switch

Starter control

Monitor equipment

Tank filling system

Two-door access control system

Switching pla tform

Buffer store simulation

Level control

Mixer

Compressed air net

Media:



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24 Manual CLC 34, Process simulators, PLC universa l systemsimulator II

SH5004-6C 1


Details:





Training contents:

Brief description

Technical data

Pin assignment

Assem bly plan

Template overview

Experiment descriptions

Cleaning system

Furnace door control

Bending tool

Embossing machine

Drilling tool

Selective belt switch

Pipe bending machine

Gate control system

Pump control 1

Pump control 2

Reaction vess el

Automatic tablet filler


25 Set of connection cables for PLC system connector SO5145-5B 1

For the connection of PLC process m odels or s imulations to the PLCsystem connector, consisting of: 2 x connection cable Sub-D 37 pole2 x safety protected connection plug, red 1 x safety protectedconnection plug, blue

Accessories:



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26 Safety measurement cable (4mm) , 25cm, red SO5126-8A 1

Safety measurem ent lead with s tackable, contact-protected 4-mmplugs

colour: red

length: 25 cm

cable cross-section 2,5 mm2

ratings deliver: 600V CAT II, 32A

27 System connector module for PLC CO3713-7G 1

System connector module to extend the basic unit for SIMATIC S7-300 controls for the simple connection of process models withouthaving to carry out extensive wiring of the individual lines.

1 37-pin sub-D male connector (input signals)

1 37 pin sub-D socket (output signals)

Dimens ions: 125 x 65 x 25mm (HxWxD)



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CLC 35 Process simulation PRO/TRAIN for Windows

CLC 35 Process simulation PRO/TRAIN for Windows

Effecient and didactically sensible training on the highly complex production systems found in industry is onlyfeasible to some extent in automation technology. Thus training systems must be used which graphicallydemonstrate system interdependencies and that can be explored by the student without directly affecting theproduction process. PRO/TRAIN for Windows is a training system which allows various automated processes tobe depicted and simulated at a work station for practical hands-on experimentation.

The training system consists of software, hardware and teachware. The software simulates and graphicallydepicts typical, technological processes, machines and drives on a PC. The software models are graphicallydetailed and realistically depicted both in terms of design as well as operating response. For each model thereis the possibility of performing process analysis in demonstration mode. Malfunctions are realistically simulatedin the process simulations for practical experience and can be initiated randomly or simulated by the user usingthe keyboard. Control errors are identified and logged by the software. The switches and pushbuttons needed tooperate the models are already integrated into the respective simulations. The use of real hardware for operation

and monitoring, e.g. an Operator Panel, is easily integratable. The I/O interface connects the PC via the serialinterface using the signal inputs and outputs of a PLC control unit. As such process models with digitalactuators and sensors as well as analog final control elements and signal generators can be connected andcontrolled. The actuators incorporated in the model can be controlled directly by the PLC and the switchingstates of the signal generators are transmitted to the PLC. The signal level for connection to the PLC has beenselected so that any given industrial-type PLC can be connected to the interface. The input and output signals ofthe process are accessible on the interface and can be checked by means of electronic measurement. Eachmodel package has an in-depth, state-of-the-art online help using browser technology. These contain generaldescriptions of the simulation models, control exercises as well as sample PLC programs. The control programsare generally applicable system function charts documented in accordance with the IEC-1131 standard. Theinput and output signals are outlined in the statement lists and IQF reference lists. This guarantees simpletranslation into the respective programming language.



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28 I/O-Interface for PRO/TRAIN for Windows CO3715-1H 1

PC interface to couple process s imula tion software and any giventype of PLC with indus trial-type s ignal levels. All inputs and outputsare arranged on 4mm s afety sockets and are parallel to two 37-pinsystem connectors. The status of the digital inputs and outputs isindicated via LEDs. Connected to PC via the serial interface.

16 digital inputs, 24V DC

16 digital outputs, 24V DC

2 analog inputs, 0-10V resolution 11Bit

4 analog outputs, 0-10V resolution 11Bit

Voltage supply: 24V, 1A


Weight: 1kg





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29 Software PRO/TRAIN fr Windows Pneumatik (D) SO6001-6C 1

In diesem Trainingspaket werden technologische Prozesse ausdem Bereich der Elektropneumatik modelliert. Mit den Modellenknnen s teuerungstechnische Aufgabenstellungen zur Steuerungvon pneumatischen Anlagen und Antrieben, zurStrungsberwachung und -meldung realis iert werden. AlleSensoren und Aktoren, die zur Steuerung des Prozess es bentigtwerden, sind im Prozess modell integriert. In den Modellen werden inden unterschiedlichen Bewegungssituationen die jeweiligenDruckverhltnisse sichtbar gemacht. Das Paket umfass t zweiProzessmodelle:

Grundschaltungen:

Das Prozessmodell umfasst alle notwendigen Elemente einerPneumatikanlage von der Druckerzeugerstation bis zu denverschiedenen Pneumatikzylindern. Die Steuerung derverschiedenen pneumatischen Antriebe erfolgt berelektromagnetische Wegeventile. Zum Betrieb werden folgendeSignale auf der SPS bentigt:

15 digitale Eingnge

11 digitale Ausgnge

Bohrvorrichtung:

Mit der Bohrvorrichtung sollen Werkstcke automatis ch gebohrtwerden. Dazu werden die Werkstcke aus einem Magazin vereinzeltund auf einen Bohrtisch transportiert, automatisch gebohrt undwieder ausgeworfen. Die Steuerung der elektropneumatischenAntriebe erfolgt in dies em Prozessm odel l ber elektromagnetis cheWegeventile. Zum Betrieb werden folgende Signale auf der SPS

bentigt:

13 digitale Eingnge

10 digitale Ausgnge

In den beiden Prozessmodellen ist jeweils ein Bedienpanel mit allenzur Bedienung der Anlage erforderlichen Taster, Schalter undMeldeleuchten integriert. Zur Fehlersuche knnen verschiedeneStrungen wie defekte Sensoren und b lockierte Zylinder s imuliertwerden. Zu jedem Modell wi rd eine Auflagemaske zum I/O-Interfacemit Kennzeichnung der Ein- und Ausgangss ignale m itgeliefert.

Software:

Software for creating your own process models:



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30 Software PRO/TRAIN fr Windows Hydraulik (D) SO6001-6E 1

In diesem Trainingspaket werden technologische Prozesse ausdem Bereich der Elektrohydraulik modelliert. Mit diesen Modellenknnen s teuerungstechnische Aufgabenstellungen zur Steuerungvon hydraulischen Antrieben, zur Strungsberwachung und -

meldung realis iert werden. Alle Sens oren und Aktoren, die zurSteuerung des Prozesses bentigt werden, sind im Prozessmodellintegriert. Das Paket umfasst zwei Prozess model le:

Hydraulikantriebe:

Das Prozessmodell umfasst verschiedene Hydraulikantriebe, dieber elektromagnetische Wegeventile ges teuert werden. ZumBetrieb werden folgende Signale auf der SPS folgende bentigt:

13 digitale Eingnge

9 digitale Ausgnge

Stellantrieb:

Das Prozessmodell umfasst alle notwendigen Elemente einerHydraulikanlage zur Realisierung eines hydraulischen

Stellantriebes . Die Steuerung des Antriebes erfolgt ber einelektromagnetisches Wegeventil. Zum Betrieb werden folgendeSignale auf der SPS folgende bentigt:

10 digitale Eingnge

8 digitale Ausgnge

In den beiden Prozessmodellen ist jeweils ein Bedienpanel mit allenzur Bedienung der Anlage erforderlichen Taster, Schalter undMeldeleuchten integriert. Zur Fehlersuche knnen verschiedeneStrungen wie zum Beispiel defekte Sensoren, blockierte Zylindersowie das Auslsen des Temperaturkontaktes sim uliert werden. Zujedem Modell wi rd eine Auflagem aske zum I/O-Interface mitKennzeichnung der Ein- und Ausgangss ignale m itgeliefert.



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31 Software PRO/TRAIN fr Windows Elektrische Maschinen (D) SO6001-6G 1

In diesem Trainingspaket werden technologische Prozesse ausdem Bereich der Elektrischen Maschinen modelliert. Mit diesenModellen knnen s teuerungstechnische Aufgabenstellungen zumSchalten, Schtzen und berwachen der Antriebe realis iert werden.

Alle Sensoren und Aktoren, die zur Steuerung des Prozessesbentigt werden, sind im Prozess model l integriert. . Die Schaltgertesind mit Hilfskontakten ausgestattet, ber die der SPS, die aktuelleSchaltstellung m itgeteilt wird. Zur Anzeige der aktuellen Drehzahl derMaschine is t eine Digitalanzeige vorhanden. Das Paket umfasst dreiProzessmodelle:

Wendeschtzschaltung:

Das Prozessmodell umfasst die Elektroanlage zum Schalten einerDrehstrom-Asynchronmas chine mit zwei Drehrichtungen. ZumBetrieb werden folgende Signale auf der SPS bentigt:

6 digitale Eingnge

5 digitale Ausgnge

Stern-Dreieck Anlasserschaltung:

Das Prozessmodell umfasst die Elektroanlage zum Schalten einerDrehstrom-Asynchronmas chine mit Stern-DreieckAnlass erschaltung fr eine Drehrichtung. Zum Betrieb werdenfolgende Signale auf der SPS bentigt:

6 digitale Eingnge

5 digitale Ausgnge

Frequenzumrichter:

Das Prozessmodell umfasst die Elektroanlage zum Betrieb einerDrehstrom-Asynchronmas chine an einem Frequenzumrichter. DerFrequenzumrichter verfgt dazu ber industrietypische Steuerein-und aus gnge. Zum Betrieb werden folgende Signale auf der SPSbentigt:

7 digitale Eingnge

7 digitale Ausgnge

2 analoge Eingnge 0 - 10V

1 analoger Ausgang 0 - 10V

In allen drei Prozessmodellen ist jeweils ein Bedienpanel mit allenzur Bedienung der Anlage erforderlichen Taster, Schalter undMeldeleuchten integriert. Zur Fehlersuche knnen verschiedeneStrungen wie zum Beis piel: Ausls en des Leitungss chutzschalters,Kontakte eines Schtzes sind festgeklebt, Leistungss chtz ziehtnicht mehr an, Strung Frequenzumrichter sowie Ausls en einesMotorschutzschalters s imuliert werden. Zu jedem Modell wird eine

Auflagemaske zum I/O-Interface mit Kennzeichnung der Ein- undAusgangss ignale mitgelie fert.



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32 Software PRO/TRAIN fr Windows Fertigungstechnik (D) SO6001-6J 1

In diesem Trainingspaket werden technologische Prozesse ausdem Bereich der Fertigungstechnik modelliert. Mit diesen Modellenknnen s teuerungstechnische Aufgabenstellungen fr Ablauf- undFolgesteuerungen, zur Strungsberwachung und -meldung

realisiert werden. Das Paket umfat zwei Prozemodelle:Abfllanlage:

In dieser Abfllanlage s oll eine eins tellbare Anzahl von Produkten indie auf dem Laufband ankomm enden Behlter abgefllt werden. MitHilfe von Sensoren werden die leeren Behlter auf Beschdigungberprft und gegebenenfalls entfernt. Die unbes chdigten Behlterlaufen weiter zur Abfllanlage und werden dort mit einer vorgegebenAnzahl von Produkten befl lt und danach mit einem Deckelverschlos sen. Alle Sens oren und Aktoren, die zur Steuerung desProzess es bentigt werden, sind im Prozessmodell integriert. Dazuwerden auf der SPS folgende Signale bentigt:

16 digitale Eingnge

9 digitale Ausgnge

Sortieranlage:

Mit der Sortieranlage sollen ankommende Pakete mit Hilfe vonSensoren ih rer Gre entsprechend auf drei Laufbnder verteiltwerden. Alle Sens oren und Aktoren, die zur Steuerung desProzess es bentigt werden, sind im Prozessmodell integriert. Dazuwerden auf der SPS folgende Signale bentigt:

14 digitale Eingnge

16 digitale Ausgnge

In den beiden Prozessmodellen ist jeweils ein Bedienpanel mit allenzur Bedienung der Anlage erforderlichen Taster, Schalter undMeldeleuchten integriert. Zur Fehlersuche knnen verschiedene

Strungen wie zum Beispiel defekte Sensoren s owie das Ausls envon Motorschutzschaltern s imulie rt werden. Zu jedem Modell wirdeine Auflagemaske zum I/O-Interface mit Kennzeichnung der Ein-und Ausgangs signale mitgeliefert.



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33 Software PRO/TRAIN fr Windows Verfahrenstechnik (D) SO6001-6L 1

In diesem Trainingspaket werden technologische Prozesse ausdem Bereich der Verfahrenstechnik mode lliert. Mit diesen Modellenknnen steuerungs technische Aufgabenstellungen frAblaufsteuerungen und Folgesteuerungen, zur

Strungsberwachung und -meldung realis iert werden. AlleSensoren und Aktoren, die zur Steuerung des Prozess es bentigtwerden, sind im Prozess modell integriert. Das Paket umfat zweiProzemodelle:

Pumpenanlage:

Ein Wasserbehlter wird als Speicherbecken fr Schmutzwasser mitdiskontinuierlichem Zulauf genutzt. Mittels zweier Pumpen wird dasSchmutzwasser aus dem Speicherbecken abgepumpt. DieSteuerungsaufgabe liegt darin, das Flss igkeitsniveau imSpeicherbecken in gewis sen Grenzen zu halten. Dazu werden aufder SPS folgende Signale bentigt:

14 digitale Eingnge

7 digitale Ausgnge

Mischanlage:

In einer Mischanlage sollen zwei verschiedene Flssigkeiten nacheinem einstellbaren Mischungsverhltnis in einem Tankbehltergemis cht werden. Zur bess eren Reaktion der beiden Stoffe wird dasFlssigkeitsgemisch mit einem Rhrer vermischt und ber eineHeizung auf eine bestimmte Temperatur aufgeheizt. Dazu werdenauf der SPS folgende Signale bentigt:

16 digitale Eingnge

13 digitale Ausgnge

3 analoge Eingnge 0 - 10V

2 analoge Ausgnge 0 - 10V

In den beiden Prozessmodellen ist jeweils ein Bedienpanel mit allenzur Bedienung der Anlage erforderlichen Taster, Schalter undMeldeleuchten integriert. Zur Fehlersuche knnen verschiedeneStrungen wie zum Beispiel defekte Sensoren und Antriebe sowiedas Ansprechen der Motorschutzschalter s imuliert werden.



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34 Software PRO/TRAIN fr Windows Entwicklungssoftware (D) SO6001-6S 1

Entwicklungss oftware zur Erstellung eigener Prozesss imulationenzum Ausbildungs system PRO/TRAIN fr Windows . DieEntwicklungss oftware erlaubt die komfortable Erstellung einfacherbis kom plexer Prozess visualis ierungen, Animationen ohne jegliche

Programmierung.Einfach zu handhabende, grafische WINDOWS-Benutzeroberflche

Umfangreiche Bibliothek von Systemblcken aus denBereichen Signalgeneratoren, lineare und nichtlinearebertragunsglieder, zeitdiskrete Systeme, Statistik,Digitaltechnik, virtuelle Instrumente

Zusammenfassen von Teilsystemen zu wiederverwendbarenModulen

Systemblcke zur Anbindung des I/O-Interface

Folgende Elemente stehen zur Visual isierung und Animation zur

Verfgung:

Linien und Polylinien

Kreise, Ellipsen, Rechtecke, Dreiecke und Parallelogramme

y-t- und x-y-Grafiken

Mehrspaltige Tabellen

Bitmaps und Windows-Metafiles

Bitmap-Statusanzeigen und Bitmap-Sequenzen (anim ierteBitmaps)

Video fr Windows-Dateien (AVI-Dateien)

Sound-Unters ttzung (WAV-Dateien)

Statische Texte und Textmeldungen

Zeit- und Datums felder

Numerische Ausgabefelder

Horizontale und vertikale Balkenanzeigen, Ablaufanzeigen,Thermometer

LED-Anzeigen und LCD-Panels

Analogins trumente (skal ierbar)

Schalter und Taster s owie Bitmap-Schaltflchen undSchaltergruppen

Schaltflchen mit Sonderfunktionen (z. B. zur

Simulationssteuerung)

Editierfelder

Schaltfelder (Checkboxen)

Horizontale und vertikale Schieberegler

Horizontale und vertikale Leitungen (anim iert)

Tanksysteme (animiert)

Ventile, Hydraulikzylinder, Pumpen und Motoren (animiert)

Betriebssystem:

PRO/TRAIN is t unter allen Windowsversionen lauffhig



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35 Serial interface cable 9/9 pole LM9040 1

9-pin SUB-D cable

Length: 2m

Connector: 9-pin plug/9-pin socket

Pin assignment: 1:1





1 37-pin sub-D male connector (input signals)1 37 pin sub-D socket (output signals)



38 USB-RS232 interface adapter with 9-pin SUB-D plug LM9062 1

USB-RS232 in terfaceadapter with 9-pin SUB-D plug

Accessories:

Additionally recommended



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CLC 36 Closed-loop liquid level control/ flow-rate control

CLC 36 Closed-loop liquid level control/ flow-rate control

"Closed-loop liquid level control" is a practice-oriented experiment set in applied control technology designedespecially for didactic purposes. Due to immediate, visible nature of the controlled variable, i.e. "the level of theliquid", liquid level control is an extremely graphic experiment and is thus particularly well suited for anintroduction into automatic control technology. The controlled system or liquid level basin is characterised by thefact that it has a medium response time. Thus experiments can be performed rapidly and the student cansimultaneously monitor how the experiment is proceeding. The experiments focus on determining the mostimportant parameters of controlled systems with compensation and the set-up and optimisation of control loopswith continuous and discontinuous controllers. The liquid level basin has a plain form on which the foils can beattached to facilitate the marking of the liquid level as a function of time. The character of the controlled system

can be modified by using various sliding partitions (delays of the 1stand 2ndorder). 4 different outlet drains canbe set on the filling basin and the inlet can be set as desired either using an ascending pipe or versus the fillingpressure. Because of its modular design, the training system can, with the corresponding supplements, also be

used for automatic flow-rate control and to explore measuring techniques.

Automatic liquid-level control

Set-up, putting into operation and optimising an automatic liquid-level control with variable controlledsystem characteristics

Two-position controller in an integral-action controlled system of a higher order

Two-position controller with delayed feedback in a closed-loop liquid level control system

Two-position controller with float switch

PI and PID controller in a closed-loop control system of the first and higher orders

Automatic liquid level control with disturbance variable forward feed and precontrol

Automatic flow-rate control

Set-up, putting into operation and optimising an automatic flow-rate control with variable controlledsystem characteristics

Operating principle, response and application of flow-rate measurement

Investigating automatic flow-rate control with PI or PID controller and system response to disturbance andreference variable step changes

Operating principle and use of step controllers and closed-loop flow-rate control with step controllers



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39 Compact level control kit including vessel, tank, pump and sensors CO3620-1H 1

The filling level meas urement training system is for experiments inautomatic control technology that are both educational and bas ed onpractice. Liquid level and flow can both be meas ured with oneinstrument.

Since the controlled variable, the height of liquid in the vess el isclearly visible, it makes the experiment easy to observe and m akesfor a good introduction to automatic control technology. The compacteducational apparatus includes the vess el to be filled, a press uretransducer to determine the current filling height and a s eparatereservoir and pump.

So that the pump achieves constant pumping power, a secondarycontrol loop with a flow rate meter which can shut off the system asnecess ary is integrated into the set-up. Disturbance variables can besim ulated by means of adjustable throttle valves that alter the flowrate to and from the vessel. Quick-release plugs are available forconnecting an optional second vessel in order to create a secondorder controlled system.

Secondary flow-rate control loop

Integrated power am plifier

Transparent vessel for obs erving the height of liquid

A second vessel can be connected via quick-release plugs tomake a second order control system.

Disturbance variables can be simulated by means ofadjustable throttle valves

Measurement site for pressure sensor in the vesselPressure sensor to measure height of liquid complete withimmersible tube

Output voltage: 0 - 10V

Calibration of zero point and gain

Additional em ergency overflow outlet

Reservoir for liquid

Operating voltage: +/-15VDC

Nomina l current: 1.2A


Weight: 3.0kg





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40 Manual IAC 10/11, Level and flow control kit with digital controller SH5003-6A 1


Details:





Training contents:

Automatic liquid-level control

Set-up, operation and optimis ation of an automatic liquid-level control with variable controlled system characteristics

PI and PID controller in a clos ed-loop control system o f thefirst and higher orders

Automatic flow-rate control

Set-up, operation and optimisa tion of an automatic flow-rate

control with variable controlled system characteristics

Operating principle, response and application of flow-ratemeasurement

Investigating automatic flow-rate control with PI or PIDcontroller and system respons e to disturbance and referencevariable s tep changes

Media:



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41 DC Power supply, 15V/6A CO3538-8A 1

Stabilized power s upply

Output: +/-15V/6A, electrically isolated from the mains,continuously protected agains t short-circuit



42 Multi13S digital multimeter LM2330 1

Universal precision lab m ultimeter and temperature meter with IRinterface for high-quali ty, universal measurement and tes ting ineducational settings, power plants, process control installations e tc.

3-digit multimeter; resolution: 3,100 digits

Measurement class ification CATII-1000V

Can be connected to UniTrain-I system via IR interface

Voltage and current measuring ranges: 30mV-1000V DC, 3V-1000V AC; 3mA-16A DC; 30mA-10A AC

Resistance ranges: 30ohm-30Mohm

Special functions: C for temperature measurements usingPT100/1000 thermocouple

Continuity and diode testing

Automatic range s election and battery shut-off, min./max. anddata hold function

Safety fuse for current measurement range up to 300mA

Protection agains t high currents in the mA range for nominalvoltage of 1000V

Display with bar chart and backlighting

Includes protective sleeve, measuring leads , 1 x spare fuse,9V battery, calibra tion certificate

Power supply:

Measuring instruments:



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43 Safety connection plug 19mm/4mm, red SO5126-9U 1

Max. sustained current: 24A

Contacts: 4mm laminated plugs

Contact-protected

Insulation clas s CAT II / 600V

44 Safety connection plug 19mm/4mm, blue SO5126-9V 2



Contact-protected

Insulation class CAT II / 600V

45 Safety connection plug 19mm/4mm, black SO5126-9Y 1



Contact-protectedInsulation class CAT II/600V

46 Safety connection plug 19mm/4mm, black, with tapping SO5126-9R 2



Contact-protected

Insulation clas s CAT II / 600V

47 Set of safety measurement cables 4mm (30pcs) SO5148-2A 1

This set consists of:

10 sa fety connection leads, 4mm , 25cm, black

10 sa fety connection leads, 4mm , 50cm, black

2 safety connection leads, 4mm, 100cm, red

6 safety connection leads, 4mm, 100cm, black

2 safety connection leads, 4mm, 100cm, blue

Accessories:



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CLC 37 PLC Touch Panel Models

CLC 37 PLC Touch Panel Models

The touch panel models provide a system with which students can swiftly master an introduction to TIA (TotallyIntegrated Automation) portals. The models are designed to cover all the basic functionality of PLCprogramming. All the topics are included, from programming of data blocks, state machine and sequentialprogramming, right up to the design of controllers.

The animated illustration of the models simplifies understanding of how the models respond to programming.What was previously indicated by means of flashing LEDs or by additional software can now be replaced by acompact system.

By activating the PLC systems digital outputs, the models can be manually controlled without difficulty, so thatstudents can investigate precisely how they function.



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48 Interactive Lab Assistant: CLC 37 PLC Touch Panel Models SO2800-4M 1

Instructions are provided in the form of an Interactive Lab Assis tantcourse. This multimedia course goes step-by-step through the topicof PLC programming. Students are introduced in s teps to PLCprogramm ing, from the simple operation of a conveyor belt on tocomplex sequence control systems. The projects are made simpleto understand thanks to graphic illustrations and animations.

The models are shown in animated form on a touch panel and arecontrolled via the digital I/O of the PLC system to which they areconnected. As for genuine models, it is poss ible to receive thesignals from s ensors which can then be used for processing in astep sequence. The models are already full programmed assupplied.

Projects included:

Transport crane (step sequence programm ing for advanced

students)Road works traffics lights (anim ated vehicles respondautomatically to the state of the traffic lights)Container filling plant (process automation of a system withthree tanks)Conveyor belt (introduction to step sequence programmingwith plenty of exercises)Three-storey lift (state machine and step s equenceprogramming)Star-delta s tarting circuit (timer programm ing)Dual 7-segment display (programming of data blocks)Automatic room temperature control (use of a clos ed-loopcontrol module)

Special features:

Questions wi th feedback and evaluation software for

asses sment of knowledgePrintable document so that the experiment ins tructions andsolutions can be printed out easily4 MB memory card for programming the PLC systemCD-ROM with Labs oft browser, course s oftware and TIAportal project

Benefits to you:

Compact system (PLC, touch panel and models , all in asingle piece of equipment)Program ming via TIA (Totally Integrated Automation) portalProgramming and observation on one screen. Alternativesoftware solutions require a separate screenIntroduction to programming via TIA portal with the he lp ofanimated models

Supplementary set for basic equipment set CLC 12:



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49 PLC application model, automatic stamp machine LM8848 1

Practice-oriented, application mode l for simulating complexautomatic production machines. The stamp machine incorporatessequence control for transport, clamping, printing and cuttingworkpieces. The unit is mounted on a metal bas e-plate and placedon the benchtop for operating. The compress ed air cylinders aredriven by a solenoid valve unit (accessories ), which is also mountedon the m etal base-plate. All cylinders are fitted with indicators fordetecting the pos ition of the pistons.

10 digital inputs

9 digital inputs

9 initiators with LED display

4 compressed air cylinders

1 rotary actuator 270

8 restricting, check valves for speed and torque adjus tment

Pneumatic connections with quick snap-on couplings

Electric connections on 37-pin SUB-D system connector

Power supply: DC 24V/0.6A


Weight: 11.7kg

PLC application models

PLC application models

CLC 40.1 Automatic stamping machine

CLC 40.1 Automatic stamping machine





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50 Solenoid valve unit for automatic stampmachine LM8839 1

Solenoid valve unit for driving pneum atic simu lation mode ls by PLCsystems. The unit is joined to the automatic stamp machine to form asingle operating unit. 4 x 5/2-way solenoid valves 1 x 5/3-waysoleno id valves 1 x pneumatic maintenance unit with 3/2-way stopvalve Pneumatic connections with quick, snap-on couplings

Electrical connections on 37-pin SUB-D system connector Fully-wired (electric and pneumatic) Dimens ions: 195 x 275 x 270mm(HxWxD) Weight: 7.3kg









Accessories:

If there is no compressed air supply available, we recommend the following accessories for the pneumatic PLCapplication models:



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53 Compressor, low-noise SE2902-9L 1

Extremely quiet compres sed air s ystem wi th compress or motor,thermo switch and automatic press ure switch. Tanks made ofspecial steel wi th security valve and non-return valve, mas terpress ure gauge, condensation drain, stop valve and maintenance

unitMotor output: 0.34 kW

Suction capacity: 50 l/min

Power consumption at 8 bars: 2.9 A

Pressure: 8 bars

Tank capacity: 15 l.

Noise level: 45 dB(A)/1m

Operating voltage: 230V AC

incl. tube and connection set

Dimens ions: 500x410x410 mm (HxWxL)

Weight: 19 kg

54 Connection hose, 25m SE2902-9A 1

Connection hose, 25 m tr.

55 Accessory set, Pneumatics SE2902-9C 1

5 s nap on-couplings

10 dummy plugs

1 hose cutter

1 Allen key

1 C-spanner



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56 Manual CLC 40.1, Control techniques using authentic PLC processmodels

SH5004-6E 1


Details:





Training contents:

General introduction

Control of a stamping machine using PLC


57 IMS connector card 25-pin SO3713-7Y 1

Universal adapter for connecting experiment stations with differentconnectors. With clamp for attaching to terminal rails and with thefollowing connectors:

25-pin D-Sub connector

25-pin terminal strip

25 x 4mm experiment sockets

58 IMS connector card 9-pin SO3713-7Z 1





Media:

Optional accessories for conventional integration of PLC system models



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CLC 40.2 Elevator (lift) model

CLC 40.2 Elevator (lift) model



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59 Lift model with three stories LM9545 1

Real model of an elevator with cabin for 3 floors and integratedPROFIBUS DP slave. Each floor can be selected from anoperating panel and from each floor. Thanks to the open design ofthis model, each movement sequence can be checked visually.The cabin and the doors on the individual floors are driven byelectric motors. Each end position is detected by initiators. Allinputs for driving the electric motors and LEDs and all outputs ofthe feedback signals are connected to the IMS-Connector.

14 digital inputs

11 digital outputs

EMERGENCY OFF pushbutton

Control elements for each floor

1 x Sub-D, 25-pole

1 x Sub-D, 9-pole

Power supply: DC 24V/0.5A

Dimensions: 726 x 340 x 125 mm (HxWxD)Depth base:262 mm

Weight: 4.2kg

Integrated PROFIBUS DP slave:

Address range:16 digital input/outputs

PROFIBUS DP connector: 9-pin DSUB socket

Rotary switch for setting address

Transmission rates of up to 6 Mbit/s

GSD file for use with control software (e.g.: STEP7)


60 IMS interface module for PLC CO3713-7F 1

IMS connector module for extending a SIMATIC S7-300 base systemfor easy connection of IMS stations and sub-s ystems avoidingcomplex wiring and individual cables.

Sockets for emergency shutdown loop (Voltage isolation foroutput modules)

1 D-SUB 25-pin socket





Accessories:



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61 25-pin serial interface cable, Sub-D plug/socket LM9061 1

25 pin Sub-D connection cable

Length: 2m

Connection: 25-pin plug / 25-pin socket

Pin assignment: 1:1


9-pin SUB-D cable

Length: 2m


Pin assignment: 1:1



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63 Manual CLC 40.2, Control techniques using authentic PLC processmodels

SH5004-6D 1


Details:





Training contents:

General introduction

Lift control via PLC

Introduction

System and performance specifications

Layout and wiring plan

Creating a project with the SIMATIC Manager

Assignment lis t

Exercise 1: Door control

Exercise 2: Cab control

Exercise 3: 2-floor elevator control

Exercise 4: 3-floor elevator control

Exercise 5: Sequence with door control

Exercise 6: Lift control requirements

64 QuickChart, Elevator model (GB) SO6200-5G 1


Terminal ass ignment, safety instructions, helpCircuit and assembly diagramsColor print i n DIN A3 formatLaminated: 2 x 250 m

Media:



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CLC 40.3 Sliding Door

CLC 40.3 Sliding Door



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67 Sliding gate model LM9542 1

Model of a sliding door with a 24 V DC drive motor, including controlconsole on A3-sized training panel cons isting of the followingcomponents:

1 x 24 V DC motor

1 x Light barrier

2 x End-limit switches

3 x Illuminated buttons

1 x Changeover switch

1 x DSUB 25 IMS connector



68 IMS interface module for PLC CO3713-7F 1

IMS connector module for extending a SIMATIC S7-300 base systemfor easy connection of IMS stations and sub-s ystems avoidingcomplex wiring and individual cables.

Sockets for emergency shutdown loop (Voltage isolation foroutput modules)




69 25-pin serial interface cable, Sub-D plug/socket LM9061 1

25 pin Sub-D connection cable

Length: 2m

Connection: 25-pin plug / 25-pin socket

Pin assignment: 1:1



Accessories:



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CLC 40.4 3-Axes positioning unit

CLC 40.4 3-Axes positioning unit



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72 PLC application model, 3-axes positioning unit LM8856 1

Practice-oriented 3-axes app lication model for simulating transportprocesses. A small magnetic disk can be picked up from the base-plate by a magnet, lifted by one axis and placed at any x,y position.The model is ideally suited to learning the sequence control of aPLC. The programm ing of end-switches is taught in a realisticmanner.

15 Digital inputs

10 Digital outputs

Integrated control pult with all pus hbuttons, switches andsignal lamps necessary for operation

1 SUB-D 37-pin plug (input signals ) for connecting PLC via

system connector

1 SUB-D 37-pin socket (output signals ) for connecting PLCvia s ystem connector

1 SUB-D 25-pin socket for connecting a fault simulation box

Positioning accuracy: approx. 1mm

Power supply: DC 24V via s ystem connector

Max. current consumption: 250mA


Weight: 8.0kg








For the connection of PLC process m odels or s imulations to the PLCsystem connector, consisting of: 2 x connection cable Sub-D 37 pole2 x safety protected connection plug, red 1 x safety protected

connection plug, blue



Accessories:



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Operating and Monitoring

Operating and Monitoring

Continuously simplifying the ever more complex is our motto. Processes are becoming multilayered, thedemands made on machine and system functionality are becoming greater. Today, what the machine operatorhas to know and see is vast. For that reason the Human Machine Interface (HMI) has to provide him with the

optimum transparency. A whole new technology has emerged in the automated world of production; atechnology which is gaining in significance. Operating and monitoring are essential in mastering a process andtranslate into both availability and productivity. The operating and monitoring training system gives the student anopportunity to gain insight into HMI technology. But advanced users are also able to profit from the simple textdisplay provided by the Operator Panel and to train aspects of technology reaching all the way to PC-based HMIsoftware.



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CAS 1 AS interface

CAS 1 AS interface

The actuator-sensor interface (AS interface) is an open networking system, s tandardised according to IEC62026and EN 50295 for the lowest fieldbus level and supported by more than 100 manufacturers. One essentialcharacteristic of the AS interface is the use of a common two-wire bus for data transfer and the distribution ofauxiliary power to sensors and actuators. For this purpose, an AS power supply must be used that can fulfil therequirements for the transfer mode of the AS interface. In order to connect the devices a mechanically codedAS-interface profiled cable is used that is proof against reversal of polarity. By means of insulation displacementconnection technology any device may be connected without any need for insulation stripping tools. The ASinterface is used where individual actuators and sensors are distributed over a wide area of a machine or plantand a direct fieldbus connection has hitherto been impossible to implement either for technical reasons or forreasons of cost. It can do away with the need for the complex wiring of control cables and distributor panels.Service and maintenance requirements are also considerably reduced. Due to such possibilities for savings and

its simple installation and commissioning, the actuator-sensor interface has already become a widely usedstandard in automatation technology. The modular AS interface training system contains a representative andeconomical select ion of AS-i devices. Industrial components are used exclusively and the devices are connectedin many cases using the original AS-interface profiled cable in order to advance the students' familiarity with theequipment and convey the necessary practical skills for its use. The course concentrates on the followingtopics: Connecting and installing AS interface devices Addressing AS interface devices and incorporating theminto the bus structure Developing and analysing application programmes Design programming and analysis ofcontrol ci rcuits Use of the AS-interface addressing and diagnostic equipment



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77 CP343-2 P communications processor for connecting S7-300 toAS interface

SO3713-5K 1

The CP 343-2 P is the AS-interface master for the SIMATIC S7-300programm able logic controller and the ET200M decentralizedperipheral device. The module i s capable o f the following functions:

Up to 62 AS-interface slaves may be connected and analogtransmis sion according to enhanced AS-interfacespecification version 2.1 is integrated

Supports all AS-interface mas ter functions according toenhanced AS-interface specification version 2.1

Error displays such AS-interface voltage error, configurationerror,etc. are indicated by LEDs on the front panel

Supports projection of the AS-interface network using STEP 7as of version 5.2


Weight: 0.2kg

78 AS-i power supply CO3715-5A 1

AS-interface power supply with data iso lation

30V DC regulated output voltage

2.4A output current

AS-interface voltage tapped via two coupl ing modules wi thindus trial AS-interface profiled cables and parallel 4mmsafety sockets


Weight: 1.5kg

79 AS-i slave 4DI/ 4DO with simulation switch CO3715-5F 1

4 digital inputs

4 digital outputs

Safety sockets for connection of inputs and outputs

4 simulation switches for the simulation of input signals


Weight: 1,5kg



As an alternative to the communication processor (SO3713-5K) a PROFIBUS DP/AS interface link (SO3715-4R)may also be used as the AS-interface master. This requires a higher level PLC with the PROFIBUS DP masterinterface (SO3713-2K or SO3713-2L).



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80 AS-interface control and signalling unit SO3715-5K 1

Encapsulated with three pushbuttons for direct connection to AS-interface.

2 x illuminated pushbuttons, green

1 x pushbutton, red


Weight: 0.4kg

81 Safety overload unit with working motor CO3715-7L 1

Load relay for safety applications with motor for cons tructing s afetycircuits of categories SIL1 to SIL3, containing the followingcomponents:

2 safety contactors with positive action contacts

Individually controllable safety contactors

Motor with speed ind icator

Control voltage 24 V DC

Dimens ions: 297 x 228 x 130 mm (HxWxD)

Weight: 1.5 kg



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82 AS-i indicator column CO3715-5M 1

For displaying process s tatus of automated systems . The indicatorcolumn is directly connected to the AS interface via an adapter.

Indicator light, red

Indicator light, yellow

Indicator light, green


Weight: 0.5kg

83 AS-Interface Slave 4DI/4DO for IMS LM9650 1

AS-interface field bus m odule allowing optional reconfiguration ofIMS conveyor belts

AS-interface s lave with 4 inputs and 4 outputs

4 x M12 connectors

D-SUB 9- pin connectors for connection to conveyor belts

D-SUB 25-pin connectors for connection to IMS stations

Adapter for connection to AS-i ribbon cables



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84 Double conveyor belt segment, 24V motor LM9606 1

Basic mechatronics module driven by a variable speed 24-V gearedmotor and complete with end-limit sensors and integratedPROFIBUS DP slave. Designed for basic experiments on a conveyorsystem or for incorporation into a complex mechatronics system for

controlling the flow of materials. The conveyor belt conveys workpieces on carriers and can be us ed to link individual sub-systems. Itis designed for connection to a PLC control system. It can becombined with other conveyor belts, curve units or transferjunctions. IMS stations can be connected directly to the belt andjointly controlled via PROFIBUS.

Length = 600 mm, width = 160 mm, belt width = 120 mm

Geared motor, 24 V DC

Pulse wid th modulation s ystem for controlling belt at variousspeeds

Continuous speed adjustment via potentiometer or analogueinput, 0-10 V

Manual switches for movement to left or right

2 inductive end-limit sensors

2 x M12 interfaces for additional actuators/sensors

Sockets for emergency shut-off circuit (disconnection o f allvoltage to output modules )

External power s upply via 4-mm safety sockets or co-axialpower connector

9-pin SUB-D connector for contactors, LOGO! or PLC

Incremental encoder disc for detecting position and speed viaoptical sensors

Visualis ation as interactive 3D model in IMS-virtual database

Control requirements: 4 x digital inputs, 3 x digital outputs

PROFIBUS DP slave modu le:

Address range: 16 digital input/outputs



Transmis sion rates of up to 6 Mbits/s


25-pin DSUB s ocket for connecting IMS station

Output current: 500 mA (total curren t: 1 A)

Variable speed control of conveyor belt via PROFIBUS


9-pin SUB-D cable

Length: 2m


Pin assignment: 1:1



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86 Profiled cable for AS-Interface (yellow), per metre LM9190 5

87 Profiled cable for AS-Interface, 24 V DC (black), per metre LM9191 2

88 AS-interface addressing and diagnostic equipment LM8150 1

For offline address ing of devices on an AS-interface network.

Read-out of slave address es 0 to 31 A/B

Read-out of slave IO and ID codes

Standard and enhanced ID codes 1 and 2

Standard and enhanced addres sing m ode according to AS-interface version 2.1

Programming of ID code 1

Function testing of slaves: read-out of inputs and writing tooutputs of digital or analog s laves

AS-interface tes t: measurement of voltage and currentconsum ption on and AS-interface bus

Storage of complete systemconfigurations

Identification of all system devices


Weight: 0,4kg

89 Set of safety measurement cables, 4mm (30 leads) SO5148-2H 1

Set of safety measurement cables 4mm (30pcs)

4 x 50cm length, black

8 x 100cm length, black

4 x 50cm length, yellow

8 x 100cm length, yellow

2 x 100cm length, red

2 x 100cm length, blue

1 x 100cm length, green/yellow

1 x 150cm length, green/yellow

Accessories:



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CBS 1 Industrial bus systems

CBS 1 Industrial bus systems

It is vital to know about the most important industrial bus systems. With this compact set, you can learn aboutproject planning for three different bus systems and how they are used. It is not only the extensive theoreticalbackground but also the detailed experiment instructions which offer a thorough exploration of these bussystems.

You will start with direct communication via the I/O of a PLC system. A conveyor belt will then be connected toan AS-i bus to provide an introduction to bus systems in general. The bus system which is most widely used inindustry, PROFIBUS, is dealt with second, while the concluding section is formed by a conveyor belt controlsys tem implemented in PROFINET.

This means that a single system is controlled via four different means of communication.



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90 Double conveyor belt segment, 24V motor LM9606 1

Basic mechatronics module driven by a variable speed 24-V gearedmotor and complete with end-limit sensors and integratedPROFIBUS DP slave. Designed for basic experiments on a conveyorsystem or for incorporation into a complex mechatronics system forcontrolling the flow of materials. The conveyor belt conveys workpieces on carriers and can be us ed to link individual sub-systems. Itis designed for connection to a PLC control system. It can becombined with other conveyor belts, curve units or transferjunctions. IMS stations can be connected directly to the belt andjointly controlled via PROFIBUS.

Length = 600 mm, width = 160 mm, belt width = 120 mm

Geared motor, 24 V DC

Pulse wid th modulation s ystem for controlling belt at variousspeeds

Continuous speed adjustment via potentiometer or analogueinput, 0-10 V

Manual switches for movement to left or right

2 inductive end-limit sensors

2 x M12 interfaces for additional actuators/sensors

Sockets for emergency shut-off circuit (disconnection o f allvoltage to output modules )

External power s upply via 4-mm safety sockets or co-axialpower connector

9-pin SUB-D connector for contactors, LOGO! or PLC

Incremental encoder disc for detecting position and speed viaoptical sensors

Visualis ation as interactive 3D model in IMS-virtual database

Control requirements: 4 x digital inputs, 3 x digital outputs

PROFIBUS DP slave modu le:

Address range: 16 digital input/outputs



Transmis sion rates of up to 6 Mbits/s


25-pin DSUB s ocket for connecting IMS station

Output current: 500 mA (total curr

3332 e automation technology with siemens plc

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